product overview actuators and solenoids for electronic ...szenasy/villvont/vill és dv vont/dg 99...

Heinzmann GmbH & Co. KG Engine & Turbine Controls Am Haselbach 1 D-79677 Schönau (Schwarzwald) Germany Phone +49 7673 8208-0 Fax +49 7673 8208-188 E-mail [email protected] www.heinzmann.com V.A.T. No.: DE145551926

HEINZMANN® Digital Electronic Speed Governors

Product Overview

Actuators

and

Solenoids for Electronic Fuel Injection

Copyright 1999 by Heinzmann GmbH & Co. KG. All rights reserved. This document may not be reproduced or handed on to third parties.

Manual DG 99 002_e / 05-99

mailto:[email protected]

Read this entire manual and all other publications appertaining to the work to be performed before installing, operating or servicing your equipment.

Practise all plant and safety instructions and precautions.

Failure to follow instructions may result in personal injury and/or damage to property.

Please note before commissioning the installation:

Before starting to install any equipment, the installation must have been switched dead!

Be sure to use cable shieldings and power supply connections meeting the requirements of the European Directive concerning EMI.

Check the functionability of the existing protection and monitoring systems.

To prevent damages to the equipment and personal injuries, it is imperative that the following monitoring and protection systems have been installed:

Overspeed protection acting independently of the speed governor

Overtemperature protection

Generator installation will in addition require:

Overcurrent protection

Protection against faulty synchronization due to excessive frequency, voltage or phase differences

Reverse power protection

Overspeeding can be caused by:

Failure of the voltage supply

Failure of the control unit or of any accessory device

Failure of the actuator

Sluggish and blocking linkage

Warning

Danger

Danger

Danger!High

Voltage

Danger

The examples, data and any other information in this manual are intended exclusively as instruction aids and should not be used in any particular application without independent testing and verification by the person making the application.

Independent testing and verification are especially important in any application in which malfunction might result in personal injury or damage to property.

HEINZMANN make no warranties, express or implied, that the examples, data, or other information in this volume are free of error, that they are consistent with industry standards, or that they will meet the requirements for any particular application.

HEINZMANN expressly disclaim the implied warranties of merchantability and of fitness for any particular purpose, even if HEINZMANN have been advised of a particular purpose and even if a particular purpose is indicated in the manual.

HEINZMANN also disclaim all liability for direct, indirect, incidental or consequential damages that result from any use of the examples, data, or other information contained in this manual.

HEINZMANN make no warranties for the conception and engineering of the technical installation as a whole. This is the responsibility of the user and of his planning staff and specialists. It is also their responsibility to verify whether the performance features of our devices will meet the intended purposes. The user is also responsible for correct commissioning of the total installation.

Warning

Danger

Content

Product Summary HEINZMANN

Contents

Page

1. Product Group 1: Actuators............................................................................................ 1 1.1. Direct working Actuators ........................................................................................... 1

1.1.1. Actuators StG 1 and StG 2 ................................................................................. 2 1.1.2. Actuators StG 2005 up to 2080.......................................................................... 3 1.1.3. Actuators for special Application....................................................................... 8

1.1.3.1. Actuator StG 2005 P (EDV- No.: 511 00 011 04) ..................................... 8 1.1.3.2. EMR - Actuator (EDV- No.: 521 00 005 00)............................................ 9

1.2. Actuators with Gears................................................................................................ 10 1.2.1. Actuators StG 6 ................................................................................................ 11 1.2.2. Actuator StG 10................................................................................................ 12 1.2.3. Actuators StG 16, StG 30 and StG 40.............................................................. 13

1.2.3.1. Standard Type .......................................................................................... 13 1.2.3.2. Actuators with 90° Rotation Angle .......................................................... 14

1.2.4. Actuators StG 64 and StG 90 ........................................................................... 15 1.2.5. Actuator StG 180.............................................................................................. 16

1.3. Actuators with integrated Positioning Electronic .................................................... 16 1.4. Actuators in Ex- Protection Type............................................................................. 18

1.4.1. Certified from PTB Braunschweig by EEx d II B T5 (flameproof enclosure) 18 1.4.2. Certified from CSA by class I, division 2, group D......................................... 19

1.5. Solenoids for Electronic Fuel Injection.................................................................... 20

2. Order Specifications for Manuals................................................................................. 22

Product Group 1: Actuators

Product Summary HEINZMANN 1

1. Product Group 1: Actuators

1.1. Direct working Actuators

permanet magnet

armature

feedback cam

governor output shaft

feedback probe

fig. 1: Sectional Drawing of Actuator


2 Product Summary HEINZMANN

1.1.1. Actuators StG 1 and StG 2

92

104

M6

6

101,6

60

4010

17

20,6

17

17,5

15

M6

Ø 8

f7

Ø 8

f7

110

53

110

90°

22

101,6

60

4010

17

18,6

15,6

17,5

15

M6

Ø 8

f7

Ø 8

f7

22

62,5

StG 1-02-F and StG 2-02-F StG 1-02-F StG 2-02-F

fig. 2: StG 1-02-F and StG 2-02-F

Actuator StG 1 - 02 F StG 2 - 02 F

EDV- No. 501-00-002-01 501-00-006-00 Rotation angle 68° 68° Maximum torque 0,6 Nm 0,9 Nm Holding torque 0,3 Nm 0,45 Nm

Note: Actuators without return spring. Operation with KG 1 - .. F resp.

KG 2 - .. F only. For further informations please refer the manuals E 82 001-e and E 83 010-e.



1.1.2. Actuators StG 2005 up to 2080

X

127

814

1646,5

15

5

M6

36° Rotation Angle

88

39Stopmax. Fuel

83,5

30°

12

34

5

view X with terminal strip(shown without output shaft and pointer)

view X with plug-in connector(shown without output shaft and pointer)

fig. 3: Actuator StG 2005 - 01



HEINZMANNGmbH+Co.Drehzahlregler Am Haselbach 1D-79677 SchÎnauGermanyTel:(07673)8208-0Fax:(07673)8208-88

40 12,5

112

80100

Füllung Fuel Combustible

68

92

108

122

M8

15

137

17

25 69

17

55

131

36°X



12

34

5




HEINZMANNGmbH+Co.Drehzahlregler Am Haselbach 1D-79677 SchÎnauGermanyTel:(07673)8208-0Fax:(07673)8208-88

0

100Füllung Fuel Combustible

SAE

Ser

ratio

n 3/

8" -

36

1160

97

19

146

20

28

86

110

128

144

157

M8

155

67

15

36°

12

34

5

X






0


Am Haselbach 1D-79677 SchÎnauGermanyTelefon: (07673) 8208-0Telefax: (07673) 8208-88

HEINZMANNGmbH + Co.

R

Serial No.

for BasicSystem ERange Voltage

Patents pending

100

901016

25 123

173

16

SAE

Ser

ratio

n 1/

2" -

36

174

165

120

100

70M8

15

78

170

36°

12

34

5

X

view X with terminal strip view X with plug-in connector

fig. 6: ActuatorStG 2080 - 01



Actuator with plug StG 2005 - 01 SV StG 2010 - 01 SV StG 2040 - 01 SV EDV- No. 511-00-009-01 511-00-010-01 512-00-011-02

Actuator with terminal strip

StG 2005 - 01 KV StG 2010 - 01 KV StG 2040 - 01 KV

EDV- No. 511-00-009-00 511-00-010-00 512-00-011-01

Rotation angle 36° 36° 36° Maximum torque 0,8 Nm 1,4 Nm 6,5 Nm Holding torque 0,4 Nm 0,7 Nm 3,2 Nm

Actuator with plug StG 2040 - 02 SV StG 2080 - 01 SV StG 2080 - 02 SV EDV- No. 512-00-012-01 514-00-002-01 514-00-009-00

Actuator with terminal strip

StG 2040 - 02 KV StG 2080 - 01 KV StG 2080 - 02 KV

EDV- No. 512-00-012-00 514-00-002-00 514-00-010-00

Rotation angle 68° 36° 68° Maximum torque 4,5 Nm 11 Nm 7 Nm Holding torque 2,2 Nm 5,5 Nm 3,5 Nm

For further informations please refer the manual E 94 004-e.



1.1.3. Actuators for special Application

1.1.3.1. Actuator StG 2005 P (EDV- No.: 511 00 011 04)

165

149

116

25

61

7

87,5

100

105

99

fig. 7: Actuator StG 2005 P Actuator for direct assembly at block injection pump of type A and P.



1.1.3.2. EMR - Actuator (EDV- No.: 521 00 005 00)

7 pins plugby DIN 72585 (AMP)

170

68

108

55

19

96

151 55

51,5

80,5 Ø

13,

5

Ø 8

,5

Ø 2

3,6

23,5

36

Ø 54,6

10

7048

20,5

130Ø 8,5

1083

,5 93

fig. 8: EMR- Actuator Electronic engine governor, special application for Deutz. Usage at the engine types 1012 and 1013.



1.2. Actuators with Gears

feedback cam


gearbox

dc disk armaturemotor

feedback probe

fig. 9: Sectional Drawing of the Actuators StG 6 up to StG 10

feedback probe

feedback cam


gearbox

dc disk armaturemotor

fig. 10: Sectional Drawing of the Actuators StG 16 up to StG 90



1.2.1. Actuators StG 6


050100

X

X

75 100

95

110

7

123

133

17318

2,5

5,5

151

SAE

Serra

tion

3/8"

- 36

125

94

83

80

23

36°

fig. 11: Actuators StG 6 - 01 and StG 6 - 02 - V

Standard Actuator StG 6 - 01 StG 6 - 02 V EDV- No. 502-00-001-00 502-00-001-03

Actuator with displaced plug StG 6 - 03 StG 6 - 06 - V EDV- No. 502-00-001-02 502-00-001-05

Rotation angle 36° 36° Maximum torque 4 Nm 6 Nm Holding torque 2 Nm 3 Nm

For further informations please refer the manuals E 87 012-e und DG 95 102-e.



1.2.2. Actuator StG 10

100 50 0

FÏllung Fuel Combustible

X

75 100

95

110

7

80125

94

83

23

173

5,5

X

SAE

Serra

tion

3/8"

- 36

202

193

143

155

36°


Actuator StG 10 - 01

EDV- No. 502-00-015-00 Rotation angle 36° Maximum torque 10 Nm Holding torque 5 Nm




1.2.3. Actuators StG 16, StG 30 and StG 40

1.2.3.1. Standard Type

Patents pendingRange Voltagefor BasicSystem E

Serial No.R

GmbH + C o.HEINZMANN

Am Haselbach 1D-79677 SchÎnau

GermanyTelefon: (07673) 8208-0Telefax: (07673) 8208-88

Patents pending

Range Voltagefor BasicSystem E

Serial No.R

GmbH + C o.HEINZMANN

Am Haselbach 1

D-79677 SchÎnauGermanyTelefon: (07673) 8208-0Telefax: (07673) 8208-88

Diese Schraube darf nicht verstellt werden!Never turn this screw!Ne pas toucher a cette vis!

216

30

SAE

Serra

tion

1/2"

- 36

238

M8

66

18

2

11 70

79,5

151,5

FüllungFuel

Com

bustible

10050

0

42°

12

7274

289

38

81

180

A B

134

146

125,

4

112,7

actuator without base

section A-B

72


FüllungFuel

Com

bustible

10050

0

42°

166

217

38

81

180

fig. 13: Actuators StG 16 - 01, StG 30 - 01 and StG 40 - 01

Actuator StG 16 - 01 StG 30 - 01 StG 40 - 01

EDV- No. 504-00-013-00 504-00-014-02 504-00-032-00 Rotation angle 42° 42° 42° Maximum torque 15 Nm 28 Nm 44 Nm Holding torque 7,5 Nm 14 Nm 22 Nm




1.2.3.2. Actuators with 90° Rotation Angle

50

0

100

A

B

C

D

E

F

MS3102E18-9P

260,

5

105

17

295

15

19

8M

214

172 21

188

SAE

-Ker

bver

zahn

ung

1/2"

-36

75

150

125

70

HEINZMANN Serial No.:

for Basic System E

Range Voltage

GmbH + C o.

Am Haselb ach 1D - 796 77 Schönau (Schwarzwald)Germ anyPhone: (0 76 73) 82 08 - 0Tele fax: (0 76 73) 82 08 - 88


Füllung Fuel Com

bustible90°

fig. 14: Actuators StG 16.90 - 02, StG 30.90 - 04 and StG 40.90 - 03

Actuator StG 16.90 - 02 StG 30.90 - 04 StG 40.90 - 03




1.2.4. Actuators StG 64 and StG 90

259

25

SAE

Serra

tion

3/4"

- 48

321

100

M12

77,5

109,5

208

14

2

A B

Am Haselbach 1

D-79677 S chÎnauGermanyTelefo n: (07673) 8208-0Telefa x: (07 673) 820 8-88

HEINZMANNGmbH + Co .

R

Serial No.


Patents pending


FüllungFuel

Com

bustible

10050

0

258

121

45

100

42°

208890

393

Am Haselbach 1D-79677 S chÎnauGermanyTelefo n: (07673) 8208-0

Telefa x: (07 673) 820 8-88

HEINZMANNGmbH + Co .

R

Serial No.


Patents pending


FüllungFuel

Com

bustible

10050

0

258

121

45

42°

305

223

actuator without base

195

171,

5

section A-B

195

171,5

fig. 15: Actuators StG 64 - 01 and StG 90 - 01

Actuators StG 64- 01 StG 90 - 01

EDV- No. 505-00-002-02 505-00-005-02 Rotation angle 42° 42° Maximum torque 64 Nm 90 Nm Holding torque 32 Nm 45 Nm

For further informations please refer the manuals E 82 001-e and E 83 010-e.



1.2.5. Actuator StG 180

137

200 21,5

100

150

277,5

25

304

25

42

287,5

252,5

256

100

144

72

SAE

Ser

ratio

n 3/

4"- 4

8

8812

6

305

M10

10050

0

FüllungFuel

Combustible

42°

233

100 50

M 12

45



Actuator StG 180 - 01

EDV- No. 505-00-008-00 Rotation angle 42° Maximum torque 180 Nm Holding torque 90 Nm

For further informations please refer the manual DG 95 111-e.

1.3. Actuators with integrated Positioning Electronic



Measurements refer to chapter 1.2.3.2.

Actuator StG 16.90 - 02 StG 30.90 - 03 StG 40.90 - 01


Input signal: standard PWM Output signal: standard 1 - 9 V Optional current- or voltage signals.



1.4. Actuators in Ex- Protection Type

1.4.1. Certified from PTB Braunschweig by EEx d II B T5 (flameproof enclosure)

EEx d IIB T5

Serial No.PTB No. Ex-96.D.1030

227

86

70

100

134

A

SAE- Serration1/2"-36

SAE- Serration1/2"-36

18

82,5

4xM10- 20 deep

125

224

290

B

AB

Cable coupling piece PG 11

Cable coupling piece PG 9168

225

253

0

50%

100%

Füllung Fuel Combust ible

Fül lu

ng

Fuel

Combustible

50%

100%

0

Use ca

bles s

pecifi

ed

for Tem

p. > 90

° only

18

33

fig. 17: Actuator StG 2120



Use cables specified

FÏllu

ng

Fue

l

Com

bust

ible

50

0

100

EEx d IIB T5

Serial No.PTB No. Ex-97.D.1046

100FÏ

llung

F

uel

C

ombu

stib

le

0

50

295

100

35

274

108

178

70 1719,5

130,5

104

70M10

12

82,5

22

6216

2

1917

M8

150

125

90 20166

21

214

21

86

Ser

ratio

n S

AE 1

/2"-

36

50

88

M20x1,5

M20x1,5

90° rotation angle


fig. 18: Actuator Stg 30.90 - 05

Actuator StG 2120 StG 30.90 - 05

EDV- No. 514-00-001-02 504-00-031-02 Rotation angle 68° 90° Maximum torque 13 Nm 28 Nm Holding torque 6,5 Nm 14 Nm

1.4.2. Certified from CSA by class I, division 2, group D

Actuators: StG 2010 - 01,StG 2040 - 01 and StG 2080 - 01 described in chapter 1.1.2. have the certification number LR 77078-2.

Actuator: StG 30.90 - 03 described in chapter 1.3. has the certification number LR

77078-1



1.5. Solenoids for Electronic Fuel Injection

13

3

40-2 5+1

50±20,25

0,2 travel

Ø 3

H7

Ø 1

9-0,0

5

Ø 2

,5H

7

Ø 1

7,6-0

,1

Solenoid RM 01

Palet

Solenoid SM 01

4

Ø 6

Ø 3,2

32,5

49

18,6

36±0,1

30±0

,1

4224

48

4,5+0,1

19±0,5

16±0

,5

832,5

46,5±1

Ø 3

8-0,1

5

Ø 3

5-0,1

2

Solenoid SM 02

shown without cover

4248

62,1

57,5

43,5

16

19 48

32,5

54

Solenoid SM 03

fig. 19: Solenoids for Electronic Fuel Injection



Solenoid RM 01 SM 01 SM 02 SM 03

EDV- No. 400-00-053-00 400-00-054-00 400-00-051-00 400-00-055-00 Pallet travel 0,2 mm 0,25 mm 0,25 mm 0,25 mm Rest air gab 0,05 mm 0,05 mm 0,05 mm 0,05 mm Solenoid force at travel begin

100 N

200 - 300 N

200 - 300 N

200 - 300 N



2. Order Specifications for Manuals

There is no charge for our technical manuals ordered in reasonable quantities.

Order the necessary manuals on our speed governors from your nearest HEINZMANN location. (Please click on “HEINZMANN location” to see the list of our subsidiaries and agents in the world).

Please include the following information:

• your name,

• the name and address of your company (you can simply include your business card),

• the address where you want the manuals sent (if different from above),

• the number(s) (as on front page bottom right) and title(s) of the desired manual(s),

• or the technical data of your HEINZMANN equipment,

• the quantity you want.

You can directly use the following fax-form for ordering one or several manuals. Most of the manuals are available as acrobat PDF-files, too. On request they can be send via e-mail. We solicit comments about the content and the presentation of our publications. Please, send your comments to:

HEINZMANN GmbH & Co. KG

Service Department

Am Haselbach 1

D-79677 Schönau

Germany

http://www.heinzmann.de/index.php?option=com_content&task=view&id=141&Itemid=136&lang=en

Fax Reply

Order for HEINZMANN technical manuals Fax-Hotline +49 7673 8208 194

Please send me the following manuals:

Quantity No. of the manual Title

Please send me your new sales documentation about

( ) the HEINZMANN Analogue Governors Application:....................................................

( ) the HEINZMANN Digital Governors Application:....................................................

( ) the HEINZMANN Gas Engine Equipment Application:....................................................

Company ......................................................................................................................................

Contact Person..............................................................................................................................

Department ...................................................................................................................................

Adress........................................................... Country/Code/Town..............................................

Phone............................................................ Fax .........................................................................

E-Mail...........................................................................................................................................

Activity.........................................................................................................................................

Date ..............................................................

product overview actuators and solenoids for electronic ...szenasy/villvont/vill és dv vont/dg 99...

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