PROFINET in Automotive

Michael Bryant Executive Director PI North America

Agenda

Organization

Market share

PROFINET Intro Functions

Features

Benefits

Automotive Needs

Automotive Applications

Resources

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Results

PI PROFIBUS & PROFINET International

PI: an international creator and promoter of

open, industrial communication standards,

made up of 27 Regional PI Associations

Mature: established 1989

Large Membership: over 1,400 members

Experienced: in factory, process, motion

Trained Engineers: over 1,000 in US, Canada

Most Products: thousands

Global

Market Leader

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4

PI Worldwide Support 4

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North American Support

Regional PI Association PI North America (formerly PTO)

A member-supported non-profit

Board of Directors includes Phoenix Contact

PI Competence Centers in North America PROFI Interface Center*

HMS

Molex

KW-Software

Goals Educate

Assist

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*also certified test lab and training center

Market share 6

Serial Fieldbus Market

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Over 45 million PROFIBUS nodes installed

Market share

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Industrial Ethernet Market

Ethernet/IP

PROFINET

Other

PROFINET is growing 20% faster than EtherNet/IP

Over 6 million PROFINET nodes installed

PROFINET

PROFINET is a fieldbus (and much more) Open, international standard (IEC 61158)

Physical layer: Industrial Ethernet

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PROFINET 9

I/O

Wireless

Real-time IO

Controller Controller

Machine-to-Machine

Integration

Motion

Control

Drives

Office Network Controller

Vertical

Integration

Firewall

Security

Integrates

Other Busses

Allen-Bradley

XX55

CE

DeviceNet Proxy

Safety

OPC

Switch

Controller

I/O

Proxy

PROFIBUS PA

PROFIBUS DP

Wireless

Discrete

Sensors

WSAN Gateway

AS-interface

HMI OPC

PROFINET in Greenfield project 10

I/O

Wireless

Real-time IO

Controller Controller

Machine-to-Machine

Integration

Motion

Control

Drives

Office Network Controller

Vertical

Integration

Firewall

Security

Integrates

Other Busses

Allen-Bradley

XX55

CE

DeviceNet Proxy

Safety

OPC

Switch

Controller

I/O

Proxy

PROFIBUS PA

PROFIBUS DP

Wireless

Discrete

Sensors

WSAN Gateway

AS-interface

HMI OPC

PROFINET overview

Breadth: factory, process, motion

Depth: Flexible topology

Bumpless redundancy

Fast start up

Simple device replacement

Comprehensive diagnostics

I-Device

Shared device

Functional safety

Wireless

Energy management

Integrate legacy buses

Extensive guidelines

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Features, Benefits, or Results

Marketing 101: Customers don’t care about

features, just benefits.

Vendors who are still promoting product

“features” or “benefits” to a world that is only

interested in results, will not stay in

business. --Jane Gerold, "Innovation vs. Motivation", Automation World

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Results manufacturers want… 13

Top external business pressures

Top internal business pressures

Source: Aberdeen

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Top 6 Results Desired (in order)

1. Reduce cost of operations

2. Improve visibility into manufacturing data

3. Reduce risk of adverse events

4. Improve response to customers/global

supply chain

5. Maximize return on assets

6. Consolidate disparate networks

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How PROFINET helps provide results

1. Reduce cost of operations Faster throughput with high-performance IO

and motion control

Improved uptime through Redundancy,

Diagnostics, Simple Device Replacement,

and PROFIsafe

Reduce utility bills with PROFIenergy

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How PROFINET helps provide results

2. Improve visibility into manufacturing data Vertical integration is part of the PROFINET

spec (a PROFINET exclusive)

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How PROFINET helps provide results

3. Reduce risk of adverse events PROFIsafe reduces risk of safety event

PROFIenergy reduces carbon footprint

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How PROFINET helps provide results

4. Improve response to customers/ global

supply chain Flexibility of fieldbus over hard wiring

Reconfigure production line easily (I-device)

PI has global presence

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How PROFINET helps provide results

5. Maximize return on assets Improved uptime through Diagnostics and

PROFIsafe

Future-proof since can use advances in

Ethernet technology

Devices are less expensive because

PROFINET is an open technology (vendors

compete)

Reduce downtime because devices can be

replaced without a computer (Simple Device

Replacement)

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How PROFINET helps provide results

6. Consolidate disparate networks Reduced need for disparate networks

because PROFINET is a complete solution

(FSU, iPar server, PROFIsafe, wireless,

PROFIenergy,…)

When a different network must be used (like

PA), proxies can be used to integrate it (unlike

other Industrial Ethernets, proxies are part of

the PROFINET spec and there are many)

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PROFI in Automotive

In 1987 the German Federal Ministry for

Research and Technology requested a

collaboration project called “Field Bus”

Requested by German automotive

companies to reduce downtime

13 Companies and 5 Universities

developed an open fieldbus under the

name PROFIBUS for PROcess FIeld BUS

based on the ISO/OSI reference model

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PROFI in Automotive

1990 1995 2000 2005 1987 2010

1987 – work on PROFIBUS begins

1989 – PROFIBUS FMS spec released

1993 – PROFIBUS DP-V0 (Decentralized Peripheral)

2001 – PROFIsafe and PROFIdrive

2001 – PROFINET spec released

2004 – German automotives (AIDA) choose PROFINET

2005 – Motion control on PROFINET

2005 – PROFIsafe on PROFINET

2009 – AIDA asks for PROFIenergy

2010 – PROFIenergy released

2012 – US automotives PROFINET adoption in full swing

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Automotive Applications

Audi Brussels - Body – PROFINET

BMW Assembly (2005) – PROFIBUS with Safety

Body (2005) – PROFIBUS with Safety

Assembly (2009) – PROFINET with Safety and extensive use of

Wireless

Body (2009) – PROFINET / PROFIBUS with Safety

Paint (2009) – PROFIBUS / PROFINET with Safety and Wireless

Caterpillar Seguin, TX USA – Diesel Engine manufacturing

Chrysler Two body shops announced utilizing PROFINET (2012)

Kokomo, IN – Transmission Manufacturing

Delphi Various projects – Injectors – PROFINET with Safety

Eberspaecher Brighton, MI USA – Powertrain component manufacturing

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Automotive Applications

Ford Motor Company – PROFINET is standard since 2007 Van Dyke, MI USA – Transmission manufacturing

Sharonville, OH USA – Transmission manufacturing

Rawsonville, MI – Battery Manufacturing

Sterling Heights, MI – Axle Manufacturing

Livonia, MI USA – Transmission manufacturing

Windsor, ON – Engine Manufacturing

General Motors – PROFINET is standard since 2007 Ramos Arizpe, MEX – Engine and Transmission manufacturing

Silao, MEX - Transmission manufacturing

San Luis Potosi, MEX - Transmission manufacturing

St. Catherine, CAN - Transmission manufacturing

Toledo, OH USA – Transmission manufacturing

Tonawanda, NY – Engine Manufacturing

Spring Hill, TN – Engine Manufacturing

Toluca, MX – Engine Manufacturing

Flint, MI – Engine Manufacturing

Springhill & Oshawa Assembly – Electrified Monorail Systems – Utilize

PROFINET Wireless with Safety (2010)

Hyundai West Point, GA USA – Transmission manufacturing

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Automotive Applications

JCI Various projects – North America (PROFINET), ASIA/Pacific –

(PROFIBUS)

Magna Specifications re-written for PROFINET

Mercedes Announced their new Body Shop and Assembly Shop will convert to

PROFINET (2012)

PACCAR Columbus, MS USA - Diesel Engine manufacturing

TRW Various projects – Airbags – PROFINET with Safety

Volvo Hagerstown, MD USA – Diesel Engine manufacturing

VW Chattanooga Assembly (2010) – PROFINET with Safety

Chattanooga Body (2010) – PROFINET with Safety

Chattanooga Paint (2010) – PROFIBUS with Safety

ZF Marysville, MI USA – Axle manufacturing

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Application Story: Audi

Audi A1

Brussels

Annual production: 120,000

PROFINET and Interbus

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Application Story

Modular design

450 robots

102 control panels and more than 300 ancillary control

panels in the sheet-metal workshop alone.

Phoenix Contact supplied Industrial PCs

Control panels

Switches

I/O modules

Also drives

www.AllThingsPROFINET.com

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Application Story 28

IWLAN R-Coax

Bar Code Reader

Antenna

BCR

ET200Pro

IM154-4 HF

I/O Std. + Safety

DRIVE IP65

Sinamics

General Motors Spring Hill, TN / Oshawa, CAN

PROFINET Wireless Solution for Electrified Monorail System

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RCoax

CPU + I/O

DRIVE + MOTOR WIRELESS

CLIENT

R-COAX WIRELESS

Access Point

Elimination of (2) Rail

Communication Lines

PROFINET Safety + Wireless

Ergonomic carrier adjustments for

operator

Distributed Safety solution

Benefits

Application Story 29

RCoax

Resources

Free PROFINET one-day training class in

Troy on October 15

PROFINET Certified Network Engineer

class in Ann Arbor, date TBD

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More Resources

www.PROFIBUS.com

www.us.profinet.com

www.ProfiInterfaceCenter.com

Newsletters PROFInews North American

Edition

PROFInews Global Edition

Webinars

Free classes

Certification classes

Books

PROFINET Booklet

Forums

Blog: www.PROFIblog.com

Twitter: twitter.com/Chenning

LinkedIn PROFINET Group

YouTube PROFItelevision

The PROFIblogger

MinutePROFINET

PI North America office 16101 N. 82nd Street Suite 3B

Scottsdale, AZ 85260

480-483-2456

Michael Bryant, Executive Director

Carl Henning, Deputy Director

Michael Bowne, Dir Tech Marketing

Lynne Froehlich, Administrative Dir

Marsha Bryant, Administrator

PROFI Interface Center office One Internet Plaza

Johnson City, TN 37604

423-262-2687

Torsten Paulsen, Manager

Hunter Harrington, PROFINET Engr

Kyle McMillan, PROFINET Engineer

John Swindall, PROFIBUS Engineer

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For all these links go to us.profinet.com/TechTuesday/

Questions? 32

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©2013 PI North America The PROFINET and PROFIBUS Logos are registered trademarks. Members of PI are entitled to use the logos in all their written or electronic publications and

promotional material. The use of the PROFINET Logo in connection with PROFINET products is allowed only under the conditions of the PROFINET Runtime Software license. All other trademarks

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