prospect submersible equipment 2015 06

8/16/2019 Prospect Submersible Equipment 2015 06

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www.triolcorp.com

2015

Submersible equipment

SUBMERSIBLE PUMPS, DOWNHOLE

MEASURING SYSTEMS AND MOTORS


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TRIOL SUBMERSIBLE EQUIPMENT

Innovations through years — our path to grow Since 1993 Triol Corporation has been focusing on development, manufacture, sales and service of produc-

tion equipment for various industries. From the very beginning innovation has been our main driving force. Wehave applied this approach to our equipment for oil production. Our rst innovative solutions have been imple-mented in articial lift surface equipment. In this booklet we would like to present our innovative solutions for

submersible equipment. Ensure your oil well productivity by selecting Triol series!Facing up-to-date oil industry challengesTriol downhole equipment has been designed to face nowadays requirements of the articial lift: challeng-

ing environments with increased temperatures and pressures. More advanced technologies have been used toincrease reliability, exibility, speed and performance. We were focused on harsh well conditions including hightemperatures, abrasive and corrosive uids, and highly deviated wells. Today we are happy to oer you our bestarticial lift solutions for challenging well conditions: ESP installations, downhole sensors, pumps and motors.

Optimize production and maximize uptimeOur ESP systems oer you the highest level of reliability in the harshest downhole conditions. Intervention

costs and lost production of critical wells can dramatically reduce your revenue. To extend run life in criticalwells many technological innovations we build into our products. With high mean time between failures, oursystems increase cash ow per well. We are working to optimize production for thousands of wells around theworld in a broad range of applications.

Triol submersible–plunger pump complex installation is a unique solution for the world practice. This solu -tion enables a new way to exploit the numerous marginal wells, especially with the depth of 1500–3000 meters(ow rate of 25 cubic meters), including those with complex inclinometer. Furthermore the installation has beenprovided with reasonable price and high eciency.

Triol Corporation is well-known in the oil–production market with its downhole sensors Triol TM-01. Trioldownhole sensors capture real-time downhole data for a variety of articial lift systems that can be used to ex -tend product run–life, optimize control and increase production. Triol downhole sensors have reliably served theoil market for many years. A big variety of its lines allows oering an individual approach to each customer.

Our business values at your disposal Integrity, respect, customer–oriented strategy and striving for excellence are core values that dene Triol

Corporation, and they’re the values we oer our Customers and Partners. We are working to help our Clients tomeet their objectives providing them with cooperation, trust, reliability and communication. Our guiding prin -ciples have been designed to encourage high–quality collaboration with our business partners. These principlesare exible competitive pricing; high functionality, exible competitive pricing, special warranty policy, solid deliv-ery performance, and eective after-sales support.

Investing in a sustainable futureThrough our business, Triol Corporation contributes to a more sustainable society with a fair access to re -

sources, health and well–being. Our manufacturing processes are environmentally friendly and energy-ecient.We design eco-ecient and recyclable products. Safety is our rst priority. We are constantly improving work -ing conditions, limiting work–related accidents, occupational illnesses, and anticipating regulatory change. Ourequipment covers all requirements placed upon the functional safety of machines and systems. All of our manu-facturing facilities and products comply with ISO and EU standards.

Triol Corporation is driven by the energy of people dedicated to making a dierenceToday, Triol Corporation represents a consolidation of experience and innovation, young and talented spe-

cialists and expert managers; development, production, reliable supply and after–sales service to dierent worldcorners; commitment to a great world, scientic traditions and application of the new approaches in manage-ment and business–planning. Our corporate culture supports talented people, allowing them to approach theirwork with energy, enthusiasm, and the promise of success. We are a forward-thinking company built on a solidfoundation of developing innovative solutions. Wherever our customers need excellence, our precision–engi-neered oil eld equipment sets the standard for performance, reliability and eciency.

We appreciate our partners and customers and are always open for cooperation!

SUBMERSIBLE PUMPS, DOWNHOLE MEASURING SYSTEMS AND MOTORS


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Triol ТМ01–03Triol ТМ01–03 Downhole Measuring System (standard version)

• Made of stainless steel for corrosion resistance;• Downhole unit suitable for:

— Temperature up to 150 °С (302 °F);— Pressure up to 400 atm (5 878 psig);— Well depth up to 3500 m (11483 ft);

• Supports MODBUS RTU protocol;• Surface unit with NEMA1/IP21 enclosure, to be installed inside the VSD or switchboard;• Connection of up to 2 tons equipment to the downhole unit;• ESP’s dimensions:

— Connection with GOST standard motor diameters 96, 103, 117, 130 mm (0.32, 0.34, 0.38, 0.43 ft);— А450 – Connection with 450, 562 and 725 series Centrilift submersible motors;— С450 – Connection with 450 series Reliant submersible motors;— А375 – Connection with 275 series of Centrilift submersible motors;

• Remote temperature sensor can be connected (optional);• Operation with VFD’s of dierent manufacturers;• Measurement range:

— Pressure: 0…400 atm (0…5 878 psig) ± 1 %;— Fluid temperature: 0…150 °С (32…302 °F) ±1 %;— Submersible motor winding/oil temperature: 0..250 °С (482 °F) ± 1 %;

— Vibration: 0...50 m/s (164 ft/s²) ± 5 %;— Insulation resistance: from 10 kOhm to 10000 kOhm (to 1000 kOhm ± 2 %, over 1000 kOhm ± 5 %);

• RS232 and RS485 interfaces at 9600 bps.

DMS Triol TM01–03 with standard modication is specially designed to monitor oil well and ESP

operation parameters with its further transfer to VFD controller. It helps to optimize oil production and

protect ESP installation.


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Triol ТМ01–03–СА

ТМ01–03–СА DMS Outdoor Surface Unit (IP54)

• Stand alone NEMA4/IP54 surface unit;• Operation of the surface unit:

— Stand alone NEMA4/IP54 enclosure;— Ambient temperature from –60 °С (–76 °F) to +75 °С (167 °F);

• Measurement range:

— Pressure: 0..400 atm (0…5802 psig) ± 1 %;— Fluid temperature: 0…150 °С (32…302°F) ± 1 %;— Submersible motor winding/oil temperature: 0...250 °С (32…482 °F) ± 1 %;— Vibration: 0…50 m/s² (164 ft/s²) ± 5 %;— Insulation resistance: 10 kOhm to 10000 kOhm (± 2 % under 1000 kOhm, ± 5 % above 1000 kOhm);

• RS232 and RS485 interfaces at 9600 bps;• Operation with VFD’s of dierent manufacturers;• Supports MODBUS RTU protocol.

Outdoor DMS surface unit Triol TM01-03-SA (IP54) is a reliable and secure solution that can easily operateunder a wide range of temperatures providing ongoing oil well and ESP monitoring.

Triol ТМ01–03–UTriol ТМ01–03–U DMS Universal Surface Unit

• Operation with VFD’s of dierent manufacturers;• Supports MODBUS RTU protocol;• RS232 and RS485 interfaces at 9600 bps;• Supports operation with downhole units of other manufactures such as IRZ, Borets, Electon;• Operates at ambient temperatures of -60 °С (-76 °F) to +75 °С (167 °F);• Measurement range:

— Pressure: 0…400 atm (0…5 878 psig) ±1 %;— The temperature of the formation uid: 0...150 °C (32…302 °F) ± 1 %;— Winding temperature (oil) ESP: 0...250 °C (32…482 °F) ±1 %;— Vibration: 0...50 m/s² (0…164 ft/s²) ± 5 %;— Insulation resistance: from 10 ohms to 10,000 ohms (1000 ohms ± 2 % above 1000 ohms ± 5 %).

Surface unit Triol ТМ01-03-U is a component of DMS Triol TM01-03 is specially designed to transfer the infor -mation from the downhole units «IRZ», «Borets», «Electon» to VFD’s controllers. Its reliability and versatility helpto optimize and facilitate operation process for Customer convenience.


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Triol ТМ01–04Triol TM01-04 High-Precision DMS

• Nonvolatile memory;• Made of stainless steel for corrosion resistance;• Connection of up to 2 tons equipment to the downhole unit;• High-precision measurement of uid pressure to ± 0,25 %;• Two operation modes: standard one (data update period every 2,5 minutes) and pressure scan

mode (with the data update period no more than 14 seconds);• Fluid temperature: up to 150 °С (302 °F);• Downhole unit operation pressure: up to 400 atm (5878 psig);

• Measurement of formation uid with a precision of ± 0,25 %;• Measurement functions:— Measuring reservoir pressure;— Measuring vibration in 2 or 3 directions;

• Remote temperature sensor can be connected (optional).

High-precision version of DMS Triol ТМ01–04 can easily replace a big number of instruments used for hydro -dynamic researches. Application of Triol ТМ01–04 allows reducing oil wells down time, getting actual informationabout the well operation and its immediately analyzing.

Triol ТМ01–05

Triol ТМ01–05 DMS with Pump Discharge Temperature and Pressure Measurement

• Fluid temperature: up to 150 °С (302 °F);• Downhole unit operation pressure: up to 400 atm (5878 psig);• Measures uid temperature and pressure at the electric centrifugal pump discharge side.

DMS Triol TM01-05 consists of three units: surface one and two downhole units. One downhole unit isplaced on the ESP bottom and and another at the pump discharge side to pick up and transfer the following datato the VFD controller:

— Oil temperature near submersible motor’s stator winding;— Fluid temperature;— Fluid pressure;— Submersible motor vibration accelerations in 3 directions;— Insulation resistance of the system «Step-up transformer — Downhole cable — ESP».

DMS Triol TM01-05 with the temperature and uid pressure measurement at the pump discharge providesESP operational modes control and pump technical parameters evaluation. It also allows avoiding saline depositat the ESP working bodies.


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Triol ТМ01–06Triol ТМ01–06 DMS with Pass-Through Shaft

• Made of stainless steel for corrosion resistance;• Downhole unit operational pressure: up to 500 atm (7348 psig);• Measurement functions:

— Reservoir uid temperature 150 °С (302 °F);

— ESP upper front part winding temperature up to 250 °С (482 °F);— ESP oil pressure;• Designed to operate with double pump units.

Triol ТМ01–06 downhole sensor system is specially designed to measure dual ESP installation currentparameters:

— Oil temperature near the submersible motor’s stator winding;— Fluid temperature;— Fluid pressure;— ESP vibration in 3 directions;— Insulation resistance of the system «Step-up transformer — Downhole cable — ESP».

Triol ТМ01–06 downhole sensor system can be easily integrated in the dual ESP installation. It operatesunder the pressure of 500 atm (7 348 psig). The use of this downhole system provides total control and safeoperation of the dual ESP installation, increases nonfailure operating time and reduces energy consumptionon the uid lifting.

To simplify Triol downhole sensors operation and maintenance we have developed specialdocumentation:

• Product Passport — here you can nd the information about main characteristics, technical pa-rameters, product lifetime, guaranties from manufacturer and package contents.

• Operation Manual — contains information about the TM series installation, commissioning,maintenance as well as products’ technical parameters.

• Installation Instructions — provide detailed information about the security measures, preparingproducts for assembly and its installation, operability inspection.

We are also happy to oer you actual service software for our products. Service Software allowsyou to analyze equipment history event log. For convenience in operation, you can export to Excel fordisplaying schedules, energy consumption and other parameters. Its more detailed description couldbe found at our SCADA and software advertizing material.

If you would like to leave your feedback on this advertizing material you can always do it on our web-site. We welcome feedback from our Customers and Partners and are always open for conversation.

All this documentation can be found on our ocial website www.triolcorp.com. The informationhere included can be periodically modied and updated and all those modications will be incorporatedin later editions. To consult the most updated information of this product you might access though our

website where the last version of our advertizing materials can be down–loaded. Also, we provide ongo-ing technical support through our website.

We are happy to help you 24 hours a day!


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EDR103

Electric submersible motor EDR103 (28, 32, 45, 56, 63, 70, 80, 90,125)

• Maximum base oil temperature up to 170 °C (338 °F);• High construction reliability, increased mean time between failures (MTBF), reduced

heating;• High eciency in dicult wells: high viscosity, high solid part content, unstable reservoir

pressure;• Wells after hydraulic fracturing or casing repair;• Stainless steel enclosure for operation in high corrosive environments;• Minimal energy consumption and high eciency;• Heat-resistant rubber up to 220 °С (442.4 °F);• Easy transportation, installation and maintenance due to compact dimensions and mini-

mal weight.

Triol submersible asynchronous electric motors (EDR) are used as a centrifugal pump driveto lift the uid from the oil wells.

Triol EDR 103 series have a power range from 28 to 90 kW and are available in the followingmodications:— Standard modication (up to 90 °С (194 °F)) – EDR;— Heat–resistant modication (up to 120 °С (248 °F)) – EDRT;— Increased heat–resistant modication (up to 170 °С (338 °F)) – EDRT1;— Corrosion–resistant modication – EDRK;— Heat–corrosion-resistant modication – EDRKT;— Corrosion–resistant modication with increased heat-resistance – EDRKT1.

Electric motors with power and voltage dierent from the nominal could be manufacturedupon Customer request.

Involute type connections.

Highly reliable Silicon carbide radial bearings.

Highly reliable cable connection.

Centrifugal cooling element.

Detachable motor base to exclude welding and simplify maintenance.

Optimal winding conguration.


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EDR117

Electric submersible motor EDR117 (28, 32, 45, 56, 63, 70, 80, 90, 125)

• High eciency up to 84,5 % and capacity rate up to 0,87;• Maximum base oil temperature up to 170 °C (338 °F);• Low vibration;• High-precision assembly;

• Increased reliability at overload due to involute type connections;• High torque overload capacity;• Optimum geometry of the stator slots provides enhanced torque and eciency char-

acteristics;• High motor reliability – reduced heating due to low stator current;• Full testing of products on self-designed testing equipment that imitate real oil well op-

eration;• Motors modications: standard, heat-resistant, incresed heat-resistant, corrosion-resis-

tant and heatcorrosion-resistant.

Our company oers you a wide range of submersible electric motors – EDR117 with powerfrom 28 to 125 kW.

High–grade and well–weighed technical solutions, modern production base, quality controlat all stages of production, the use of high quality materials, advanced international technologyand modern design solutions allow you to use the motors of our production in the harshestambient conditions.

Modication EDR EDRТ EDRТ1 EDRК EDRКТ EDRКТ1

Up to 90 °С (194 °F) • •

Up to 120 °С (248 °F) • •

Up to 170 °C (338 °F); • •

Corrosion-resistant enclosure • • •

EDR series support documentation consists of product passport and operation manual.The package also includes specication, assembly drawing and technical datasheets.

• Product Passport presents information about main characteristics, technical parameters, product

lifetime, the guaranties from manufacturer and completeness data.• Operation Manual contains information about the EDR series installation, commissioning, main-

tenance, products’ technical parameters as well as information needed for product full and safeoperation during all its lifetime stages.

• Technical datasheets — a document that contains a complete list of requirements for product qual-ity and safety, for production conditions, storage and transportation.

• Specication — a document that denes the structure of the product. Contains components desig -nations, their name and number.

• Assembly drawing — a graphical document that contains an image of the assembly units, and otherdata necessary for its assembly (manufacturing) and control.

All this documentation can be found on our ocial website www.rustmash.ru.


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ESPR5

Electric submersible pump ESPR5 – (25…300) – (600…3200)

• The design is adapted to oil production, including reservoir additional heating operations;• Additional cable protection at round-trip;• Reduced shaft vibration;• Easy maintenance due to the use of a detachable base;

• Corrosion-resistant design, with the pump’s head and the base made of special steel;• Wear-corrosion-resistant, wear-resistant, corrosion-resistant, heat-resistant designs;• Involute connections provides reliable operation in harsh conditions;• Silicon carbide bearings;• Forced cooling of bearings;• Rotating parts from low–alloyed and high-alloyed powder, Ni–resist cast iron provide the

following features:— Smooth surfaces of low channels and excellent performance in corrosive environments;— Extended operation lifetime;

• High wear resistance of the pump is insured even in the basic version;• Floater and compression assemblies;• Wear and corrosion-resistant models with extra light impellers and extended hub of

composite polymer.

Triol Corporation produces a wide range of submersible pumps with the capacity from 25 to300 м3/day (from 157 to 18867 barrel/day), and pressure from 600 to 3200 m (1968.5…10498.6 ft).

Application of the intermediate bearings with smaller increments, as well as the upper andlower poles of hard alloys provides ESP operability under the concentration of abrasive particlesup to 1000 mg/L (0.12 oz/gal) and the particles hardness up to magnitude 7 on the Mohs scale.

For the operation in corrosive environments Triol Corporation oers pumps with corrosive-resistant and wear-resistant metalized coating that is characterized by high hardness and duc-tility. It prevents equipment deformation during transportation and round-trip operations.

Impeller anddiuser of the ESP ESP stage head ESP stage base

Specially designed impellers and diusers for oater and compression assemblies.Dierent materials from composite polymer to Ni-resist type 4. To be used in Wear-

corrosion-resistant ESP types.


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ESPR5A

ESP ESPR5A – (25…250) – (600…3800)

• Additional cable protection during tripping operations;• Wear–corrosion-resistant, wear–resistant, corrosion–resistant, heat–resistant designs;• Involute connections provides reliable operation in harsh conditions;• Silicon carbide bearings;

• Forced cooling of bearings;• Rotating parts from low-alloyed and high-alloyed powder, Ni-resist cast iron provide the

following features:— Smooth surfaces of low channels and excellent performance in corrosive environments;— Extended operation lifetime;

• High wear resistance of the pump is insured even in the basic version;• Floater and compression assemblies;• Wear and corrosion-resistant models with extra light impellers and extended hub of

composite polymer;• Heat-resistant design – perfect for wells with articial reservoir heating;• The use of special steel for corrosion-resistant design of the pump head and the base.

Triol Corporation produces a wide range of submersible pumps with the capacity from 25 to250 m3/day (1 572 bbl/day) , and pressure from 600 to 3200 m (1968.5…10498.6 ft).

Floater assembly provided low pump vibration that with the application of the intermediatebearings with smaller increments, as well as the upper and lower poles of hard alloys providesESP operability under the concentration of abrasive particles up to 1000 mg/L (0.12 oz/gal) andthe particles hardness up to magnitude 7 on the Mohs scale.

Operation in corrosive environments Triol Corporation is insured by the use of corrosive-resistant and wear-resistant metalized coating that is characterized by high hardness and duc-tility. It prevents equipment deformation during transportation and round-trip operations.

EDR series support documentation consists of product passport and operation manual. Thepackage also includes specication (for the pump, its section and modules), assembly drawing (forthe pump, its section and modules) and technical datasheets and packing list.

• Product Passport presents information about main characteristics, technical parameters, productlifetime, the guaranties from manufacturer and completeness data.

• Operation Manual contains information about the EDR series installation, commissioning, mainte-nance, products’ technical parameters as well as information needed for product full and safe oper-ation during all its lifetime stages.

• Technical datasheets — a document that contains a complete list of requirements for product qualityand safety, for production conditions, storage and transportation.

• Specication — a document that denes the structure of the product. Contains components desig-nations, their name and number.

• Assembly drawing — a graphical document that contains an image of the assembly units, and otherdata necessary for its assembly (manufacturing) and control.

• Packing list — a document that contains a list of parts, components, assemblies, packed in severalproduct areas, describing the content of each site.

All this documentation can be found on our ocial website www.rustmash.ru.Also at our website you can nd the relevant service software for our products.


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LPMSEM В-18-114

• Designed to drive submersible piston pumps (NPG type) for crude oil production in marginal wells withtemperature of up to 150°С;

• A complete replacement for production unit with a rod well pump;• A wide range of stroke per minute adjustment for delivery range of 0 to 25 m 3/day.

Submersible Linear Electronically-Commutated Motor is designed to provide pulling force to the pistonpump rod. It is to be operated as a part of a unit for crude oil production in the wells meeting the followingconditions:• Minimum bore diameter for each Linear Permanent Magnet Submersible electric motor (LPMSEM)

complies with respective operating manual;• Maximum deviation rate in the run area is 2° per 10 m;• To be used with the pumps equipped with gravity discharge and check valves. Vertical deviation in the area

of the submersible unit shall be max. 40°;• Maximum hydrostatic pressure in the area of the production unit suspension shall be of 300 kgf/cm2.

Operation mode for the motor within a crude oil production unit shall be selected to enable:• Pumping-out of the well-killing uid during warming-up;• Supply of the uid to the booster pump station at the expected dynamic level, buered pressure and

frictional losses in the tubing and ow line.

Specic features of the Linear Permanent Magnet Submersible electric motor (LPMSEM):• LPMSEM is to be supplied through a cable in the same way as a centrifugal electric pump. The linear

motor’s secondary element, slider shuttles at a frequency and speed set at the control station’s controllerby the Operator;

• The motor’s slider is connected with the pump piston using an extension rod. The piston lifts the uidthrough the tubing. The piston pump is to be selected from a standard line of piston pumps for beam-balanced pumping units while has a number of design features;

• •The armoured cable is to be fastened to NPG pump and the tubing with metal belts or cable protectorsselected depending on the tubing diameter, cable dimensions and inner diameter of the casing;

• The surface electrical equipments (variable speed drive and Step-up transformer) convert the industrialnetwork voltage to a value as required for appropriate voltage at LPMSEM (accounting for cable voltagedrop) and provide control and protection of the submersible unit.

• The set of surface electrical equipment is to be selected depending on the unit’s operation mode and canbe individual for each well.

Linear Permanent Magnet Submersible electric motors


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• Complete solution for marginal wells;• Production up from 0 to 25 m3/day (157 barrel/day), pressure from 600

to 3200 m (1968.5…10498.6 ft);

• High eciency;• Eective work in marginal wells and wells with viscous oil;• Faultless operation in deviated, horizontal and curved trunk wells;• Increased reliability due to the minimal number of moving parts;• Occupies smaller area at the wellhead;• Low installation cost;• Integrated hydroprotection and downhole sensor;• A large range of operating modes, individual approach to the mode

selection based on oil well parameters to ensure optimum eciency.

The following construction represents specially adopted reciprocatingelectric submersible pump with a drive from the electric linear motor.

Triol Linear electric submersible pump represents the complex solu-tion for production in margin wells:

• Linear motor that ensures wide range of supply regulation;• Deep submersible pump that ensures high energy and technology indi-

cators with minimal weight and dimensions;• Variable speed drive provides the optimal control algorithms and con-

siderable energy savings.

Triol Linear electric submersible pump is an innovative product that

combines the advantages of the traditional oil production methods.

We oer:• Compared with ESP:

— Increased eciency in 1,2 times increases oil production eciency;— Avoiding periodic operation of the well and related problems – check

valve leaks, freezing in the winter time, removal of mechanical impu-rities – reduces operating costs;

— Compact installation dimensions allow minimizing round-trip risks;— Operation under the minimal well ow rates when the plunger pump

installation is not protable allows extending the wells’ operationfund.

• Compared with sucker-rod pump installation:

— Considerable reduce in metal intensity and requirements to theinstallation site decreases the cost of the well outtting;

— Large landing depth – up to 2500 m (8202 ft) – allows successfullyusing of the equipment in the Western Siberia;

— Increased construction reliability due to the lack of the sucker-rod.

• Compared with sucker–rod pump installation with linear actuator rod:— Large landing depth;— Flexible requirements for the well geometry.

• Compared with progressing cavity pump installation:— High eciency;

— Versatility – no requirements to individual pump materials selectionfor a particular well.

Triol Linear ESPEPPU–15–2500–1 Electric Submersible Pump


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Electric Submersible motor test bench

• Fully automated testing process with the instant report generation;• Possibility to test ESP’s of dierent dimensions with length up to 7 m (22.9 ft);• Measured parameters:

— Radial shaft vibration;— Mounting dimensions;— Motor winding resistance by DC current;— Insulation resistance of the stator windings (voltage up to 2.5 kV);— Windings to chasis insulation resistance;— Polarization density;— Short–circuit electrical parameters;— Idle speed electrical parameters;— Acceleration voltage;— Voltage (per phases and average);— Current (per phases and average);— Active and full power (per phases and total);

— Power factor (per phases and average);— Stator chasis temperature (number of points upon Customer request);— Stator winding temperature;— Vibration level (number of points upon Customer request);— Starting torque;— Eciency, power factor and slip;— Maximum torque;— Minimum torque while motor starting;— Rotor run–down time;

• Motor shaft rotation direction measurement.

Triol Electric Submersible motor test bench is characterized with wide application range. Test benchwith minimal functionality can be used for electric submersible motor spinning and ushing. Modica-tions with more extended functionality allow acceptance, commissioning, periodic and qualication test -ing with an instant report generation. The most intellectual test benches are used during new productsresearch and development.

Scalability and versatility, high automation, possibility of software development upon the Customerrequest are the key benets of the present equipment.


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Electric submersible pump test bench

• Fully automated testing process with the instant report generation;• Measurement of the mechanical losses in the ESP;• Full pumps testing that imitate real oil well operation (high pressure, high temperature);• Drawing pump curves;• Measured parameters:

— Head, m (ft);

— Full ESP power, kW;— Eective ESP power, kW;— Flow rate, m3/day (bbls/day);— ESP intake pressure, Pa (psig);— ESP discharge pressure, Pa (psig);— Pump rotational speed, rpm;— Pump torque;— ESP vibration at three points;— ESP intake and discharge uid temperature;— ESP chasis temperature at two points.

Electric submersible pump test bench imitate the real oil well operation parameters (for example it

produces hydraulic and thermal load). The test bench can automatically create the reports with a bignumber of parameters gained during the tests.High automation reduces the terms of products development and manufacture. Test bench’s key ben-

et is a software package of its own design. It allows extending software functionality upon Customerrequest.


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Electric submersible pump impellers and diusers test bench

• Fully automated testing process with the instant report generation;• Measurement of the stages vibration in 3 planes;• Control and maintaining of the following parameters:

— Fluid gas content;— Fluid viscosity;— Abrasive particles content;

• Measurement of radial and axial forces.

ESP impellers and diusers test bench is specially designed to draw pump curves and to hold endur -ance tests automatically during R&D process. Low-cost version for tests during pilot and mass productionis available.

Downhole sensor test bench

• Ambient temperature 150 °С (302 °F);• Up to 16 units on testing or calibrations at the same time;• Calibration of measuring vibration in the radial and axial directions in the suspension zone SEM — up

to 30 m/s² (ft/s²);• Testing pressure up to 720 atm (10 580 psig);• Downhole units calibration upon pressure measurement with accuracy: ±1 %, ± 0,5 %, ± 0,25 %;• Submersible units diameter up to 117 mm (4,6 in);• High-pressure vessel for leakage tests is situated in high-protected armored enclosure.

Downhole sensor test bench is specially designed to check downhole units working capacity and

calibration at discharge. It also allows testing self–designed equipment as well as downhole units ofother manufactures.


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Shaft washing test bench

ESP and EDR assembly test bench

• Fireproof low-toxic ush water;• 200 L (52,8 gal) expansion tank;• Renewable metal ceramic lter;• Quick-detachable components;• Operating pressure up to 20 MPa (2900,8 psig);• High ergonomics due to the use of shelves;• Operated by one person.

Shaft washing test bench was developed by Triol Corporation based on the experience of electricsubmersible motors production and maintenance. It is used for the shaft interior washing before thestraightening and its cleaning during the repair works.

• High construction reliability;• Non-magnetic stainless steel for permanent magnet motors assembly;• Ergonomic design;• Comfortable access to the equipment and operational safety;• Dimensions: diameter from 96 to 189 mm (3.8 to 7.44 in), length 9.5 m (31.2 ft).

ESP and EDR assembly test bench is specially designed for assembly and disassembly operations dur -ing products development or maintenance. Simple test bench construction provides easy service and nonecessity in additional adjustment.

Test benches support documentation consists of product passport, operation manual and usermanual.

• Product Passport presents information about main characteristics, technical parameters, productlifetime, guaranties from manufacturer and completeness data.

• Operation Manual contains information about the EDR series installation, commissioning, mainte -nance, products’ technical parameters as well as information needed for product full and safe opera-

tion during all its lifetime stages.User manual oers the minimal information for the safe equipment exploitation.All this documentation can be found on our ocial website www.rustmash.ru.


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PRODUCTION IN 2016


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Energy ecient high-voltage Submersible electric motors (with 117 mm(4.6 in) diameter)

• Increased pumps’ durability due to the application of the following:— Floater and compression assemblies;

— Reduced to 350 mm (13.8 in) distance between the bearing assemblies;• Reduced radial loads in bearing applications by reducing the calculation of the optimal distance

between the intermediate supports for each type of stage;• Increased thermal stability ESPR due to the synthetic motor oil and special seals.

Triol Corporation oers you perspective pumping units with the diameter of 103 mm (4.055 in), devel-oped on the basis of the best time–proved solutions. It represents perfect solution for the oil wells exploi-tation in dicult conditions (high content of mechanical impurities, gas content and uid temperature).

• Eciency up to 86 %;• Reduced motor overheating due to the operating current decrease;• Low energy consumption decrease due to the reduced losses in the cable;• Increased overload capacity at the torque;• Use of the high–temperature materials;• High mean time between failures.

Triol submersible electric motors with the increased supply voltage are specially designed to re -duce the losses electrical power supply lines. Smart engineering solutions, modern production base,high quality materials, advanced technologies allow you to use the motors of our production in thetoughest conditions.

ESP5A Pumps – (300...800) – (350…3800)


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For notes


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10-k Frunze av.,

Kharkov, 61007, Ukraine

Phone: +38 (057) 766-08-57

Fax: +38 (057) 703-32-52

[email protected]

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