productivity definations

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    PRODUCTIVITY DEFINATIONS

    AND

    MODELS

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    PRODUCTIVITY

    Productivity can defined in a number of wayswhich include definitions by OEEC in 1950 toby sumanth in 1979.

    Productivity is concerned with efficientutilization of resources (inputs) in producinggoods and /or services (output).

    Efficiency is the ratio of actual output attainedto standard output expected

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    PRODUCTIVITY TYPES

    Productivity can basically defined in three ways:

    Partial Productivity.

    Total-Factor Productivity.

    Total Productivity.

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    PRODUCTIVITY

    Partial Productivity: Is the ratio of outputto one class of input.

    Total-Factor Productivity: Is the ratio of

    net output to sum of associated labor

    and capital (factor) inputs.

    3. Total Productivity: Is the ratio of total

    output to the sum of all inputs factors.

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    PRODUCTIVITY MODELS

    A. SHORT TERM PRODUCTIVITY MODELS

    B. LONG TERM PRODUCTIVITY MODELS

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    SHORT TERMPRODUCTIVITYMODELS

    WEIGHTED PARTIAL PRODUCTIVITY

    P.E.T. MODEL

    LINEAR TREND MODEL

    COMPARATIVE PROD. EVALUATION

    MODEL

    SEASONAL VARIATION MODEL

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    WEIGHTED PARTIAL PRODUCTIVITY

    T.P. = W.P. X P.P.

    T.P = TOTAL PRODUCTIVITY.

    W.P = WEIGHTED PRODUCTIVITY.

    P.P = PARTIAL PRODUCTIVITY.

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    P.E.T. MODEL

    PRODUCTIVITY EVALUATION TREE

    Are the actually feasible paths of more generalset of paths.

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    LINEAR TREND MODEL

    SUPPOSITION: productivity values in past arelinear trend.

    cTbaPT .

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    COMPARATIVE PROD. EVALUATION MODEL

    is a combination of P.E.T. & Linear Trend.

    Method consistently giving the minimum

    variance between the actual & plannedproductivity values in coming periodsshould be used for future evaluation and

    planning.

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    SEASONAL VARIATION MODEL

    T.P. = Total Productivity.

    a & b = LINEAR TREND constants.

    C = Multiplicative seasonal factor.

    e = random error.

    eCTbaPT )(..

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    LONG TERM PROD. MODELS

    1. PRODUCTIVITY MAXIMAZATION MODEL.

    2. PRODUCTIVITY PROFIT MODEL.

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    PRODUCTIVITY MAXIMAZATION MODEL

    I is assumed to be a function of Quantity.

    So, Input function could be:

    1. Linear Input :

    2. Exponential input :

    3. Quadratic input : 4. Cubic input :

    ...IOPT

    .32

    QdQcQbaI

    .2

    QcQbaI

    .QbaI

    .b

    QaI

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    PRODUCTIVITY PROFIT MODEL

    I is treated as a function of output.

    After determining max. and min. levels of output

    ...

    I

    O

    PT

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    CASE STUDY

    Productivity improvement on EicherAssembly line

    Problem: stagnation in production to 50 tractorsper shift leading to reduced margins.

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    CASE STUDY

    SOLUTION:

    A. Time study of the whole process

    $ lead to identification of bottle necks.

    The main bottle neck was

    flywheel coupling and testing of

    transmission

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    CASE STUDY

    The improvement was undertaken in twostages:

    STAGE I : modifying the layout eliminating thehoists with conveys and making new fixtures.

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    CASE STUDY

    STEP 2:

    Integrating the coupling and testing processwith the help of new equipment employing

    lesser worker.

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    CASE STUDY

    RESULTS:

    ~ LESSER MANPOWER

    ~ REDUCED CYCLETIME

    ~MORE PRODUCTION

    1. Rotary table for easy of work .

    2. Conveyor for transfer primary shaft .

    3. Hydraulic Bearing Pressing unit for Intermediate shaft

    pressing .

    4.Trays for Tools on conveyor .

    5.space for Primary shaft & Hub on Housing Fixture .

    6. Fixture Return Conveyor .

    7.Material Supply trolley movement is reduce .

    8. Easy Access for Hardware .