projection 1 cylinder horizontal mill steam engine...2017/12/19 · jdw draughting services date...

146

5.75

324 12.76

793.11

QTY. PART NUMBER1 SCRAPBOX-1-01-BASE FRAME1 SCRAPBOX-1-02-LH FRAME PLATE1 SCRAPBOX-1-03-RH FRAME PLATE2 SCRAPBOX-1-04-REAR CROSS MEMBER1 SCRAPBOX-1-05-TRUNK GUIDE PEDESTAL1 SCRAPBOX-1-06-TRUNK GUIDE BASE PLATE1 SCRAPBOX-1-07-TRUNK GUIDE1 SCRAPBOX-1-08-PISTON GLAND1 SCRAPBOX-1-09-CYLINDER1 SCRAPBOX-1-10-CYLINDER EXHAUST FLANGE1 SCRAPBOX-1-11-PORT BLOCK1 SCRAPBOX-1-12-VALVE CYLINDER1 SCRAPBOX-1-13-WOODEN STAND1 SCRAPBOX-1-14-NAMEPLATE1 SCRAPBOX-1-15-TRUNK GUIDE OILER1 SCRAPBOX-2-01-CRANK DISC+SHAFT1 SCRAPBOX-2-02-PISTON+ROD+CROSSHEAD1 SCRAPBOX-2-03-CON-ROD1 SCRAPBOX-2-04-PISTON VALVE+SPINDLE

QTY. PART NUMBER1 SCRAPBOX-2-05-ECCENTRIC SHEAVE1 SCRAPBOX-2-06-ECCNTRIC STRAP1 SCRAPBOX-2-07-FLYWHEEL1 SCRAPBOX-2-08-DRIVE PULLEY1 SCRAPBOX-M3 DOME NUT3 SCRAPBOX-M3x4 A-K GRUB SCREW12 SCRAPBOX-M3x10 A-K CYL HEAD SCREW1 SCRAPBOX-M3x15 A-K GRUB SCREW3 SCRAPBOX-M4 DOME NUT1 SCRAPBOX-M4 NUT2 SCRAPBOX-M4x8 A-K GRUB SCREW23 SCRAPBOX-M4x10 A-K CYL HEAD SCREW1 SCRAPBOX-M4x12-OD SPECIAL WASHER3 SCRAPBOX-M4x14 A-K C-SINK SCREW2 SCRAPBOX-M4x15 A-K CYL HEAD SCREW2 SCRAPBOX-M4x20-ROUND HEAD WOOD SCREW2 SCRAPBOX-M5 NUT2 SCRAPBOX-M5x10 A-K C-SINK SCREW04 SCRAPBOX-M5x12 A-K CYL HEAD SCREW14 SCRAPBOX-M5x14 A-K C-SINK SCREW9 SCRAPBOX-M5x18 A-K C-SINK SCREW1 SCRAPBOX-M6 NUT9 SCRAPBOX-M7x30-ROUND HEAD WOOD SCREW

NOTES: THIS STEAM ENGINE IS BASED ON DRAWINGS GIVEN TO ME. THE AUTHOR OF THE ORIGINAL DESIGN/DRAWINGS IS PAUL JACOBS. DATE UNKOWN. UNKNOWN MAGAZINE PAGES MARKED 66 TO 79

JDWDS1 CYLINDER HORIZONTAL MILL STEAM ENGINE WITH CYLINDER CENTER EXHAUST

GENERAL ARRANGEMENT, ISOMETRIC VIEWS & BILL OF MATRIALS

DECEMBER-2017SHEET: 01 OF 04 No: SCRAPBOX-01DATEJDW DRAUGHTING SERVICES

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].

MODEL SCALE: 1:1DRAWING CONTENTSDWG SCALE: 1:1 @A3 OR AS SHOWN

TITLE

Copyright ©

A3

PROJECTIONPROJECT No 09B-18-00

J.A.M. DE WAAL PAPAKURA NZ

20° APPROXECCENTRIC

CRANK PIN

CRANK DISC

MS/ALU

14 7 28 35 3 26

8 6 24 24 12

54

8 4

3

2 3

2 4

8

24

24

27 27 28 11 5 5 7 8

24

24

R6

8 6

6

8

62

R8-ALL

7-9PL

(203)

(158)

18 18

15

15 3

8

3

8

5-16PL

CSK UNDER

6mm THICK SCALE 1:2

9.5 9.5

26

5

50-

MAX/

MIN

22 22

8.5

10 24 6 6

7.7

R6 R6

15

10

8

10

11 13.5 30 12.5

R7

34

5-2PL

(72) (41)

8

17PF

9

R35

R5R5 R5

CSK

1-02.1 MS/ALU

BRZ

R12.5

5

22 22

R2

17PF

SCALE 1:1.5

12RM

23

17PF

6 2 6 2 3

M5 M5

17 17

6

6

13 28 38

M5 8-3PL

6

SCALE 1:1.51-02.1

17 17

5 5 3

6 6

41 84

19

11

12 3 1-03.1

1-03.1

MS/ALU BRZREFER 1-02.2 REFER 1-02.3

28 13 38 38 8

M5 8-4PL

6 6

SCALE 1:2 REFER TO 1-02.1 FOR ALL OTHER DIMENSION DETAILS

MS/ALU

10 16 10 16 7.5

10 10

11.5

R70

SCALE 1:2 6 6

M5 10-3PL

10

9.5 9.5

19 14 19 6 6

5 5

5R

CSK

MS/ALU

14 19 6 19 22 20 16

30

9.5 9.5

5 5 12 12 R128

R5

11.5 13 11.5

18

9.5 9.5

5 5

R5

SCALE 1:1.5

1-05.1 M5 6-3PL

6 6

26 26 6 6

M4 5-3PL

6 6

17 30 17

6

M5 10-2PL

SCALE 1:1.5

6 6

M4 5-3PL

26 6 26 58

10

6

15

M5

6

17 30 43

M5 10-3PL

SCALE 1:2

1-06

MS/ALU

6

R21

18 18 14 14

9.3

BRAZE OR SOLDER

SCALE 1:2

6

24

24

6

26 26

16

4-9PL CSK UNDER

6R

M

12

9P

F

6.5 2

1-07.2

1-07.2

BRZ

MS/HARD ALU

4-8HESOP

58 51PCD

A

A

M6 42 33 5

1.5

32

RM

42

50

R4

R3

36

16 24 21

15.5 35

R11 R11 M4-3PL

B

B

SECTION A-ASCALE 1 : 2

11

11

9P

F

M3 5-2PL

SECTION B-BSCALE 1 : 2

1-08.2

BRZSYN

12

14

6 5

6 SCALE 1:1.5

6

12

4.2 SEAL

SCALE 1:1.51-08.2

12

11

11

6RM

3

3

15 2.5

2.5

3 3

6

41 41 5 5

58

42 CC

SCALE 1:2DAA1-09.3

1-09.1

MS/ALU

MS/ALU

4-8HESOP

58

51PC

D

SCALE 1:2

1-09.3

36 8.5

5

5

36 8.5

32

RM

36

PF

DAA

TAKE OVER FROM 1-09.1

SCALE 1:2

M4-8THESOP 51PCD

36

PF

5

10

OPPOSITE FACE EQUAL

DAA1-09.1

5 M5 5

36 36 10 10

SECTION C-CSCALE 1 : 2

DAA

36

8 5 1.5

36

R16

MS/ALU

BRAZE OR SOLDER TO 1-09.1

R21

5

R1.5

14

22

20

3-4HESOP

25

8

20

PCD

SCALE 1:1.5

32

3-6HESOP 26PCD

SCALE 1:1.51-12.1

4 5 1

16

19

R6

OTHER ABBREVIATIONSDP = DEEPDAA= DRILL AFTER ASSEMBLYD&TAA= DRILL AND TAP AFTER ASSEMBLYCF = CLOSE FIT (SIZE FOR SIZE)PF = PRESS FITPFAA= PRESS FIT AFTER ASSEMBLYPCD = PITCH CIRCLE DIAMETERRM = REAMHEX = HEXACON, 6SIDEDCP = COMPRESSEDKNL = KNURLEDCSK = COUNTERSINKPL = PLACESDWL= DOWEL(T)HESOP=(TAPPED)HOLES EQUALLY SPACED ON PCD(T)HESOC=(TAPPED)HOLES EQUALLY SPACED ON CIRCUMFERENCESA-xxx = SUB ASSEMBLY-xxx

THE OFF SET ANGLE OF THE ECCENTRIC IN RELATION TO THE CRANK AXIS TO BE EXPERIMENTALLY DETERMINED FOR THE SMOOTH RUNNING OF THE ENGINE AND SATISFACTION OF THE BUILDER

NOTES:0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE.5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED.6. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE.7. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER.8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL.9. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER.10. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL MAKER.11. THE MANNER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED IS ENTIRELY LEFT UP TO THE BUILDER.12. USE LOCTITE, ON SCREW OR PRESS FIT CONNECTIONS OR SURFACES, WERE DEEMED NECESSARY TO PREVENT PARTS FROM LOOSENING.13. WASHER SHALL BE USED WHERE DEEMED NECESSARY.XX. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED.MATERIAL ABBREVIATIONS:ALU = ALUMINIUMBRS = BRASSBRZ = BRONZE OR GUNMETAL (BRZ/GM)CI = CAST IRONCU = COPPERGRA = GRAPHITEMS = MILD STEEL/BRIGHT MILD STEELS/S = SILVER STEEL OR STAINLESS STEELSPS = SPRING STEELPEEK= POLYETHER ETHER KETONESYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER

IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM.

nnn/nnn MEANS THAT EITHER MATERIAL CAN BE USED

1-01

1-02.2

1-02.3

1-03.2

1-03.3

1-04

1-05.2

1-05.1

1-05.3

1-07.1

1-08.1

1-09.2

1-10



NOTES, PARTS AND ASSEMBLIESDECEMBER-2017

SHEET: 02 OF 04 No: SCRAPBOX-02DATEJDW DRAUGHTING SERVICES



TITLE

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MS/ALUDWL HOLE

1-12.1

1-12.2

1-12.3

1-12.5

BRZ/ALU/GM

BRS

DWL HOLE

WOOD/TIMBER

48

32 42

6 6 9.5

9.5



CYLINDER OUTLINE

VALVE CYLINDER OUTLINE

5

25.5 10.5 10.5 25.5 5 5

=

=

5

5 5

SCALE 1:1.5

50 16 16

7.2

5.8

R19

16

1 3 45

22

R2

R2

11

SCALE 1:1.5

4R

M

6P

F

49

1-12.5

M10

6

15 5

25

10 SCALE 1:1.5

5 5 5

10.5 10.5

8

AA

1-12.2

SCALE 1:1.5

M10 28 28

18RM

32

SECTION A-ASCALE 1 : 1.5

M3-6 8THESOP

26

PCD

OPPOSITE FACE EQUAL

4-4HESOP

6

18PC

D

1-12.3

6P

F

TAKE OVER FROM 1-12.2

26

64

70

18

R7

80

72

10

8

18 47 19 8 64 49 18

(178)

16

(223)

8

73

18

ALL 2 PILOT HOLES

135 44

23

7

45°

11

SCALE 1:3

BRS

135

14

1 4 4

1mm THICK SCALE 1:2

0.5mm DEEP

BRS

10 13

4

M6 1.5

5 2

10

8

SA-1-101

1-12

1-09

1-15

1-10 1-06BRAZE OR SOLDER

SA-1-105

SA-1-101

1-13

1-14

1-01

1-05

1-021-03

1-041-04

130

12CF

11

11

3P

F

2-01.4

54

60°

19

46

32PCD 12

3PF 40° B

B

R7

2-01.2

2-01.1

2-01.2

2-01.4

2-01.3

MS

BRS

3PF DAA

2-01.1

SCALE 1:1.5

5.5 11

8

M5

4 4

SECTION B-BSCALE 1 : 1.5

M4

8C

F M

5

5.5 18.5

11 2-01.3

18

27

32

CF

M6

SCALE 1:22-02.1

M6

10

5

16

16

SCALE 1:1.5

2-02.3

M6

M6

19 13 100.5

6CF SCALE 1:1.52-02.2

2-02.2

2-02.1

2-02.3

2-02.4

CI/BRS/GRAS/S

MS

BRZ

5

M4

6

8 8

9

9

R3

8

8

32

M4

9 11.5

5C

F 1.5

1.5 2-02.4

114.5-MAX/MIN

BRZ

BRZ

MS/ALU

97-MAX/MIN

5R

M

7PF 8RM

11PF

9

5 10

16

3 3

6

6 3 3

M4

11

M4

21 94.5

4CF

2-04.2

BRS S/S

BRZ

121-MAX/MIN

8 4RM

5 13

2-04.2

M4

14 13.5 14

16CF

9 20 SCALE 1:1.5

4.5 4.5

M4

12

MS

12

6

39

R9

R13

R1

10

10

6.7

SCALE 1:1.5

M3

6 3 3

32

CF

6

4 R4

4 4

16 SCALE 1:1.5

6

6

10

11.5

40

PF

48

SCALE 1:1.5

M5

M5

13.5 10.5 64 5

SCALE 1:1.52-06.3

M3

4CF

7

3 16 2.5

4

30°

32

RM

40

PF

SCALE 1:1.5MAKE TWO HALVES

2-06.12-06.3 2-06.4

2-06.5MS/ALU BRZ

3.5 9

3.5

13

11

4 4

9

M5

2-06.1

M5

27.5

27.5

R5

R5

4

4 3.5

3.5

10

2-06.4

30°

4

REFER TO 2-06.4 FOR ALL OTHER DIMENSION DETAILS

2-06.5

SCALE 1:1.5

3

6

98-MAX/MIN

CI/MS/ALU/BRS

120 114

6 R4-ALL

102

44

94

PCD

52PCD

45°

C

C

M4

M4

8 6 16

R6

32

12

20°

24

20°

6

SECTION C-CSCALE 1 : 2

MS/ALU

38 50

6-

10HE

SOP

12

31PC

D

D

D

3 12 3

24

16

M3 M3

SECTION D-DSCALE 1 : 2

1-11

1-12.4

1-13

1-14

1-15

2-03

2-04.32-04.1

2-05

2-06.22-06.6

2-07

2-08



NOTES, PARTS AND ASSEMBLIESDECEMBER-2017

SHEET: 03 OF 04 No: SCRAPBOX-03DATEJDW DRAUGHTING SERVICES



TITLE

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SA-2-201

2-07

2-08

2-052-01

24 9.5

20°

SA-2-205

SA-1-105

SA-2-2012-04

2-062-03

2-02



ASSEMBLIES AND RENDERED PICTURES DECEMBER-2017SHEET: 04 OF 04 No: SCRAPBOX-04

DATEJDW DRAUGHTING SERVICESJ.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].


TITLE

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A3



Sheet1Drawing View1Drawing View2Drawing View3Drawing View4Drawing View5Drawing View7

Sheet1Drawing View1Drawing View2Drawing View4Drawing View5Drawing View6Drawing View7Drawing View9Drawing View10Drawing View11Drawing View12Drawing View13Drawing View14Drawing View15Drawing View16Drawing View17Drawing View18Drawing View19Drawing View20Drawing View21Drawing View24Drawing View25Drawing View26Drawing View27Drawing View28Drawing View29Drawing View30Drawing View31Drawing View32Drawing View33Drawing View34Drawing View36Drawing View38Drawing View39Section View A-ASection View B-BDrawing View42Drawing View43Drawing View44Drawing View45Drawing View46Drawing View47Drawing View49Drawing View50Drawing View51Section View C-CDrawing View54Drawing View55Drawing View56Drawing View57Drawing View64Drawing View65

Sheet1Drawing View58Drawing View59Drawing View60Drawing View63Drawing View65Drawing View67Drawing View68Drawing View69Drawing View70Drawing View71Section View A-ADrawing View73Drawing View74Drawing View75Drawing View76Drawing View77Drawing View78Drawing View79Drawing View80Drawing View81Drawing View82Drawing View83Drawing View84Drawing View85Drawing View86Drawing View87Drawing View88Section View B-BDrawing View90Drawing View91Drawing View92Drawing View93Drawing View94Drawing View95Drawing View97Drawing View98Drawing View99Drawing View100Drawing View101Drawing View102Drawing View103Drawing View104Drawing View105Drawing View106Drawing View107Drawing View108Drawing View109Drawing View110Drawing View111Drawing View112Drawing View113Drawing View114Drawing View115Drawing View116Drawing View117Drawing View118Drawing View119Drawing View120Drawing View121Drawing View122Drawing View123Drawing View124Section View C-CDrawing View126Drawing View127Section View D-D

Sheet1Drawing View129Drawing View130Drawing View131Drawing View132

projection 1 cylinder horizontal mill steam engine...2017/12/19 · jdw draughting services date...

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