Product RangeTOX®-Powerpackage

TOX®-PowerKurver

TOX®-ElectricDrive

TOX®-FinePress

TOX®-Presses

TOX®-Controls, TOX®-Monitoring

TOX®-Joining-Systems

TOX®-Tongs

TOX®-Piercing and Marking

TOX®-Fastener-Insertion

TOX®-Production Systems

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Competence– Cornerstone of WorldwidePresenceMore than 600 qualified employees at 18 TOX® PRESSOTECHNIK locationsand colleagues in 20 representativecompanies offer customers worldwidea comprehensive engineering-know-how and service.Modern production and communicati-on technologies increase our efficien-cy and pleasure in providing solutionsto our customers.

People–Basis for VisionsThe basis for high performance havealways been and remain the people,along with their capability and readi-ness to be visionary. The people atTOX® PRESSOTECHNIK have deve-loped the company into a technologyleader in its segment.

Ideas–Impulse to InnovationInterconnection of the markets is acentral subject of our times. We havemet the requirements associated withthis subject by implementing our ownmanufacturing and sales locations inEurope, America and Asia. We havecreated a dynamic, future-orientedstructure within TOX® PRESSOTECH-NIK, where all requirements have beenfulfilled in compliance with each coun-try's Standards for Environmental,Working Safety and Working Conditi-ons, and in strict conformance with theWorker Unions and our self responsibi-lity as enterprise.

Visions

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More Information

USAGermany

ChinaIndia

South-KoreaJapan

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References– Symbol of TrustAs expected, the entire global manu-facturing industry is our customer.

Some of our customers:Entire automotive industryEntire tier one suppliersAEG Home Appliances, GermanyBLUM, AustriaBOSCH-SIEMENS, GermanyBRAAS, GermanyBRASTEMP, BrazilCANON, JapanCATNIC-GROUP, Great Britain DELL, Malaysia

DYSON, Great BritainFRIGIDAIRE, USAGDA Hotpoint, Great BritainGENERAL ELECTRIC, USAHANSA, GermanyHELLA, GermanyHEWLETT-PACKARD, SingaporeKONICA, JapanKYOCERA, JapanLG, KoreaMATSUSHITA-PANASONIC, JapanMAYTAG, USAMINOLTA, JapanMITSUBISHI, JapanMTU, GermanyNEFF, Germany OTIS, Germany

POLAROID, Great BritainRICOH, JapanROWENTA, GermanySAMSUNG, KoreaSANKO, JapanSCHULTHESS, SwitzerlandSIEMENS, GermanyTEHALIT, GermanyTETRA PAK, SwitzerlandTHYSSEN KRUPP, GermanyTOSHIBA, JapanVAILLANT, GermanyWHIRLPOOL Home AppliancesWorldwide

worldwide presence

Argentina

Australia

Austria

Belgium

Brazil

Canada

China*

Czechia

Denmark

Egypt

Finland

France

Germany*

Great Britain

Hungary

India*

Italy

Japan

Korea

Lithuania

Malaysia

Mexico

The Netherlands

Poland

Portugal

Romania

Russia

Singapore

Slovenia

Slovakia

Sweden

Switzerland

South Africa

Spain

Taiwan

Thailand

Turkey

USA*

* Manufacturinglocations

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Series Q-SStandardSeries S and X-S

Retracted position

Air operated fast approach

Pneumatic hydraulic powerstroke

Resistance activates powerstrokeindependent of travel position

fastapproach

start of

powerstrokereturn stroke

powerstroke

Functioning of the TOX®-Powerpackage

TOX®-Powerpackage - the energysaving pneumatic intensifier withintegrated oil system and automaticactivated powerstroke. Our technolo-gy combines pneumatics andhydraulics, providing you with the fol-lowing advantages:

• Total stroke up to 400 mm, Power stroke up to 200 mm

• Innovative design with patentedtechnology- Bypass system- Hydraulic end position

damping- Absolute air/oil separation

• Few moving parts

• Overfill protection

• Low energy consumption

• High wear resistance

• High stroke frequency

• Easy on tooling

• Comprehensive range ofaccessories

• Also available with air spring

Series S .50Powerstroke Limiter

Series K .51Total Stroke Limiter

Series TThe Turbo Cylinder forup to 550 strokes / min.

Series RPThe cylinder withnon-rotating rodfor marking

Series KCompactShort Design

Damping ZEDIdeal for pressing andpunching procedures

Holding brakeZSL

Tool holding fixtureZWK

Options / Accessories

TOX®-PowerKurver

Series KTSeparate Booster

TOX®-PowerpackageOptimal press force from 2 – 2000 kN

TOX®-PowerKurverPower that follows the curve. From 0,5 – 80 kN

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TOX®-ElectricDriveModular Servo Press Spindles from 0,5 to 400 kN,from Standalone to volume production assembly lines to complexSpeciality machinery: The solution for all applications....

High flexibility and modularity ofmechanics, electrics and softwarefor all TOX® ElectricDrive Systems

Monitoring of joining, assembling andother production processes, whichhave to be repeatable and retracta-ble, requires a considerable effort, ifcommon presses and drives areapplied.The application of electromechanicalservo presses with their integratedcontrol and positioning featuresobviously is a good alternativesolution. Connections to existing con-trols or data networks are imperativefor this task. To quickly install and runthese systems, the usage and visua-lisation programs have to be purpo-sely designed for these require-ments. With our powerful softwarepackage TOX®

softWare, the system willbe easily set up and integrated intoyour application without any specialsoftware or programming knowledge.

Productionmonitoring

Productiondata

Statistics

Logfile

Ethernet Fieldbus i.e.Profibus DP

PLC controller

Network for modern productionServo Drive Units:

Quality data

More Information

The compact driveTOX®-Electric PowerModule EPMK 10, 25, 55, 100, 200, 400 kN

The slim standard driveTOX®-Electric PowerModule EPMS10, 25, 55, 100, 200 kN

The tongs driveTOX®-Electric PowerModule EPMR 55, 100 kN

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Between the servo drive and the servicing, parameter setting and visua-lization, there is always an axis-controller. The functions and interfacesavailable depend on the type of the axis-controller.For the TOX®-ElectricDrive, one may select between two single axis control-lers, line-Q or line-X. Both lines are identical in their mechanical design anddiffer only with regards to the number of features.

Complete program line-Q• Short lead time• Limited in the number of functions

and customer interfacesThe first choice if the extensivelist of functions is sufficient.

StandardData bus • RS 232 / RS 485

• Ethernet TCP / IPFieldbus • Profibus-DP

OptionalInterbus instead of Profibus

Other Fieldbus available over Gateway, e.g. DeviceNet,ControlNet, Ethernet IP

Analog0-10 V, alternative to Profibus

Digital8 inputs / 8 outputs expandable to 32

Complete program line-X• Nearly unlimited number of

functions with custom interfaces possible.

The best choice if the extensive listof functions is already sufficient orcan be expanded by the TOX® ser-vice experts.StandardData bus • Ethernet TCP/IP Fieldbus • Profibus-DP

• CanOPEN

OptionalOther Fieldbus available over Gateway, e.g. Interbus, DeviceNet,ControlNet, Ethernet IP

Analog0-10 V; two available with one free

Digital8 inputs / 4 outputs expandable to 255

The line-Q and line-X idea

PC/Laptop orIPC for servicing,parameter settingand visualization

TOX®sofWare

Zone controller

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1

3

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TOX®-FinePressSmall press program from 2 – 57 kNAvailable in three frame sizes for each force range.

Pneumatic-Presses Pneumatic Presseswith manual approach

Guide quality - theheart of our systemand your guaranteefor best results.Same guidance asfound in machine tools

• Minimum frictiondesign guaranteesprocess repeatability

• Requires no adjust-ment of guide railpreload

The Assignment:• increase productivity• assure quality• save on investment

The Solution: TOX®-FinePress

• Flexibility- extensive program- ample accessories- quick tool change- 360° adjustable pull handle

• Quality- precise linear ram guide- smooth operation- robust design- rigid cast steel frames- Pressing Monitoring

• Value- best price / performance ratio- Accessories can be retrofitted

anytime- worldwide TOX® service- 12 months warranty- Available from stock

Ball rail guide for ram

Electric counter

Return stroke lock

Travel sensor

Additional Accessories:+ Tool fixture+ Fine stroke adjustment+ Bolt-on handle+ Machine bases+ Slide tables+ Electric/pneumatic controls+ Pressing monitoring with sensors

TOX®-FinePress:The expandable,economical program

Rack-and PinionPresses

Toggle Presses

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2

3

1

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TOX®-PressesPower progression from 2 – 2000 kN

• With TOX® Powerpackage pneumohydraulic drive:Ideal press drive with linear forceoutput throughout the stroke.On request, also available withelectromechanical drive TOX®-ElectricDrive or with hydraulic cylinder HZ

• High efficiency for multipleoperations

• TOX®-Controls andTOX®-Monitoring TOX®-

PowerpackageTOX®-ElectricDrive

TOX®-Hydraulic cylinder

C-frame pressPC

C-frame bed pressMCC

C-frame bed pressMC

C-frame bed pressCEB, CMB

2-column pressMB/MBG

4-column pressMA/MAG

C-frame pressCEU

C-frame pressCEC

C-frame pressCEJ

More Information

TOX® blank joiningsystems, joining

piercing, punchingnotching

marking pressing,straightening,pushing

riveting,welding,pressing,mounting

drawing, flanging edging, bendingshearing

clamping,peening

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TOX®-Controls – A Modular System

Pneumatic two-hand controlsconsole

Two-hand safety controls console

Safety valve pneumatic orelectric

Only a machine or press well mat-ched to the job can provide you withthe required efficiency and desiredcost effectiveness.

This is accomplished by:- a well thought-out controls concept- a modular system

TOX®-Controls are:- simple and operator friendly- safe to the maximal level

TOX®-Controls offer:- maximum of functions- optimal price-performance ratio

From simple, pneumatic basic con-trols, or electro-pneumatic controls,all the way to complex, custom pro-grammable controls with nearly unli-mited possibilities, we can provideyou with all your control needs.

All TOX®-Controls meet the latesttechnical safety Norms and Guideli-nes from the German OccupationalSafety and Health Administration aswell as European Directive EN 13736for pneumatic presses.With TOX®-Controls, you are always"on the safe side". We only usehigh-quality, tried and tested safetycomponents and valves.

TOX®-Controls

NETWORK

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TOX®softWare

EthernetInterbus/ServiceNet/Profibus

RS 232/485PLC

A pneumatic air servicing unit isincluded with each TOX® controls.

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30

25

20

15

10

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07 6 5 4 3 2 1 0

KN

TOX®-Force sensorMeasuring range from 0...1 kN to0...1000 kN

More Information

TOX®-MonitoringThe process at a Glance

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We provide:- customer optimized total solutions- single components- high quality sensors- shielded cables- user defined evaluation software- everything from one source, one

system.

The evaluation device can be selec-ted according to each requirement.From 1- to 4-channel clinch monito-ring all the way to continuous measu-ring in force-travel-pressing monito-ring.

Various evaluation methods allow fordifferent analysis of your processes.Diverse communication-interfacesallow for simple and quick data trans-fer to the data storage.

- Force monitoring of clinching processes

- Trend monitoring- Process sequencing- Network capability over Ethernet

TCP/IP- Expandable to userdefined

processes- With and without display

Dimension X (mm)

Control Units for Monitoring of Clinching and Pressing Processes

TOX®-Clinching Monitor CEP 400

This specially developed softwarefrom TOX® integrates all appropriatelyequipped TOX® products. Program-ming, visualization and displaying,networking and archiving, all this canbe done using a common platform.

TOX®softWare

The TOX® pressing monitor EPWchecks continuously your pressingoperation providing quality controlduring production:- it monitors pressing- and forming

processes, as Force-Travel function- controls windows: threading,

progression, block measure/block force

- 64 different component part typesin 64 measuring programs

- provides most important data about process status

Interfaces: - CAN-Interface- Integrated Ethernet-

Interface- RS 232/485- USB

Optional: - Profibus- Analog 1 - 10 V

TOX®-Pressing Controls EPW 400

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A

B

C

D

E

F

TOX®-Round JointSimplicity is our strength

Forming the TOX®-Round JointA PenetrationB UpsettingC Emergence of upper contourD Filling of ring grooveE Lateral spreading of punch

side materialF Finished TOX®-Round Joint

TOX®-Vario Joint IITOX®-Vario Joint I

TOX®-Multipoint-Tool

The TOX®-Round Joint for a goodconnection:The patented TOX®-Round Joint isthe core of our sheet metal joiningtechnology. A simple round punchpresses the materials to be joinedinto the die cavity. As the force conti-nues to increase, the punch sidematerial is forced to spread outwardswithin the die side material. Theresult: an aesthetically pleasing roundbutton, which joins clearly without anyburrs or sharp edges on which corro-sion could set in.

TOX®-Tools

Parts joined with the TOX®-Joint

TOX®-SKB TOX®-ClinchRivet

TOX®-Flat JointTOX®-Round Joint

NewThe die with insert

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• TOX®-Round Joint: 30 to 60% costsavings as compared to spotwelding.

• The TOX®-Joint achieves 50 to70%, and as a twin jointpractically 100%, of the staticstrength of a spot weld.

• The dynamic strength of a TOX®-Joint is higher than for a spotweld.

• The materials are sealed at thejoint and therefore stronger. Thereare no mechanical notch effects.

• Excellent corrosion resistance.

• The process can automatically bemonitored and documented byusing TOX®-Process Monitoring Systems CEP/EPW.

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TOX®-Piercing systems

Our spectrum for applicationspecific solutions:

• Modular system

• Turnkey solutions for your piercingapplications

• Selection of the piercing systemaccording to your requirements

• “Breakaway” damping integratedin the drive

TOX®-Piercing-Tongs, TOX®-Piercing-Bow, TOX®-Piercing-Presses,TOX®-Fixtures

TOX®-Fastener Insertion

TOX®-Marking systems

• Stamping of symbols, numbers orletters, etc. on sheet metal parts

• Handheld stamp holder, manual orautomatic marking heads withcustom symbols

• Flexible modular system

TOX®-Marking-Tongs,TOX®-Marking-Presses,TOX®-Marking-PowerKurver

Everything from one source:

• Handling technology

• Feeding technology

• Piercing technology

• Planning

• Development

• Design in 3D

Nut Insertion

Pierce andstake

Assembly

Feeding

for function elements likenuts, studs, rivets, screws

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TOX®-Mini TongsTOX®-Handheld Tongs

TOX®-Mini-Handheld Tongs TOX®-Machine TongsType CMH 03.45

It belongs to the C-version group andis hydraulically driven. Standard versi-on as TOX®-Handheld-, TOX®-Machi-ne-Mount- or TOX®-Robotic-Tongs.Available in various throat depths.

TOX®-Handheld Tongs Type CHH 03.45Type CHH 03.75

The C-frame construction makes itideal to access into hard to reach pla-ces. The various hanging and rotaryversions have been designed withintegrated hydraulic feeding lines.

TOX®-Mini-Handheld Tongs Type CMH 04.45

Thanks to the X-version, difficult toreach spots can be easily accessed.The 6 mm tool opening limitation pro-vides for operator safety.

TOX®-Handheld Tongs Type CHH 04.45

These rugged X-(scissor) TOX®-Hand-held Tongs, with lateral joining directi-on, come equipped with a single trig-ger 1-hand control and a tool openingof 6 mm for safety. Tool opening of 30mm is available with 2-hand controls.

TOX®-Handheld Tongs Type CMH 01.45

Our versatile Retractable Tongs areoriginally designed for joining of venti-lation sheet metal ducts. They featurerobust and flexible handling due to theintegration of the energy lines in thesuspension arm, which can be rotated360°. In addition, they provide highrepeatability of the defined, adjustablestroke (X dimension adjustment) andlong tool life.

TOX®-Flange Tongs Type CMH 02.30

You can join small flanges using thesesuper compact Tongs with solid punchand die. Extremely long tool life. Allfreedom degrees by integrated energyline, thus no interfering leads.

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More Information

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TOX®-Robot TongsTOX®-Machine Tongs

Modular kit system

The tools and frame shapes are desi-gned according to the type of applica-tion and to the shape of the work-piece. The TOX® punch stripper isalways included with the unit.

Punch and die can be switched inspecial models (s.a.).

The tongs installation plate ZIP con-tains the necessary valves, sensorsand electrical and pneumatic inter-faces.

Whether equipped with a pneumohy-draulic, electric or hydraulic cylinder,all the tongs drives feature high quali-ty guidance and positive mountingflange.

Punch and stripperBus module

Sensors+Pneumaticconnection

Die

Special models are possible. In thisway, we solve all your applicationsand quality assurance tasks with aclear interface.

Our modular kit system allows youto adapt these TOX®-Tongs to yourcomponents and handling equipment.

TOX®-Robot- andTOX®-Machine TongsThe modular kit system shown belowgives you the freedom to select theright tongs for your part. The tongsare delivered complete and ready toplug in and start working.

TOX®-Robotic-Machine Tongs withcompensating slidesApplicable to tongs with the die onthe anvil side. It prevents any undesi-rable loads on the workpiece.

Measure and controlDrive and toolsFrame and tools

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TOX®-Production SystemsSpecial Machines for your Production Lines

More Information

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Your individual specifications will beprovided. Due to our extraordinaryhigh inhouse production and the useof up to 90 % standard parts, we areindependent, quick and low-priced.

This is the only way to always gua-rantee our known TOX® quality, andto incorporate each improvementimmediately into production and offeroptimal flexibility in delivery.

Modular DesignEven in the selection of a standardpress, you have vast possibilities toindividualize your press. Our modularprinciple provides for an uncomplica-ted realization.

Drive modules

- Pneumo-hydraulic cylinderTOX®-Powerpackage S / K / KT

- Electro-mechanical drivesTOX®-ElectricDrive EPMS / EPMK

- TOX® hydraulic cylinder

TOX®-Monitoring

- Force-Travel-Monitoring EPW

- Force-Monitoring CEP

TOX®-Controls

From simple safety controls tocomplex controls, with manyoptions.Integration into superior con-trol and quality assuranceconcepts possible.

Safety Equipment

- Two-hand consoles- Light curtains- Sliding doors- Safety ring CLX- Perimeter guarding

Press frames

- C-frames- 2 column- 4 column- Welded frames

Perimeter Guarding

- Steel or aluminumframing

- Expanded metal panels

- Lexan panels

Machine Bases

- Welded construction- Sheet metal construction- Aluminum framing- Any size- With optional damping

elements- Heigth adjustment- Standing or seating

workplace- Foot restsand more

Tooling

- Bending- Marking- Piercing- Joining- Fastener Insertion- Mounting- Clinching - ...

Part Loading

- By hand- Slide table- Index table- Shuttle

Options

We design according to your specifications:e.g. outlets for scrap, good and bad pieceparts,e.g. mounting tools and much more.

AdditionalComponents- Oiling systems- Greasing systems

and more

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TOX®-Production SystemsApplications all over the world

TOX®-Production Systems in Action

TOX®-Press type CEJ

TOX®-Press type CMMTOX®-Press type MB

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Applications

Joining

Pressing

Piercing

Bending

Mounting

Marking

Drawing

Clamping

Pushing

Riveting

Welding

Our Worldwide Sales and Service Network

TOX® PRESSOTECHNIKRiedstraße 4D-88250 WeingartenTel. +49 (0) 7 51 / 50 07-0Fax +49 (0) 7 51 / 5 23 91E-Mail: info@tox-de.comwww.tox-de.com

GMBH &CO. KG

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