CMForming.com

OHIOPh. (800) 826-5363Ph. (800) 826-5867Fx. (330) 740-8599

TEXASPh. (800) 433-7040Fx. (817) 232-0213

CALIFORNIAPh. (800) 854-3307Fx. (714) 532-4126

Products, Equipment and Capabilities

MATERIALS

Carbon

SA516-70, SA455, SA414G, SA285C

Stainless

304/304L, 316/316L, 304H, 316H, 317/317L, 321 SS, 410, 2205 Duplex, Super Duplex 2507

Other Alloys

Copper Nickel 90-10 C70600, Copper Nickel 70-30 C71500904L, 904L, LDX 2101, Alloy 20, Alloy 655, Monel 200, 400, Inconel 600, 625, 800, 825, 254 SMO, Hastalloy C200, C22, C276, 4130, RA330, 387 Chrome Molly, AL6XN, Titanium and Zirconium

PRODUCT OFFERINGS Tank Heads ASME D&F, Non Code D&F, Dished Only, Flanged Only, Semielliptical, Hemispherical, Custom shapes, Tank Accessories Including Non-Pressure Circular Manhole Frames and Covers, Reverse Flange Manholes, Lifting Lugs and Mechanism Covers (Domes)

QUALITY SYSTEMS ASME U Stamp Holder (TX and CA)ISO 9001 Quality Certification (OH)

COMBINED CAPABILITIES

Die Forming – 4” up to 72” Deep Drawing – 6" – 18” 14 GA – .3125"Custom Stampings Hot forming up to 42”Dished , Flanged and Elliptical Heads – 24” – 300”Dishing – 6” up to 282” (unlimited diameter in segments)Flanging – up to 252” Hemispherical – 10.75 to unlimited in segmented construction

ADDITIONAL SERVICES PROVIDED

Joggling, Beveling, Piercing, Embossing, Machining, Welding, Decoiling, Shearing and TrimmingExpress Forming service for your quick service emergency and shutdown requirements

AVAILABLE TESTING

Radiography, Dye Penetrant, Magnetic Particle, Ultrasonic and Brinell hardness

Ahead of the CurveAmerica’s leader in the manufacturing of code and non-code tank heads from 4” – 300” and accessory products.

Commercial Metal Forming is the nation's leading manufacturer of tank heads and tank accessories. In addition to the highest standards of quality and a comprehensive range of products, we know what our customers truly value: on-time delivery, great leadtimes, and quote responsiveness. By focusing on our customers' needs Commercial continues to stay ‘ahead of the curve.’

Unparalleled ProtectionZERO’s real product? Protection – ensuring the safe transport and viability of valuable equipment and electronics, without compromise.

ZERO is a world-class manufacturer of quality, deep-drawn and fabricated aluminum and molded plastic cases, enclosures and assemblies for the defense, aerospace, industrial, oil and gas, medical, electronics and telecommunications markets. From our 19" rackmount cases and deep-drawn aluminum enclosures, to our watertight ruggedized plastic cases and strong, yet lightweight aluminum carrying cases, we specialize in meeting and exceeding the complex needs of the most demanding industries.

ZEROCases.com

UTAHPh. (800) 500-9376Ph. (801) 298-5900Fx. (801) 299-7389

WEST MIDLANDS (UK)Ph. +44 (0) 121 558 2011Fx. +44 (0) 121 565 2115

Products, Equipment and Capabilities

PRODUCT OFFERINGSMetal and plastic cases and enclosures designed and manufactured for Military/Defense, Aerospace, Oil and Gas, Broadcast, Electronics, Medical and Industrial applications

Deep Drawn Components – Miniatures, ARINC, Flanged, Square, Rectangular, Round, Stock and Custom Value-Add Services including: drilling, lasering, hole punching and cut-outs

19” Protective Rack Mount Cases

Plastic and Aluminum Carry Cases

Transit and Storage Containers – Pre-Engineered and Modular Carry Cases

MATERIALSPlasticAluminumSteel

QUALITY SYSTEMSQuality Management SystemISO 9001:2008 AS9100 Rev CITAR

CAPABILITIESDeep DrawSheet Metal FabricationFull Machine ShopMetal Laser CuttingMechanical & Hydraulic PressingAssemblyEnvironmental TestingTooling Design & ManufacturingHeat TreatWeldingSpot WeldingAnodizingPainting – Infrared & Oven DryingPowder CoatingChem FilmEtch and Silk Screen

ADDITIONAL CERTIFICATIONSRoHS, SC21 MIL-STD-1595 SAE-AMS-STD-2219, CLASS B&C AWS D17.2 SAE-AMS-H-6088 MIL-I-45208A MIL-STD-45662A (standards traceable to NIST) Based on MIL-STD-105E Level II MIL-DTL-5541E Type 1, Class 1 & 3 MIL-A-8625 MIL-PRF-23377 and MIL-PRF-85582 DOD-P-15328 Cl 1 DCMA

ADDITIONAL SERVICES PROVIDED

Custom Engineering Design and Design GuidanceProduct PrototypingTesting: Waterproof, Drop, Shock & Vibration, MIL-SPEC

CapabilitiesOverview

Code and non-code tank heads from 4” – 300” and

accessory products.

Aluminum, titanium and specialty-steel products for the technical

and industrial markets.

High-quality industrial castings from 100 to

70,000 pounds.

Deep-drawn and fabricated aluminum and molded plastic cases,

enclosures and assemblies.

The largest steel foundry in North America producing high-quality industrial castings from 100 to 70,000 pounds.

Columbus Castings pours castings exceeding 30,000 pounds every day. With two Fuchs electric arc furnaces, Columbus Castings can safely pour up to 140,000 pounds of steel into a single mold and produce a quality casting for your custom equipment application. With the technical expertise, equipment and quality system to pour complex, value-engineered, large-steel castings, Columbus Castings will work to ensure that your industrial castings meet your technical specifications, material requirements and financial expectations.

Ph. (614) 445-2121 | Fx. (614) 445-20842211 Parsons Avenue, Columbus, OH 43207

ColumbusCastings.com

Products, Equipment and Capabilities

PRODUCT OFFERINGSRail

Full complement of Structural Rail and MRO components, Frames, Bolsters, Knuckles, Couplers and Yokes

Industrial

Surface and Underground Mining Equipment, Off-Highway Equipment, Industrial Gas Turbine castings, Hydro Power Turbine castings, Oil and Gas Industry Valves and Pumps, Industrial OEM castings

CAPABILITIES

Cast part weights from 100 lbs. thru 70K lbs.ASTM steels A27, A148, A216, A487 M210, HS160 -18035- & 38-ton arc melt furnaces (2)13 Heat Treat Furnaces(2) Quench Tanks 25K gal. and 45K gal. fully agitatedCasting design, FEA and solidification modelingTooling design and developmentFlexible mold-making technologyPro-E 3D CAD design capabilities and Novacast solidification modelingOn-site machining facility

QUALITY SYSTEMS

ISO 9001:2008 and AAR M-1003

AVAILABLE TESTING

Radiography, Dye Penetrate, Magnetic Particle, Ultrasonic and Brinell hardness

Aluminum • Titanium • Specialty SteelsA 350,000 sq. ft. complete open die forging facility catering to a world of industries from energy to aerospace. 

Jorgensen Forge Corporation is one of only a handful of U.S. forging companies offering a totally integrated melt shop within our facility. Accompanied by our versatile forging and machining operations, heat treating and efficient lean manufacturing processes, we are a complete open die forging primarily serving the aircraft, aerospace, oil and gas, marine and defense markets. We offer a dramatic range of forging capability from the most advanced marine propulsion shafting to small open die forgings (less than 100 lbs.) for aircraft, marine and general industrial markets.

CAPABILITIESMeltingIngot casting from 3 tons to 60 tons, Ingot sizes from 24 to 69 inch nominal diameters

Twin 40-ton electric arc furnaces, 50-ton AOD unit, bottom pour technology, Vacuum degassing

Heat Treating – Steel, Titanium, Nickel Base AlloysHorizontal furnaces up to 75 feet long and 20 feet wide, Vertical furnaces up to 28 feet

Liquid quenching in water, polymer and 2 different types of oil

Heat Treating – Aluminum Drop bottom furnace with three age ovens for fully capable aluminum heat treating

19 feet x 19 feet x 5 feet high maximum aluminum furnaces

MachiningLathe Capacity – up to 100 inch diameter and 75 feet in length

Vertical Boring Mill Capacity – to 20 foot diameter and 98 inch high

Solid Boring, Trepanning Capacity – 2 inch to 36 inch ID and up to 75 feet in length

Milling Capvacity – CNC Horizontal Mill; with 20 feet and Conventional Planer Mill; 24 feet x 8 feet

Bultmann Bar Peeling – max 16 inch diameter x 36 feet in length

Other General Capabilities – Honing, Drilling, Tapping, Grinding, Slotting, Welding, MAE CNC Bar Straightening up to 15 inch diameter x 36 feet or more in length

ForgingOpen Die Forge Presses: 700T, 1250T, 2500T and 5000T

Horizontal Ring Rolling Mill, 20-180 inch OD

Vertical Ring Rolling Mill, 12-50 inch OD

Ring Expander 2600T, 30-215 inch ID

Heating capacity from 700°F to 2250°F

Horizontal 2000T straightening press

Destructive TestingTensile, Impact (RT to -300°F)

Non-Destructive TestingUltrasonic, Magnetic Particle, Dye Penetrant, Conductivity, BHN Hardness, Chemical Analysis, Alloy Identity

Products, Equipment and Capabilities

PRODUCT OFFERINGSRolled Rings, Mandreled Rings, Blocks, Bars, Discs, Sleeves and Shafts

Ph. (800) 231-5382Ph. (206) 762-1100 | Fx. (206) 763-08488531 East Marginal Way South, Seattle, WA 98108

JorgensenForge.com

MATERIALS

Aluminum Alloys

2014, 2024, 2095, 2195, 2219, 2618, 5083, 6061, 6063, 7050, 7075, 7079, 7175

Stainless Steels

304, 310, 316, 321, 347, 348, 403, 410, 416, 422, 13-8, 15-5, 16-6, 17-4, XM-11, Duplex, Proprietary Nonmagnetic Steel (NMS100 and NMS140)

Titanium and Nickel Base Alloys

All CPTI Grades, TI 6-4, Inconel 600, 625, 718, 800, Hastelloy-X

Carbon and Low Alloy Steels

(Airmelt, VAR or ESR)

10XX, 41XX, 43XX, 86XX, 93XX, A723, 300M, D6AC Nitralloy Hy-80, Hy-100, Hy-130, Hy-140 Comp F, Comp A

QUALITY SYSTEMS

ISO 9001:2008 / AS9100CNADCAP Nondestructive Testing AccreditationNADCAP Heat TreatingISO 9001:2008 PED (Pressure Equip Directive)Commercial Nuclear: NCA-3800, NQA-1 compliantNNSA HAF604 (Chinese Nuclear)NSTR-99 and Mil-STD-2132DPursuing ASME certificationPursuing ABS certification

Commercial Metal Forming Youngstown, OHOrange, CASaginaw, TXCMForming.com

Tank Heads ASME D&F, Non Code D&F, Dished Only, Flanged Only, Semielliptical, Hemispherical, Custom Shapes, Tank Accessories Including Non-Pressure Circular Manhole Frames and Covers, Reverse Flange Manholes, Lifting Lugs and Mechanism Covers (Domes)

Jorgensen ForgeSeattle, WAJorgensenForge.com

Aluminum, Titanium, Specialty Steels for Aircraft, Aerospace, Oil and Gas, Marine Shafting, Defense, Power Generation, Industrial Sectors offering Rolled Rings, Mandreled Rings, Blocks, Bars, Discs, Sleeves and Shafts

Columbus Castings Columbus, OHColumbusCastings.com

Rail / Full complement of Structural Rail and MRO Components, Frames, Bolsters, Knuckles, Couplers and Yokes

Industrial / Surface and Underground Mining Equipment, Off-Highway Equipment, Industrial Gas Turbine Castings, Hydro Power Turbine Castings, Oil and Gas Industry Valves and Pumps and Industrial OEM Castings

ZERO ManufacturingNorth Salt Lake, UT (USA)Birmingham, Eng. (UK)ZEROCases.com

Metal and Plastic Case Enclosures designed and manufactured for Military/Defense, Aerospace, Broadcast, Electronics, Oil and Gas, Medical and Industrial applications