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Products & Services 2017

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Products & Services2017

CONTENTS

TABLE OF CONTENTS

H&H Innovation 05

· Development 07

· Prototype manufacture 09

· Gauge and jig construction 13

H&H Smart Products 15

· Prototypes and series tools 17

· Small & exclusive series 19

Metal laser melting 21

· Services & use case 23

Our philosophy 25

Our partners 27

Our customers 29

Our references 31We look forward to hearing from you: +49 (52 02) 98 76-0

05

H&H INNOVATION

H&H is the right partner when it comes to implementing your product ideas. We simulate, test and produce your idea as a prototype.

H&H is dedicated exclusively to the customer throughout all stages of the process. We are happy to share our expertise with you so that your product idea will become a success.

We take the later production processes into consideration early on in the development phase. We create our designs with production and assembly in mind and do everything possible to make your project happen. As a result, we minimize production costs early on in the development phase and achieve the very highest quality standards later on in the series production.

»From the product idea to the proto- type. Forward looking development down to the last detail – from day one.«

07

DEVELOPMENT

Thanks to our many years of experience in the field of product development and prototype manufacture, we are able to determine your needs for development and design quickly and support you throughout all phases of development.

We develop a detailed project plan for you containing all the necessary development activities. This process is perfectly comple-mented by our in-house prototype manufac-ture and simulation department.

Working in partnership with our customers takes top priority. As the development pro-cess is highly transparent, you have control over the costs and deadlines at all times.

»Every beginning is good. But our challenge is only complete when you are satisfied.«

3D CAD design· Unigraphics NX· Catia V5· Catia V4· Solid Works· Creo Elements

Interfaces· Step 203· Step 204· IGES· VAD· STL· DWG· DXF

Simulation· IDEAS Simulation· Ansys· Electronic System Cooling· NX – Advanced Simulation

CAE systems

H&H INNOVATION

09

PROTOTYPE MANUFACTURE

At H&H we produce prototypes to meet your requirements using a wide range of proces-ses. From rapid prototyping, vacuum casting and RIM / low-pressure injection moulding to laminating, deep drawing, expansion and NC milling – we have the right solution for creating your prototypes.

The advantage of our processes is the combination of speed and design freedom, as the complexity of the components being produced hardly plays any role at all. The use of such varied processes helps to reduce product development times dramatically, particularly in the product development stage.

»The right type for you – the proto- type. The latest processes support the successful implementation of your project.«

H&H INNOVATION

11

PROTOTYPE MANUFACTUREH&H INNOVATION

»The path from the vision to the reality of the perfect end product can only be achieved using models.«

Even though we live in the age of computer-aided design and development, we still need precise and high-quality models. Thanks to our pattern making, we are able to produce entire sub-assemblies for automotive interi-ors with the highest quality and precision.

The sub-assemblies we produce include the following:· Door panel elements· Dashboards· Centre consoles· Front and rear lights· Boot lining· Column cladding· Roof lining

Our services at a glance:

· Rapid prototyping· Vacuum casting· RIM / low-pressure injection moulding· Pattern making· NC milling· Laminating· Deep drawing· Surface finishing

13

GAUGE AND JIG CONSTRUCTIONH&H INNOVATION

Experience and passion for precision are required in order to meet customers‘ requirements in gauge construction.

H&H has been creating precision gauges for a wide range of applications in the automotive and household goods sector for many years.

We produce gauges that allow our customers to check the dimensional accuracy and func-tionality of the components manufactured.

Our services at a glance:

· Automotive interiors· Automotive-Exterieur· Headlight systems· Module carriers· Laminates· Hybrid components· Castings

»Precision tools to safeguard the quality of your product.«

15

H&H SMART PRODUCTS

A further strength of H&H GmbH is the manufacture of series products such as technically demanding plastic components required in smaller volumes. Our customers include companies in the automotive, pla-stics and medical technology industries.

Our services at a glance:

· Project planning of series projects · Manufacture of technically complex plastic parts · Manufacture of technically complex and intricate milled parts and assemblies· Reliable assembly into sub-assemblies or complete systems· 100% inspection of finished sub-assem- blies and systems· Efficient logistics with maximum delivery reliability

»Smart, smarter, smart products.Manufacture of challenging assem-blies, components and products.«

17

PROTOTYPES AND SERIES TOOLS

To give your product shape, we produce injection moulding tools according to German quality standards. You can rely on our many years of experience in the drafting, dimen-sioning and production of complex tools and dies. You can also benefit from our expertise during the product item design.

Our strengths:

· Manufacture of prototype tools and dies · Manufacture of series injection moulding tools · Rheological design of tools and dies (mould flow calculations) · In-house fabrication and an international network of suppliers· Project coordination with regard to dead- lines, costs and qualityt· Mould trials and logistics · In-house injection moulding with up to 300 tonnes holding force, external up to 1600 tonnes

»German expertise. Maximum precision and an innovative team make all the difference.«

H&H SMART PRODUCTS

19

SMALL & EXCLUSIVE SERIES

We are there to support you during your small series and exclusive series production. H&H procures or produces the tools you need to ensure that complex plastic or metal components are perfectly manufactured. From the assembly into sub-assemblies or entire systems, to 100% inspection, through to logistics handling, you get everything reliably from a single source. State-of-the-art finishing techniques, such as coating, chrome plating, vaporising with gold and printing give your products the perfect finish.

Our strengths:

· Greatest process stability· Constant process reproducibility· Consistent focus on quality· Many years of experience in the design and optimisation of tooling and equipment· Integration in your process chain· Continuous quality assurance and analysis· DIN EN ISO 9001:2008 certified· Low production costs· Global supplier network

»We work best when the requirements are high. We welcome your challenges.«

H&H SMART PRODUCTS

21

METAL LASER MELTING

Laser melting is a manufacturing process used to produce metal components and sub-assemblies layer by layer. As the parts are produced without the need for tooling, this process offers enormous scope in terms of component design. Thus, for example, you can produce light constructional components with grid or bionic structures that cannot be produced using conventional proces-ses because of restrictions. As the initial powdered material (usually metal) is melted completely using a laser beam, the minimum density of the components is 99%.

This process is used in the aerospace, mechanical engineering, medical technology and automotive industries, among others.

Choice of materials:

»Cutting-edge manufacturing processes open up infinite design opportunities.«

· Aluminium · Cobalt chrome· Bronze · Titanium· Inconel · Tool steel and stainless steel

23

SERVICES & USE CASE

Our services at a glance:

Use caseAs part of a case study, we developed a demonstration component together with our research partner DMRC to derive the potential of the laser melting process. With the new design for the laser melting process, the weight of the component was reduced by almost 50% compared to the component produced using conventional processes, while the mechanical requirements remained the same. The design is based on topo-logy optimisation and takes into account examples from the field of bionics as well as the required design guidelines for the laser melting process. The use case confirms the huge economic potential of this technology in particular for applications in which the requirements for lightweight construction are high.

»Quality and innovations are our standard.«

METAL LASER MELTING

· Design and optimisation of components and sub-assemblies· Manufacturing from prototypes to small batch series· Mechanical finishing· Post weld heat treatment· Quality assurance

25

PHILOSOPHY

H&H GmbH believes that the company’s services and philosophy allow it to contribute to the general good. We focus on activities whose solutions conserve environmental resources and increase operator and user convenience.

Our employees are our key asset. This is why we constantly help them increase their knowledge and always remain at the top of their game in terms of scientific and techno-logical developments.

As our customers, you rightly have high expectations of our services. That is why we endeavour to support you on your way to achieving your business objectives. We therefore always guarantee high quality, optimal processing times and a realistic cost structure. After all, maximum customer satisfaction is the benchmark for all our services.

»We bring our expertise to the table so that your product idea will become a success.«

27

PARTNERS

»We have worked side by side with partners for many years who guarantee us the latest technologies and proces-ses from research and development.«

LASER ZENTRUM NORDHAMBURG

29

CUSTOMERS

»Satisfied customers are the best reference. Here are just some of our clients.«

31

REFERENCES

»Save the best for last. We don‘t just talk. We also like to show you what we can do.«

Examples of reference projects

emax – heat exchanger for oil boilers Bette – Twist 2

MHG – boiler Weinmann – power supply

Qlympus – sterilisation tray Maquet – extraction unit

VW – Golf 7 glove box

H&H InnovationYour partner for the production development processDevelopment · Prototype manufacture · Pre-series components H&H Smart ProductsYour partner for assemblies, components and systems for technically complex plastic parts

www.huh.de

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H&H Gesellschaft für Engineering und Prototypenbau mbHGewerbestraße 11 · 33818 Leopoldshöhe · GermanyTel. +49 (52 02) 98 76-0 · Fax +49 (52 02) 98 76-510

Große Bleichen 34 · 20354 Hamburg · GermanyTel. +49 (40) 3 49 62 98-10 · Fax +49 (40) 3 49 62 98-15

Office Munich · GermanyTanja Lohse · Tel. +49 (174) 335 37 21 · [email protected]

[email protected]

LEOPOLDSHÖHE

HAMBURG

MUNICH