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Product catalogue, water hydraulics

www.hammelmann.com

Pressure regulating valves Changeover valves Splitter nozzles Pressure maintaining valves Non return valves Solenoid valves Safety valves Bypass valves Rotary joints Rotary drives

Contents (Navigation via Bookmarks)

Solenoid valves Safety valves Bypass valves

Rotary joints 400, 700, 1000, 1500, 2500, 3000 bar

Rotary drives Oil hydraulic 500, 1500, 2500, 3000 bar Electric 1000, 1500, 2500, 3000 bar Pneumatic 3000 bar

Pressure regulating valves Direct controlled 3/2 Way pressure regulating valves

Multi tool valves Electric as 3/2-Way valves Mechanical Electric – Plate mounting type Electric– Pipe work mounting type

Splitter nozzles Bypass nozzle Connection fittings

Pressure maintaining valves

Non return valves

Hammelmann application engineering overview

08.A.1 – 06/15

© Copyright Hammelmann GmbH, Oelde, Germany. Rights reserved to modify design.

Hammelmann Postfach 3309 • D-59282 Oelde Telefon (0 25 22) 76-0 Maschinenfabrik GmbH Zum Sundern 13-21 • Germany Telefax (0 25 22) 76-444 eMail: [email protected] • Internet: www.hammelmann.de

Direct controlled pressure regulating

valves max. 1800 bar, max. 500 l/min

Pressure relief valve for setting the operating pressure with connection ports for a burst disc safety assembly, pressure sensor and a pressure gauge positioning assembly. The pressure gauge and other ancillaries must be purchased separately in accordance with the pump operating pressure.

Manual lever type 0 – 1200 bar

Control piston

Valve seat Code no.

Ceramic Ceramic 00.05893.0049

Pneumatic type 0 – 500 bar 500 – 1200 bar 1000 – 1800 bar *)

Control piston

Valve seat Ø Code no. Ø Code no. Ø Code no.

Steel Steel 95 00.05893.0043 130 00.05893.0044 130 00.05893.0042**)

Ceramic Ceramic 95 00.05893.0045 130 00.05893.0046 130 00.05893.0047

Steel Steel -- -- 188 00.05893.0041**)

Ceramic Ceramic -- -- 188 00.05893.0048

Ceramic Steel -- -- 130 00.05893.0023**)

For pressure regulating valve parts lists see page 08.A.3. **) non ferrous metal free *) Diameter of the diaphragm cylinder is dependant upon the operating pressure and the available (compressed) air pressure.

10

20

20

10

30

30

40

40

08.A.2 – 06/15



Operating pressure in relation to control pressure

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6

Control air pressure (bar)

Hig

h p

res

su

re p

um

p o

pe

rati

ng

pre

ss

ure

(b

ar)

D188

D 95

D130

For diaphragm cylinders with 95 mm, 130 mm and 188 mm effective diameters.

* The value can deviate +/- 0,3 bar.

08.A.3 – 06/15



Parts lists - Pressure regulating valves

PRV (steel)

Pos. 10 Pos. 20 Pos. 30 4 x Pos. 40 Pressure gauge

(not included in the sub-assembly)

00.05893.0041 00.05865.0140

00.06428.0030 Standard 1 ½“

00.00131.0121

Option 1“

00.00131.0270

02.00825.0152

[bar] Indicating range Code no.

00.05893.0042 00.06428.0029 100 0-160 04.02860.0001

00.05893.0043 00.05865.0138

00.06428.0025 300 0-400 04.02860.0003

00.05893.0044 00.06428.0029 450 0-600 04.02860.0004

750 0-1000 04.02860.0009

1150 0-1600 04.02860.0056

1500 0-2000 04.02860.0091

1800 0-2500 04.02860.0117

PRV (ceramic)

Pos. 10 Pos. 20 Pos. 30 Pos. 40 Pressure gauge

(not included in the sub-assembly)

00.05893.0045 00.05865.0139

00.06428.0025 Standard 1 ½“

00.00131.0121

Option 1“

00.00131.0270

02.00825.0152

[bar] Indicating range Code no.

00.05893.0046 00.06428.0029 100 0-160 04.02860.0001

00.05893.0047 00.05865.0141

00.06428.0029 300 0-400 04.02860.0003

00.05893.0048 00.06428.0030 450 0-600 04.02860.0004

00.05893.0049 00.05865.0139 00.01754.0032 750 0-1000 04.02860.0009

00.05865.0133 (Duplex) can be fitted to all PRV’s as an alternative

1150 0-1600 04.02860.0056

1500 0-2000 04.02860.0091

1800 0-2500 04.02860.0117

Other possible pressure regulating valve

combinations are available upon request

08.A.4 – 06/15



Throttle plate between pump head and PRV

Denomination Code no.

female-Ø1) Code no. female-Ø1) Code no. Seal ring between pump head and PRV

01.03465.0786

Ø 3 01.00325.0024 Ø 7 01.00325.0030 Seal ring, copper for pressure gauge and rupture disc

04.00706.0002 Ø 4 01.00325.0025 Ø 8 01.00325.0031

Ø 5 01.00325.0026 Ø 9 01.00325.0032 Pressure gauge connector ½“ BSP (female), ½“ BSP(male), max. 1800bar

00.00135.1665 Ø 6 01.00325.0027 Ø 10 01.00325.0033

Seal ring, stainless for pressure gauge and rupture disc

04.00706.0028

1) other Ø could be bored. Plug ½“ BSP, bronze 01.05240.0030 (always mounted in high pressure pump with electric boost pump Plug ½“ BSP, stainless steel 01.05240.0037 for flow rates up to 160 l/min) Oil damper 00.00222.0099

Bracket and actuator for limit switches

00.04306.0022

Initiator (2 pc) 04.04306.0084 Initiator (2 pc) Exi – Namur 04.04306.0088

Only necessary for high pressure pump HDP 74, 124, 174 and 254, max. 1800 bar Code no.

Fitting between pump head and PRV 00.00135.1560

Fitting between pump head and BV 00.00135.1693

Only necessary for high pressure pump HDP 384, 504 and 804, max. 1800 bar

Fitting between pump head and PRV Code no.

00.00135.1599

For additional deliveries and for use at pump heads with gasket ring sealing the following parts are necessary:

Code no.

Adapter Gasket ring for pump head with M 33 x 2 male thread Gasket ring for pump head with M 48 x 2 male thread Seal ring Cylinder screw (4 pieces) Seal lens pump heads old/new

Please check with our technical department!

01.00325.0029 04.00742.0012 04.00742.0002 01.03465.0786 02.00825.0116 01.00727.0087

Parts lists - Pressure regulating valves

08.A.5 – 06/15



3/2 way pressure regulating valve and

2/2 way pressure regulating valve,

direct controlled

Code no.

10

3/2 way pressure regulating valve direct and pneumatic controlled, max. 500 l/min, max. 400 bar, connection thread 2 x 1 ¼” BSP (female), bypass side 1 ½” BSP (female) (pressure gauge is not included)

08.11106.1302

20 Pressure gauge max. 300 bar operating pressure, connection ¼“ BSP (female)

04.02860.0077

Code no.

10

2/2 way pressure regulating valve direct and pneumatic controlled, max. 500 l/min, max. 1000 bar, connection thread 1 x 1 ¼” BSP (female) for rupture disc assembly, splitting nozzle or safety valve, bypass side 1 ½” BSP (female) (pressure gauge is not included)

Note: For low operating pressures (<200 bar) the cylinder, code no. 00.06415.0047, ø 45 mm, can be fitted.

00.05893.0030

20

Pressure gauge 100-1150 bar operating pressure, connection ½“ BSP (female)

max. 100 bar max. 300 bar max. 450 bar max. 750 bar max. 1150 bar

04.02860.0001 04.02860.0003 04.02860.0004 04.02860.0009 04.02860.0056

Accessories for sewer cleaning pumps

08.A.6 – 06/15



Parts list -

3/2 way multi tool valve and

2/2 way pressure regulating valve

Description Code no.

30 Fitting

1 ½” BSP (standard) 00.00131.0121

1” BSP (option) 00.00131.0270

1 ½” BSP, mat.: 1.4571 (chem. ind.) 00.00131.0377

40

Pressure maintaining valve for sewer cleaning pumps in corrosion resistant design. Operating pressure max. 950 bar, 21 mm nominal dia., 500 l/min, Opening pressure 10 bar, Input: connection thread 1 ¼“ BSP male Output: connection thread 1 ¼” BSP female

00.05882.0009

50 Double nipple

1 ¼“ BSP

Connection Max. pressure

01.02981.0466 M 22 x 1,5 1050 bar

M 24 x 1,5 1050 bar 01.02981.0432

M 30 x 1,5 950 bar 01.02981.0372

M 36 x 2 1400 bar 01.02981.0322

M 38 x 1,5 1050 bar 01.02981.0354

M 42 x 2 950 bar 01.02981.0394

M 45 x 1,5 1050 bar 01.02981.0407

M 52 x 1,5 750 bar 01.02981.0406

1“ BSP 300 bar 01.02981.0659

1 ¼“ BSP 950 bar 01.02978.0135

60 Cylinder ring (additional) 04.00742.0018

70

Connection fitting for mounting on connection 00.00131.0121 with continuous overflow

1 ¼“ BSP

00.00131.0374

Fitting 1 ¼“ BSP, max. 400 bar, without cylinder ring 04.05993.0766

Plug 1 ¼“ BSP, max. 1050 bar, with cylinder ring 01.04838.0188

Support to mount the PRV on frame 00.02125.0394

08.B.1 – 11/12

© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify design.


Accessories for pressure regulating valves Bypass lines

For high pressure pump units, with C-coupling according to DIN 14307, to discharge bypass water and cooling water, completely mounted onto the base frame.

The hose connecting components are not part of this sub assembly but are included in the pressure regulating valve.

Bypass line 1 ½”BSP Code no.

HDP 40, 70, 120, 170, 250 08.00210.0001

as above but free from non ferrous metal 00.02515.0370

HDP 380, 500, 800 08.00210.0004

as above with flowmeter, without electric installation

HDP 70, 120, 170, 250

08.00210.0005

as above, but back to the tank (not for 4 series) – 1 ½” BSP 00.02515.0173

as above, but back to the tank (not for 4 series) – 1 ½” BSP 00.02515.0285

Reduction nipple in addition for 1 ½” to 1” BSP 04.02981.0034

08.00210.0001 08.00210.0005

08.C.1 – 10/13



Accessories for pressure regulating valves Pneumatic control systems

Code no.

Control system, for pneumatic pressure regulating valve with air pressure regulator and gauge. The required operating pressure of the high pressure pump can be achieved by adjusting the air pressure via the regulator. Range of adjustment: 0 – 6 bar (max. 1800 bar)

as above - design BOSCH lockable air pressure regulator

as 08.99109.0054 but with additional maintenance unit and monitor

as 00.02515.0264, with with additional controls for changeover valve with air pressure regulator. Assembeld directly on the membran cylinder without air pressure regulator. Assembeld directly on the membran cylinder

08.99109.0023

08.99109.0054

00.02515.0264

00.02515.0254 00.02515.0341

00.02515.0342

Control system, for pneumatic pressure regulating valve with gauge and with additional 3/2 way solenoid valve (24V) to load/unload the pressure regulating valve by electric signal. The required operating pressure of the high pressure pump can be achieved by adjusting the air pressure via the regulator. Range of adjustment: 0 – 6 bar (max. 1800 bar)

without air pressure regulator

without air pressure regulator, but - design BOSCH

without air pressure regulator, but - EEX-proof design

with air pressure regulator as 08.99109.0050, but – 110 Volt as 08.99109.0050, but – EEX-proof design as 08.99109.0050 but - EEX-proof design with additional switch between two adjusted operating pressures.

08.99109.0051 00.02515.0266 08.99109.0061 08.99109.0050

08.99109.0045

08.99109.0026

08.99109.0029

For diesel powered units without ES2 computer

Control System, for pneumatic rpm control of the diesel engine with 3/2 way solenoid valve (24 V)

08.99109.0018

Control System, for air supply to an air gun (5 – 8 bar),

as 08.99109.0052, but - EEX-proof design

08.99109.0052 08.99109.0062

08.C.2 – 10/13



Accessories for pressure regulating valves Pneumatic control systems

Code no.

Distributor, for air supply to up to four air guns (only with additional compressor)

04.05995.0012

Installation material, 20 l air tank

for CAT 00.01808.0294

for Deutz 00.01808.0332

Supply unit, automatically operated draining valve for air tank

04.00433.0015

Supply unit, high performance water separator up to 144 Nm³/h, 0 – 6 bar, G ½”

04.00021.0002

Supply unit, maintenance unit on bracket with carrying grips, complete with pressure reducing valve, water separator and oiler and pressure hose (5 m long) with coupling and nipple

09.00861.0001

Bracket, to mount the air pressure regulator and the 3/2 way solenoid valve on frame; not necessary for diesel units and electric units with switch cabinet

00.02125.0366

Control system, to connect an additional compressor to the air tank

00.01808.0198

08.E.1 – 10/13



3

Discharge fittings Block ball valves, double union nuts and elbow fittings, sealing caps

1 BLOCK BALL VALVES to shut off a pressure outlet, male thread both ends Conn. thread both ends. Material ID mm Pressure in bar Code no. M 22 x 1,5 DKL Steel 12 500 04.01561.0019 M 22 x 1,5 DKL Stainless 12 500 04.01561.0051 M 24 x 1,5 1) 3) DKO Stainless 12 1500 00.01561.0013 M 24 x 1,5 2) 3) DKO Stainless 12 1600 00.01561.0006 M 30 x 1,5 DKM Steel 20 315 04.01561.0021 M 36 x 2 DKO Steel 20 1600 04.01561.0176 M 38 x 1,5 DKM Steel 25 315 04.01561.0022 M 42 x 2 DKO Stainless 25 1000 04.01561.0110

1) standard design 2) industrial model 3) other available double nipple see 19.B (G3/4“)

2 DOUBLE UNION NUTS to fit a block ball valve to pressure outlet Conn. thread both ends. Material ID mm Pressure in bar Code no. M 22 x 1,5 DKO Stainless 10 1500 00.05979.0019 M 22 x 1,5 DKO-L* Stainless 12 750 00.05979.0020 M 22 x 1,5 DKL Niro 12 750 00.05979.0023 M 24 x 1,5 DKO Stainless 12 1800 00.05979.0016 M 36 x 2 DKO Stainless 20 1600 00.05979.0017 M 42 x 2 DKO Stainless 25 1500 00.05979.0018

* only for 24°-Cone!!!

3 SEALING CAPS for double nipples

Conn. thread both ends. Material ID mm Pressure in bar Code no. M 24 x 1,5 DKO Stainless 12 1800 00.01898.0003 M 36 x 2 DKO Stainless 20 1600 00.01898.0002

1 2

DKL/DKM DKO-S

08.E.2 – 10/13

© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Rights reserved to modify.


4 ELBOW FITTINGS 45°, for union nuts both ends

Conn. thread both ends. Material ID mm Pressure in bar Code no. M 18 x 1,5 DKL Stainless 10 460 upon request M 22 x 1,5 DKO-L Stainless 10 750 upon request M 22 x 1,5 DKL Stainless 12 450 upon request

M 22 x 1,5 DKO Stainless 10 1500 (2x) (1x)

00.05979.0019 01.05991.0005


00.05979.0016 01.05991.0006

M 36 x 2 DKO Stainless 20 1600 (2x) (1x)

00.05979.0017 01.05991.0007

M 42 x 2 DKO Stainless 25 1000 (2x) (1x)

00.05979.0018 *01.05991.0008

5 ELBOW FITTINGS 45°, on one side cap nut for pressure discharge, on the other side a male thread

Conn. thread both ends. Material ID mm Pressure in bar Code no.

M 22 x 1,5 DKO Niro 10 1500 00.05979.0019 01.05991.0005

M 24 x 1,5 DKO Niro 12 1800

00.05979.0016 01.05991.0006

M 36 x 2 DKO Niro 20 1600

00.05979.0017 01.05991.0007

M 42 x 2 DKO Niro 25 1000

00.05979.0018 *01.05991.0008

6 M 18 x 1,5 DKL Niro 10 460 upon request M 22 x 1,5 DKL Niro 12 750 upon request

M 24 x 1,5 DKO Niro 12 1800 00.05991.0006 M 30 x 1,5 DKM Niro 20 350 upon request M 36 x 2 DKO Niro 20 1600 00.05991.0008

*) 1500 bar upon request.

Discharge fittings, block ball valves, double union nuts and elbow fittings

4 5 6

08.E.3 – 10/13



Discharge fittings, block ball valves, double union nuts and elbow fittings

7 ELBOW FITTINGS 90°, for union nuts both ends

Conn. thread both ends. Material ID mm Pressure in bar Code no. M 18 x 1,5 DKL Stainless 10 460 upon request M 22 x 1,5 DKL Steel 12 400 upon request


00.05979.0019 01.05991.0001

M 24 x 1,5 DKO Stainless 12 1800

(2x) (1x)

00.05979.0016 01.05991.0002

M 36 x 2 DKO Stainless 20 1600

(2x) (1x)

00.05979.0017 01.05991.0003

M 42 x 2 DKO Stainless 25 1000 (2x)

(1x) 00.05979.0018

*01.05991.0004

8 ELBOW FITTINGS 90°, on one side a cap nut for pressure discharge, on the other side a male thread

Conn. thread both ends. Material ID mm Pressure in bar Code no.

M 22 x 1,5 DKO Niro 10 1500 00.05979.0019 01.05991.0001

M 24 x 1,5 DKO Niro 12 1800

00.05979.0016 01.05991.0002

M 36 x 2 DKO Niro 20 1600

00.05979.0017 01.05991.0003

M 42 x 2 DKO Niro 25 1000

00.05979.0018 *01.05991.0004

9 M 18 x 1,5 DKL Niro 10 460 upon request M 22 x 1,5 DKL Niro 12 450 00.05991.0011

M 24 x 1,5 DKO Niro 12 1800 00.05991.0005 M 30 x 1,5 DKM Niro 20 350 00.05991.0010 M 36 x 2 DKO Niro 20 1600 00.05991.0007 M 38 x 1,5 DKM Stahl 25 280 upon request M 42 x 2 DKO Niro 25 1000 00.05991.0009

*) 1500 bar upon request.

9 7

8

11.P.1 – 10/13



Multi tool valves - electrical – up to 1500 bar as 3/2 way valve Pneumatically operated multi tool valve as 3/2-way valve. Mounted with stainless steel control block. Complete with control unit, EMERGENCY STOP switch, pressure gauge and connections for control cable. Pressure inlet and outlet with double nipple for HP hose connection. Second pressure outlet with female thread G ¾“ to fit a hose connection nipple or a splitting nozzle. Splitting nozzle and accessories for multi tool valve see page 11.M.

USV3-1500

Denomination Q

l/min. pump side

P1 / P2 consumer side

B1, B2, B3 Code no.

Code no. Ex(i)

design USV2* - 1500 per valve

300

2 x 2 x 00.05892.0052 00.05892.0053

USV3* - 1500 2 x 3 x 00.05892.0054 00.05892.0055

Hose connections P1, P2, for tank cleaning use Code no.

G1 ¼“ at hose M 22 x 1,5, DKO-S

G1 ¼“ at hose M 24 x 1,5, DKO-S

G1 ¼“ at hose M 36 x 2, DKO-S

01.02981.0592 / 04.00742.0027

01.02981.0481 / 04.00742.0027

01.05300.0495 / 04.00742.0027

Hose connections for high pressure spray gun use

G1 ¼“ at hose M 22 x 1,5, DKO-S, with throttle dia. 3,3 mm

G1 ¼“ at hose M 24 x 1,5, DKO-S, with throttle dia. 3,3 mm

00.02981.0007 / 04.00742.0027

00.02981.0006 / 04.00742.0027 * = number of multi tool valves

USV2-1500

A2 B1A1

P2

B2

P1

T1 T2 A2 B3A3

P2

B2

P1

T2 T3A1 B1 T1

11.P.2 – 10/13



Multi tool valves - electrical - up to 3000 bar as 3/2 way valve

Denomination Q

l/min. pump sideP1, P2, P3

consumer side

B1, B2, B3 Code no.

Code no. Ex(i)

design

USV3*-1600 3 x 50 M 30 x 2 M 30 x 2 00.05892.0088 -- USV2*-3000 2 x 20 M 30 x 2 M 30 x 2 09.00200.0124 09.00200.0125 USV3*-3000 3 x 20 M 30 x 2 M 30 x 2 09.00200.0126 09.00200.0127 USV4*-3000 4 x 20 M 30 x 2 M 30 x 2 09.00200.0128 09.00200.0129 USV5*-3000 5 x 20 M 30 x 2 M 30 x 2 09.00200.0130 09.00200.0131 USV2*-3000, P1) 2 x 20 M 30 x 2 M 30 x 2 09.00200.0134 09.00200.0135 USV3*-3000, P1) 3 x 20 M 30 x 2 M 30 x 2 09.00200.0136 09.00200.0137 USV4*-3000, P1) 4 x 20 M 30 x 2 M 30 x 2 09.00200.0138 09.00200.0139 USV5*-3000, P1) 5 x 20 M 30 x 2 M 30 x 2 09.00200.0140 09.00200.0141

* = number of multi tool valves P1) = with air driven blasting gun connection

Electrically controlled, pneumatically operated multi tool valve as 3/2-way valve. Mounted on a plastic pallet, complete with control unit, EMERGENCY STOP switch and connections for control cable. All parts which get in contact with the medium are made of stainless material. High pressure inlet and outlet M 30 x 2 (without pressure ring and pressure screw).

USV3-3000 USV5-3000, P

11.P.5 – 10/13



Multi tool valves, electrical, up to 3000 bar as 2/2 way valve, for use with blasting guns Electrically controlled changeover valve with 2 pneumatically actuated 2/2 way valves per consumer. Assembled on a frame complete with terminal box, emergency STOP switch and control cable connection. The valve has two M 30 x 2 female high pressure connections and one M 22 x 1,5 male connection for non pressurised bypass water discharge. All medium bearing components are manufactured from non rusting materials.

These changeover valves are used in conjunction with E or MBE blasting guns. For operating pressures up to 1800 bar use the standard pressure regulating valve (PRV) and for operating pressures above 1800 PRV code no. 00.05865.0122 must be used. Please check with our technical dept. for precise application conditions.

Valve model designation Q

l/min. Pump side

Consumer side

Code no. Code no.

Ex(i) design

USV2-3000* 2 x 25 M 30 x 2 M 30 x 2 00.05892.0080 -- USV2-3000* 2 x 25 M 30 x 2 M 30 x 2 -- 00.05892.0085 USV2-3000 +PRV (incl.) 2 x 25 M 30 x 2 M 30 x 2 00.05892.0082 -- USV3-3000 +PRV (incl.) 3 x 25 M 30 x 2 M 30 x 2 00.05892.0079 -- USV4-3000* 4 x 25 M 30 x 2 M 30 x 2 00.05892.0085 --

* = excluding PRV

USV2-3000 +PRV USV2-3000

11.P.6 – 10/13



Multi tool valves - mechanical - up to 1500 bar

The type MVV mechanical valve directs the water flow equally or unequally to the individual jetting tools. The pressurised water controlled MVV is designed for use with mechanical bypass guns or with pneumatic bypass valves (tumble boxes). In bypass mode the flow within the valve is regulated by an adjustable flow diverter. The MVV is supplied completely with pressure gauge and mounting frame and is offered as independent, self contained accessory. No electrical or pneumatic lines are necessary.

Denomination Valves Op. pressure [bar]

Output [l/min.] Code no.

MVV 2-1500 2 1500 60 09.00200.0304

MVV 3-1500 3 1500 90 09.00200.0305

The pressure outlets are designed for 12 mm i/d hoses (M 24 x 1,5 DKO). The 1500 bar blasting guns however are handled easier with 10 mm i/d hose (M 22 x 1,5 DKL). In this case the necessary reduction nipples must be installed.

11.P.7 – 10/13



Multi tool valves - electrical - up to 1500 bar (800 bar), 300 l/min. as 3/2 way valve (“in line” installation) different high pressure hose connections.

also suitable for 2/2 way operation (ON/OFF only) by fitting a plug (only in conjunction with a separate bypass/overflow valve).

version available for use with testing (diesel type) oils.

choice of standard or explosion proof 3/2 way solenoid valves.

G ¼“ female compressed air connection; required air pressure 3 to 6 bar.

Valve without accessories Code no.

Design, standard, max. 1500 bar 00.05892.0066

Design, for test oil, max. 800 bar 00.05892.0060**)

3/2 way solenoid valve 5 mm nom. i/d*) Code no.

24 V Standard 04.05875.0107

24 V E Ex em, MS (ATEX) 04.05875.0183

24 V E Ex em, stainless steel (ATEX) 04.05875.0171

24 V E Ex ia 04.05875.0167

Adapter with gasket ring Code no.

M 24 x 1,5 DKO-S 08.23200.9001

M 36 x 2 DKO-S 08.25200.9001

Plug 08.03200.1901

Separate gasket ring 04.00742.0057

Proximity switch as status monitor Code no.

Standard, M 8 x 1 04.04306.0084

E Ex i, M 8 x 1 04.04306.0088

Mounting 4 x 13 mm dia. bolt holes on 90 x 90 mm

Code no.

00.02125.0384

**) Tool for assembling the glyd ring 00.06224.0100 *) please request price if nominating a specific manufacturer!

11.P.8 – 10/13



Multi tool valves - electrical - up to 1500 bar (800 bar), 300 l/min. as 3/2 valve (“in line” installation)

Description see on page 11.P.7.

11.P.9 – 10/13



Multi tool valves - electrical - up to 1500 bar (800 bar), 300 l/min. as 3/2 valve (Pipe work design) different high pressure hose connections

two additional G ½“ female connections for pressure gauge and transducer


version available for use with testing (diesel type) oils.




Design, standard, max. 1500 bar 00.05892.0057

Design, for test oil max. 800 bar 00.05892.0061**)

3/2 way solenoid valve, 5 mm nom. i/d*) Code no.

24 V Standard 04.05875.0107

24 V E Ex em, MS (ATEX) 04.05875.0183


24 V E Ex ia 04.05875.0167


M 24 x 1,5 DKO-S 08.23200.9001

M 36 x 2 DKO-S 08.25200.9001

M 42 x 2 DKO-S 08.26200.9001

Plug 08.03200.1901

Separate gasket ring 04.00742.0057


Standard, M 8 x 1 (2 pieces are necessary) 04.04306.0084

E Ex i, M 8 x 1 (2 pieces are necessary) 04.04306.0088

Mounting x 13 mm dia. bolt holes on 100 mm p. c. dia.

Code no.

00.02125.0377

**) Tool for assembling the glyd ring 00.06224.0100

*) please request price if nominating a specific manufacturer!

11.P.10 – 10/13



Description see on page 11.P.9

Multi tool valves - electrical - up to 1500 bar (800 bar), 300 l/min. as 3/2 valve (Pipe work design)

11.P.11 – 10/13



Multi tool valves - electrical - up to 3000 bar, 50 l/min. as 3/2 valve choice of standard or low vibration M 14 x 1,5 LH (M 30 x 2) hose/pipe connections

can be fitted with splitter nozzle (when used in combination for multi tool operation)



G ¼“ female compressed air connection; required air pressure 4 to 6 bar


00.05892.0032

3/2 way solenoid valve, 5 mm nom. i/d*) Code no.

24 V Standard 04.05875.0107

24 V E Ex em, MS (ATEX) 04.05875.0183


24 V E Ex ia 04.05875.0167


Standard design

Pressure screw M 30 x 2 04.05992.0351

Pressure ring M 14 x 1,5 LH 04.05992.0311

Low vibration design



Plug M 14 x 1,5 LH (pressure screw see standard design)

04.05992.0604

Splitter nozzle M 30 x 2 Code no.

Max. 3000 bar 00.00792.0012

Mounting 4 x 12 mm dia. bolt holes on 110 mm p. c. dia.

Code no.

00.02125.0382 *) please request price if nominating a specific manufacturer!

11.P.12 – 10/13




Multi tool valves - electrical - up to 3000 bar, 50 l/min. as 3/2 valve

11.P.13 – 10/13



Multi tool valves - electrical - up to 3000 bar, 50 l/min. as 3/2 valve choice of standard or low vibration M 14 x 1,5 LH (M 30 x 2) hose/pipe connections.

can be fitted with splitter nozzle (when used in combination for multi tool operation).


available with „Contact made“ monitoring.




00.05892.0033

3/2 way solenoid valve, 5 mm nom. i/d*) Code No.

24 V Standard 04.05875.0107

24 V E Ex em, MS (ATEX) 04.05875.0183


24 V E Ex ia 04.05875.0167


Standard design



Low vibration design



Plug M 14 x 1,5 LH (Pressure screw see standard design)

04.05992.0604


Standard, M 8 x 1 (2 pieces are necessary) 04.04306.0084

E Ex i, M 8 x 1 (2 pieces are necessary) 04.04306.0088

Splitting nozzle M 30 x 2 Code no.

Max. 3000 bar 00.00792.0012

Max. 3500 bar 00.00792.0011

Mounting 4 x 12 mm diameter bolt holes on 110 mm pitched circle diameter.

Code no.

00.02125.0382

*) please request price if nominating a specific manufacturer!

11.P.14 – 10/13




Multi tool valves - electrical - up to 3000 bar, 50 l/min. as 3/2 valve

11.P.3 – 08/14



Multi tool valves (Accessories)

The items listed below are necessary to connect electric multi tool valves to a pump unit with an ES 2 controller.

Pos. Description Code no.

10

Installation material to connect the external multi tool valve to the high pressure pump unit.

08.00229.3507

Installation material to connect a 4 to 5 multi tool valve arrangement to the high pressure pump unit.

00.01808.0300

20 Air hose (20 m) as pneumatic connection between multi tool valves and high pressure unit.

08.99109.0064

30

Cable drum assembly (50 m) to make the electrical connection between a 2 to 3 multi tool valve arrangement and the high pressure pump unit.

08.00229.6012

Connection cables between 2 to 3 multi tool valve arrangements and the high pressure pump unit.

3 m 00.01864.0045

8 m 00.01864.0072

20 m 00.01864.0052

Cable drum assembly (50 m) to make the electrical connection between a 4 to 5 multi tool valve arrangement and the high pressure pump unit.

00.05665.0032

Connection cable between a 4 to 5 multi tool valve arrangement and the high pressure pump unit.

3 m 00.01864.0076

See chapter 12 for high pressure hose connections between multi tool valves and the high pressure pump unit.

11.P.4 – 08/14



Multi tool valves (Accessories)

The items listed below are necessary connect electric multi tool valves to a pump unit with a NANO PLC controller.

Pos. Description Code no.

10 Use the existing 4 pole socket to connect external multi tool valves to the high pressure pump unit.

--

20 Air hose (20 m) as pneumatic connection between multi tool valves and high pressure pump unit.

08.99109.0064

30 Cable drum assembly (50 m) to make the electrical connection between multi tool valves and the high pressure pump unit.

08.00229.6001

See chapter 12 for high pressure hose connections between the multi tool valves and the high pressure pump unit.

11.M.1 – 10/13



Splitting nozzles,

accessories for multi tool valves

The splitting nozzle is directly installed at a pressure discharge. Within it the input pressure is reduced to ambient pressure. The diverter passage size is progressively adjustable from fully closed to fully open and can divert a wide range of flow rates. The depressurised water emits from a side outlet. The function can be compared to an adjustable nozzle. It is compact and generates only a minimum of noise.

A B

Operating pressure Inlet Outlet Dimensions mm Code no.

Adjustable flow rate P T L R

max. 1600 bar 0,5 – 150 l/min.

G ¾“ (a) G ¾“ (i) 173 50 00.00792.0007 1)

seal ring necessary 04.00742.0004

max. 1500 bar 2 – 500 l/min.

M 48 x 2 (a) G 1“ (i) 211 63 00.00792.0010

seal ring necessary 04.00742.0048

1) Adapter with male thread G ½“: 01.05320.0354 Adapter with M 26 x 1,5 male thread: 01.05320.0393 Adapter with M 33 x 2 male thread (internal seal): 01.05320.0366 Adapter with M 33 x 2 male thread (external seal): 01.05320.0341 (Attention! max. 1000 bar)

Operating pressure Inlet Outlet Dimensions mm

Code no. Adjustable flow rate P T L R

max. 3000 bar 0,2 – 100 l/min.

M 30 x 2 (a) G ¾“ (i) 168 50 00.00792.0012

max. 4000 bar 0,2 – 30 l/min.

M 30 x 2 (a) G ¾“ (i) 139 50 00.00792.0014

A

B

11.M.2 – 10/13



Operating pressure Inlet Outlet Nozzle type Dimensions Code no.

Adjustable flow rate P T L R

max. 1500 bar max. 300 l/min.

G ¾“ (a) M 30 x 1,5DKO-L (a)

A & B 281 52 00.01599.0381

max. 3000 bar max. 100 l/min.

M 30 x 2 aM 30 x 1,5DKO-L (a)

P & T 281 52 00.01599.0504

Splitting nozzles, accessories for multi tool valves The bypass nozzle is directly installed at a pressure discharge. Within it the input pressure is reduced to ambient pressure. By selecting and fitting a nozzle insert (Type A, B, P or T, not included in this assembly) the flow through volume, especially when using a blasting gun, can be exactly adjusted. The depressurised water emits from a side outlet. A leakage bore at the rear of the assembly serves as a wear indicator.

C

C

11.N.1 – 10/13



Connection fittings max. 3000 bar with splitter nozzle

Splitter nozzle Description

Block ball-

valve i/d [mm]

Connection-thread Flow rate[l/min]

max. operating pressure

[bar] Code no.

Pict

ure

00.0

0792

.000

7

Connection - to pump head - HP hose 2m - to tank - LP hose 6m

DN 12 M 48 x 2 (male) M 24 x 1,5 DKO-S G ¾ (female)

0,5 – 150 1600 00.00135.0505 1

DN 12 M 24 x 1,5 DKO-S G ¾ (female)

0,5 – 150 1600 00.00135.0508 2Connection - to pump head - HP hose 6m - to tank - LP hose 6m

without M 24 x 1,5 DKO-S G ¾ (female)

0,5 – 150 1600 00.00135.0511

Connection - to pump head - to tank - LP hose 6m - for HDP 380-500

DN 12 M 36 x 2 DKO-S G 1 (female)

0,5 – 150 1600 00.00135.1673 3

Connection - to press. reg. valve - to tank - LP hose 2m

without G ½ A (male) G ¾ A (male)

0,5 – 150 1600

with T-connection 00.00135.1530 4without T-connection 00.00135.1661

Connection - to HP pump - with manometer - to tank - LP hose 2m

without M 24 x 1,5 DKO-S G ¾ A (male)

0,5 – 150 1600 00.00135.1644 5

00.0

0792

.001

0

Connection - to pump head - to tank - LP hose 6m (see individual-components in 11.N)

DN 12 M 36 x 2 DKO-S (a) G ¾ (female)

2 – 300 1500 00.00135.1643 6

00.0

0792

.001

2

Connection - to pump head - HP hose 1,6m - to tank - LP hose 6m

Valve DN 3

Discharge side, M 30 x 2 (male) G ¾ (female)

0,2 – 100

3000 00.00135.1540

Connection - to pump head - HP hose 2m - to tank - LP hose 6m

Valve DN 5

Discharge side, M 24 x 1,5 DKO-S G ¾ (female)

1800 00.00135.1648

1 2 3 4 5 6

11.N.2 – 10/13



Connection fittings max. 1500 bar with splitter nozzle 00.00792.0010

With block ball valve to shut off the splitter nozzle

Pump head connection M 48 x 2 possible

Pressure free discharge at the splitter nozzle G 1“ (female)

DN 12 and DN 20 versions available.

DN 12 mm; max. 1500 bar Pos. Quantity Description Code no.

10 1 Splitter nozzle M 48 x 2 2 – 500 l/min.

00.00792.0010

20 1 Spacer, both ends. M 48 x 2 (female) 01.02785.0056

25 3 Gasket ring 04.00742.0048

30 2 Double nipple (reducing) M 48 x 2 – M 24 x 1,5 DKO

01.02981.0565

40 1 HP hose DN 12 Length to suit installation

See chapter 12, Type 12

50 1 Block ball valve DN 12 M 24 x 1,5 DKO both ends

See chapter 08.E

60 1 Threaded connection DN 12 M 24 x 1,5 DKO both ends

00.05979.0016

DN 20 mm; max. 1400 bar Pos. Quantity Description Code no.

10 1 Splitter nozzle M 48 x 2 2 – 500 l/min.

00.00792.0010

20 1 Spacer, both ends. M 48 x 2 (i) 01.02785.0056

25 3 Gasket ring 04.00742.0048

30 2 Double nipple (reducing) M 48 x 2 – M 36 x 2 DKO

01.02981.0553

40 1 HP hose DN 20 Length to suit installation

See chapter 12, Type 12

50 1 Block ball valve DN 20 M 36 x 2 DKO both ends

See chapter 08.E

60 1 Threaded connection DN 20 M 36 x 2 DKO both ends

00.05979.0017

08.G.1 – 06/15

© Copyright Hammelmann GmbH, Oelde, Germany. Technische Änderungen vorbehalten.


Discharge side fittings,

pressure maintaining valves

Pressure maintaining valves Code no.

DHV 2 Max. op. pressure: 1800 bar Opening pressure: 130 bar Closing pressure: 10 bar See chapter 16 for connection nipple with M 33 x 2 thread for connecting to hose.

00.05882.0001

DHV 3 Max. op. pressure: 1800 bar Opening pressure: 130 bar Closing pressure: 10 bar is installed separately in hose

line; includes DHV 2 and 1 pressure

gauge; assembled on a stand. See chapter 16 for connection nipple with M 33 x 2 thread for connecting to hose.

00.05882.0006

DHV 4 Max. op. pressure: 4000 bar Opening pressure: 130 bar Closing pressure: 60 bar See chapter 12 for connection nipple with M 30 x 2 thread.

00.05882.0002

Pressure maintaining valves relieve the high pressure line between pump and jetting equipment at a pre selected rest pressure (= closing pressure) which means the high pressure line remains filled so that the next time the jetting equipment is opened the build up to operating pressure is fast.

DHV 3

DHV 4

DHV 2

Use Silver Goop (Code no. 04.00982.0010) as lubricant for stainless steel and alloys! Not applicable for aluminum and magnesium!

08.G.2 – 06/15






DHV 5 Max. op. pressure: 3000 bar Opening pressure: 130 bar Closing pressure: 60 bar See chapter 12 for connection nipple with M 30 x 2 thread. (x) Connection for pressure gauge, pressure sensor or second outlet.

00.05882.0003

DHV 6 is installed separately in hose

line; includes DHV 5 and 1 pressure

gauge; assembled on a stand; See chapter 12 for connection nipple with M 30 x 2 thread.

00.05882.0005

DHV 5

DHV 6


08.G.3 – 06/15






Double nipple for DHV 8 to assemble DHV 8 to the

pump head; necessary extra:

1 cylinder ring each

for DHV 8

for pump head

01.02978.0122

04.00742.0048

04.00742.0050 or

04.00742.0048 DHV 8 Max. op. pressure: 1800 bar Opening pressure: 30 bar Closing pressure: 25 bar

00.05882.0007

DHV 9 Max. op. pressure: 950 bar Opening pressure: 10 bar DN 21 Input connection: 1¼ BSP male Output connection: 1¼ BSP female

00.05882.0009

DHV 8

DHV 9


08.G.4 – 06/15




Pressure maintaining valves

pneumatically actuated - (for high flow rates)

Pressure maintaining valve Code no.

DHV 10 Op. pressure: max. 1600 bar Holding pressure at p 8 bar air: max. 33 bar hp* Flow rate: max. 500 l/min High pressure connection: M 36 x 2 DKO

00.05882.0012

Fitting to connect the DHV 10 maintaining valve to the discharge fitting of the pump head HDP 20 – 70 to ø 26 HDP 120 – 250 to ø 25 HDP 380 – 800 to ø 45

00.00135.1668

HDP 40 – 250 from ø 30 HDP 380 – 800 from ø 50

00.00135.1669

DHV 11 Op. pressure: max. 1000 bar Pressure maintained at p 8 bar air: 45 bar hp* Flow rate: max. 1000 l/min. Diameter: 32 i/d High pressure connection: M 48 x 2 DKO

00.05882.0010

Pressure maintaining valve to shut off the flow when the pump is running without pressure. The high pressure side fitting is cut off from the boost pressure by actuating the pneumatic cylinder.

DHV 10

* hp = holding pressure

DHV 11


08.G.5 – 06/15



Non return valve Code no.

RV 2 Op. pressure: max. 1800 bar

Opening pre.: 13 bar 20 bar

[with relief bore] 13 bar Double nipple with connection thread M 48 x 2 male/female.

00.05876.0039 00.05876.0047

00.05876.0055

RV 3 Op. pressure: max. 1000 bar Opening pre.: 0,5 bar Flow rate: 750 l/min. Flange LB 55 x 55, screw M 16.

00.05876.0051

RV 4 Op. pressure: max. 1800 bar Opening pre.: 1,5 bar Double nipple with connection thread M 48 x 2 male/female.

00.05876.0065

RV 5 – Check valve Valve without spring support Op. pressure: max. 3000 bar Nom. Diameter: DN 5 Double nipple with connection thread M 30 x 2 male/female.

04.05876.0087

Spare parts: 04.05617.0275 Lense 04.05617.0276 Pressure piece

RV 6 Op. pressure: max. 4000 bar Opening pre.: 1,0 bar Nom. Diameter: DN 6,8 Connection: Input M 30 x 2 male and Output M 26 x 1,5 female

00.05876.0074

Non return valve / Check valve to prevent back flow of medium from „A“ to „P“.


Non return valve

Not for use with hand operated equipment! The unrestricted pressure relief of the hose assembly via the bypass valve must be ensured.

08.G.6 – 06/15




Non return valve

Non return valve to prevent back flow of medium from „A“ to „P“.


RV 7 Op. pressure: max. 950 bar Opening pre.: 10 bar Nominal diameter: 24 i/d Flow rate: 500 l/min. Inlet: G 1 ¼“ (a); external seal Outlet: G 1 ¼“ (i); external seal

00.05876.0075


Not for use with hand operated equipment! The unrestricted pressure relief of the hose assembly via the bypass valve must be ensured!

08.G.7 – 06/15




Non return valve with pneumatically controlled opening pressure (0 – 10 bar) [air pressure: max. 8 bar] with threaded connection M 30 x 2 and two pressure outlets M 30 x 2, max. 2500 bar.

00.05876.0050

Non return valve with pneumatically actuated membrane cylinder. Inlet: SAE 2 ½“; 6000 Ibs. Outlet: SAE 2 ½“; 6000 Ibs. Op. pressure: max. 300 bar Flow rate: max. 750 l/min. Opening pressure: approx. 0,6 bar (no air pressure) approx. 8 bar (at 1 bar air) approx. 50 bar (at 6 bar air) (2 measurement connections)

00.05876.0064

Non return valve with pneumatically actuated membrane cylinder. Inlet: SAE 2 ½“; 6000 Ibs. Outlet: SAE 2 ½“; 6000 Ibs. Op. pressure: max. 300 bar Flow rate: max. 750 l/min. Opening pressure: approx. 1,1 bar (no air pressure) approx. 2,6 bar (at 1 bar air) approx. 22 bar (at 10 bar air) (2 measurement connections)

00.05876.0066

When closed the Non return valve prevents the flow of high pressure medium from “A“ (work side) to “P“ (pressure side). The pressure shown below is the minimum required at inlet „P“ to allow the medium to flow through the valve from “P“ to “A“.


Non return valve


Not for use with hand operated equipment! The unrestricted pressure relief of the hose assembly via the bypass valve must be ensured!

08.G.8 – 06/15




Non return valve in block design. Inlet: SAE 2 ½“; 6000 Ibs. Outlet: Ø 65; hole pattern 50 x 125 Op. pressure: max. 420 bar Flow rate: max. 800 l/min. Opening pressure: approx. 1,1 bar

00.05876.0067

Adapter flange Inlet: SAE 2“; 6000 Ibs. Outlet: SAE 2 ½“; 6000 Ibs. (seal ring nut at outlet)

01.01055.1265

Necessary bolts 4 x M 24 x 70

02.00825.0769

Seal ring

04.00742.0051

Non return valve, coaxial Inlet: SAE 2“; 6000 PSI Outlet: SAE 2“; 6000 PSI Op. pressure: max. 420 bar Flow rate: max. 800 l/min. Opening pressure: approx. 1,1 bar

00.05876.0076


Non return valve


08.G.9 – 06/15




Air vent valve

Valve Code no.

Valve - To bleed off air from complex pipe

work and large vessels - Installation in the pressure line - Closes automatically Op. pressure: Max. 1000 bar HP connection: M 33 x 2 Dimensions: Ø 62 mm length 160 mm

00.05860.0053


11.Q.1 – 10/13

© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Technische Änderungen vorbehalten.


Solenoid valves up to 800 bar and 300 l/min. as 2/2 way valve can be mounted in line in pipe work or flange mounted

choice of hose connection sizes

non corroding water bearing components

negligible pressure loss, leakage build up during switching can be piped away (¼“ BSP, female)

identical inlet and outlet threads (M 33 x 2, female)

main valve closed by spring from „P“ to „A“ without water pressure

00.05875.0071 with limit switches (end position monitoring)

00.05875.0067 suitable for bulkhead mounting on the A side Two versions: 1. With electro magnetic pilot (relay) valve

(no air pressure necessary but not for use in Ex zones) 2. With electro pneumatic pilot (relay) vale;

¼“ BSP (female); connection, 3 to 6 bar air pressure necessary (suitable for various solenoid valves, including for use in Ex zones)

Basic solenoid valve Code no. Electro magnetic design, 24 V, not Ex zones (normally closed main valve)

00.05875.0063

Electro magnetic design, 24 V, not Ex zones (normally closed main valve) valve seat ring made of hardened material

00.05875.0068

Electro magnetic design, 24 V, not Ex zones (normally closed main valve), bulkhead fitting

00.05875.0067

Electro magnetic design, 24 V, not Ex zones (normally closed main valve), limit switches

00.05875.0071

Endlagensensoren, 2 Stück 04.04306.0084 Electro magnetic design, 24 V, not Ex zones (normally open main valve)

00.05875.0065

Electro magnetic design, 230 V, not Ex zones (normally open main valve)

00.05875.0066

Electro pneumatic design without solenoid valve (pressure loss closed main valve)

00.05875.0064

3/2 Way Solenoid valve 5 mm*) Code no. Non Ex zone design, 24 V 04.05875.0107 E Ex em design, 24 V, MS (to ATEX) 04.05875.0183 E Ex em design, 24 V, stainless steel (to ATEX) 04.05875.0171 E Ex ia, 24 V, design 04.05875.0167

Adapter with gasket ring Code no. M 24 x 1,5 DKO-S 08.23200.9001 M 36 x 2 DKO-S 08.25200.9001 M 42 x 2 DKO-S 08.26200.9001 Separate gasket ring 04.00742.0057

11.Q.2 – 10/13

© Copyright Hammelmann Maschinenfabrik GmbH, Oelde, Germany. Technische Änderungen vorbehalten.


Solenoid valves up to 800 bar and 300 l/min. as 2/2 way valve

Description see on page 11.Q.1

00.05875.0063, 0065, 0066, 0068, 0071

00.05875.0064

00.05875.0071

08.J.1 – 10/13



Code no.

Safety valve DN 2,5 mm max. 3000 bar operating pressure, threaded connection M 30 x 2(a), overflow connection G ½“(i)

00.05877.0043

Safety valve DN 3 mm max. 1800 bar operating pressure, threaded connection G ½“(a), overflow connection G ½“(i)

00.05877.0047


00.05877.0040


00.05877.0039


00.05877.0046 up to 200°C 00.05877.0050

Safety valve DN 9 mm max. 20 - 300 bar operating pressure, threaded connection G ½“(a), overflow connection G ½“(i)

00.05877.0048

Overflow line (if necessary) for safety valve DN 2,5 / 3 / 4 / 6 / 7 and 9 mm 00.02515.0316

Safety valve DN 17 mm – steel useable for an operating pressure of 200-1000 bar, connection identical with pressure regulating valve with seal ring and 4 screws M 12, hole pattern 60 x 60 mm, overflow connection also identical with pressure regulating valve.

00.05877.0051

Safety valve DN 17 mm – ceramic as above 00.05877.0052

Overflow line (if necessary) for safety valve DN 17 mm see chapter 08.B

To select a safety valve please contact our technical department!!!!

Pressure gauge and safety valves

for HDP 124, 174, 254, 504, 804 (max. operating pressure 3000 bar), including necessary threaded connections

Description Code no.

Pressure gauge 0 – 4000 bar 04.02860.0107 indicating range 0 – 5000 bar

including pressure ring 04.05992.0311 including pressure screw 04.05992.0351

08.02209.3901

Pressure gauge

Safety valves

08.K.1 – 10/13



Bypass valves up to 4000 bar

Bypass valve

Pneumatically controlled 2/2 way bypass valve to switch over to de-pressurised circulation.

Max. operating pressure Pump type Max. flow rate Overflow

connection Code no.

3000 bar HDP 70/120/170/250 50 l/min. ¾“ 00.05907.0021

3000 bar HDP 380/500 70 l/min. ¾“ 00.05907.0020

3000 bar HDP 500/800 above 70 l/min. 2 x ¾“ 00.05907.0023

necessary overflow connection 00.02515.0298

4000 bar 50 l/min. ¾“ 00.05907.0022

4000 bar for ultra high pressure applications e. g. cutting systems

25 l/min. M 30 x 2 DKL 00.05907.0025

Especially for Piston dia. max. op. pressure HDP 20 8 – 10 3500 bar HDP 40/70

12 15 – 17,5

3800 bar 2400 bar

HDP 120/170/250 15 4000 bar

Overflow line to the tank, ¾“ connection 00.02515.0229

Overflow line to the tank, ¾“ connections, stainless steel 00.02515.0258

Overflow line to the tank, 1“ connection, in combination with a conversion kit and a standard pressure regulating valve

00.02515.0285

Double nipple – ¾“ / 1“ connection 04.02981.0038

Discharge fittings between pressure regulating valve and pump head see 8.H.

00.05907.0023

00.05907.0025

08.K.2 – 10/13



Oil controlled 2/2 way bypass valve to switch over to de-pressurised circulation.

Max. operating pressure Max. flow rate Control

pressure Overflow

connection High pressure

connection Code no.

3000 bar 50 l/min.

70 – 100 bar

¾“ 3 x M 30 x 2 (i) 00.05907.0027

3000 bar 100 l/min. 2 x ¾“ 5 x M 30 x 2 (i) 00.05907.0034

3000 bar 100 l/min. 2 x ¾“ 7 x M 30 x 2 (i) 00.05907.0037

Overflow line to the tank, ¾“ connection 00.02515.0229

Overflow line to the tank, ¾“ connections, stainless steel 00.02515.0258

Overflow line to the tank, 1“ connection, in combination with a conversion kit and a standard pressure regulating valve

00.02515.0285

Double nipple – ¾“ / 1“ connection 04.02981.0038

Discharge fittings between pressure regulating valve and pump head see 8.H.

00.05907.0027 00.05907.0037 00.05907.0034

Bypass valves up to 4000 bar

Bypass valve

17.B.1 – 10/13



Rotary joint – 400 bar

Rotary joint Code no.

Friction free water seal design; hollow shaft supported by roller bearings; suitable for clockwise and anticlockwise rotation (variable); axially arranged water connection.

Max. operating pressure: 400 bar Max. rotation speed: 3000 r.p.m.

Flow rate: 40 l/min (∆p = 10 bar) Internal bore: 4.5 mm i/d Leakage: 0.5 l/min High pressure connection thread: G 3/8“ Hollow shaft connection: 13 mm o/d Weight: 0.47 kg Dimensions: 107 mm long, 39 mm o/d

00.00062.0108

Water connection to discharge leakage water 360° rotatable Connection: G ¼“ i

Code no.

00.00067.0046

17.C.1 – 01/11





For external drive; packed high pressure water seal; hollow shaft with plain bearings; single direction of rotation only (not variable); radially arranged water connection.

Max. operating pressure: 700 bar Max. rotation speed: 300 r.p.m. Flow rate: 180 l/min (∆p = 10 bar) Bore diameter: 10 mm i/d High pressure water connection thread: Input: G 3/8“ Discharge: G ½“ Shaft connection (Hollow shaft with key): 16 mm o/d Weight: 3.3 kg Dimensions: 148 mm long, 76 mm o/d

00.00062.0051

17.D.1 – 06/15





00.00062.0107

Max. operating pressure: 1000 bar

Max. rotation speed: 3000 min-1

Flow rate: 25 l/min. (∆p = 10 bar)

Internal bore: 3,5 mm i/d

Leakage: 0.5 l/min.

High pressure water connection thread:

G ⅜”

Hollow shaft connection: 13 mm o/d

Weight: 0.5 kg

Dimensions: 107 mm long, 39 mm o/d

Water connection Code no. to discharge leakage water 360° rotatable Connection: G ¼“ i

00.00067.0046


17.D.2 – 06/15





00.00062.0096



Flow rate: 120 l/min. bei ∆p = 10 bar

Internal bore: 8 mm i/d

Leakage: 1.0 l/min.


M 33 x 2


Weight: 2.6 kg


Water connection Code no. to discharge leakage water 360° rotatable Connection: G ½“ i

00.00067.0048


17.D.3 – 06/15




packed high pressure water seal; hollow shaft supported by roller bearings; single direction of rotation only (not variable); axially water connection; no leakage.

00.00062.0140






M 30 x 2


Weight: 2.2 kg


Werkzeug zur Montage der Packung

Bestell-Nr.

00.06224.0159


17.D.4 – 06/15




for external drive; packed high pressure water seal; hollow shaft supported by roller bearings; single direction of rotation only (not variable); radially arranged water connection.

00.00062.0141

Max. operating pressure:

1000 bar 750 bar 500 bar

Max. rotation speed: 500 min-1 800 min-1 1200 min-1



High pressure water connection:

4 x M 8, Ø 42 mm


G ½“

Shaft connection (drive with key):

16 mm o/d

Weight: 6.7 kg

Dimensions: 220 mm long, Flange 125 x 85 mm, Housing dia. 85 mm


17.D.5 – 06/15




for external drive; packed high pressure water seal; hollow shaft supported by roller bearings; single direction of rotation only (not variable); radially arranged water connection; The connection hollow shaft to water tool uses the split ring system – shaft diameter 24 mm, can be used with automatic or manually controlled machines.

00.00062.0198


1000 bar 750 bar 500 bar




High pressure water tool flange connect.:

24 mm o/d g6


G ½“


16 mm o/d

Weight: 6.8 kg



17.D.6 – 06/15




for external drive; packed high pressure water seal; hollow shaft supported by roller bearings; single direction of rotation only (not variable); radially arranged water connection.

00.00062.0153


1000 bar 750 bar 500 bar




High pressure water connection:

4 x M 8, Ø 42 mm


G ½“


25 mm o/d

Weight: 6.8 kg



17.E.1 – 10/13






Max. operating pressure: 1500 bar Max. rotation speed: 3000 r.p.m. Flow rate: 65 l/min (∆p = 10 bar) Internal bore: 6 mm i/d Leakage: 1.0 l/min High pressure water connection thread: M 30 x 2 Hollow shaft connection: 24 mm o/d Weight: 2.3 kg Dimensions: 173 mm long, 60 mm o/d

00.00062.0094

17.E.2 – 10/13






Max. operating pressure: 1600 bar Max. rotation speed: 2000 r.p.m. Flow rate: 400 l/min (∆p = 10 bar) Internal bore: 15 mm i/d Leakage: 2,0 l/min High pressure water connection thread: M 36 x 2 DKO Hollow shaft connection: 59 mm o/d Weight: 31 kg Dimensions: 430 mm long, 150 mm o/d

00.00062.0111

17.E.3 – 10/13






Max. operating pressure: 1600 bar Max. rotation speed: 3000 r.p.m. Flow rate: 30 l/min (∆p = 10 bar) Internal bore: 4 mm i/d Leakage: 0.6 l/min High pressure water connection thread: M 14 x 1,5 LH Hollow shaft connection: 13 mm o/d Weight: 0.5 kg Dimensions: 112 mm long, 40 mm o/d

00.00062.0122

17.E.4 – 10/13






Max. operating pressure: 1800 bar Max. rotation speed: 3000 r.p.m. Flow rate: 120 l/min (∆p = 10 bar) Internal bore: 8 mm i/d Leakage: 1,2 l/min High pressure water connection thread: G 1“ Hollow shaft connection: 35,5 mm o/d Weight: 10,1 kg Dimensions: 294 mm long, 95 mm o/d

00.00062.0130

17.F.1 – 01/11






Max. operating pressure: 2500 bar Max. rotation speed: 3000 r.p.m. Flow rate: 20 l/min (∆p = 10 bar) Internal bore: 3.2 mm i/d Leakage: 0.6 l/min High pressure water connection thread: M 14 x 1,5 LH Hollow shaft connection: 13 mm o/d Weight: 0.5 kg Dimensions: 112 mm long, 40 mm o/d

00.00062.0121

17.F.2 – 01/11






Max. operating pressure: 2500 bar Max. rotation speed: 3000 r.p.m. Flow rate: 30 l/min (∆p = 10 bar) Internal bore: 4 mm i/d Leakage: 0.8 l/min High pressure water connection thread: M 30 x 2 Hollow shaft connection: 24 mm o/d Weight: 2.4 kg Dimensions: 173 mm long, 60 mm o/d

00.00062.0097

17.G.1 – 10/13





Dynamic high pressure water seal; hollow shaft supported by roller bearings; suitable for clockwise and anticlockwise rotation (variable); axially arranged water connection.

Max. operating pressure: 3000 bar Max. rotation speed: 3000 r.p.m. Flow rate: 15 l/min (∆p = 10 bar) Internal bore: 3 mm i/ d Leakage: 0.2 l/min High pressure water connection thread: M 14 x 1,5 LH Hollow shaft connection thread: M 14 x 1,5 LH Weight: 1.0 kg Dimensions: 131 mm long, 59 mm o/d

00.00062.0134

17.G.2 – 10/13





Dynamic high pressure water seal; hollow shaft supported by roller bearings; suitable for clockwise and anticlockwise rotation (variable); axially arranged water connection.

Max. operating pressure: 3000 bar Max. rotation speed: 3000 r.p.m. Flow rate: 15 l/min (∆p = 10 bar) Internal bore: 2,5 mm i/d Leakage: 0.2 l/min High pressure water connection thread: M 30 x 2 Hollow shaft connection: 24 mm o/d Weight: 2.2 kg Dimensions: 173 mm long, 60 mm o/d

00.00062.0175

17.G.3 – 10/13






Max. operating pressure: 3000 bar Max. rotation speed: 3000 r.p.m. Flow rate: 45 l/min (∆p = 10 bar) Internal bore: 5 mm i/d Leakage: 2.0 l/min High pressure water connection thread: M 30 x 2 Hollow shaft connection: 35.5 mm o/d Weight: 9.9 kg Dimensions: 294 mm long, 95 mm o/d

00.00062.0131

17.J.1 – 10/13



Hydraulic rotary drive – 500 bar

Hydraulic rotary drive Code no.

Compact rotary drive with integral hydraulic motor; packed high pressure water seal; hollow shaft supported by roller bearings; single direction of rotation only (not variable); axially arranged water connection.

Max. operating pressure: 500 bar (water) Flow rate: 90 l/min (∆p = 1 bar) Internal bore: DN 10 Max. rotation speed: 500 r.p.m.

Max. oil pressure: 250 bar Max. torque: 25 Nm Oil flow rate: 3 l/min at 500 r.p.m. Oil volume per rev.: 6 cm³ Max. motor power: 1,25 kW Max. working width: 500 mm o/d (refer to performance diagram 00.00765.0009)

Connections: High pressure water connection thread: M 33 x 2 i Hollow shaft connection: 24 mm o/d, System: seal lens/nozzle holder Oil line connection threads (input/return): M 18 x 1.5 Weight: 10 kg Dimensions: 243 mm long, Flange: Ø 123 mm Housing dia. 104 mm

00.00124.0209

17.K.1 – 10/13



Hydraulic rotary drives

Compact rotary drives with integral hydraulic motor; friction free high pressure water seal; hollow shaft supported by roller bearings; suitable for clockwise and anticlockwise rotation (variable); axially arranged water connection.

Max. op. pressure: 1500 bar (water) Flow rate: 100 l/min (∆p = 10 bar) Internal bore: DN 6 Max. rotation speed: 3000 r.p.m.

Max. oil pressure: 250 bar Max. torque: 25 Nm Oil flow rate: 18 l/min at 3000 r.p.m. Oil volume per rev.: 6 cm³ Max. motor power: 7,5 kW Max. working width: 500 mm o/d Weight: 8,2 kg (refer to performance diagram 00.00765.0009)

Max. op. pressure: 1500 bar (water) Flow rate: 65 l/min (∆p = 10 bar) Internal bore: DN 6 Max. rotation speed: 3000 r.p.m.

Max. oil pressure: 250 bar Max. torque: 40 Nm Oil flow rate: 30 l/min at 3000 r.p.m. Oil volume per rev.: 10 cm³ Max. motor power: 12 kW Max. working width: 500 mm o/d Weight: 9,1 kg (refer to performance diagram 00.00765.0009)

Connections:

High pressure water connection thread: M 30 x 2 i Hollow shaft connection: 24 mm o/d System: seal lens/nozzle holder Oil line connection threads (input/return): M 18 x 1,5

Dimensions: 252 mm long, Housing 80 x 80 mm

Code no. Code no.

00.00124.0206 08.00536.0012

Hydraulic rotary drives – 1500 bar

17.K.2 – 10/13




Hydraulic rotary drive

Compact rotary drive with hydraulic motor; friction free high pressure water seal; hollow shaft supported by roller bearings; suitable for clockwise and anticlockwise rotation (variable); axially arranged water connection.

Max. op. pressure: 1500 bar (water) Flow rate: 500 l/min (∆p = 10 bar) Internal bore: DN 15 Rotation speed: 25-300 min-1

Max. oil pressure: 100 bar Max. torque: 80 Nm Oil flow rate: approx. 20 l/min at 300 min-1 Oil volume per rev.: 66 cm³ Max. motor power: 2,4 kW Max. working width: 1000 mm o/d

Connections: High pressure water connection thread: M 36 x 2 DKO-S Hollow shaft connection: 59 mm o/d with flange Oil line connection threads (input/return): M 18 x 1,5 Weight: 53,7 kg

Dimensions: 432 mm long 250 mm o/d

Code no.

00.00124.0154

17.K.3 – 10/13





Compact rotary drive with integral hydraulic motor; friction free high pressure water seal; hollow shaft supported by roller bearings; suitable for clockwise and anticlockwise rotation (variable); axially arranged water connection.

Max. op. pressure: 1500 bar (water) Flow rate: 65 l/min (∆p = 10 bar) Internal bore: DN 5 Rotation speed: 50-3000 r.p.m.

Max. oil pressure: 250 bar Max. torque: 55 Nm Oil flow rate: 16 l/min at 1000 r.p.m. Oil volume per rev.: 16 cm³ Max. motor power: 10 kW Max. working width: 750 mm o/d (refer to performance diagram 00.00765.0009)

Connections: High pressure water connection thread: M 33 x 2 i Hollow shaft connection: 35.5 mm o/d, System: seal lens/nozzle holder Oil line connection threads (input/return): M 18 x 1.5 Weight: 22.9 kg

Dimensions: 371 mm long Housing102 x 102 mm

Code no.

00.00124.0172

17.K.4 – 10/13



Hydraulic rotary drive – 1500 bar

Hydraulic rotary drive (heavy design)


Max. op. pressure: 1500 bar (water) Flow rate: 180 l/min (∆p = 10 bar) Internal bore: DN 10 Rotation speed: 50-3000 r.p.m.

Max. oil pressure: 250 bar Max. torque: 55 Nm Oil flow rate: 16 l/min at 1000 r.p.m. Oil volume per rev.: 16 cm³ Max. motor power: 10 kW Max. working width: 1000 mm o/d (refer to performance diagram 00.00765.0009)

Connections: High pressure water connection thread: M 33 x 2 i Hollow shaft connection: 59 mm o/d, System: seal lens/nozzle holder Oil line connection threads (input/return): M 18 x 1.5 Weight: 40 kg

Dimensions: 499 mm long Flange 220 mm o/d Housing dia. 160 mm

Code no.

08.00536.0005

17.K.5 – 10/13





Hydraulic rotary drive; with dynamic high pressure water seal; hollow shaft supported by roller bearings; suitable for clockwise and anticlockwise rotation (variable); axially arranged water connection.

Max. op. pressure: 1600 bar (water)

Flow rate: 350 l/min (∆p = 10 bar)

Internal bore: DN 16


Weight: 23 kg

Dimensions housing: Ø 119 x 365 mm long

Connections: High pressure water connection thread: M 36 x 2 A

Hollow shaft flange connection: Ø 90 mm

Code no.

00.00124.0181* * Without hydraulic motor

Hydraulic motor Oil line connection threads: (input/return): G ½” Oil volume per rev.: 80 cm³

Code no.

04.02769.0005

17.L.1 – 06/15





Max. op. pressure: 2500 bar (water) Flow rate: 65 l/min (∆p = 10 bar) Internal bore: DN 6 Max. rotation speed: 3000 min-1

Max. oil pressure: 250 bar Max. torque: 55 Nm Oil flow rate: 16 l/min at 1000 min-1 Oil volume per rev.: 16 cm³ Max. motor power: 10 kW Max. working width: 750 mm o/d (refer to performance diagram 00.00765.0009)

Connections:

High pressure water connection thread: 4 x M 30 x 2 i

Hollow shaft connection: 35.5 mm o/d, System: seal lens/ nozzle holder Oil line connection threads (input/return): M 18 x 1.5 Weight: 19.1 kg

Dimensions: 402 mm long Housing102 x 102 mm

Code no.

00.00124.0231

Accessories Code no.

Tool to change the seal pos. 50 01.06224.0175

Tool to change the seal pos. 170 01.06224.0176


17.L.2 – 06/15





Max. op. pressure: 2500 bar (water) Flow rate: 100 l/min (∆p = 10 bar) Internal bore: DN 8 Rotation speed: 50 - 3000 min-1

Max. oil pressure: 250 bar Max. torque: 55 Nm Oil flow rate: 16 l/min at 1000 min-1 Oil volume per rev.: 16 cm³ Max. motor power: 10 kW Max. working width: 1000 mm o/d (refer to performance diagram 00.00765.0009)

Connections:

High pressure water connection thread: M 30 x 2 i (4 x) Hollow shaft connection: 59 mm o/d, System: seal lens/nozzle holder Oil line connection threads (input/return): M 18 x 1.5 Weight: 46 kg

Dimensions: 529 mm long Flange 220 mm o/d Housing dia. 160 mm

Code no.

00.00124.0085


17.M.1 – 06/15





Compact rotary drives with integral hydraulic motor; with dynamic high pressure water seal; hollow shaft supported by roller bearings; suitable for clockwise and anticlockwise rotation (variable); axially arranged water connection.

Max. op. pressure: 3000 bar (water) Flow rate max.: 40 l/min Internal bore: DN 2.5 Max. rotation speed: 3000 min-1

Max. oil pressure: 250 bar Max. torque: 25 Nm Oil flow rate: 18 l/min at 3000 min-1 Oil volume per rev.: 6 cm³ Max. motor power: 6 kW Max. working width: 500 mm o/d Weight: 9.5 kg (refer to performance diagram 00.00765.0009)

Max. op. pressure: 3000 bar (water) Flow rate max.: 40 l/min Internal bore: DN 2.5 Max. rotation speed: 3000 min-1

Max. oil pressure: 250 bar Max. torque: 40 Nm Oil flow rate: 30 l/min at 3000 min-1 Oil volume per rev.: 10 cm³ Max. motor power: 10 kW Max. working width: 500 mm o/d Weight: 9.8 kg (refer to performance diagram 00.00765.0009)

Connections:

High pressure water connection thread: M 26 x 1.5 i Hollow shaft connection: 24 mm o/d System: seal lens/nozzle holder Oil line connection threads (Input/return): M 18 x 1.5

Dimensions: 304 mm long, Housing 80 x 80 mm

Code no. Code no.

00.00124.0198 00.00124.0201

Tool for assembling and disassembling the ring nut

Code no.

00.06224.0105

17.M.2 – 06/15




Hydraulic rotary drive with dynamic high pressure water seal; hollow shaft supported by roller bearings; suitable for clockwise and anticlockwise rotation (variable); axially arranged water connection.



Internal bore: DN 3


Required op. pressure: 200 bar

Max. working width: Ø 858 mm

Weight: 55 kg (incl. motor)

Dimensions housing: 850 x 361 x 341 mm

Max. working width: Ø 1506 mm

Weight: 65 kg (incl. motor)


Connections:

High pressure water connection thread: M 26 x 1.5 i / M 14 x 1.5 LH

Hollow shaft connection: Ø 24 mm

Code no. Code no.

00.00120.0329* 00.00120.0347*

* Without hydraulic motor Hydraulic motor Oil line connection threads: (input/return): M 22 x 1,5 Oil volume per rev.: 16 cm³

Code no.

04.02769.0059

Picture shows Code no. 00.00120.0329

Picture shows Code no. 00.00120.0347


17.M.3 – 06/15




Hydraulic rotary drive; with dynamic high pressure water seal; hollow shaft supported by roller bearings; suitable for clockwise and anticlockwise rotation (variable); axially arranged water connection.



Internal bore: DN 3


Working width: Ø 374 mm / Ø 518 mm

Weight: 25 kg


Connections:

High pressure water connection thread: M 26 x 1,5 i M 14 x 1,5 LH

Hollow shaft connection: Ø 24 mm

Code no.

00.00120.0350*

* Without hydraulic motor Hydraulic motor Oil volume per rev.: 10 cm³ Required op. pressure: 160 bar Oil line connection threads: (input/return): M 22 x 1.5

Code no. Tool for assembling the sealing and carbide sleeve of the hollow shaft

Code no.

04.02769.0065 00.06224.0149

/Ø518


17.M.4 – 06/15



1 rotary 2 rotaries 3 rotaries Code no. Code no Code no

00.00120.0350 00.00120.0387 00.00120.0329 Working width Working width Working width

374 mm 595 mm 860 mm

Spray bar: with 4 arms

Installation at 30° to the vehicle,

2 spray bars: each 4 arms

Installation at 30° to the vehicle,


Code no. 00.00120.0392

Working width Working width 518 mm 1518 mm

Spray bar: with 2 arms


Hydraulic motor Displacement vol.: 10 cm³/U

Code no. Hydraulic motor Displacement vol.: 16 cm³/U

Code no. 04.02769.0065 04.02769.0059

Hydraulic rotary drive Dynamic sealing – roller bearing supported hollow shaft – changeable rotation direction – axial water connection

Max. op. pressure: 3000 bar (Wasser) High pressure connection thread: M 26 x 1,5 f / Nominal bore: DN 2,5 M 14 x 1,5 LH Max. rotation speed: 3000 min-1 Hollow shaft connection: 24 mm dia. Oil connection thread (supply/return): M 22 x 1,5


(without spray bars and without hydraulic motor)

17.M.5 – 06/15



Multiple rotary drives

Examples of individually arranged

surface preparation systems

As an alternative to individually driven rotaries several rotary drives can now be driven by a single hydraulic motor using a ribbed drive belt. This functional principle provides a clear separation between the water and oil hydraulics. The motor rating is installed to suit the working width. No special tools are required for maintenance and wearing parts are quickly and easily accessible.

Rotary drive Hydraulic motor

Spray bar

Nozzle layout specially optimised for surface cleaning

Ribbed belt with tensioning pulley

With ribbed belt pulley

Example: 3-fold rotary drive

17.O.1 – 10/13



Electric rotary drives – 1000 bar

Electric rotary drives

Compact rotary drive with integral electric motor; centre axis water bore; packed high pressure water seal; hollow shaft supported by roller bearings; can be controlled by frequency inverter; (8 kHz elementary frequency with sine filter); complete with 12 pole plug.

Max. operating pressure: 1000 bar Flow rate: 65 l/min (∆p = 10 bar) Internal bore: DN 6 Max. working width: max. 500 mm o/d (refer to performance diagram 00.00765.0009)

Connections:

Air barrier connection: G ½” female High pressure water connection thread: M 26 x 1.5 i Hollow shaft connection: 24 mm o/d System: seal lens/nozzle holder Weight: 24 kg (4 pole) 23 kg (8 pole) Dimensions: 314 mm long, Housing dia. 180 mm

4 pole electric motor: Power: 1.5 kW Rotation speed: 1450 r.p.m.

Voltage: 3 x 400 V Nom. rated current: 3.7 A Frequency: 50 Hz Protection: IP 67 Winding: fully encapsulated



Code no. Code no.

00.00124.0110 00.00124.0116

Code no.

Fitting for air barrier connection G ½“ 00.00130.0604 High pressure hose connections:

M 20 x 1,5 DKO M 22 x 1,5 DKO M 24 x 1,5 DKO

01.02981.0590 01.02981.0578 01.02981.0577

Connection plug for cable protection hose Plug Plug housing

04.00753.0227 04.05300.0016

6 m cable protection hose 04.04600.1141 „L“ plug with cable

6 m long 15 m long

04.05101.0174 04.05101.0178

Connection plug with cable, 10 m long 00.05101.0012


Code no. 00.06224.0105

17.O.2 – 10/13




Electric rotary drive

Compact rotary drive with integral electric motor; centre axis water bore; packed high pressure water seal; hollow shaft supported by roller bearings; can be controlled by frequency inverter; (8 kHz elementary frequency with sine filter); complete with 12 pole plug.

Max. operating pressure: 1000 bar Flow rate: 100 l/min (∆p = 10 bar) Internal bore: DN 6 Max. working width: max. 500 mm o/d (refer to performance diagram 00.00765.0009)

Connections:

Air barrier connection: G ½” female High pressure water connection thread: M 26 x 1.5 i Hollow shaft connection: 24 mm o/d System: seal lens/nozzle holderWeight: 25 kg Dimensions: 314 mm long, Housing dia. 180 mm



Code no.

00.00124.0150

Code no.

Fitting for air barrier connection G ½“ 00.00130.0604 High pressure hose connections:

M 20 x 1,5 DKO M 22 x 1,5 DKO M 24 x 1,5 DKO

01.02981.0590 01.02981.0578 01.02981.0577

Connection plug for cable protection hose Plug Plug housing

04.00753.0227 04.05300.0016

6 m cable protection hose 04.04600.1141 „L“ plug with cable

6 m long 15 m long

04.05101.0174 04.05101.0178

Connection plug with cable, 10 m long 00.05101.0012


Code no. 00.06224.0105

17.P.1 – 01/11




Side of exit Side of entrance


Compact rotary drives with integral electric motor; centre axis water bore; packed high pressure water seal; hollow shaft supported by roller bearings; can be controlled by frequency inverter; (8 kHz elementary frequency with sine filter); with 10 m electric cable.

Max. operating pressure: 1500 bar Flow rate: 35 l/min (∆p = 10 bar) Internal bore: DN 4.2 Max. working width: max. 100 mm o/d (refer to performance diagram 00.00765.0010)

Connections:

Air barrier connection: G 1/8” female High pressure water connection thread: M 26 x 1.5 i Hollow shaft connection: 13 mm o/d System: seal lens/nozzle holderWeight: 5.1 kg Dimensions: 186 mm long, Housing dia. 100 mm

2 pole electric motor: Power: 120 W Rotation speed: 2720 r.p.m.

Voltage: 3 x 400 V Nom. rated current:0.53 A Frequency: 50 Hz Protection: IP 67 Winding: fully encapsulated





Code no. Code no. Code no.

08.00536.0002 08.00536.0003 08.00536.0001

Code no. Fitting for air barrier connection G 1/8” 00.00130.0603 Connection nipple for HP hose:

M 20 x 1.5 DKO M 22 x 1.5 DKO M 24 x 1.5 DKO

01.02981.0590 01.02981.0578 01.02981.0577

High pressure hose connections NW 8 / 2500 bar

Pressure screw M 26 x 1.5 for HP hose Pressure ring M 14 x 1.5 LH

04.05992.0359 04.05992.0310

Connection elements for hub M 26 x 1.5 male

Cap nut M 26 x 1.5 Ring, 2-parts

01.02805.0098 01.03465.0468

Connection elements for nozzle holder with M 14 x 1.5 LH female, as above but additional,

Double nipple, reducing.

01.02981.0608

17.Q.1 – 01/11





Compact rotary drive with integral electric motor; centre axis water bore; packed high pressure water seal; hollow shaft supported by roller bearings; can be controlled by frequency inverter; (8 kHz elementary frequency with sine filter); with 6 m electric cable.

Max. op. pressure: 2500 bar (water) Flow rate: 20 l/min (∆p = 10 bar) Internal bore: DN 3.2 Max. working width: max. 100 mm o/d (refer to performance diagram 00.00765.0010)

Connections:

Air barrier connection: G 1/8” female High pressure water connection thread: M 26 x 1.5 i Hollow shaft connection: 13 mm o/d System: seal lens/nozzle holderWeight: 5.1 kg Dimensions: 186 mm long, Housing dia. 100 mm







Code no. Code no. Code no.

08.00536.0010 08.00536.0011 00.00124.0153

Code no.

Fitting for air barrier connection G 1/8” 00.00130.0603 High pressure hose connections for HP hose i/d 8 / 2500 bar:

Pressure screw M 26 x 1.5

Pressure ring M 14 x 1.5 LH

04.05992.0359 04.05992.0310

Connection elements for hub M 26 x 1.5 male

Cap nut M 26 x 1.5 Ring, 2-parts

01.02805.0098 01.03465.0468

Connection elements for nozzle holder with M 14 x 1.5 LH female, as above but additional,

Double nipple, reducing.

01.02981.0608

17.R.1 – 06/15




Compact rotary drives with dynamic integral electric motor; centre axis water bore; dynamic high pressure water seal; hollow shaft supported by roller bearings; can be controlled by frequency inverter (8 kHz elementary frequency with sine filter).

Max. operating pressure: 3000 bar (water) Flow rate: 17 l/min (∆p = 10 bar) Internal bore: DN 3 Max. working width: max. 500 mm o/d (refer to performance diagram 00.00765.0009)

Connections:

Air barrier connection: G ½” female High pressure water connection thread: M 26 x 1.5 i Hollow shaft connection: 24 mm o/d System: seal lens/nozzle holder Dimensions: 330 mm long, housing dia. 180 mm

Weight: 25 kg (2 pole) 24 kg (4 pole)

2 pole electric motor: Power: 2.2 kW Rotation speed: 2870 min-1

Voltage: 3 x 400 V Nom. rated current: 4.9 A Frequency: 50 Hz Protection: IP 67 Winding: fully encapsulated Weight: 27 kg

4 pole electric motor: Power: 1.5 kW Rotation speed: 1450 min-1

Voltage: 3 x 400 V Nom. rated current: 3.7 A Frequency: 50 Hz Protection: IP 67 Winding: fully encapsulated Weight: 26 kg

Code no. Code no.

00.00124.0185 00.00124.0182

Code no.

Fitting for air barrier connection G ½“ 00.00130.0604

High pressure hose connections for HP hose i/d 8 / 3000 bar

Pressure ring M 14 x 1.5 LH Pressure screw M 26 x 1.5

04.05992.0310 04.05992.0359

6 m cable protection hose 04.04600.1141

Connection plug for cable protection hose

Plug Plug housing

04.00753.0227 04.05300.0016

„L“ plug with cable 6 m long 15 m long

04.05101.0174 04.05101.0178

Plug with cable, 10 m long 00.05101.0012


Code no.

00.06224.0105

17.R.2 – 06/15




Compact rotary drive with integral electric motor; centre axis water bore; dynamic high pressure water seal; hollow shaft supported by roller bearings; can be controlled by frequency inverter (8 kHz elementary frequency with sine filter); with 10 m electric cable.

Max. operating pressure: 3000 bar (water) Flow rate: 19 l/min (∆p = 30 bar) Internal bore: DN 2 Max. working width: max. 100 mm o/d (refer to performance diagram 00.00765.0010)

Connections:

Air barrier connection: G ⅛” female High pressure water connection thread: M 26 x 1.5 i Hollow shaft connection: M 14 x 1.5 LH Dimensions: 238 mm long, housing dia. 100 mm

Weight: 8.4 kg (2-pole) 9.3 kg (4-pole)

2 pole electric motor: Power: 250 W Rotation speed: 2840 min-1




Code no. Code no.

00.00124.0220 00.00124.0212

Code no.

Fitting for air barrier connection G ⅛” 00.00130.0603

High pressure hose connections for HP hose i/d 5 / 3000 bar:

Pressure screw M 26 x 1.5

Pressure ring M 14 x 1.5 LH

04.05992.0359

04.05992.0310

Tool for assembling and disassembling hub connections

Code no. Tool for assembling the seal and carbide sleeve of the hollow shaft

Code no.

01.06224.0147 00.06224.0149


17.R.3 – 06/15



Compact rotary drive with integral electric motor; centre axis water bore; dynamic high pressure water seal; hollow shaft supported by roller bearings; can be controlled by frequency inverter (8 kHz elementary frequency with sine filter); with 10 m electric cable.

Max. opearating pressure: 3000 bar (water) Flow rate: 19 l/min (∆p = 30 bar) Internal bore: DN 2 Max. working width: max. 100 mm o/d (refer to performance diagram 00.00765.0010)

Connections:

Air barrier connection: G ⅛” female High pressure water connection thread: M 26 x 1.5 i Hollow shaft connection: M 14 x 1.5 LH Dimensions: 186 mm long, housing dia. 100 mm

Weight: 9.0 kg



Code no.

00.00124.0221

Code no.

Fitting for air barrier connection G ⅛” 00.00130.0603

High pressure hose connections for HP hose i/d 5 / 3000 bar:

Pressure screw M 26 x 1.5 Pressure ring M 14 x 1.5 LH

04.05992.0359 04.05992.0310

Tool for assembling and disassembling hub connections

Code no. Tool for assembling the seal and carbide sleeve of the hollow shaft.

Code no.

01.06224.0147 00.06224.0149


17.R.4 – 06/15



Electrically driven multiple rotary joints

Electrically driven multiple rotary joints for 4 water tools with a distance of 91 mm; powered by a single electric motor; corrosion resistant design; modular construction enabling up to 6 rotary joints; motor protection IP 67.

Max. operating pressure: 3000 bar (water) Flow rates: 20 l/min (∆p = 30 bar) per water tool Power rating: 1.5 kW Rotation speed: 230 - 800 min-1

Connections:

High pressure water connection thread: M 30 x 2 i

Shaft connection: for nozzle holder M 14 x 1.5 LH

Dimensions: 596.5 x 190 x 582 mm

Weight: 70.2 kg

Code no.

00.00124.0224


17.R.5 – 06/15



Electric rotary drive for a single high pressure water tool (not included in the scope of supply); electrically driven via spur gear; in corrosion resistant design; 1,5 kW electric motor with aluminum housing; motor protection IP 67.

Max. operating pressure: 3000 bar (water) Flow rate: 20 l/min (∆p = 30 bar) Internal bore: DN 2 Max. ambient temperature medium: 40 °C

Applications:

For use in automated machines to treat bores and internal contours of motor and transmission components.

Connections:

Air barrier connection: G ¼“ female High pressure water connection thread: M 30 x 2 female Shaft connection: M 14 x 1,5 LH Dimensions: 825 mm long, housing dia. 260,5 mm

Weight: 41.0 kg

4 pole electric motor: Power: 1,5 kW Rotation speed: 1405 min-1

Speed range: 80 – 930 min-1 Voltage: 3 x 400 V Frequency: 50 Hz Protection: IP 67 Winding: fully encapsulated

Code no.

00.00124.0214


17.R.6 – 06/15




Electric rotary drive with integral electric motor and right angle gear with dynamic high pressure seal; hollow shaft supported by roller bearings; rotation speed control by frequency converter possible (pulse frequency 8 kHz with sine filter); water ingress protection IP 67. Nozzle holders are not in the scope of supply.

Max. operating pressure: 4000 bar Flow rate: 20 l/min. Internal diameter: 2 mm Power rating: 180 W Speed: 30-870 min-1 Nominal voltage: 3 x 400 V Nominal current: 0.53 A Frequency: 10-60 Hz

- designed for coating removal from or cleaning of surface on small components (turbine blades, fine precision castings etc.) - for attaching to a robot arm; - shorter length, thus suitable for processing difficult to reach components.

Connections: High pressure threads: Input: M 20 x 1.5 Output: M 14 x 1.5 LH at 90° to input Dimension: 540 x 190 x 100 mm

Weight: 21.5 kg

Code no.

00.00124.0191

Tool for assembling the seal and sleeve of the hollow shaft

Code no.

00.06224.0149


17.R.7 – 06/15


Slew action jetting device

Device for working on the surfaces of bores using high pressure water jets. Three* slewing nozzles enable bore intersections or bore surface coatings to be processed directly saving energy. Driven by electric motor 0.37 kW.

Applications: de-burring, casting residue removal, coating removal various applications involving the surface

treatment of cast and machined bores. Dimensions: 473 x 353.6 x 245 mm

Weight: 43.9 kg

Technical data

Max. operating pressure: 1500 bar Flow rate: 60 l/min. (3 x 20 l/min.) Distance of nozzles: 96 mm* Slewing arc: +/- 13.5° Max. slewing frequency: 15 Hz (Motor in FC operation, 900 min-1) Max. temp. of medium.: 40 °C

Code no.

00.06020.0146

* The quantity of nozzles (1 to 6 nozzles) and/or the distance of nozzles greater than 96 mm are possible upon request.

Slew action jetting device - 1500 bar

17.S.1 – 06/15



Leakage monitoring of electric rotary drives

The back pressure is determined by throttling the leakage stream via a pressure transducer.

Code no.

Fitting assembly to generate the back pressure - Pressure input over a Push-Lock tube fitting - Hose fitting for hose i/d 6 - Output: ¼“ BSP female - Pressure transducer connection ¼“ BSP female

00.00130.0605

Pressure transducer to measure the back pressure - Measurement range: 0 – 16 bar - Output signal: 4 – 20 mA - Aux. energy: 10 – 30 V DC - Electrical connection: Plug M 12 x 1 (4-pole) - Connection thread: ¼“ BSP male - Material: 1.4301 stainless steel - Protection: IP 67

04.00829.0093

Only for use in conjunction with sealing air!

Accessories for electric rotary drives

17.T.1 – 01/11



Pneumatic rotary drives – 3000 bar

Pneumatic rotary drives

Compact rotary drive with integral pneumatic motor; with dynamic high pressure water seal; hollow shaft supported by roller bearings; axially arranged water connection.

Max. op. pressure: 3000 bar (water) Flow rate: 7 l/min (∆p = 10 bar) Internal bore: DN 2 Rotation speed: 1000 – 3000 r.p.m.

Max. air pressure: 6 bar Max. torque: 0.5 Nm Max. air consumption: 25 m³/h Max. motor power: 150 W Max. working width: 100 mm o/d (refer to performance diagram 00.00765.0010)

Incl. Speed reduction gear

Max. op. pressure: 3000 bar (water) Flow rate: 7 l/min (∆p = 10 bar) Internal bore: DN 2 Rotation speed: 100 – 600 r.p.m. Max. air pressure: 6 bar Max. torque: 5 Nm Max. air consumption: 25 m³/h Max. motor power: 150 W Max. working width: 100 mm o/d (refer to performance diagram 00.00765.0010)

Connections:

High pressure water connection thread: M 26 x 1.5 i Hollow shaft connection: M 14 x 1.5 LH Air supply connection thread: G ¼ female Air outlet thread: G 3/8 Weight: 1.73 kg

Dimensions: 156 mm long, Housing dia. 75 mm

Connections:

High pressure water connection thread: M 26 x 1.5 i Hollow shaft connection: 13 mm o/d, System: seal lens/nozzle holderAir supply connection thread: G ¼ female Air outlet thread: G 3/8 Weight: 1.73 kg

Dimensions: 197 mm long, Housing dia. 75 mm

Code no. Code no.

00.00124.0187 00.00124.0100


Code no.

00.06224.0105

00.00124.0187 00.00124.0100

17.T.2 – 01/11


Pneumatic rotary drives – 3000 bar

Pneumatic rotary drive

Compact rotary drive with integral pneumatic motor; with dynamic high pressure water seal; hollow shaft supported by roller bearings; suitable for clockwise and anticlockwise rotation (variable); axially arranged water connection.

Max. op. pressure: 3000 bar (water) Flow rate: 17 l/min (∆p = 10 bar) Internal bore: DN 3 rotation speed: 1000 – 3000 r.p.m.

Max. air pressure: 6 bar Max. torque: 3.8 Nm Max. air consumption: 72 m³/h Max. motor power: 1 kW Max. working width: 300 mm o/d (refer to performance diagram 00.00765.0010)

Connections: High pressure water connection thread: M 26 x 1.5 i Hollow shaft connection: 24 mm o/d, System: seal lens/nozzle holderAir supply connection thread: G ½ female Air outlet thread: G ¾ Weight: 6.1 kg Dimensions: 309 mm long, Housing dia. 115 mm

Code no.

00.00124.0119


Code no.

00.06224.0105

Hammelmann GmbH Carl-Zeiss-Straße 6-8 Telefon (0 25 22) 76-0

59302 Oelde• Germany Telefax (0 25 22) 76-140 [email protected] www.hammelmann.de


Application engineering

Standard

Surface blasting

Tank cleaning

Tube bundle cleaning

Pipe and sewer cleaning

Water hydraulic

Abrasive cutting

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