professional engineering review session materials properties (5.d.) steve hall, ph.d., p.e....
TRANSCRIPT
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Professional Engineering Review Session
Materials Properties (5.D.)
Steve Hall, Ph.D., P.E.
[email protected] Louisiana State University AgCenter
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Current NCEES Topics
Primary coverage:
Exam %
V. D. Materials Properties; Bulk Solids
4%
Overlaps with:
I. D. 1.
Mass and energy balances
~2%
I. D. 2.
Applied psychrometric processes
~2%
V. C.
Mass transfer between phases
4%
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References
PE Review Manual; FE Review Manual
Ma, Davis, Obaldo, Barbosa, 1998. Engineering Properties of Foods and Other Biological Materials, ASAE.
Mohsenin,1986. Physical Properties of Materials
Rao, Rizvi, Datta, 2005. Engineering Properties of Foods.
Merva, 1995. Physical Principles of the Plant Biosystem.
Reynolds and Richards, 1996. Unit Operations and Processes in Environmental Engineering.
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Standards
D241.4: Density, specific gravity and mass-moisture relationships of grain for storage
D243.e: Thermal properties of grain and grain products
D245.5: Moisture relationships of plant-based ag products
EP545: Loads exerted by free-flowing grain on shallow storage structures (S&E)
Hellevang, AE-84, Temporary grain storage, http://www.ag.ndsu.edu/publications/landing-pages/crops/temporary-grain-storage-ae-84
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Specific Topics
Rheology
Density, specific gravity
Moisture content in ag and food products
Thermal properties of grain and grain products
Loads on structures from grain/flowing products
Bonus: Psychrometrics (moisture 5D; ID Psychrometrics)
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Rheology: The study of deformation and flow of
matter (especially interesting in agricultural and biological materials)
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Stress/Strain at the atomic level
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Stress/Strain
• Stress = Fnormal to area/A
• Shear Stress = Fparallel to area/A
• Strain =L/Lo [m/m; or %]
• Young’s modulus E: = Eor E
• For bar, = PL/AE or FL/AE
Tensioncompression
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Stress-strain
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Stress/strain for steel and rubbera) linearity (E constant?)b) average E typically lower in biomaterials
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Hair
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Hysteresis cycles of a rubber
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Stress vs. Conventional Strain
Conventional: F/Aoriginal
True Stress: F/Aactual
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Reminder: Stress/Strain
• Stress = Fnormal to area/A
• Shear Stress = Fparallel to area/A
• Strain =L/Lo [m/m; or %]
• Young’s modulus E: = Eor E
• For bar, = PL/AE or FL/AE
Tensioncompression
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Sample problem
• A steel bar with known dimensions is subjected to an axial compressive load. The modulus of elasticity and Poisson’s ration are known. What is the final thickness of the bar?
• A) 19.004mm
• B) 19.996mm
• C) 20.00mm
• D) 20.004mm
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Sample problem, food materials emphasis
• A block of cheese with known dimensions is stacked and thus subjected to an axial compressive load. The modulus of elasticity and Poisson’s ration are known. What is the final thickness of the sample?
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Stress-Strain Models
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Creep behavior of cheddar cheese
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Sample problem, materials emphasis
• A block of cheese with known dimensions is stacked and thus subjected to an axial compressive load. After being stacked for 2 hours, what is the final thickness of the sample?
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Solution
• From the graph, strain after 2 hours (120 min) is approx 0.09. (be careful with extrapolation, but could use eqn for longer times).
• Original dimensions: 100 x 100 x 100mm
• Strain .09mm/mm so 100-100(.09) = 91mm tall
• Poisson’s ratio 0.3 so expansion (in width) .03mm
• 103x103x91mm tall
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Stress relaxation of potato tissue
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Stress/Strain (estimate E)A (chord/secant); B secant; C tangent apparent modulus
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Rheological Behavior of Fluids
• A: Shearing of a Newtonian Fluid
• B: Shear Stress Versus Shear Rate for Newtonian, Pseudoplastic (Shear Thinning), and Dilantant (Shear Thickening), Plastic, and Casson-Type Plastic Fluids
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Shear modulus and viscosity
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Newtonian type Fluids
• Viscosity: is resistance to flow• F/A = = u/y• Kinematic viscosity is viscosity over density:
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Values of Viscosity for Food Products and Agricultural Materials Which are
Newtonian
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Arrhenius Relationship:
• µ =Viscosity (Pa s)
• µф=A Constant (Pa s)
• Ea=Activation Energy (Kcal g-Mole)
• R=Gas Constant (kcal/g-mole ºK)
• T=Absolute Temperature (ºK)
Definition: Viscosity of Fluid Decreases with Temperature (Change is typically 2% per Degree Celsius)
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Behavior of Time-Dependent Fluids
• A: Apparent Viscosity as a function of time
• B: Shear Stress as a function of shear rate
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Moisture impacts rheology
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Break
stretch (but don’t strain too much!)
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Bulk Density
• Bulk density is a property of particulate materials like sand or grain. It is defined the mass of many particles of the material divided by the volume they occupy.
• Bulk Density = M/V [kg/m3]
• The volume includes the space between particles as well as the space inside the pores of individual particles.
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D241.4: food properties:bulk density, moisture
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D241.4: grain properties
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D243.3: thermal properties of grain
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EP545: Loads exerted by free-flowing grain on shallow storage
structures
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EP545
• Total equivalent grain height: taken as the “average” grain height if the top grain surface is not horizontal (may not be, angle of repose)
• Design approach, shallow grain holding structures:– Determine material properties (bulk density, angle of repose, coefficient of
friction)– Use properties to calculate total equivalent grain height– Calculate static pressures (static vertical pressure at any point, static lateral
pressure, and vertical pressure on floor)– Calculate resultant wall forces (resultant lateral force, resultant shear force)
• Ex., Lateral force per unit length PH = LH2/2 where– L is the lateral pressure (function of depth z) and H is the equivalent grain height
• Lateral pressure L(z) = kV(z) – Where L(z) = lateral pressure at grain depth z, psf (pounds per square foot)– k = ratio of lateral to vertical pressure, dimensionless and assumed to be 0.5– V(z) = vertical pressure at equivalent grain depth z, psf
» V(z) = Wg where W is the bulk density (lb/ft3), g is acceleration to due gravity
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Hellevang• Overview of temporary grain storage (free reference
http://www.ag.ndsu.edu/publications/landing-pages/crops/temporary-grain-storage-ae-84)
– The pressure grain exerts per foot of depth is called the equivalent fluid density
– Table 1. Approximate equivalent fluid density of some peaked grains.
Crop Equivalent Fluid Density lb/cu. ft
Barley 20Corn (shelled) 23Oats 14Grain Sorghum 22Soybeans 21Sunflower (non-oil) 9Sunflower (oil) 12Durum wheat 26HRS wheat 24
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Particle size distribution
• Different for different materials!– Good reference: Chapter 35, CE manual, soil properties and
testing• Sieve sizes and corresponding opening sizes (ASTM)• Typical particle size distribution (for soil):
• Remember statistics for particle size distribution – Research on particle size distributions of nanoparticles
• Normal distribution• Mean (“average”) particle size• Measure of dispersion of particle size (standard deviation, for
example)
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Particle size distribution
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Sample questions
• A building with an 8-foot high wall is storing grain. Grain was placed into the storage building and leveled until it is within 6 inches of the top of the wall. The grain density is 60 pounds per bushel. The lateral force per unit length at the base of the wall is most nearly
• (a) 638, (b) 672, (c) 717, (d) 1360
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Solution: use Hellevang
Answer is B
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Sample questions
• If corn is treated as a non-cohesive granular material (shelled), the equivalent fluid density (pounds per cubic foot) is most nearly:
• (a) 22
• (b) 28
• (c) 35
• (d) 56
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Solution
• Look up in Hellevang table!– Hellevang’s table for shelled corn: 23 #/sqft– Answer is A
• Do not be deterred by the fact that the values are not exactly the same! PE questions are constructed to accommodate minor differences in tabulated values!
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Break!
• Stretch, drink of water, short break…
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Water in Biological Materials
Steve Hall, Ph.D., P.E.Louisiana State University AgCenter
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Moisture impacts rheology
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Definitions
• Mwb (wet basis) = water mass/total wet mass
• Mdb (dry basis) = water mass/dry mass
• aw = pw/pwpure
• RH = water in a gas/maximum possible water at T
• Equilibrium MC = MC at RH, T, t=infinity
• Hysteresis: nonlinearities in MC curves
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D245.5: moisture relationships
• Moisture content wet basis – Where m or mwb = wet basis moisture content (decimal)
– Wm = mass of moisture
– Wd = mass of dry matter
• Moisture content dry basis– Where M or Mdb = dry basis moisture content (decimal)
– Dry basis moisture content can exceed 1 (or 100%)
dm
m
WW
Wm
dm
m
WW
Wm
d
m
W
WM
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D245.5
• To convert from dry basis to wet basis:
• To convert from wet basis to dry basis:
M
Mm
1
m
mM
1
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Example: MC
• Wheat: Pan mass: 10 g; wheat + pan = 110 g• Dried weight = 100 g• Mwb (wet basis) = water mass/total wet mass= 10g/100g = 10%• Mdb (dry basis) = water mass/dry mass= 10g/90g = 11% or (11-10)/10 = 0.1 or 10% error• Apple: 10 g wet; 3 g dry• Mwb (wet basis) = water mass/total wet mass= 7/10= 70%
Mdb (dry basis) = water mass/dry mass = 7/3 = 233%Or (233-70)/70 or 200+% error! BE CAREFUL!!
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D245.5
• Isotherm data (used in drying calculations)– In table format or
graphical format
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aw = pw/pwpure
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Availability of water for microbial activity (van den Berg and Bruin)
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Equilibrium Moisture Content
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Equilibrium Moisture Content: Wheat
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Corn: Hysteresis of EMC
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EMC Curves
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Estimating MC: Biol. Matls
• 1-rh=e-KTMn .
• where rh relative humidity, decimal
• T = absolute temperature,°R
• M = equilibrium moisture content, % d.b.• k and n are are constants as specified in the
following table.
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Example Problem
• A sealed container is filled with soybeans at 20% moisture (w.b.) Estimate the relative humidity of the interseed air. The temperature is 60 degrees F.
• A) 15%• B) 20%• C) 55%• D) 85%•
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Use equation, careful of units
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Expansion due to moisture
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Psychrometrics
• Moisture, RH, Temp, Enthalpy (energy) as related to moisture in the atmosphere or in enclosed spaces (e.g. buildings)
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Psychrometric Chart
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Psychrometrics
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Steps to solve Psychrometrics
• Read carefully
• What stays constant
• Follow lines
• Read carefully/interpolate
• Make calculations
• One step at a time, then repeat
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Psychrometrics (constants)
Enthalpy(wet bulb)
Saturation(dewpoint)
(Dry bulb) Temperature
Volume(density) Humidity ratio
(water/air mass)
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Psychrometrics
What stays constant?
(what line do I follow?)
Temp (dry bulb)Saturation (below dewpoint)humidity ratio (kg/kg dry air)
Other options as stated
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Example
Day ends with 70% RH at 80F
Temp drops to 70F
(what stays constant?) (rh, sat?)
Is there dew?
What is the dewpoint?
If not, what is the new RH?
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Psychrometrics
8070
Dewpt(66)
88%RH
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Example
100m3 Greenhouse: T = 70F, RH is 40%.
How much water (mist) to add to reach 50%RH?
Assume: density of dry air is 1/800th of water or about 1.29kg/m3
Assume: temperature remains constant
(State your assumptions!)
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Psychrometrics
.0074 lbwater/lbdry air
.0094 lbwater/lbdry airDiff = .002 lbwater/lb dry air{
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How much water to mist in?
• Difference = 0.002 lb water/lb dry air• So what is the amount of water to add?• Based on volume• Assume a 100 m3 greenhouse.• Still need an estimate of mass of dry air…• Assume 1.29kg/m3 *100m3 = 129 kg• 129kg air*(0.002kg water/kg dry air) (why?)• Or 0.258 kg water or .258liters (~1 cup of water!)
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What other questions can you ask as biological engineers?
• Air conditioning (removes water, change temperature) humans
• Dehumidifier (removes water) humans• Rain adds water• Plant transpiration adds water plants• Sun adds energy/temp plants/animals• Radiation at night removes energy/temp• Drying processes or adding moisture (bacterial,
biomed, bioprocess)
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Reminder:Steps to solve Psychrometrics
• Read carefully
• What stays constant?
• Follow lines
• Read carefully/interpolate
• Make calculations
• One step at a time, then repeat
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Conclusions
- Remember basic definitions
- Careful with Units
- Use what you are given
- Practice with your references
- Keep a sense of time
- Keep learning
- Get a good night’s sleep
- Eat breakfast
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Any questions on V-D?
• Tips:– Have a table or set of tables with material properties handy– Additional material property references:
• Johnson, Biological Process Engineering, has many material property charts (density, specific heat, thermal conductivity, thermal diffusivity, etc.)
• Geankoplis, Transport Processes and Separation Process Principles (Includes Unit Operations), 4/e
– This area overlaps with many others– Know how to convert between wet and dry basis moisture
contents!– Remember common sense and statistics
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Thank You!