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B-PAC™ Series

Product Guide Baghouse Performance Analyzers and Controllers

Particulate Monitoring and Control Solutions

Particulate Monitoring and Control Solutions2

B-PAC™ G3 PRO B-PAC™ G3The B-PAC™ G3 PRO provides control, monitoring, diagnostic

and optimization for baghouses and cartridge type dust

collectors. It combines simple, yet advanced control with

several diagnostics features to enable the process while

at the same time lowering operating costs, maintenance

expenses and energy use. It is also ideally suited for all levels

of EPA compliance regulations.

The B-PAC™ G3 provides control, diagnostic, and optimization

system for bag style fabric filters (i.e. baghouses) and

cartridge type dust collectors. It combines simple, yet

advanced control with several diagnostics features to enable

optimizing the process while at the same time lowering

operating costs, maintenance expenses and energy use.

B-PAC™ G3 Series

Typical Applications Typical Applications

Pg. 7 Pg. 19

Key Features (Some Optional)

• Advanced IntelliPULSE™ DP Control

• Automatic EPA Self-Tests and QA Log

• Advanced Filter Leak, Solenoid, and Diaphragm

Diagnostics by Row

• Up to 32 Monitoring Points

• Advanced Color TFT Graphical Display

• On-Screen Trending (Real Time, Historical, and

Comparative)

• Comprehensive, Secure Alarm Management System

• Data Historian, Mirrored to SD Card for Data Redundancy

• Certified Fieldbus Protocols

• Single or Distributed Enclosures


• Standard IntelliPULSE™ DP Control

• Standard Filter Leak, Solenoid, and Diaphragm

Diagnostics by Row


• Basic OLED/Display

• Basic Alarm Functions

• Basic SD Card Data Logging


• Single Enclosure Only

3

B-PAC™ PRO ESPRO ES Models offer all the benefits of the B-PAC™ G3 PRO

but extends those features to large multiple compartment

baghouses and adds motor and automation controls. The

B-PAC™ PRO ES is fully customizable and can include a mix of

FilterSense hardware and customer specified PLC hardware

if required.

Typical Applications

Pg. 29


• 10+ Advanced Multi- & Single Compartment Cleaning

Control Modes

• DynaCHARGE™ Particulate Monitoring for Compartment

and Main Outlet

• Online/Offline Cleaning Controls and Sequencing

• Differential Pressure per Compartment and Overall

• User Specified 15" HMI and PLC

• H/O/A Switches and Status Lamps for Manual Control

• Autostart/Autostop Sequencing for Easy Operation

• Fully Expandable I/O for Any Baghouse or Compartment Size

• Active Header Pressure Monitoring



IntelliPULSE™ Intelligent DP Control

• Maintain differential pressure within ±0.1 InWC

of setpoint with minimum pulsing.

• Lower emissions and extended filter life with

less pulsing.

• Ensure consistent airflow to maintain

production, ventilation, and dust recovery.

• Reduce compressed air use by 15-40% over

standard on-demand cleaning, and up to 90%

over continuous.

• Full suite of cleaning modes for all user

requirements including IntelliPULSE™, hi/lo,

single cycle, cycle down, continuous, etc.

IntelliPULSE™ Intelligent DP Control is FilterSense’s

pioneered intelligent filter cleaning and diagnostics

and is the industry leader. B-PACs™ ensure filters

run smoothly with the proper differential pressure

(DP) and low emissions. B-PACs™ reduce energy use

and lower costs by providing equipment condition

monitoring and actionable diagnostics that reduce

maintenance rounds, automate regulatory O&M

inspection requirements, and prevent unforeseen

downtime. They enable assessing OEM filter life and

performance warranties. The initial capital expense

of baghouses and dust collection systems is far

lower than its long-term total cost of ownership

(TCO). B-PACs™ significantly reduce TCO. For pulse-jet

filters B-PACs™ integrate cleaning control (control of

solenoids and diaphragms) with measurement and

analysis of differential pressure, particulate, header

pressure, pulse counts, and running hours. Airflow,

fan amps, temperature, level, and other inputs and

control functions (dampers, VFDs, airlocks, etc.) can

be added for further enhancements.

• Locate filter leaks by row, weeks before visible

emissions.

• Detect open or shorted solenoids that lead

to plugged filters and cascading failures and

process problems.

• Detect and locate ruptured, frozen, and lazy

pulse diaphragms.

• One ruptured diaphragm can cost $1,000 a week

in compressed air and cause filters to blind

• Eliminate other problems caused by air loss

Reliable, Actionable Diagnostics

5

IntelliPULSE™ Intelligent DP Control

With integrated particulate monitors and differential pressure sensors, B-PACs™ are best

practice for baghouse EPA compliance. They are also ideal for industrial ventilation dust

collectors to ensure dust extraction and to help meet OSHA and NFPA regulations.

EPA/OSHA/NFPA

Meet the strict EPA dust collector

standards with a B-PAC™ control

system utilizing integrated

differential pressure, particulate

monitoring and diagnostic alarms.

Health and Safety

Reduce exposure to confined

spaces, hazardous pollutants, and

emergency maintenance utilizing

at unit diagnostics.

Performance, Functionality and Configuration (compared with traditional PLCs)

B-PAC™ control systems offer easy to install, user friendly, reliable controls that take all

the work out of programming traditional PLCs and instead are built on 10 years of refined

application specific electronics that are off the shelf and made in the USA.

Straight Forward Installation

and Configuration

B-PAC™ controllers are based on

the MICS™ platform which means

that each component is modular

and easily removed or added to

the system. This makes modifying

the system easy and can allow

for savings as the system will not

need to be replaced if retrofit

changes to the baghouse are

made.

Fieldbus Options

B-PAC™ systems are available

with a full selection of fieldbus

communication options to

integrate with PLC, DCS, HMI, and

SCADA systems easily.


B-PAC™ Product Comparison

Key Features1 B-PAC™ G3 PRO B-PAC™ G3 B-PAC™ PRO ESExpandable Modular Platform (MICS™)

Distributed Enclosures Single Enclosure Only

Filter TypeMax. # of CompartmentsMax. # of Filter RowsMax # of Header Tanks

All8

19216

Pulse Jet Only2

1286

AllNo LimitNo LimitNo Limit

IntelliPULSE™ DP Control

Filter Leakage by Row

Solenoid Condition by Row

Diaphragm Condition by Row

On-line Cleaning

Off-line Cleaning

DP Control (flange to flange)

DP Control (by compartment)

On-Screen Trending

Alarm Capabilities

Data Logging

Device Health Diagnostics

Aux. Monitoring (temperature, flow, level, etc.)

Aux. Control(dampers, screw conveyors, fans, etc.)

ApplicationSingle-Compartment Baghouses

Multi-Compartment Baghouses

Nuisance Dust Collector(s)

EPA Compliance

Technical DataPower Supply 100-240 VAC

(or) 24 VDC100-240 VAC (or) 24 VDC

100-240 VAC (or) 24 VDC

Processor/Display Advanced/Color Graphic Basic/Monochrome Advanced/Color Graphic

Analog & Discrete I/O Up to 16 Up to 4 No Limit

Communication Fieldbus 2 Fieldbus 2 Fieldbus 2

Ambient Temperature -40 °F to 158 °F (-40 °C to 70 °C)

-13 °F to 140 °F (-25 °C to 60 °C)

-40 °F to 158 °F (-40 °C to 70 °C)

Enclosure Rating (explosion proof available) NEMA 4X/IP66 NEMA 4X/IP66 NEMA/IP as Requested

Hazardous Area Rating Class I Div. I (Zone 0/20) Class II Div. II (Zone 22) Class I Div. I (Zone 0/20)

Note 2: Certified Fieldbus: EtherNet/IP, Modbus (TCP, RTU), PROFINET IO, PROFIBUS (DPV1, VO), DeviceNet, ControlNet, CanOpen, EtherCAT Note 1: Features may be optional

= Best = Good = Basic

7

Technical DataSolenoid Outputs 192

Input Analog and Discrete (up to 16 each)

Output Analog and Discrete (up to 16 each)

Header Tanks 16

Differential Pressure Control (1) and Monitor (8)

Compartments 8

Particulate Measurements

16

Operating Temperature

-40 °F to 158 °F (-40 °C to 70 °C)

Power 110-220 VAC or 24 VDC

Hazardous Areas Class I Div. I (Zone 0/20)

Auxiliary Sensors Differential Pressure, Particulate, Header Pressure, Air Flow, Fan Amp, Hopper Level, Temperature

B-PAC™ G3 PRO


• Advanced IntelliPULSE™ DP Control

• Automatic EPA Self-Tests and QA Log

• Advanced Filter Leak, Solenoid, and Diaphragm Diagnostics by Row


• Advanced Color TFT Graphical Display

• On-Screen Trending (Real Time, Historical, and Comparative)

• Comprehensive, Secure Alarm Management System

• Data Historian, Mirrored to SD Card for Data Redundancy



The B-PAC™ G3 PRO provides control, monitoring, diagnostic and

optimization for baghouses and cartridge type dust collectors. It

combines simple, yet advanced control with several diagnostics features

to enable the process while at the same time lowering operating costs,

maintenance expenses and energy use. It is also ideally suited for all

levels of EPA compliance regulations.

Product Guide


B-PAC™ G3 PRO

B-PAC™ G3 PRO Mounting Dimensions (Enclosure Details)

NEMA 4X Powder Coated Cast Aluminum

(NEMA 4X Stainless Steel Optional)

OVERALL L

OVERALLW

MOUNTING L

MOUNTINGW

MOUNTING HOLES4X Ø .28

Enclosure Overall (L x W x D)

Mounting (L x W)

Max Module Width

MEN-C2 13x9x4.4

(330x230x111)

12.2x7.1

(310x180)

7

MEN-C4 15.9x12.3x4.4

(404x313x111)

15x10.3

(382x262)

10

MEN-C6 23.9x12.3x4.9

(607x313x123)

22.8x10.3

(579x262)

17

B-PAC™ G3 PRO General Assembly

9

B-PAC™ G3 PRO

B-PAC™ G3 PRO User Interface (High Resolution TFT Display)

Front

1

2

4

Bottom

321 4

3

1. Power Terminal Block

(Factory Wiring Only)

2. Fieldbus Card

1. Color TFT Graphical Display,

Bonded High Strength Glass

-40 °F to 158 °F (-40 °C to 70 °C)

2. Power LED

3. Alarm LED

4. Silicon Keypad

3. Dedicated Ethernet Port

(Factory Use Only)

4. SD Card Slot


B-PAC™ G3 PRO

General Wiring Recommendations

Application Recommended Conductor

Notes

AC Power and

Control

18AWG 600V

THHN or Similar

Stranded Copper,

per Local Codes

Earth Ground

and Bonding

18AWG Min Stranded Copper

with Ring Lugs

Analog 4-20mA Belden 88761 Shielded Twisted Pair,

88761 = 22AWG

Particulate FilterSense

CCA-XX

Particulate Coax,

XX=Length (ft)

Available I/O Modules

MPT-5000DK Single Particulate, 0.1 Resolution, 0-10,000 Range

MPT-5000DKC Single Particulate, 1.0 Resolution, 0-100,000 Range

MPT-5000A Single Particulate, 0.5 Resolution, 0-5,000 Range

MPT-5000 Single Particulate, 5.0 Resolution, 0-5,000 Range

MPT-5002A Dual Particulate,

0.5 Resolution,

0-5,000 Range

MPT-5002 Dual Particulate, 5.0 Resolution, 0-5,000 Range

MIO-3300 3 AIN, 3 AOUT

MIO-0033 3 DIN, 3 DOUT

MIO-1122 1AIN, 1 AOUT, 2 DIN, 2 DOUT

MIP-08S 8 SOV Outputs

Short Circuit Protection

MIP-08 8 SOV Outputs

MPR-10D Differential Pressure 0-10 InWC


B-PAC™ G3 PRO Typical I/O

ID 2 ID 3 ID 4 ID 5

Front

Bottom

1. Module Status LED

2. Input/Output Status LED

3. Self-Check Status LEDs

4. Module ID Number

5. IntelliPULSE™ Module Fuse

1

2

4

3

5

ID 2 ID 3 ID 4 ID 5

1. Particulate Coaxial Connection

2. Pressure Reference Tubing Input

3. Module Terminal Block for Ground

4. Module Terminal Block for

Analog 4-20mA or Discrete


Solenoid Outputs

3

1

25

4

11

B-PAC™ G3 PRO

SP 10T Header Pressure Transmitter Mounting Dimensions

DP 20T Differential Pressure Transmitter Mounting Dimensions

4.54

5.22

2" Quick Clamp Mount

1/2" NPT ConduitConnection

PS 10 Particulate Sensor Mounting Dimensions

Threaded Quick Clamp

Flange

229.1mm9.0in + E

68.8mm2.7in + I

L

98.0mm3.9in

16.9mm0.67in

1/2in NPT

1/2in NPT

3/4in NPT 1.5in NPT

203.5mm8.0in + E

94.5mm3.7in + I

L

98.0mm3.9in

16.9mm0.67in

1/2in NPT

1/2in NPT

3/4in NPT 1.5in QC

216.2mm8.5in + E

81.8mm3.2in + I

L

98.0mm3.9in

16.9mm0.67in

1/2in NPT

1/2in NPT

3/4in NPT

2in ANSI FLANGE


B-PAC™ G3 PRO

B-PAC™ G3 PRO Multi-Compartment Controls Distributed I/O

Optional:FilterWarePC Software

-Modbus RTU Serial -Pro�bus DP-Ethernt IP-Modbus TCP/IP-Pro�NET-ControlNet-PROFINET IO

Plant PLC/DCS Interface

CANopen

ParticulateSensorHeader

Pressure

Di�erentialPressure

HopperLevel

Outlet DamperMonitor Only

InletDampMonitor Only

Rotary AirlockMonitor Only

Typical CompartmentSensor and Control Layout Solenoids

Up to 8 CompartmentsStandard

Display in Existing Control Room or Control Panel

OR

E-Stop, H/O/A, Lamps

TempSensor

Air�ow

OptionalRemote MonitoringAnd Support

ParticulateStackSensor

13

B-PAC™ G3 PRO

B-PAC™ G3 PRO Single-Compartment Controls




CANopen

ParticulateSensor

HeaderPressure


HopperLevel




Solenoids

Display in Existing Control Room or Control Panel

OR

E-Stop, H/O/A, Lamps

TempSensor

Air�ow



Field Wiring


B-PAC™ G3 PRO

B-PAC™ G3 PRO Ordering Code

Description Order CodeBase Unit

B-PAC™ G3 PRO Base Unit (Processor, display, user interface, DIN rail mount) B-PAC G3-AC

B-PAC™ G3 PRO Base Unit for Extreme Cold (-40°F/-40°C) (Processor, extreme cold color display, user interface, bezel mount)

B-PAC G3-AC-LT

Communications

Modbus TCP/IP MT

Modbus RTU (Serial RS232 and RS485) MS

EtherNet/IP EI

DeviceNet DN

Profibus DPV1 and DPV0 PD

PROFINET IO PI

ControlNet CN

Functionality

IntelliPULSE™ control with diagnostics for single row pulsing D

IntelliPULSE™ control with diagnostics for multirow pulsing applications (recommended for >32 rows) MD

Internal Data Historian with Redundancy: 12 months process variables and alarm history plus real-time mirroring to SD card

SM

Power Supplies

45 Watt 120/230 VAC 50/60 Hz input, 5 VDC @ 3 A, 24 VDC @ 0.6 A outputs MPW-5321




360 Watt 120/230 VAC 50/60 Hz input, 5 VDC @ 3 A, 24 VDC @ 10 A outputs MPW-53210


40 Watt 18-32 VDC input, 5 VDC @ 4 A, 24 VDC @ 0.8 A output (isolated) MPW-5421D

IntelliPULSE™ Solenoid Control Output Modules (24 Modules Max. / 192 Rows; Consult Factory for Higher)

IntelliPULSE™ Solenoid Control Module, 8 Outputs, 120/230 VAC output MIP-08

IntelliPULSE™ Solenoid Control Module, 8 Outputs, 120/230 VAC output with short circuit protection MIP-08S

IntelliPULSE™ Solenoid Control Module, 8 Outputs, 24 VDC output MIP-08D

IntelliPULSE™ Solenoid Control Module, 8 Outputs, 24 VDC output with short circuit protection MIP-08DS

Description Order CodeInput / Output

Analog I/O Module (4-20 mA) - (3) Inputs, (3) Outputs MIO-3300

Analog I/O Module (4-20 mA) - (3) Inputs, (3) Powered Outputs MIO-3300P

Discrete I/O Module (Relay) - (3) Inputs (120/230 VAC), (3) Outputs (5 Amp) MIO-0033

Discrete I/O Module (Relay) - (3) Inputs (18-32 VDC), (3) Outputs (5 Amp) MIO-0033D

Mixed I/O Module - (1) Analog Input, (1) Analog Output, (2) Discrete Inputs (120/230 VAC), (2) Discrete Outputs (5 Amp)

MIO-1122

Mixed I/O Module - (1) Analog Input, (1) Powered Analog Output, (2) Discrete Inputs (120/230 VAC), (2) Discrete Outputs (5 Amp)

MIO-1122P

Mixed I/O Module - (1) Analog Input, (1) Analog Output, (2) Discrete Inputs (18-32 VDC), (2) Discrete Outputs (5 Amp)

MIO-1122D

Mixed I/O Module - (1) Analog Input, (1) Powered Analog Output, (2) Discrete Inputs (18-32 VDC), (2) Discrete Outputs (5 Amp)

MIO-1122DP

Intrinsic Safety Barrier, 2ch, 4-20 mA signals, galvanic isolation MHZ-B2

Particulate Sensor Modules (8 Modules Max.)

Single Channel, Auto Self-Checks, Resolution: 0.1 pA, Range: 0 to 10,000 pA MPT-5000DK

Single Channel, Auto Self-Checks, Resolution: 1.0 pA, Range: 0 to 100,000 pA MPT-5000DKC

Single Channel, Resolution: 0.5 pA, Range: 0 to 5,000 pA MPT-5000A

Single Channel, Resolution: 5.0 pA, Range: 0 to 5,000 pA MPT-5000

Dual Channel, Resolution: 5.0 pA, Range: 0 to 5,000 pA MPT-5002

Pressure Sensor Modules

Differential Pressure Sensor, Range: 0-10 InWC (0-2.5 kPa), ±1% of stated accuracy MPR-10D


Area Classifications

Ordinary/General Purpose Only, CE Mark MAP-C1

Ordinary/General Purpose (For use with hazardous area sensors), CE Mark MAP-C2

15

B-PAC™ G3 PRO

Description Order CodeEnclosure

NEMA 4X/IP 66 Aluminum, Powder Coated (13" x 9") MEN-C2



NEMA 4/IP 66 Steel, Powder Coated (24" x 24") MEN-L1P

NEMA 4X/IP 66 Stainless Steel, Powder Coated (24" x 24") MEN-L1PS





Misc. Items

Certified Drawings CD

Extra Printed Manual M

Weather Proof Tags (1 Tag Per Control Unit) WT

Stainless Steel Tags (1 Tag Per Control Unit) SST

On-Site Support

Advanced On-Site Support, 1 Engineer, 1 Day OSS-1

Additional Day OSS-2

B-PAC™ G3 PRO Ordering Code (Continued)


B-PAC™ G3 PRO

PS 10 Particulate Sensor Ordering Code


Particulate Sensor PS 10

Type

Standard Probe

Faraday Cage FC

Air Purge AP

Basic Rope (2-Point) BR

Basic Rope (3-Point) BR3

Standard Rope (2-Point) SR

Standard Rope (3-Point) SR3


Ordinary/General Purpose Only (CE Approved) A1

Hazardous Location, Intrinsically Safe, CSA Approval, Class I, II, & III, Division I & II, All Groups AHZ1

Probe Length

Length - 1.5 in (3.8 cm) L1.5

Length - 3.0 in (7.6 cm) L3

Length - 5.0 in (12.7 cm) L5

Length - 10 in (25.4 cm) L10

Length - 15 in (38.1 cm) L15

Length - 20 in (50.9 cm) L20

Length - 30 in (76.2 cm) L30

Length - 36 in (91.4 cm) L36

Process Temperature

-40 °F to 250 °F (-40 °C to 120 °C) Max. T250

-40 °F to 450 °F (-40 °C to 232 °C) Max. T450

-40 °F to 450 °F, 500 °F peak (-40 °C to 232 °C, 260 °C peak) Max. T450P

-40 °F to 800 °F (-40 °C to 426 °C) Max. T800

-40 °F to 1200 °F (-40 °C to 649 °C) Max. T1200

-40 °F to 1600 °F (-40 °C to 871 °C) Max. T1600

Process Pressure

10 PSI Max. (Standard) P10

50 PSI Max. (Flange, 0.75 in. NPT, or 2 in Quick-clamp only) P50

100 PSI Max. (Requires flange mount) P100

XXX PSI Max., Higher pressure, Consult factory (XXX = pressure in PSI) PXXX

Description Order CodeProcess Mount

NPT Male, 0.5 in., (For 10 PSI Max.) M01-0R5

NPT Male, 0.75 in., (For 50 PSI Max. and/or 500 °F peak) M01-R75

NPT Male, 1.5 in., (For rope sensors, 10 PSI Max.) M01-1R5

Quick clamp (1.5 in. Tri-Clamp with 1 in. NPT process connection, For 10 PSI Max.) M02-1R5

Quick clamp (2.0 in. Tri-Clamp with 1.5 in. NPT process connection, For 50 PSI Max. and/or 500 °F peak and/or air purge)

M02-2R0

Quick clamp (3.0 in. Tri-Clamp with 2.0 in. NPT process connection, For faraday cage, 10 PSI Max., Probe Length ≤ 20 in)

M02-3R0

150# ANSI Flange (2 in) (For standard sensors, rope sensors, and/or air purge) M03-2R0

Nipple Extension (Measured from Process Seal)

6 in (15.2 cm) Internal Nipple Extension D1-6



6 in (15.2 cm) Internal Nipple Extension Extended Mount D2-6



6 in (15.2 cm) External Nipple Extension D3-6



Wetted Materials

316 Stainless Steel (Standard) W2

Hastelloy Consult Factory WX

Probe Insulation

Teflon Layer PL1

Bare Probe/None PL5

Teflon Coating PL6

Customer Identification Marking

Weather Proof Tags TG1

Stainless Steel Tags TG2

Enclosure

NEMA 4X Aluminum (Standard)

17

B-PAC™ G3 PRO

PS 10 Particulate Sensor Cable and Accessory Ordering Code

Description Order CodeParticulate Sensor Cable

PS 10 Particulate Sensor Cable (Base Cost) CCA

(XX) FT Cable Length - Cost (Per Foot) - XX = Length (FT) XX

PS 10 Particulate Sensor Daisy Chain Cable (Base Cost) CCAI


Additional Particulate Sensor Mounting Kits

0.5 in. NPT Mounting Kit MN05



1.5 in. Quick Clamp Mounting Kit (Z = Optional - Extension Size in Inches) MQ15(Z)



ANSI Flange, XX = Flange Size (20 = 2.0 in, 25 = 2.5 in), Y = Class (1 = 150#, 3 = 300#, 6 = 600#) (Z = Optional - Extension Size in Inches)

MAXXY(Z)

DN Flange, XXX = Flange Size (DN) (50, 80, 100 125),YY = Pressure Rating in Bar (PN) (6,10) (Z = Optional - Extension Size in Inches)

MDXXXYY(Z)

Misc. Items (Optional)



On-Site Support



19


• Standard IntelliPULSE™ DP Control

• Standard Filter Leak, Solenoid, and Diaphragm Diagnostics by Row


• Basic OLED/Display

• Basic Alarm Functions

• Basic SD Card Data Logging


• Single Enclosure Only

The B-PAC™ G3 provides control, diagnostic, and optimization system for

bag style fabric filters (i.e. baghouses) and cartridge type dust collectors. It

combines simple, yet advanced control with several diagnostics features

to enable optimizing the process while at the same time lowering

operating costs, maintenance expenses and energy use.

B-PAC™ G3

Product Guide

Technical DataSolenoid Outputs 128

Input Analog and Discrete (up to 4 each)

Output Analog and Discrete (up to 4 each)

Header Tanks 6

Differential Pressure Control (1) and Monitor (4)

Compartments 2

Particulate Measurements

6


-13 °F to 158 °F(-25 °C to 70 °C)

Power 110-220 VAC or 24 VDC

Hazardous Areas Class II Div. II (Zone 22)

Auxiliary Sensors Differential Pressure, Particulate, Header Pressure, Air Flow, Fan Amp, Hopper Level, Temperature


B-PAC™ G3

Mounting Dimensions (Enclosure Details)

NEMA 4 Powder Coated Steel

(NEMA 4X Stainless Steel Optional, Window Optional)

Enclosure Overall (L x W x D)

Mounting (L x W)

Max Module Width

MEN-S2 23.6x10x6.3

(599x267x160)

22.5x9.8

(572x249)

20

MEN-S4 36.4x10.5x6.3

(925x267x160)

35.3x9.8

(897x249)

32

MOUNTING L

OVERALL L

MOUNTINGW

OVERALLW

MOUNTING HOLES4X Ø .31 [7.8](SHOWN WITH OPTIONAL WINDOW)

B-PAC™ G3 General Assembly

21

B-PAC™ G3

B-PAC™ G3 User Interface (Basic OLED Display)

Front

Bottom

1. OLED Graphical Display

2. Keypad

1. SD Card Slot + Status LED

2. Fieldbus Card

1

2

1

2


B-PAC™ G3

ID 2 ID 3 ID 4 ID 5

B-PAC™ G3 Typical I/O

ID 2 ID 3 ID 4 ID 5

Front

Bottom

1. Module Status LED

2. Input/Output Status LED

3. Module ID Number

4. IntelliPULSE™ Module Fuse

1

Available I/O Modules

General Wiring Recommendations

Application Recommended Conductor

Notes

AC Power and

Control

14AWG 600V

THHN or Similar

Stranded Copper,

per Local Codes

Earth Ground

and Bonding

14AWG Min Stranded Copper

with Ring Lugs

Analog 4-20mA Belden 88761 Shielded Twisted Pair,

88761 = 22AWG

Particulate FilterSense

CCA-XX

Particulate Coax,

XX=Length (ft)



MPT-5002A Dual Particulate, 0.5 Resolution, 0-5,000 Range








2

3

4

1. Particulate Coaxial Connection

2. Pressure Reference Tubing Input

3. Module Terminal Block for Ground


Analog 4-20mA or Discrete


Solenoid Outputs

3

1

25

4

23

B-PAC™ G3

B-PAC™ G3 Single-Compartment Controls




ParticulateSensor

HeaderPressure


HopperLevel

Solenoids


Field Wiring


B-PAC™ G3

Threaded Quick Clamp

225.6mm8.9in + E

L

98.2mm3.9in

12.7mm0.5in

1/2in NPT

1/2in NPT

3/4in NPT 1/2in NPT

149.4mm5.9in + E

76.2mm3.0in + I

L

98.2mm3.9in

12.7mm0.5in

1/2in NPT

1/2in NPT

3/4in NPT 1 1/2in QC

SP 10T Header Pressure Transmitter Mounting Dimensions

DP 20T Differential Pressure Transmitter Mounting Dimensions

4.54

5.22

2" Quick Clamp Mount

1/2" NPT ConduitConnection

PS 10 Particulate Sensor Mounting Dimensions

25

B-PAC™ G3

B-PAC™ G3 Ordering Code


B-PAC™ G3 Base Unit (Processor, display, user interface, DIN rail mount) B-PAC G3-SD

Communications

Modbus TCP/IP MT

Modbus RTU (Serial RS232 and RS485) MS

EtherNet/IP EI

DeviceNet DN

Profibus DPV1 and DPV0 PD

PROFINET IO PI

ControlNet CN

Functionality

IntelliPULSE™ control with diagnostics for single row pulsing D

IntelliPULSE™ control with diagnostics for multirow pulsing applications (recommended for >32 rows) MD

Basic Data Logging L

Power Supplies







40 Watt 18-32 VDC input, 5 VDC @ 4 A, 24 VDC @ 0.8 A output (isolated) MPW-5421D

IntelliPULSE™ Solenoid Control Output Modules (12 Modules Max. / 96 Rows)

IntelliPULSE™ Solenoid Control Module, 8 Outputs, 120/230 VAC output MIP-08

IntelliPULSE™ Solenoid Control Module, 8 Outputs, 24 VDC output MIP-08D

Description Order CodeInput / Output (Distributed I/O not available. Refer to PRO model for distributed systems.)

Analog I/O Module (4-20 mA) - (3) Inputs, (3) Outputs MIO-3300

Analog I/O Module (4-20 mA) - (3) Inputs, (3) Powered Outputs MIO-3300P

Discrete I/O Module (Relay) - (3) Inputs (120/230 VAC), (3) Outputs (5 Amp) MIO-0033

Discrete I/O Module (Relay) - (3) Inputs (18-32 VDC), (3) Outputs (5 Amp) MIO-0033D

Mixed I/O Module - (1) Analog Input, (1) Analog Output, (2) Discrete Inputs (120/230 VAC), (2) Discrete Outputs (5 Amp)

MIO-1122

Mixed I/O Module - (1) Analog Input, (1) Powered Analog Output, (2) Discrete Inputs (120/230 VAC), (2) Discrete Outputs (5 Amp)

MIO-1122P

Mixed I/O Module - (1) Analog Input, (1) Analog Output, (2) Discrete Inputs (18-32 VDC), (2) Discrete Outputs (5 Amp)

MIO-1122D

Mixed I/O Module - (1) Analog Input, (1) Powered Analog Output, (2) Discrete Inputs (18-32 VDC), (2) Discrete Outputs (5 Amp)

MIO-1122DP

Intrinsic Safety Barrier, 2ch, 4-20 mA signals, galvanic isolation MHZ-B2

Particulate Sensor Modules (8 Modules Max.)

Single Channel, Resolution: 0.5 pA, Range: 0 to 5,000 pA MPT-5000A

Single Channel, Resolution: 5.0 pA, Range: 0 to 5,000 pA MPT-5000

Dual Channel, Resolution: 5.0 pA, Range: 0 to 5,000 pA MPT-5002

Pressure Sensor Modules




Ordinary/General Purpose Only, CE Mark MAP-C1

Ordinary/General Purpose (For use with hazardous area sensors), CE Mark MAP-C2


B-PAC™ G3

Description Order CodeEnclosure

NEMA 4/IP 66 Steel, Powder Coated (24" x 10") MEN-S2

NEMA 4/IP 66 Steel, Powder Coated (24" x 10") with Window (Full view) MEN-S2W

NEMA 4X/IP 66 Stainless Steel (24" x 10") MEN-S2S

NEMA 4X/IP 66 Stainless Steel (24" x 10") with Window (Full view) MEN-S2WS

NEMA 4/IP 66 Steel, Powder Coated (36" x 10") MEN-S4

NEMA 4/IP 66 Steel, Powder Coated (36" x 10") with Window (Full view) MEN-S4W

NEMA 4X/IP 66 Stainless Steel (36" x 10") MEN-S4S

NEMA 4X/IP 66 Stainless Steel (36" x 10") with Window (Full view) MEN-S4WS

NEMA 4/IP 66 Steel, Powder Coated (24" x 24") MEN-L1

NEMA 4/IP 66 Steel, Powder Coated (24" x 24") with Window MEN-L1W

NEMA 4X/IP 66 Stainless Steel (24" x 24") MEN-L1S

NEMA 4X/IP 66 Stainless Steel (24" x 24") with Window MEN-L1WS









Misc. Items



Weather Proof Tags (1 Tag Per Control Unit) WT

Stainless Steel Tags (1 Tag Per Control Unit) SST

On-Site Support



B-PAC™ G3 Ordering Code (Continued)

27

B-PAC™ G3

PS 10 Particulate Sensor Ordering Code


Particulate Sensor PS 10

Type

Standard Probe

Faraday Cage FC

Air Purge AP

Basic Rope (2-Point) BR

Basic Rope (3-Point) BR3

Standard Rope (2-Point) SR

Standard Rope (3-Point) SR3


Ordinary/General Purpose Only (CE Approved) A1

Hazardous Location, Intrinsically Safe, CSA Approval, Class I, II, & III, Division I & II, All Groups AHZ1

Probe Length

Length - 1.5 in (3.8 cm) L1.5

Length - 3.0 in (7.6 cm) L3

Length - 5.0 in (12.7 cm) L5

Length - 10 in (25.4 cm) L10

Length - 15 in (38.1 cm) L15

Length - 20 in (50.9 cm) L20

Length - 30 in (76.2 cm) L30

Length - 36 in (91.4 cm) L36

Process Temperature

-40 °F to 250 °F (-40 °C to 120 °C) Max. T250

-40 °F to 450 °F (-40 °C to 232 °C) Max. T450

-40 °F to 450 °F, 500 °F peak (-40 °C to 232 °C, 260 °C peak) Max. T450P

-40 °F to 800 °F (-40 °C to 426 °C) Max. T800

-40 °F to 1200 °F (-40 °C to 649 °C) Max. T1200

-40 °F to 1600 °F (-40 °C to 871 °C) Max. T1600

Process Pressure

10 PSI Max. (Standard) P10

50 PSI Max. (Flange, 0.75 in. NPT, or 2 in Quick-clamp only) P50

100 PSI Max. (Requires flange mount) P100

XXX PSI Max., Higher pressure, Consult factory (XXX = pressure in PSI) PXXX

Description Order CodeProcess Mount

NPT Male, 0.5 in., (For 10 PSI Max.) M01-0R5

NPT Male, 0.75 in., (For 50 PSI Max. and/or 500 °F peak) M01-R75

NPT Male, 1.5 in., (For rope sensors, 10 PSI Max.) M01-1R5

Quick clamp (1.5 in. Tri-Clamp with 1 in. NPT process connection, For 10 PSI Max.) M02-1R5

Quick clamp (2.0 in. Tri-Clamp with 1.5 in. NPT process connection, For 50 PSI Max. and/or 500 °F peak and/or air purge)

M02-2R0

Quick clamp (3.0 in. Tri-Clamp with 2.0 in. NPT process connection, For faraday cage, 10 PSI Max., Probe Length ≤ 20 in)

M02-3R0

150# ANSI Flange (2 in) (For standard sensors, rope sensors, and/or air purge) M03-2R0

Nipple Extension (Measured from Process Seal)










Wetted Materials

316 Stainless Steel (Standard) W2

Hastelloy Consult Factory WX

Probe Insulation

Teflon Layer PL1

Bare Probe/None PL5

Teflon Coating PL6

Customer Identification Marking

Weather Proof Tags TG1

Stainless Steel Tags TG2

Enclosure

NEMA 4X Aluminum (Standard)


B-PAC™ G3

PS 10 Particulate Sensor Cable and Accessory Ordering Code

Description Order CodeParticulate Sensor Cable

PS 10 Particulate Sensor Cable (Base Cost) CCA


PS 10 Particulate Sensor Daisy Chain Cable (Base Cost) CCAI


Additional Particulate Sensor Mounting Kits







ANSI Flange, XX = Flange Size (20 = 2.0 in, 25 = 2.5 in), Y = Class (1 = 150#, 3 = 300#, 6 = 600#) (Z = Optional - Extension Size in Inches)

MAXXY(Z)

DN Flange, XXX = Flange Size (DN) (50, 80, 100 125),YY = Pressure Rating in Bar (PN) (6,10) (Z = Optional - Extension Size in Inches)

MDXXXYY(Z)

Misc. Items (Optional)



On-Site Support



29


• 10+ Advanced Multi- & Single Compartment Cleaning Control

Modes

• DynaCHARGE™ Particulate Monitoring for Compartment and Main

Outlet

• Online/Offline Cleaning Controls and Sequencing

• Differential Pressure per Compartment and Overall

• User Specified 15" HMI and PLC

• H/O/A Switches and Status Lamps for Manual Control

• Autostart/Autostop Sequencing for Easy Operation

• Fully Expandable I/O for Any Baghouse or Compartment Size

• Active Header Pressure Monitoring


PRO ES Models offer all the benefits of the B-PAC™ G3 PRO but extends

those features to large multiple compartment baghouses and adds

motor and automation controls. The B-PAC™ PRO ES is fully customizable

and can include a mix of FilterSense hardware and customer specified

PLC hardware if required.

B-PAC™ PRO ES

Product Guide

Technical DataCompartments No Limit

Differential Pressure Control

± 0.1 InWC - Overall or Per Compartment


-40 °F to 158 °F (-40 °C to 70 °C)

Hazardous Area Class I Div. I (Zone 0/20)

Power 110-220VAC, 208VAC, 480 VAC

Compartments Solenoids

No Limit

Compartment Dampers (& Other Small Motor Controls)

No Limit

Compartment Header Tanks

No Limit

Compartment Particulate

No Limit

Auxiliary Sensors Differential Pressure, Particulate, Header, Air Flow, Fan Amps, Hop-per Level, Temperature


B-PAC™ PRO ES

B-PAC™ PRO ES General Assembly Multi-Compartment Controls Single Enclosure

FilterWare Process Edition*Customer Speci�ed HMI

E-Stop, Run-Light, Auto-Start, Auto-Stop, Alarm Acknowledge

Hand/O�/Auto Switches &Lamps for:Cleaning, Dampers, Screw Conveyors, Airlocks and More...

Supervisory Logic Software*User Speci�ed PLC

Incoming IsolationPower X-Former

Circuit Breakersand Fusing

Ethernet Switch - User Speci�ed or Sized Per Order

Recepticals for Lightingand other Devices

B-PAC G3 Compartment Controllers with Diagnostics(B-PAC G3 CC)

NEMA 4X Enclosure withLocking Handles, OptionalLaptop Stand with Ethernet Power Pass-through,Stack Light and More...

Isolation Relays

Labeled Terminal Blocks for Customer Wires

Motor ControlsDetermined per Order

31

B-PAC™ PRO ES

B-PAC™ PRO ES Multi-Compartment Controls Single Enclosure Distributed I/O




FilterWare Process Edition*User Speci�ed HMI

Supervisory Logic Software*User Speci�ed PLC

Secure Remote Cloud Data Repository

10101

Optional FilterSenseRemote Monitoring

Switch

B-PAC G3 CC B-PAC G3 CC B-PAC G3 CC B-PAC G3 CC B-PAC G3 CC B-PAC G3 CC

Ethernet

B-PAC G3 CC = Compartment Controller with Diganostics

ParticulateSensorHeader

Pressure


HopperLevel




Typical CompartmentSensor and Control Layout Solenoids

TempSensor

Air�ow



B-PAC™ PRO ES

MPT-5000DK Single Particulate, 0.1 Resolution,0-10,000 Range

MPT-5000DKC Single Particulate,1.0 Resolution,0-100,000 Range



MPT-5002A Dual Particulate, 0.5 Resolution, 0-5,000 Range





MIP-08S 8 SOV Outputs Short Circuit Protection




Available I/O Modules B-PAC™ PRO ES Typical Configurations

FilterSense Supervisory Logic Software

• PLC Logic Residing on FilterSense Supplied OR Customer Specified PLC

• Customized for each Application• Handles all Motor Controls

and Most Discrete Controls for Dampers, Airlocks, Etc

• 10+ Advanced Online and Offline Cleaning Controls

• Advanced Process Monitoring and Diagnostics

FilterWare Process Edition HMI

• Simple and Effective HMI for Easy Control of B-PAC PRO ES

• 15” Color Touch Screen, FilterSense Supplied or Customer Specified

Enclosure • Double Door NEMA X or Customer Specified

• Sized per Order

Compartment Controllers (B-PAC G3 CC)

• Connects to Solenoids and Field Sensors such as Differential Pressure, Header Pressure, and Particulate Etc

• Typically One B-PAC CC per Compartment

• See Available IO for Needed Modules

Motor Controls • Motor Controls for Main ID Fan and Aux Motors

• Auto Start and Auto Stop Sequencing

• FilterSense Supplied or Customer Specified Components

Standard Features • Labeled Terminal Blocks• Circuit Breakers and Fusing• Cabinet Lighting• Wire way for Neat Wiring• E-Stop, Run Light, Auto

Start, Auto Stop, and Alarm Acknowledge

Notes:

ISO 9001 Certified

800 Cummings Center, 355W

Beverly, MA 01915 USA

Tel: 978-927-4304

Fax: 978-927-4329

www.filtersense.com

Made in the USA

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