production of biopolymers from cyanobacteria
TRANSCRIPT
David T. Smernoff, Ph.D.
July 19th, 2018
BIO World Congress
Production of biopolymers from
Cyanobacteria
1
Who are the Cyanobacteria?
2
µ
Cyanobacteria First O2 producing photosynthesizers
Highest photosynthetic efficiency of all organisms
Created oxygenic atmosphere
Worldwide distribution: oceans, freshwater, soils & deserts.
Robust, prolific, well adapted to varying environmental conditions (poles to
equator).
Some marine species excrete complex polysaccharides outside cell
Prevent desiccation
Protect from UV damage
Protection from predators
3
Key competitive
advantagessunlight
seawateryes no
consortium fresh water
Unique polymers arable land
nitrogen fixation GMOs
Stable, resilient fertilizers
Salt water pond mixture of
marine cyanobacteria
Air (N2)
(CO2)
Our raw ingredients are ...
4
Lab-Scale Cultivation
5
5L Carboy Self-funded laboratory
150 L Indoor Aquarium 500 L Outdoor “Pond”
Cultivation Scale-up
U.S. DOE Small Business Vouchers Pilot
6
80L Innoculation reactors 1000L Indoor Raceway ponds
7
Sandia National Laboratory Scale-up
DOE Grants
Seedling 2015
SBV 2017-2018
8
Access to talented DOE scientists and well-equipped facilities
Harvest Process
Pump from ponds to 250 gallon totes
Separate biomass from EPS Concentrate EPS
Downstream Processing
10
Continuous Flow Centrifugation Tangential Flow Filtration Evaluate additional membrane types,
geometries, and porosities
Investigate techniques to reduce
viscosity (higher temp, etc)
Longer term testing to assess fouling
effects and achieve steady state
Improve performance at higher flow rates
Investigate physical or chemical treatment to
improve separation (temp, pH, etc)
Investigate polishing technologies to remove
residual cells and cell debris (depth filtration)
Cyanobacterial Biopolymers
The Evolution of Sunscreen
UVB Broad
Spectrum
UVB & UVA
II1930 -1940
No UVA
1970 -1990
Multiple ingredients
No UVA 1
2000’s
Multiple ingredients
2018
Single ingredient
Harsh UV on early Earth ~ 2.5 billion years ago!
Getting into the Market: Cosmetics• UV Absorbance
• UVA - reduction by 93% + 5%
• UVB - reduction by 96% + 5%
• Anti-aging properties
• Moisturizing properties
12
Concentrated EPS and Hydrogel
VisibleUV
B
UVC
UV
A
Ph
yco
cyan
in
Next Steps Transition cultivation to outdoor setting in open ponds
Complete material properties analysis
Biodegradation and compostability studies
Sunscreen Ingredient Analysis
SPF Factor
Allergenicity
Skin Testing
Bioplastic Applications
Microbead production
Thin film production, barrier properties analysis
SummaryCyanobacteria consortium demonstrates robust growth and polymer
production in open ponds
System stable for 5 months of continuous operation
Metagenomic analysis – heterotrophs and predators (protists) present but do not significantly impact growth and EPS production
Polymer viscosity complicates downstream processing
Consumer demand for safe, effective sunscreens
Consumer and regulatory demands for bio-derived alternatives to fossil fuel derived products.
14
Back-up slides
15
16
Nature’s First Sunscreen• Cyanobacteria produced UV protective materials over 2.5 billion
years ago
• UV radiation on early Earth was more intense then than now (no ozone layer UVC!)
• Most sunscreens contain chemicals or mineral oxides that are hazards to humans, the environment or both
• Consumers demanding safer alternatives that are effective and do not contain hazardous ingredients
• Regulations now limiting chemical sunscreens to protect the environment (e.g. coral reefs in Hawai’i)
17
The
Founding
Team
• Rocco Mancinelli, Ph.D. Founder, CEO– UC Boulder, Microbial Ecology
– Population dynamics of mixed microbial systems
• David Smernoff, Ph.D. Founder, CTO– Stanford, Physiological Ecology
– Controlled ecosystem development, bioreactor design
• Charles Krenz, Business Development, Advisor– UC Davis Engineering, Stanford MBA
– Operations, Logistics, Finance
• Daniel Gordon, Diplom-Ingenieur. Advisor– UC Berkeley, Tech. Univ. of Munich, Gordon Biersch Brewery
– Commercial scale microbe propagation, commercialization
• Robert Andersen, Ph.D., Technical Advisor– Director Emeritus, Provosolli-Guillard CCMP culture collection
• Sidley Austin, corporate and IP18