progressing optical gas standard concepts
TRANSCRIPT
Progressing Optical Gas Standard concepts
- from environmental measurements to industrial process control and AMC monitoring
Zhechao Qu, Javis Nwaboh, Thomas Benoy,
Olav Werhahn, Volker Ebert
2020-11-05 MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
2020-11-05 2 MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
▪ National Metrology Institute of Germany, under the
authority of the Federal Ministry for Economic Affairs
and Energy (BMWi)
▪ approx. 1900 staff members,
700 scientific papers per year,
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Braunschweig
Berlin
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MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection32020-11-05
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4 MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection2020-11-05
2020-11-05 5 MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
About usChemical Physics
and
Explosion Protection
Analytical chemistry of the
gas phase
Spectrometric gas analysis
— Capabilities in 3.42 —
Laser spectroscopy
• Direct traceable methods for amount fraction measurements
→ the TILSAM method
• Direct laser absorption spectroscopy (TDLAS/QCLAS) –
development of spectrometers
• Field TDLAS instruments
(ground based, balloon, airplanes)
• Cavity-enhanced (CRDS/CEAS) and comb-assisted
techniques
• Optical isotope ratio spectroscopy (OIRS)
▪ Thermo (δ13C-CO2 and δ18O-CO2)
▪ Picarro (δ13C-CO2 and δ13C-CH4 )
▪ Los Gatos (triple water analyser)
2020-11-05 6 MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
Current running projects
16ENV08-IMPRESS2
16ENG05-BioMethane
17IND09-MetAMC2
EURAMET 1498 - pilot studybilateral comparison
100 µmol/mol HCl in N2
CCQM-Kxxkey comparison
30 µmol/mol HCl in N2
Laser spectroscopy
19ENG03-MefHySto
16ENV06-SIRS
19ENV05-STELLAR
HCl related
CO2 isotopes
CH4 /CO2 isotopesH2O in H2
19ENV09-MetroPEMS
NO2 emission
DFG SPP1924-HALO
H2O in atmosphere
2020-11-05 7
Technique – dTDLAS
𝑥HCl =𝑘B ∙ 𝐴 ∙ 𝑇
𝑆 ∙ 𝑝 ∙ 𝐿
MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
measured parameters
constants
molecular line data
Drive electronicData
acquisition
DetectorDiode laser
Gas cell
Measure spectral
absorbance (via
laser intensity)
Line area, A
Traceable inputs:
p, T, L, S, kB
Calculate traceable
amount fraction, xHCl
Laser
tuning
dTDLAS: direct tunable diode laser absorption spectroscopy
*Traceable Infrared Laser-Spectrometric Amount fraction Measurement (TILSAM)| https://www.euramet.org/Media/docs/projects/934_METCHEM_Interim_Report.pdf
*
2020-11-05 8 MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
Advantages of dTDLAS-TILSAM:
robust, simple, in situ, linear, calibration-free
A(area)
wavenumber/cm−1
ln𝐼0𝐼
Amount fraction (concentration):
Quantities:
kB : Boltzmann constant
A : integrated absorbance (area), u ~ 1 %
T : gas temperature, u < 0.1 %
p : gas pressure, u < 0.2 %
L : optical path length, u ~ 0.1- 0.4 %
ST : line strength of the probed
molecular transition at T, uHITRAN ~ 2-20 %, uPTB < 1-3 %
dTDLAS uncertainty
𝑥HCl =𝑘B ∙ 𝐴 ∙ 𝑇
𝑆 ∙ 𝑝 ∙ 𝐿
Via Etalon measurement
9
An optical gas standard is a laser spectrometer that can provide amount of substance fraction
(concentration) results that are directly traceable to the SI
→ TILSAM*
Optical gas standard (OGS)
2020-11-05 MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
Boltzmann const.
line strength (S)
pressure (p)
temperature (T)
path length (L)
laser tuningAnalyzer
(dTDLAS)
Optical Gas Standard (OGS)
No calibration gas needed
Field calibration gas
Analyzer
Gas standard approach
Tertiary, secondary, primary ref. gases
*Traceable Infrared Laser-Spectrometric Amount fraction Measurement (TILSAM)| https://www.euramet.org/Media/docs/projects/934_METCHEM_Interim_Report.pdf
2020-11-05 10
Optical gas standardCurrent realisation:
• Based on direct tunable diode laser absorption spectroscopy (dTDLAS)
→ accurate and reliable amount fraction measurements
• Calibration-free (no gaseous standards needed > low maintenance cost)
→ no need for calibration procedures … just validation
• dTDLAS-based amount fraction measurement instrument can be entirely
described by a first principle physical model – TILSAM compliant
→ all input parameters are directly traceable to the SI >> OGS!
• Especially for sticky and reactive gases which cannot be provided in static
gas cylinders (Certified Reference Materials)
→ to complement calibration gases
MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
2020-11-05 11
Current and future HCl - traceability ?
➢ Current HCl reference method
• Biomethane : Reference method for HCl measurements is unavailable
• Combustion: emissions from stacks (EN1911)> indirect measurements via wet-chemistry
o extractive gas sample / drying / filtration > systematic effects
o stable gas standards for calibratoin (none for flue gas)
• Semiconductor: HCl in nmol/mol (ppb) to pmol/mol (ppt)
o no gaseous reference materials for instrument calibration
➢ HCl metrology
• no HCl CMC for amount fractions below 10 µmol/mol
• existing HCl CMCs
o NPL (UK): 10 – 1000 µmol/mol HCl in N2
o VNIIM (Russia): 20 – 1000 µmol/mol HCl in N2
MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
2020-11-05 12 MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
HCl - OGS instrumentsdTDLAS: direct tunable diode laser absorption spectroscopy
Light source:- ICL laser at 3.6 µm - Swept at 140 Hz
Gas cell:- single pass 82 cm (instr. A)
77 cm (instr. B)
Detector/Sensors:- T sensor: PT100b -P sensor: MKS baratron- Vigo Mid-IR detector
Instr. A
2751.95 2752.00 2752.05 2752.10
0.00
0.01
0.02
Absorb
ance
Wavenumber / cm-1
10 ppm HCl
2.5 % CO2
97 % CH4
p = 50 hPa
L = 0.82 m
T = 296 K
2752.0 2752.1
0.0000
0.0005
0.0010
0.0015
2772 2774 2776 27780.00
0.04
0.08
0.12
0.16
0.20
Ab
so
rba
nce
Wavenumber / cm-1
H2O: 20%
CO2: 10%
HCl: 50 ppm
1 atm 0.77 m 400 K
0.000
0.002
0.004
0.006
0.008
Instr. B
2020-11-05 13 MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
BioMethane: HCl - in CH4 OGSTypical HCl dTDLAS signal in CH4
Relative uncertainty of HCl dTDLAS results: 4.6 %, k = 2
HCl/CH4: 50-500 µmol/mol
Slope:1.038±0.071
Intercept: (-2.41±5.57) µmol/mol
J. Nwaboh, Z. Qu, B. Buchholz, O. Werhahn and V. Ebert, OSA 2020 Optical Sensors and Sensing Congress
The detection limit of this HCl-OGS system is 29 nmol/mol at Δt= 54 s
14
IMPRESS2: HCl - in flue gas OGS
2020-11-05 MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
Typical HCl dTDLAS signals in CO2
0 1000 2000 3000 4000
50
60
70
80
90
100
110
120
130
1 10 100 1000
0.1
1
Co
ncen
tation / p
pm
Time / s
First filling
Second filling
115.9±0.5 ppm
(a) (b)
dT
DLA
S X
HC
l / p
pm
Time / s
Allan Deviation
0.17 ppm
p=954 hPa
T=295 K
L=77 cm
Instrument detection limit: 0.02 µmol/mol @1 s, 1 m
< EU emission limit 1.5 µmol/mol
Improved system response by passivation
Z. Qu, J. Nwaboh, O. Werhahn and V. Ebert, Flow, Turbulence and Combustion 2020 accepted
Passivation time more than 1000 s for the first filling
@ instrument inner surface coated !
0.05
0.10
0.15
0.20
0.25
0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0-6
-3
0
3
6
Absorb
ance / a
.u. Raw data
Fit
Gas sample: HCl in CO2
(b)
(c)
1s=1.010-3
Re
s. / 1
0-3
Relative wavenumber / cm-1
2020-11-05 15 MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
Absorption/desorption of reactive gas - HCl
0 50 100 150 200 250
0
5
10
15
20
25
Pressure
HCl concentration
Time / s
Ce
ll p
ressu
re /
mb
ar
HCl desorption from gas cell inner surface
500
750
1000
1250
1500
1750
HC
l co
nce
ntr
atio
n/ p
pm
HCl gas mixture in closed cell
System inner
surface
Evacuation process
0 500 1000 1500 2000 2500 3000 3500
420
440
460
480
500
HCl concentration
HCl number density
Linear fit
Time / s
HC
l con
ce
ntr
ation / p
pm
8.0x1015
1.0x1016
1.2x1016
1.4x1016
HC
l num
be
r density / c
m-3
Cell closed at 963.8 mbar
21 0C
Slope: -51011 molecule/s×cm3
0 50 100 150 200 250
0
5
10
15
20
25
Ce
ll p
ressu
re /
mb
ar
Pressure
HCl number density
Time / s
HCl desorption from gas cell inner surface
HC
l n
um
be
r d
en
sity /
cm
-3
1013
1014
1015
2020-11-05 16 MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
Stack emission monitoring applications Temperature
Gas composition
0 200 400 600 800 1000-40
-30
-20
-10
0
10
De
via
tio
n /
%
Thot-Tcold / K
T-chioce:
Tmean
Thot
Tcold
Xhot=100 ppm
Xcold=10 ppm
0 50 100 150 200 250
-3
-2
-1
0
1
𝑥HCl =𝑘B ∙ 𝐴 ∙ 𝑇
𝑆(𝑇) ∙ 𝑝 ∙ 𝐿
Heterogeneity effects on dTDLAS
Boundary layersΔT , ΔL , Δx Known? Measurable? Effects?
Heterogeneity effects on dTDLAS depends on:
➢ transition line, S(T) ➢ boundary layers
• temperature • gas compositions
➢ temperature choice • calculation temperature used in• Thot, Tcold, Tmean
2020-11-05 17
MetAMC2 project
WP1: Spectroscopy instrumentation
➢ Develop an OGS system based on a combined dTDLAS/WMS to measure HCl
in cleanrooms (air matrix)
➢ Design a bypass calibration system to bridge dTDLAS and WMS techniques
➢ Target detection of < 1 nmol/mol (ppb) in 1 minute
„Metrology for Airborne Molecular Contaminations 2“
MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
2020-11-05 18 MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
MetMAC2: HCl - in air OGS
Target: trace HCl in Air (Cleanroom)
Instrument C
Multi pass cell 30 m
dTDLAS + WMS
sub nmol/mol range
Single pass cell < 1 m
Instruments A and B
dTDLAS technique
sub µmol/mol range
Detection limit improved by:
• Multipass gas cell
• Wavelength modulation spectroscopy
dTDLAS here:
• As an OGS to calibrate WMS
2020-11-05 19 MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
A. Klein, O. Witzel, V. Ebert. Sensors 2014, 14(11)
MetMAC2: HCl - in air OGS
dTDLAS + WMS
HCl-OGS
By-pass calibration system
non-certified but sufficiently
‘high’ concentration gas mixture
Dilution device >> multi point calibrations
2020-11-05 20 MetAMC2 Workshop on Advanced Optical Spectroscopy for Gas Detection
Summary and outlook
➢ We presented the concept of calibration free instruments (dTDLAS based OGS).
➢ dTDLAS OGS instruments can
✓ serve as SI-traceable instruments complying with the TILSAM method;
✓ be used for field measurements, and also provide an alternative field
calibration approach for sticky or reactive gases;
✓ complement calibration gases (CRMs).
➢ Three HCl-OGS instruments have been progressed for different applications.
➢ dTDLAS/WMS HCl-OGS instrument will be validated by comparison to NPL HCl
gas mixtures and dynamic dilution system.
➢ EURAMET 1498 bilateral study with KRISS on 100µmol/mol HCl in nitrogen,
and CCQM HCl key comparison (2021) >> goal HCl CMC(s).
21
Physikalisch-Technische Bundesanstalt
Braunschweig and Berlin
Bundesallee 100
38116 Braunschweig
Zhechao Qu
Telefon: +49 531 592-3112
E-Mail: [email protected]
www.ptb.de
Acknowledgement
Thanks for your attention!
Supplementary