product design and innovation - nina kohnen, covidien

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Product Design & Innovation Product Design & Innovation Medical Devices Summit – Colorado Springs 2012 Nina Kohnen Nina Kohnen Director Operational Excellence, Design Excellence Design Excellence

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Nina Kohnen, Covidien - Speaker at the marcus evans Medical Device Manufacturing Summit Fall 2012, held in Colorado Springs, delivered her presentation entitled Product Design and Innovation

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Page 1: Product Design and Innovation - Nina Kohnen, Covidien

Product Design & InnovationProduct Design & Innovation Medical Devices Summit – Colorado Springs 2012

Nina KohnenNina Kohnen

Director Operational Excellence, Design ExcellenceDesign Excellence

Page 2: Product Design and Innovation - Nina Kohnen, Covidien

Agenda

Importance of Achieving Success in InnovationImportance of Achieving Success in Innovation & Product Leadership

A Roadmap for Success

12/3/20122 |

Page 3: Product Design and Innovation - Nina Kohnen, Covidien

About Covidien• Global manufacturer of medical devices and

pharmaceuticals

• 43,000 employees with 51 manufacturing f iliti l t d i 18 t ifacilities located in 18 countries

• 2012 Sales – $11.9 BillionMedical SuppliesNursing Care, SharpSafety,

Medical Surgical OEM

17%

15%

Medical Surgical, OEM

68%

17%

Medical DevicesEndomechanical, Energy,

Soft Tissue Repair, Airway & Ventilation,

Oximetry & Monitoring, Vascular

PharmaceuticalsSpecialty Pharmaceuticals,

Contrast Products, Radiopharmaceuticals, pActive Pharmaceutical

Ingredients

12/3/20123 |

Page 4: Product Design and Innovation - Nina Kohnen, Covidien

Achieving Market Leadership

Innovation / Product Leadership

“Best Product”

Apple, Google, Intel, Nike, 3M

Wal-Mart, FedEx, Southwest, Dell Airborne Express, Home Depot, IBM

Operational Excellence Customer Intimacy

Best Total Cost, Ease of UseConvenience etc

“Best Total Solution”

Source: The Discipline of Market Leaders- Michael Treacy

Convenience, etc

12/3/20124 |

Page 5: Product Design and Innovation - Nina Kohnen, Covidien

There is no Shortage of Advice on How to do it Right

Bring clarity and certainty through analysis

Reduce complexity by focusing on process

Take larger strides to

focusing on process design

a e a ge st des tospeed up the pace of

improvement

Fix execution to accelerate improvement

12/3/20125 |

Page 6: Product Design and Innovation - Nina Kohnen, Covidien

What is Innovation?

12/3/20126 |

Page 7: Product Design and Innovation - Nina Kohnen, Covidien
Page 8: Product Design and Innovation - Nina Kohnen, Covidien

This is one of very few 7 stars hotel in the worldIt was built in only 18 months... And opened its doors in 2003.....

12/3/20128 |

Page 9: Product Design and Innovation - Nina Kohnen, Covidien

12/3/20129 |

Page 10: Product Design and Innovation - Nina Kohnen, Covidien

12/3/201210 |

Page 11: Product Design and Innovation - Nina Kohnen, Covidien

What About These Innovations?

• Apple vs. Rest• DVD vs. Streaming Video• Mobile Phones vs. LandlinesMobile Phones vs. Landlines• E-mail vs. Snail Mail• Paper Maps vs. GPS

12/3/201211 |

Page 12: Product Design and Innovation - Nina Kohnen, Covidien

My Take on Innovation

• Innovation is the Ability to Invent, Commercialize and Expand a Product or Service Along a Customer’s Dimension of Value.Product or Service Along a Customer s Dimension of Value.

– Invention Requires a System to Generate, Prioritize & Process Ideas

– Commercialization Requires a Robust Product Development Process to Launch Ideas

– Expansion Requires a System to Fully Manage & Exploit Post Launch Utilization of the New Products or Services

12/3/201212 |

Page 13: Product Design and Innovation - Nina Kohnen, Covidien

Why is Innovation Important?

• Innovation is the Only Competitive Advantage a Company Really Has. Quality Improvements & Price Reductions Can be Q y p &Replicated.

• A Company Should Proactively Make its Own Products ObsoleteA Company Should Proactively Make its Own Products Obsolete Before Competitors Do.

– Creative DestructionCreative Destruction

– Planned Obsolescence

12/3/201213 |

Page 14: Product Design and Innovation - Nina Kohnen, Covidien

•CHART SETTINGS•Chart Scale•Chart Cursor•OHLC Values•RESET•CHART SETTINGS•Chart Scale•Chart Cursor•OHLC Values•RESET

Netflix

BlockbusterBlockbuster

12/3/201214 |

NFLXNFLXNFLXNFLX

Page 15: Product Design and Innovation - Nina Kohnen, Covidien

Impact on Investment Value

• Innovation is Important to Financial Markets in Determining the Value of a Company over the Long Term

• About 91% of Executives Surveyed Consider Increasing the Company's Capacity for Innovation was Critical to Creating Future Competitive Advantage and Earning Profits1Competitive Advantage and Earning Profits

• Fortune Magazine: “Secrets of America’s Most Admired Corporations”- New Ideas and New Products are the Key2p y

1 A study by Bain & Co published in Harvard Business Review (Oct 2002)A study by Bain & Co. published in Harvard Business Review (Oct. 2002)2 B. O’Reilly, “Secrets of America’s Most Admired Corporations: New Ideas, New Products.” Fortune

12/3/201215 |

Page 16: Product Design and Innovation - Nina Kohnen, Covidien

America’s Most Admired Companies

Rank Company

1 Apple2 Google3 Amazon.com4 Coca-Cola4 Coca Cola5 IBM6 FedEx7 Berkshire Hathaway8 Starbucks9 Procter & Gamble9 Procter & Gamble10 Southwest Airlines

Most Admired Linked to Most Innovative!

12/3/201216 |

Source: Fortune, March 2012

Page 17: Product Design and Innovation - Nina Kohnen, Covidien

Top 10 Most Innovative Companies

Rank 2012 Rank 2011 Company

1 1 Apple2 2 Google3 3 3M4 7 Samsung4 7 Samsung5 4 General Electric6 5 Microsoft7 9 Toyota8 8 Procter & Gamble9 6 IBM9 6 IBM

10 n/a Amazon

Most Admired Linked to Most Innovative!

12/3/201217 |

Source: Booz & Company Inc

Page 18: Product Design and Innovation - Nina Kohnen, Covidien

How Difficult is Product Innovation?

• Expected Failure Rate is 35% - 45% and Depends on the Industry1

• An Estimated 46% of all Resources Allocated to Product Development are Spent on Cancelled or Failed Products1

• 56% of Products Meet Their Market Objective and About 50% Launch on Time2

• The Consumer Electronics Show (CES) is the Biggest Stage of the Technology IndustryTechnology Industry

– Most of the Products Showcased This Year Will Not See Commercialization!!

Boosting a Steady Stream of Successful New Products is Not an Easy Task.

12/3/201218 |

1 Robert G. Cooper: Product Leadership 2nd edition.2 Behnam Tabrizi and Rick Walleigh “Defining Next-Generation Products” Harvard Business Review.

Page 19: Product Design and Innovation - Nina Kohnen, Covidien

How Difficult is Product Innovation?

“If we knew what we were doing, it wouldn’t be called research

10,000

3000 Raw Ideas (Unwritten) it wouldn t be called research, would it?” — Albert Einstein1000

Idea

s

300 Ideas Submitted

0

100

umbe

r of I

125 Small Projects

9 Early Stage Development

1

10N 4 Major Development1.5 Launches

1 Success11 2 3 4 5 6 7Stage of New Product Development Process

1 Success

Source: G. Stevens and J. Burley, “3000 Raw Ideas = 1 Commercial Success!” Research•Technology Management, 40(3): 16-27, May-June, 1997.

12/3/201219 |

Page 20: Product Design and Innovation - Nina Kohnen, Covidien

Agenda

Importance of Achieving Success in InnovationImportance of Achieving Success in Innovation & Product Leadership

A Roadmap for Success

12/3/201220 |

Page 21: Product Design and Innovation - Nina Kohnen, Covidien

Key Components of Innovation / Product LeadershipMetrics

Customers, Market Environment & Senior Mgt Team

tegy Performance

Goals

Metrics Balanced Scorecard

DFSS & Lean PD TOOLS

ENABLERSENABLERS

542olog

y St

ra

io men

t

trat

egy

OutputsORGANIZATION& PEOPLE

TECHNOLOGY

Stag

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orpo

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TECHNOLOGY

Lean/Sigma Design Product Development Process

Inno

vatioC

o

Gaps Between Actual & Desired Goals

Lean/Sigma Design Product Development Process

Best Practice SharingDesired Goals

12/3/201221 |

Page 22: Product Design and Innovation - Nina Kohnen, Covidien

Success Through Innovation is Key

• About 50% of Executives Consider Innovation Very Critical1

• More than 54% Indicated Increased Investment in the Last Two Years1

Ab t 90% f E ti C id O i G th Th h• About 90% of Executives Consider Organic Growth Through Innovation Essential to Success2

• About 70% of Senior Executives Say That Innovation in One of theAbout 70% of Senior Executives Say That Innovation in One of the Top Three Drivers of Growth for Their Company in the Next 3-5 Years3

Innovate or Die!

1 Cheskin and Fitch: Worldwide, 2003

12/3/201222 |

2 The Boston Consulting Group, innovation 20053 The McKinsey Quarterly September 2007

Page 23: Product Design and Innovation - Nina Kohnen, Covidien

The Building Blocks For Innovative Organizations1

• Formally Integrate Innovation Into the Strategic Management Agenda of Senior Leaders

• Create the Conditions That Allow Dynamic Innovation Networks to Emerge and Flourish

• T k E li it St t F t I ti C lt B d T t• Take Explicit Steps to Foster an Innovation Culture Based on Trust Among Employees

– People Understand That Their Ideas are Valuedp

– Trust That its Safe to Express Those Ideas

– Create High Risk – High Reward Environment

– Publicize Important Failures

Innovation is an Important Driver for Growth

12/3/201223 |

1 Leadership & Innovation, The McKinsey Quarterly Jan. 2009

Page 24: Product Design and Innovation - Nina Kohnen, Covidien

Publicize Important Failures (Internally)Fail-

Forward Culture

D ’t P i hDiscuss Failure Publish Failures Don’t Punish Appropriate Failure

3M reinforces its culture of risk taking by sharing stories of past failures and second chances.

To promote appropriate risk taking, Former Lockheed Martin CEO, Dan Haughton, gathered the company’s manufacturing

Approximately 90 grants of $50K are given to 3M employees each year to pioneer new product ventures. The product champion

One example is Francis Okie’s 1922 attempt to replace razor blades with a new sandpaper product. The product failed as a shaving tool but was ultimately the

executives to discuss his own failures, including the admission that the failure to purchase the Douglas Aircraft company was a costly mistake.

p precruits his / her own team to develop and launch the product.

If the venture does not succeed team members are guaranteed their shaving tool, but was ultimately the

basis for a successful line of fine-grained, waterproof sandpaper products.

gprevious jobs. There is no punishment for a product failing in the market.

Post It notes werePost-It notes were developed by accident. Intolerance for failure likely would have killed the concept.p

Source: Corporate Executive Board, Tuck Business School Center for Global Leadership, 3M Company Website

12/3/201224 |

Page 25: Product Design and Innovation - Nina Kohnen, Covidien

Covidien’s Strategic Initiatives

• Innovation

• Portfolio Management

• Operational Excellence

• Globalization

• Talent management

Innovation is a Key Component of Covidien’s Strategy

12/3/201225 |

Page 26: Product Design and Innovation - Nina Kohnen, Covidien

Metrics

Key Components of Innovation / Product Leadership

Customers, Market Environment & Senior Mgt Team

tegy Performance

Goals

Metrics Balanced Scorecard

DFSS & Lean PD TOOLS

ENABLERSENABLERS

542olog

y St

ra

io men

t

trat

egy

OutputsORGANIZATION& PEOPLE

TECHNOLOGY

Stag

e 5

Stag

e 4

Stag

e 1

Stag

e 2

Stag

e 3

n &

Tec

hno

Port

fol

Man

age m

orpo

rate

S Outputs

TECHNOLOGY

Lean/Sigma Design Product Development Process

Inno

vatioC

o

Gaps Between Actual & Desired Goals

Lean/Sigma Design Product Development Process

Best Practice Sharing

Desired Goals

12/3/201226 |

Page 27: Product Design and Innovation - Nina Kohnen, Covidien

New Product Innovation Strategy

• Without a Sound Strategy, a New Product is Most Likely to Fail

– Successful Companies Implement a Company-Specific Approach Driven by p p p y p pp yBusiness Objectives and Strategies with a Well-Defined Product Innovation Strategy at its Core1

• Innovation Strategy is a Component of the Overall Business Strategy2

Includes Defined Goals that Tie to the Overall Company Strategy– Includes Defined Goals that Tie to the Overall Company Strategy– Includes Deployment Decisions– Includes Attack and Entry Points to Markets– Forms the Basis for Project Selection and Portfolio Managementj g– Well Communicated

12/3/201227 |

1 Booz-Allen& Hamilton, New product management2 Product Leadership, Robert Cooper 2nd ed. 2002

Page 28: Product Design and Innovation - Nina Kohnen, Covidien

Key Questions to Ask for a Robust Innovation Strategic Plan1Strategic Plan• What Markets Do We/Can We Serve?• In What Segments Do We & Our Competitors Actively Participate?• In What Segments Do We & Our Competitors Actively Participate?• How Large is the Business Opportunity?• What are the Key Value Propositions?• What Will We Establish as the Major Differentiators?• What are the Platforms to Address the Targeted Customer and

Markets?Markets?• What are the Resources Required to Deliver Against the Product

and Technology Strategic Plans?• What is the Expected Business Outcome?• How Will this Strategy Integrate with the Corporate Strategy?

12/3/201228 |

1 Maurice F. Holmes and R.B. Campbell Jr.

Page 29: Product Design and Innovation - Nina Kohnen, Covidien

Metrics

Key Components of Innovation / Product Leadership

Customers, Market Environment & Senior Mgt Team

tegy Performance

Goals

Metrics Balanced Scorecard

DFSS & Lean PD TOOLS

ENABLERSENABLERS

542olog

y St

ra

io men

t

trat

egy

OutputsORGANIZATION& PEOPLE

TECHNOLOGY

Stag

e 5

Stag

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Stag

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Stag

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Port

fol

Man

age m

orpo

rate

S Outputs

TECHNOLOGY

Lean/Sigma Design Product Development Process

Inno

vatioC

o

Gaps Between Actual & Desired Goals

Lean/Sigma Design Product Development Process

Best Practice Sharing

Desired Goals

12/3/201229 |

Page 30: Product Design and Innovation - Nina Kohnen, Covidien

Portfolio Management

• Portfolio Management– Focuses on: − New Opportunities, New Products, New Ventures− All Products a Company has in Development or Available for

Customer at any Time

• The Goals are:− Maximize Value

* Net Present Value (NPV)

* Expected Commercial Value (ECV)* Expected Commercial Value (ECV)

* Internal Rate of Return (IRR)

− Balanced Portfolio (Short vs. Long Term, Breakthrough vs. Line

Extension, etc.)

− Strategic Alignment

12/3/201230 |

Page 31: Product Design and Innovation - Nina Kohnen, Covidien

Portfolio Management PracticesWorst Performers

Alignment with Bus. Strategy

Formal Portf. Mgnt. Process in Place

66

31

46

4Worst PerformersBest Performers

Good Balance Projects/Resources 38

66

12

4

Resource Breakdown Reflects Strategy

Good Project Prioritization

66

418

12

P tf li C t i Hi h V l P j t

Excellent Balance of Projects

38

31

1

19

0 10 20 30 40 50 60 70

Portfolio Contains High Value Projects

12/3/201231 |

Source: Product Development Institute 2010. %

Page 32: Product Design and Innovation - Nina Kohnen, Covidien

High

Is This a Balanced Portfolio?

High

cess

Potential Stars (Pearls)

hnic

al S

ucc

Bread & Butter

ity o

f Tec

h

Reward (NPV)

024681012$14 M

Pro

babi

li

LowLong Shots (Oysters)

White Elephants

Risk Reward Bubble Diagram

12/3/201232 |

Risk Reward Bubble DiagramCircle Size = Resources (annual)Source: Robert G. Cooper: Winning at

New Products, 3rd edition.

Page 33: Product Design and Innovation - Nina Kohnen, Covidien

Balance of Products in the Portfolio – Product Life CycleLife Cycle

(2) Cash from ‘B’ used to support (3) Cash from ‘C’ supports growth of ‘D’

Sales The product portfolio – four products in the (1)

(1) ‘A’ is at maturity stage – cash cow. Generates funds for (2)

used to support ‘C’ through growth stage and to launch ‘D’. (3)

supports growth of D and possibly used to finance extension strategyproducts in the portfolio

( )the development of ‘D’

( ) launch D .

‘A’ now possibly a dog?

( ) strategy

“B” Now possibly a Dog?

D

AB C

12/3/201233 |

Time

Page 34: Product Design and Innovation - Nina Kohnen, Covidien

Metrics

Key Components of Innovation / Product Leadership

Customers, Market Environment & Senior Mgt Team

tegy Performance

Goals

Metrics Balanced Scorecard

DFSS & Lean PD TOOLS

ENABLERSENABLERS

542olog

y St

ra

io men

t

trat

egy

OutputsORGANIZATION& PEOPLE

TECHNOLOGY

Stag

e 5

Stag

e 4

Stag

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Stag

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Stag

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n &

Tec

hno

Port

fol

Man

age m

orpo

rate

S Outputs

TECHNOLOGY

Lean/Sigma Design Product Development Process

Inno

vatioC

o

Gaps Between Actual & Desired Goals

Lean/Sigma Design Product Development Process

Best Practice Sharing

Desired Goals

12/3/201234 |

Page 35: Product Design and Innovation - Nina Kohnen, Covidien

Product Development Stage Process

• An Operational Map For Moving New Product Projects From Idea to Launchto Launch

• It is Like a Playbook in a Football Game− It Maps Out What Needs to be Done Play by Play Huddle byIt Maps Out What Needs to be Done, Play by Play, Huddle by

Huddle and How to Do it in Order to Win The Game

• Each Stage Has Clearly Defined Deliverablesg y

• Each Stage is Cross Functional− No Department Owns Any One Stage

12/3/201235 |

Page 36: Product Design and Innovation - Nina Kohnen, Covidien

Typical Stage Gate Process

F Ve

The Five Stages of Product Development

Idea Ge

Feasibility

Devel

erification

Com

mereneration

y of Conc

lopment

n & Valida

rcializatio

Stage Stage Stage Stage Post Launch Stage

n ept

ation

on

2 3 4g

5 Surveillanceg

1

Successful New Product Launches Go Through the Process

12/3/201236 |

Page 37: Product Design and Innovation - Nina Kohnen, Covidien

Common Errors & Pitfalls in a Gated Process

• Too Many Bad and in Trouble Projects are Sliding Through

• The Stages Have No Teeth: Once Approved Projects Never GetThe Stages Have No Teeth: Once Approved, Projects Never Get Killed

• Resource are Either Not Committed as Projects Move From Stage to St C itt d t T M P j t t TiStage or Committed to Too Many Projects at a Time

• Executive Pet Projects Get Special Treatment and Bypass the Stages

• Deliverables Overkill

• Process is Too Rigid and Not Scalable

Gated Process is Not a Magic Bullet: It is Only One Piece of the Puzzle

12/3/201237 |

g y

Page 38: Product Design and Innovation - Nina Kohnen, Covidien

Metrics

Key Components of Innovation / Product Leadership

Customers, Market Environment & Senior Mgt Team

tegy Performance

Goals

Metrics Balanced Scorecard

DFSS & Lean PD TOOLS

ENABLERSENABLERS

542olog

y St

ra

io men

t

trat

egy

OutputsORGANIZATION& PEOPLE

TECHNOLOGY

Stag

e 5

Stag

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Stag

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Stag

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Stag

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n &

Tec

hno

Port

fol

Man

age m

orpo

rate

S Outputs

TECHNOLOGY

Lean/Sigma Design Product Development Process

Inno

vatioC

o

Gaps Between Actual & Desired Goals

Lean/Sigma Design Product Development Process

Best Practice Sharing

Desired Goals

12/3/201238 |

Page 39: Product Design and Innovation - Nina Kohnen, Covidien

Enablers - DFSS Tools

• Help Define Customer Requirements (CTQ’s)

• Result in Significant Improvement to Product Quality & Reliability Levels

C t ib t t R G th C t D li ht M k t• Contributes to Revenue Growth, Customer Delight, Market Share, Volume, Price

• Warranty Cost Reductions y

• Customer Satisfaction / Targets Met

• Focus the product development teams on what is important• Focus the product development teams on what is important

Design for Six Sigma as an Enabler

12/3/201239 |

Page 40: Product Design and Innovation - Nina Kohnen, Covidien

Why Important?DFSS Tools Used Early in The Process

Traditional Six Sigma & Lean Efforts are Focused HereR

elia

bilit

y

$

DFSS EffortsQua

lity

and

DFSS Efforts are Focused Here

t to

Cor

rect

Research Design Development LaunchPost Launch Performance

Cos

t

Difficult to See/PredictEasy to Fix

Easy to SeeCostly to FixDefects are:

12/3/201240 |

Best $ Opportunities Realized Through Product Design

Page 41: Product Design and Innovation - Nina Kohnen, Covidien

Application of Lean to Product Development

Approach Description FocusLean Product Largely based on the adaptation Time to marketLean ProductDevelopment System

Largely based on the adaptationof process, organization, and tools used in Toyota Product Development System (TPDS) to

Time to market, development costs, capacity, quality, continuous

develop products better, faster, and cheaper

improvement

Lean Business Application of Lean Principles to Time to market,Lean Business Process

Application of Lean Principles to minimize waste in Business Processes

Time to market,development costs, capacity

Lean Design Elimination of waste from the product design to reduce manufacturing costs

Product cost, quality, customer value

12/3/201241 |

Page 42: Product Design and Innovation - Nina Kohnen, Covidien

Metrics

Key Components of Innovation / Product Leadership

Customers, Market Environment & Senior Mgt Team

tegy Performance

Goals

Metrics Balanced Scorecard

DFSS & Lean PD TOOLS

ENABLERSENABLERS

542olog

y St

ra

io men

t

trat

egy

OutputsORGANIZATION& PEOPLE

TECHNOLOGY

Stag

e 5

Stag

e 4

Stag

e 1

Stag

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Stag

e 3

n &

Tec

hno

Port

fol

Man

age m

orpo

rate

S Outputs

TECHNOLOGY

Lean/Sigma Design Product Development Process

Inno

vatioC

o

Gaps Between Actual & Desired Goals

Lean/Sigma Design Product Development Process

Best Practice Sharing

Desired Goals

12/3/201242 |

Page 43: Product Design and Innovation - Nina Kohnen, Covidien

Most organizations are satisfied with their innovation metrics…

…but there is clearly no standard for which innovation metrics are most effective.

% of respondents who use more than 3 innovation metrics, n=633

Approximately 75% of Companies Studied Use Innovation Metrics in Some Form with an Average of Eight Metrics Used

% of respondents who use more than 3 innovation metrics, n=633

Some Form, with an Average of Eight Metrics Used.Source: McKinsey Quarterly

12/3/201243 |

Page 44: Product Design and Innovation - Nina Kohnen, Covidien

Breakdown of Projects by Project Type (%)

40

45 4040 Best Performers

Worst Performers

30

3528

2527

15

20

25

12

19%

5

10

15

6

0

5

Packg Changes Incremental Improvement

Major Product Revisions

New to the Business/World

12/3/201244 |

Source: Robert G. Cooper: Product Leadership 2nd edition.

Page 45: Product Design and Innovation - Nina Kohnen, Covidien

Percentage of Revenue and Profits from New Products

40

4538

42.4RevenueProfits

30

3527.5 28.4

15

20

25

9 9 1

%

5

10

15 9 9.1

0Ave. Business Top 20% of

BusinessesBottom 20% of

Businesses

12/3/201245 |

Source: Robert G. Cooper: Product Leadership 2nd edition.

Page 46: Product Design and Innovation - Nina Kohnen, Covidien

Success, Fail & Kill Rate of New Products

80

79.5Top 20% of Businesse

Bottom 20% of Businesses

50

60

70 Bottom 20% of Businesses

30

40

50 37.6

28.4 25.7

%

10

20

30

8.1 4.3

0Success Failure Late Kill

12/3/201246 |

Source: Robert G. Cooper: Product Leadership 2nd edition.

Page 47: Product Design and Innovation - Nina Kohnen, Covidien

% On Time & On Budget for New Products

80

79.4 79Top 20% of Businesse

60

70

44 3

Bottom 20% of Businesses

40

5044.3

%

20

3017.2

20.5

15.5

0

10

On Time On Budget Slip rate

12/3/201247 |

Source: Robert G. Cooper: Product Leadership 2nd edition.

On Time On Budget Slip rate

Page 48: Product Design and Innovation - Nina Kohnen, Covidien

% New Product Projects Meeting Objectives

90

100

77.1 74 5 73 4

Top 20% of Businesse

Bottom 20% of Businesses

60

70

8077.1 74.5 73.4

40

50

60

26.9 29.629.3

%

10

20

30

0

10

Meeting Profit Objectives

Meeting Sales Objectives

Meeting Market Share Objectives

12/3/201248 |

Source: Robert G. Cooper: Product Leadership 2nd edition.

j j j

Page 49: Product Design and Innovation - Nina Kohnen, Covidien

Top 10 R&D Metrics Used Across Industries

1. R&D Spending as a % of Sales 77%

Metric% Companied Using Metric

2. Total Patents Filed/Pending/Awarded/Rejected 61%

3. Total Current R&D Headcount 59%

4. Current-Year % Sales Due to New Products Released in Past X Years 56%• Many Companies Invest Only in R&D Resources. Product Development is

t J t R&DCu e ea % Sa es ue o e oduc s e eased as ea s 56%

5. Number of New Products Released 53%

6. Number of Products/Projects in Active Development 47%

7 % Resources/investments Dedicated to New Product Development 41%

not Just R&D

• Must Invest in Other Support Functions (QA, Manufacturing, Procurement, Engineering, etc)7. % Resources/investments Dedicated to New Product Development 41%

8. Number of Products in Defined/Planning/Estimation Stages 35%

9. Average Project ROI or Average Projects Payback 31%

10 Percentage Increase/Decrease in R&D Headcount 31%

• A Study by Booz Allen showed no Correlation Between:

− R&D to Sales Ratio, R&D to Sales Growth, R&D to Gross, Net Profits10. Percentage Increase/Decrease in R&D Headcount 31%• However, most Innovative Companies outperformed their peers with respect

to revenue growth, EBITA as a percentage of revenue, and market cap growth

12/3/201249 |

Source: industryweek May 2008

Page 50: Product Design and Innovation - Nina Kohnen, Covidien

Top 10 Innovators vs. Top 10 Spenders

80

80

67

Top InnovatorsTop Spenders

506070 56 54

42

6

35

p p

304050 35%

01020

Revenue Growth EBIT as % of Revenue

Market Cap Growth

12/3/201250 |

Source: Booz Allen.5-yr CAGR 5-yr Ave 5-yr CAGR

Page 51: Product Design and Innovation - Nina Kohnen, Covidien

Top 10 R&D SpendersRank 2010

Rank 2009

Company Spend $Billion

% of Sales

1 1 Roche Holdings $9.65 21.1%

2 5 Pfizer $9.41 13.9%3 6 Novartis $9.07 17.9%4 2 Mi ft $8 71 14 0%4 2 Microsoft $8.71 14.0%5 14 Merck $8.59 18.7%6 4 Toyota $8.55 3.9%y7 10 Samsung $7.87 5.9%8 3 Nokia $7.78 13.8%9 11 G l M t $6 96 5 1%

It is not How Much you Spend, It is How you Spend it!

9 11 General Motors $6.96 5.1%10 7 J&J $6.84 11.1%

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It is not How Much you Spend, It is How you Spend it!Source: Booz Allen 2011

Page 52: Product Design and Innovation - Nina Kohnen, Covidien

R&D Spending - Medical Device Companies16%

11.8% 11.6%10.6%

9 3% 9 2%

12%

9.3% 9.2%

7.8%7.2% 6.8%

6.1%4.8%

8%

% of T

otal Sales

0%

4%

0%

• Data for GE, Siemens and Phillips are for their healthcare business only• J&J and Abbott numbers include the pharma spend

June 6, 201252 |

J&J and Abbott numbers include the pharma spend

Page 53: Product Design and Innovation - Nina Kohnen, Covidien

Top 10 R&D Metrics Used By Industry% C i d

1. R&D Spending as a % of Sales 77%

Metric% Companied Using Metric

2. Total Patents Filed/Pending/Awarded/Rejected 61%

3. Total Current R&D Headcount 59%

4. Current-Year % Sales Due to New Products Released in Past X Years 56%

5. Number of New Products Released 53%

6. Number of Products/Projects in Active Development 47%

7. % Resources/investments Dedicated to New Product Development 41%p

8. Number of Products in Defined/Planning/Estimation Stages 35%

9. Average Project ROI or Average Projects Payback 31%

10. Percentage Increase/Decrease in R&D Headcount 31%10. Percentage Increase/Decrease in R&D Headcount 31%

“If you are Not Keeping Score, you are Just Practicing”

12/3/201253 |

Vince Lombardi

Source: industryweek May 2008

Page 54: Product Design and Innovation - Nina Kohnen, Covidien

Metrics

Key Components of Innovation / Product Leadership

Customers, Market Environment & Senior Mgt Team

tegy Performance

Goals

Metrics Balanced Scorecard

DFSS & Lean PD TOOLS

ENABLERSENABLERS

542olog

y St

ra

io men

t

trat

egy

OutputsORGANIZATION& PEOPLE

TECHNOLOGY

Stag

e 5

Stag

e 4

Stag

e 1

Stag

e 2

Stag

e 3

n &

Tec

hno

Port

fol

Man

age m

orpo

rate

S Outputs

TECHNOLOGY

Lean/Sigma Design Product Development Process

Inno

vatioC

o

Gaps Between Actual & Desired Goals

Lean/Sigma Design Product Development Process

Best Practice Sharing

Desired Goals

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Page 55: Product Design and Innovation - Nina Kohnen, Covidien

Best Practice for Best Practice Sharing

• Establish a Process for Identifying Individual Best Practices Throughout all Appropriate Areas of the Organization

• Create a Forum or Channel for Sharing Best Practices Formally. Link it to Strategy

• Create a dedicated process/System with Clear Responsibilities

• Review Effectiveness of the Process and Improvep

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Page 56: Product Design and Innovation - Nina Kohnen, Covidien

Must Do For Medical Device Product Development

• Get Clinical Data Pre-Launch Rather Than Post Launch

• Consider Global Product registration Requirements Early in the g q yProcess

• Integrate Package Design, Development and Validation into Product Development ProcessDevelopment Process

• Consider Sterilization Method Early in the Process

• Reimbursement Considerations - second largest barrier to market entrance

• Direct Input from Healthcare ProfessionalsDirect Input from Healthcare Professionals

• Pricing Considerations early in the Process

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Page 57: Product Design and Innovation - Nina Kohnen, Covidien

Summary - Achieving Success in Product Design & Innovation - High LevelDesign & Innovation High Level

• Process Must be Led by Senior Management - Walk the Talk

N P d t I ti d T h l St t i Li k d t• New Product Innovation and Technology Strategies Linked to Corporate Strategy

• Portfolio Management – Alignment of Resources, Projects, Right Markets etc.

• Multi Stage Product Development Process to Ensure:DFSS & Lean PD Tool Usage– DFSS & Lean PD Tool Usage

– Regular Project Progress Reviews– Robust & Reliable Product Designs

• Use a Balanced Score Card to Track Metrics and Provide a Closed Loop System with Periodic System Assessments

• Share Best Practices

12/3/201257 |

Share Best Practices

Page 58: Product Design and Innovation - Nina Kohnen, Covidien

“The world we have created today as a result of our thinking thus far h bl hi h t bhas problems which cannot be solved by thinking the way we thought when we created them.”

Albert Einstein

Thank youy12/3/201258 |