products used in air handling spaces - ul · for example, nfpa 90a products used in air handling...
TRANSCRIPT
In this issue:
An objective in model mechanical and
electrical codes and HVAC standards is
to protect life and property from fire and
smoke resulting from fires. One of the
protection methods used to accomplish
this objective involves restricting the
spread of smoke within a building by
minimizing the ignition sources and
combustibility of the elements within the
air handling systems.
Model codes and standards Model codes and standards address
combustibility of elements in air handling
systems, and define terms such as ducts,
plenums and air handling systems in
similar ways. While there are slight
differences throughout the Codes and
Standards on the terminology of ducts,
plenums or other spaces used for
environmental air, they fundamentally
seek to achieve the same end result in
the regulation of the construction and
materials used in air handling spaces.
Depending on whether the ventilation
compartment is a duct, plenum, or other
defined area, the codes may require
materials to be noncombustible or
constructed of specific materials with
identified surface burning and smoke
characteristics. For example, NFPA 90A
Products Used in Air Handling Spaces by John Taecker
(continued on page 5)
2008 ISSUE 4
2 Deck the Halls Safely This Year
6 Questions& Answers3 Understanding Panelboard
and Switchboard Short Circuit Current Ratings
7 NewsBriefs
A family member usually held
the base securely when it was
extended full-length to hang
lights on our second story roof
gutters, but I wondered what
would happen if the ladder failed.
The last thing I want to do is fall
off the ladder and face severe
injury or worse. This prompted
me to look up ladder safety tips,
which include the following:
Use wooden or fiberglass
ladders when near
power lines and electrical
wiring. Metal ladders
conduct electricity.
Use the right ladder for the
job, ensuring it extends 3
feet over the roofline or
working surface.
Set the ladder on a firm, level
surface and avoid soft or
muddy ground.
Never exceed the ladder’s
weight limit or the maximum
load rating.
Never stand on a step
ladder’s bucket shelf.
Read and follow the
warning stickers for
highest standing levels.
Have only one person on
the ladder.
Don’t carry equipment while
climbing. Wear a tool belt or
have someone hand
equipment to you.
Face the ladder when
climbing up or down, keeping
your body centered between
the side rails.
I added another personal safety
tip to this list, which was to not
trust a wobbly, 40+ year old
ladder just because it worked
well for my grandfather and
father. Accordingly, my early
Christmas present to myself
this year is a nice, new heavy-
duty extension ladder. For more
holiday decorating tips regarding
tree fire prevention, electrical
safety, ladder safety and candle
safety, see www.ul.com/newsroom/opdec/tips.html.Happy holidays!
Managing Editor
2008 Issue 4
02
While preparing to install our outdoor holiday lights this year I paused to examine the well-worn extension ladder I inherited from my grandfather. It always worked well, but over the past couple of years it seemed to have become a little wobblier each year.
The Code Authority
UL-eseDefinitions of terms
frequently used at UL
Repackages ProductsProducts repackaged from
bulk lots of UL Listed (or
other) products into smaller
packages and containers.
Repackagers of such
products may apply for
authorization to use a UL
Marking on their packages
under the Repackaged
Products program. The
repackaging program is
covered by an ongoing
follow-up services auditing
program to ensure the
repackaged products
continue to comply with
UL requirements.
www.ul.com/tca UL
Deck the Halls Safely This Year
2008 Issue 4
03The Code Authority UL
Understanding Panelboard and Switchboard Short Circuit Current RatingsQuestions often arise about how to install UL Listed panelboards and switchboards so that the overcurrent protective devices within the equipment have the ability to clear a fault without extensive damage to the equipment, as required by Sections 110.9 and 110.10 of the National Electrical Code (NEC).
Listed products installed and used in
accordance with their listing are considered
by the NEC to meet these requirements.
Short circuit current ratings (SCCR) and
available interrupting current (AIC) ratings
marked on the equipment provide the
information needed to provide a safe, code
compliant installation.
Circuit breakers and fuses are listed in
accordance with ANSI/UL 489 and UL 248
series standards, and are covered under
the DIVQ and JDDZ product categories,
respectively. These overcurrent protective
devices are marked with an interrupting
rating and must be sufficiently rated to
handle the available fault current at the
intended voltage of the overcurrent
protective device. Molded case circuit
breakers are required to be marked with the
AIC rating, when it exceeds 5000 amperes.
Panelboards and switchboards are Listed in
accordance with ANSI/UL 67 and ANSI/UL
891, and are covered under the QEUY and
WEVZ product categories, respectively.
This equipment is subjected to short circuit
tests1 using test current equal to its marked
maximum SCCR. After being subjected to
short circuit conditions, the mechanical
condition of the equipment must be
substantially the same as its condition prior
to the test, no live
parts can become
exposed, and
components within
the equipment cannot
be significantly
damaged.
The available fault
current for which the
panelboards and
switchboards must be
rated is typically found
on the electrical
one-line diagram. The
electrical engineer for
the project should
obtain the available
fault current from the
serving utility com-
pany and then calculate the available fault
current for all panelboards and switch-
boards in the electrical system. Once the
available fault currents are identified, the
system can be designed to provide an
acceptable level of short circuit protection
using methods referred to as either fully
rated systems or series rated systems.
Fully rated systems —
In the most simplistic terms, a fully rated
system is one in which all of the electrical
equipment (panelboards, switchboards,
and overcurrent protective devices) is
installed with SCCR or AIC ratings equal to
or greater than the available fault current to
which they might be subjected.
For example, if a panelboard has a 65K
ampere SCCR, with 65K ampere AIC rated
circuit breakers, the “full rating” (SCCR) is
65K ampere. See Fig. 1. If the panelboard
has a 65K ampere SCCR, with 22K ampere
(continued on next page)
1 The UL Standards allow exceptions to this testing under certain conditions.
AIC rated circuit breakers, the “full rating”
is 22K ampere. Conversely, if the panel-
board has a 65K ampere SCCR with a
100K ampere AIC rated circuit breaker, the
“full rating” is still 65K. In other words, the
“full rating” of a panelboard or switchboard
is based on the lowest rating of either the
equipment or any of the overcurrent
protective devices installed within
the equipment.
Series rated systems — NEC Section
240.86 includes requirements that allow a
circuit breaker to be used on a circuit
having an available fault current higher than
the marked interrupting rating, provided it is
connected on the load side of an accept-
able overcurrent protective device having a
higher rating, and provided that the series
combination complies with specific
requirements. The combination of these
devices has been found to work together
under fault conditions to clear the fault and
protect the equipment. This combination is
referred to as a series rated system.
UL series rated combinations are subjected
to short circuit testing using test currents
equal to the panelboard or switchboard’s
maximum rated short circuit current2.
The system is tested with (1) a line side
overcurrent protective device of the
maximum overcurrent rating, and (2) a load
side circuit breaker with the lower AIC
rating, as specified in the panelboard or
switchboard’s markings. The series rated
system is subjected to short circuit testing
in accordance with the UL 489 require-
ments for series
combinations.
See Fig. 2.
Markings— Listed panel-
boards and
switchboards are
required to be
marked with their
electrical ratings,
including their
SCCR. A typical
marking would
read, “Short-Cir-
cuit-Current Rating
65,000 RMS
symmetrical
amperes”. If the
unit contains
meter mounting
equipment other
than those for use
with current
transformers, they
are also marked
“Watthour meter
not included in
short-circuit-
current rating”.
Panelboards and switchboards that have
been investigated for use as series rated
systems include additional markings that
identify the combinations of integral or
remote line and load side overcurrent-pro-
tective devices that are required to achieve
the marked SCCR. See Fig. 3.
The marking is provided either on the
panelboard or switchboard. Alternately, the
marking may be provided in a pamphlet,
manual or instruction sheet located on or in
a pocket provided within the panelboard.
by Jeff Fecteau
For additional information on this topic
please refer to the 2008 UL White Book,
the Marking Guides for Panelboards,
Dead Front Switchboard and Molded Case
Circuit Breakers, or contact Jeff Fecteau
at [email protected] or at
+1.952.838.5453.
2008 Issue 4
04The Code Authority UL
Available FaultCurrent 65K amps
Main Circuit Breaker65K AIC
Utility Transformer Panelboard65K SCCR
Overall 65K amp rating
Branch CircuitBreakers 65K AIC
Available FaultCurrent 65K amps
Main “Type A”Circuit Breaker65K AIC
Utility Transformer Panelboard65K SCCR
Overall 65K amp rating
Branch “Type B”Circuit Breaker 10K AIC
Figure 1: Example of fully rated system
Figure 2: Example of series rated system
Branch Circuit Breaker Main Circuit Breaker Interrupting Rating
Type Amps No. Poles AIC Rating Type Amps No. Poles AIC Rating Symmetrical Amps V Ph
B 15–50 1 10,000 A 100 2 65,000 65,000 120/240 1
Figure 3: Example of series rated system for example in Fig. 2
Field markings for series rated systemsReplacing an overcurrent device in a
series rated system with one that has
not been investigated as part of the
combination can result in significant
safety concerns. In order reduce the
risk of an improper replacement circuit
protective device being installed,
NEC Section 110.22 (C) requires the
equipment enclosure(s) to be legibly
marked in the field by the installer to
indicate the equipment has been
applied with a series combination
rating. The marking shall be readily
visible and state the following:
CAUTION — SERIES COMBINATION
SYSTEM RATED ____ AMPERES.
IDENTIFIED REPLACEMENT
COMPONENTS REQUIRED.
Understanding Short Circuit Current Ratings (continued from previous page)
2 Testing using worst-case combinations may be representative of other combinations.
Section 4.3.10.2 requires materials
exposed to the airflow in ceiling cavity
plenums used for supply, return or exhaust
air from the occupied area to be noncom-
bustible, limited combustible, or have a
flame spread index not exceeding 25 and
a smoke-developed index not exceeding
50. Similarly, IMC Section 602.2.1 requires
materials exposed within plenums to be
noncombustible or to have a flame spread
index not more than 25 and a smoke-
developed index not more than 50. NFPA
90A, the NEC, the IMC, and the UMC all
include specific requirements for various
products used within plenums and other
air handling spaces, such as wiring, fire
sprinkler piping, pneumatic tubing,
combustible electrical equipment, light
diffusers, optical fibers and raceways,
loudspeakers, and/or recessed luminaires.
Refer to the code or standard in question
for specific requirements.
Testing for fire and smoke characteristicsMany materials used in plenums are
required to have a maximum flame spread
index of 25 and a maximum smoke
developed index of 50 when tested to UL
723 Test for Surface Burning Characteris-
tics of Building Materials (ASTM E84).
Using the Steiner Tunnel test apparatus,
test specimens measuring a nominal 2-ft
wide by 24-ft long are subjected to a 4-1/2
foot long flame. The time for flame
progression is measured and calculated as
a flame spread index. Also smoke obscu-
ration is measured and calculated as a
smoke developed index. Due to the test
specimen size, this standard could not be
used to test small discrete objects, such
as fluorescent ballasts and speakers.
A family of standards was developed to
test for flame spread and smoke density
for other products used in air handling
spaces such as wire and cable, fire
sprinkler pipe, and pneumatic tubing.
These methods use the same Steiner
Tunnel test apparatus as UL723, but the
sample mounting and testing criteria differ.
These standards are NFPA 262, Test
Method For Fire and Smoke Characteris-
tics of Electrical and Optical-Fiber Cables
Used in Air-Handling spaces; UL 1887, Fire
Test of Plastic Sprinkler Pipe for Visible
Flame and Smoke Characteristics; and UL
1820, Fire Test of Pneumatic Tubing for
Flame and Smoke Characteristics.
Materials tested to these standards are
required to exhibit a maximum flame
spread distance of 5 ft, a maximum peak
optical density of 0.5, and a maximum
average optical density of 0.15.
The Standard used to evaluate fire
performance and smoke-production
characteristics of smaller discrete objects
is UL 2043, “Fire Test for Heat and Visible
Smoke Release for Discrete Products and
Their Accessories Installed in Air-Handling
Spaces”. Products are subjected to a 60
kW ignition source, and all products of
combustion are arrested by a calorimeter
hood. Heat energy is determined using
oxygen consumption techniques and
equipment in the air stream determines
smoke density. To be acceptable, prod-
ucts are required to exhibit a peak heat
release rate of 100 kW or less, a maximum
normalized peak optical density of 0.5, and
an average normalized optical density of
0.15 or less.
These standards allow the fire perfor-
mance and smoke characteristics of these
various components to be determined and
quantified, and as a result, they have been
adopted by reference into IAPMO, ICC,
and NFPA model codes.
Products certified for use in plenumsUL certifies a number of products for use
in plenums, ducts and other space used
for environmental air. These certifications
can be found in the UL Online Certifica-
tions Directory at www.ul.com/database/,
Building materials — Material, such as
acoustical panels, pipe insulation and
coverings, duct coverings, insulation,
vapor retarder facings, adhesives, and
ducts have been Classified by UL in
accordance with UL 723 for flame spread
and smoke developed indices. These
products, or their packaging, are marked
with the specific indices, or are marked
“FHC 25/50”.
Wiring — Electrical cables and raceways
that comply with NFPA 262 are identified
with a suffix “P” on the cable designation
(such as CMP, CL2P, or FPLP). These
cable and raceway categories include
DUZX, DVCS, HNIR, QAYK, and QPTZ.
Fire sprinkler piping — All UL Listed
CPVC sprinkler pipe and fittings (VIWT)
comply with UL 1887. These products are
not required to be marked for use in
plenums. However, Listed support devices
for the sprinkler piping (VIXH) and cover
systems for the sprinkler piping (VIXO)
have not been evaluated to UL 1887,
unless specifically marked for plenum use.
Pneumatic tubing — UL Classified
pneumatic tubing (QNVT) that has been
tested and found to comply with UL 1820
is required to be marked “NFPA 90A”. (This
should be suitable for use in either a NFPA
90A, UMC or IMC application.) .
Combustible electrical equipment —
Most products tested and found to comply
with UL 2043, such as ballasts, loud-
speakers, recessed luminaires, information
technology equipment, wire positioning
devices, germicidal lamps, and other air
duct accessories, are provided with a
marking or installation instruction which
states “Suitable for Air Handling Spaces”,
“Suitable for Use in Other Environmental
Air Space in Accordance with Section
300.22(c) of the National Electrical Code,”
or similar wording.
Some recessed air handling
luminaires (HYXT) are restricted to
certain air handling applications, and
include markings that identify the
intended application.
For more information on products
certified for use in plenums, ducts and
air handling spaces, contact Dwayne
Sloan in Research Triangle Park, NC
at +1.919.549.1676, or at
2008 Issue 4
05The Code Authority UL
Air Handling Spaces (continued from cover)
I have recently heard about flexible sprinkler piping. Can you advise what it is, where it can be used, what are its limitations, and is it UL Listed?
Flexible sprinkler piping is UL Listed under
product category VENF as “Flexible
Sprinkler Hose with Fittings.” This category
covers flexible sprinkler hose with fittings
intended for use in sprinkler systems
between the branch line and sprinkler
when installed in accordance with ANSI/
NFPA 13, “Standard for the Installation of
Sprinkler Systems;” ANSI/NFPA 13R,
“Standard for the Installation of Sprinkler
Systems in Residential Occupancies up to
and Including Four Stories in Height;” or
ANSI/NFPA 13D, “Standard for the
Installation of Sprinkler Systems in
One- and Two-Family Dwellings and
Manufactured Homes,” and the
manufacturer’s installation instructions.
A flexible sprinkler hose assembly consists
of a flexible hose, inlet fitting for
connection to the branch line and an outlet
fitting for connection to the sprinkler.
These flexible hose with fittings are
intended to be installed using the
anchoring devices referenced in the
manufacturer’s installation instructions.
Flexible hose length is limited to a
maximum of 6 feet so as to minimize the
potential for inadequate support and
undesirable movement of a sprinkler after
installation. UL’s Listing information
includes additional information relative to
proper use such as allowable number of
bends, minimum bend radii, pressure loss,
type of flexibility and maximum
temperature rating. The manufacturer’s
installation instructions include additional
information such as anchoring device
installation procedures and sprinklers to
be attached to the outlet fitting.
As indicated in the individual Listings,
these products may have high flexibility or
limited flexibility. Products having high
flexibility are intended for use in
applications where frequent movement
between the two ends of the hose is
expected after installation. Products
having limited flexibility are intended for
use in applications where little or no
movement between the two ends is
expected after installation.
These products are intended for use in
hydraulically-designed sprinkler systems.
The hydraulic pressure loss associated
with these devices needs to be included in
the hydraulic design calculations. Pressure
loss is published in equivalent length, in
feet of 1-in. diameter Schedule 40 steel
pipe (where the Hazen-Williams coefficient
of friction is C equals 120).
The basic standard used to investigate
products in this category is UL 2443,
“Flexible Sprinkler Hose with Fittings for
Fire Protection Service.” Authorities Having
Jurisdiction should be consulted before
installation.
For additional information on flexible
sprinkler hose with fittings contact
John Bender at +1.443.567.8241,
or at [email protected].
2008 Issue 4
06The Code Authority UL
Questions & AnswersUL engineers answer questions concerning UL and its operations, UL Standards for Safety, product certifications, and the code applications for which products are certified.
2008 Issue 4
07The Code Authority UL
Global Fire Service Leadership Conference a SuccessUL launched The Global Fire Service
Leadership Conference on September 19,
2008. The conference, the first of its kind,
was fully developed and sponsored by UL,
and attendees included leading fire
experts and industry leaders from more
than 19 countries.
The conference provided fire service
leaders from some of the world’s largest
jurisdictions the opportunity to share best
practices and return home with a global
perspective on the issues that most
commonly wreak havoc and endanger
lives in fire, disaster and emergency
situations. Best practices, management
and leadership skills and life safety issues
facing the fire industry today were dis-
cussed in Chicago between September
21-24, then continued in Washington D.C.
through September 26.
“The reality is that regardless of where you
live, accidental death and property loss
from fires or natural disasters are global
concerns; materials and products found in
our homes or buildings burn in the same
manner in Chicago, Beijing, New York,
Delhi, Buenos Aires,
and every city in
between.” said Chris
Hasbrook, vice
president and general
manager of UL’s
Global Fire Sector.
“The challenges
faced by fire fighters
around the world
often share more
commonality than we
realize. The wealth of knowledge these
leaders exchange may eventually keep us
all safer from fire and disaster.”
UL Science of Safety Webinars Now OnlineUL’s Science of Safety Webinar series is
available for online viewing. The series
originated as an open forum for the fire
community to share information and
discuss fire safety topics with UL subject
matter experts. Sessions include:
“Smoke Alarms: Advancement in
Research and Requirements,” included a
presentation on smoke alarms and a panel
discussion with UL and International
Association of Fire Chiefs representatives.
“Smoke Alarms: Ionization, Photoelectric
and Dual Technology,” delved further into
the science behind the requirements and
demonstrated the differences in the
various technologies.
“The Threat of Modern Fires,” looked at
the science behind the threat of fires in
modern home environments.
“Firefighter Safety Research,” provided
information on UL research related to
firefighter safety. The session featured
panelists from the Chicago Fire Department
and International Association of Fire Chiefs.
To access the recorded Webinars visit
www.ul.com/ss/SafetyAdvancements.html and select the Webinar you would
like to view.
News Briefs
What’s new @ UL.com
The Regulators page of UL.com (www.ul.com/regulators) was developed specifically for you, the regulatory authority. Here are the most recent additions:
The Regulators page of UL.com
(www.ul.com/regulators) was
developed specifically for you, the
regulatory authority. Here are the most
recent additions we hope you find useful:
The Code Authority — Electrical
Connections — The October 2008
issue of The Code Authority — Electrical
Connections is available Online at
www.ul.com/tca. Learn why regulatory
authorities look for the UL Mark.
The Fire & Security Authority® — Issue
3 of the Fire & Security Authority is
available Online at www.ul.com/fsa. This
issue takes a look at noncombustible
building materials, UL’s updated
holographic label, UL Listed security
container modifications and the new
UL Listed Document.
Ultimate Email — Regulatory Services
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Get public notices, newsletters and
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friend. If you forget the link, just re-
member www.ul.com/regulators and
look to the right for the Ultimate Email
banner. We hope to hear from you!
ULU Training Courses for AHJs —
There are now eight training courses
for AHJs on our UL University website,
including our newest course covering
the structural stability of engineered
lumber in fire conditions. See
www.uluniversity.us/home.aspx.
If there is something you would like
to see on the Regulators page, send
your suggestions to Heather Kile in
Northbrook, IL at [email protected].
ul.comul.com
Calendar of Events
2008 Issue 4The Code Authoritywww.ul.com/tca UL
08
Underwriters Laboratories Inc.333 Pfingsten RoadNorthbrook, IL 60062-2096United States of America
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Heather Kile
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Address changes and additions
Diane Fonzino
© 2008. All rights reserved.
Reprints with permission of
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Please type “Calendar” in
the subject line.
December 8–12ICC Residential Inspection InstituteSeattle, WA
www.iccsafe.org
December 15–19NFPA Professional Development Seminar WeekOrlando, FL
www.nfpa.org
January 16–19, 2009Building Owners and Managers Association (BOMA) International Winter Business Meeting and Leadership ConferenceIndian Wells, Calif.
www.boma.org
January 24–282009 American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE) Winter ConferenceChicago, IL
www.ashrae.org