procurement document forms - emesrt
TRANSCRIPT
3. Pr
oc
ur
em
en
t D
oc
um
en
t Fo
rm
s
sectIon 3
Procurement Document Forms
SECTION 1Introduction
SECTION 5Design Philosophies
SECTION 2EMESRT Position on Standards
SECTION 3Procurement Document Forms
SECTION 4Design OMAT Training Manual
An IntroductIon to EdEEP ExcEl documEnt:
EDEEP – EMESRT Design Evaluation for Equipment Procurement - is designed as a way for OEMs to generate and document information for provision to prospective equipment purchasers which describes the design features of the equipment which reduce the risks associated with operation and maintenance of the equipment. The EDEEP documentation is comprised of several sections including a final ‘Safe Design Information’ document which is to be supplied to prospective purchasers for evaluation.
PTI (Priority Task Identification) information:
The PTI form is for OEM use only. The aim of the form is to assist the identification of priority tasks for subsequent detailed risk assessment. All operation and maintenance tasks associated with the equipment are examined to determine whether any of 20 potential unwanted events derived from the EMESRT Design Philosophies may occur during the performance of the task. If so, the maximum reasonable consequence which may arise from each relevant potential unwanted event is assessed. Combining this information with the frequency with which the task is performed provides a means of prioritising the operation and maintenance tasks for further attention.
DP Reference Information:
Each of the 20 Potential Unwanted Events utilised within the Priority Task Identification template is associated with one or more references to the EMESRT Design Philosophies. Hyperlinks within the PTI template link the unwanted events to associated DP references and, in turn, to the 8 EMESRT Design Philosophies.
the 8 EmESrt design philosophies:
The 8 EMESRT DPs provide detailed descriptions of detailed potential unwanted events related to a specific DP.
The 8 EMESRT Design Philosophies comprise:
1. A&W@H (Access and Working at Heights)
2. Tires
3. ExpHE (Exposure to Harmful Energies)
4. Fire
5. MOC (Machine Operation and Controls)
6. HIF (Health Impacting Factors)
7. ManTasks (Manual Tasks)
8. CSRWA (Confined Spaces and Restricted Work areas)
Operability and Maintainability (OMAT) information:
The OMAT template provides a means of documenting the outcomes of a task-based risk assessment conducted using the Operability and Maintainability Analysis Technique described in detail in the OMAT manual. The risk assessment is required to be undertaken with the involvement of mining company-based operation and maintenance personnel. This information is for OEM use only.
Safe Design Information:
The Safe Design Information template provides a common format for the supply of information drawn from the outcomes of a task-based risk assessment (such as OMAT) to prospective purchasers. For each priority task and relevant Potential Unwanted Event, the design features which control the risks are listed along with a rationale and evaluation of the effectiveness of these features. In many cases this will require making reference to additional reports which are to be supplied with the completed Safe Design Information template.
Document Control Information
Information identifying the equipment to which the information relates and other document control information (eg., author, revision history) should be entered here. It is also critical that information be entered regarding the positions and experience of the participants in task-based risk assessments from which the Safe Design information is drawn (whether OMAT or other technique is utilised).
Task Description
Task Type
Task Frequency
Consequence Input
Potential Unwanted Events
Total inherent risk score
1
Fall from height
2
Fall on same level
3
Egress blocked during
emergency
4
Struck by/contact with
materials, substances or moving
objects
5
Caught between moving objects
6
Wheel assembly, rim or tire failure,
explosion
7
Fire
8
Exposure to hazardous
manual tasks
9
Collisions
10
Loss of machine stability
11
Inadvertent or erroneous
operation of a controls
12
Incorrect understanding
of display or label
13
Failure to respond to
an alarm
14
Extreme temperature
exposure
15
Respirable dust exposure
16
Exposure to DPMs or
other particulates
17
Harm due to noise
exposure
18
Whole-body or peripheral
vibration exposure
19
Failure of control
system
20
Exposure to irrespirable
atmosphere in confined
space
Access platform
Oper 6 3 150
Roof Bolting
Oper 6 2 2 3 3 3 4 1 3 1116
Rib Bolting
Oper 3 2 3 3 3 4 3 540
Cutting & loading
Oper 6 2 4 3 630
Break away
Oper 4 2 20
Tramming Oper 4 3 4 4 1 704
Pre-start inspection
Main 5 2 25
Changing picks
Main 4 2 4 3 420
Filling oil Main 5 3 3 250
Monthly inspections
Main 3 2 15
PRIORITY TASK IDENTIFICATION (for OEM records only)
Task Frequency1. Annually
2. Quarterly
3. Monthly
4. Weekly
5. Shiftly
6. Many times per shift
Equipment details
Maximum Reasonable Consequence1. Minor - No treatment or first aid only
2. Medium - Medical treatment, no lost time
3. Serious - Lost time injury
4. Severe - Single fatality or severe irreversible injury / illness
5. Catastrophic - Multiple fatalities or severe irreversible injuries
Worked Example - Underground Coal Integrated Bolter Miner
Assessment reference number: Worked Example - Integrated Bolter Miner
Task No:
2
Name of Task: Roof Bolting Date:
Task Process Map Reference: Location:
Team: Facilitator:
Task Step ID # Potential Unwanted Event Relevant DP Event Likelihood Maximum Reasonable Consequence
Risk Ranking Current Design Controls Control Evaluation Suggested New Design Controls Suggested Administrative Controls
1 - retrieve bolting materials
Hazardous Manual Tasks Manual Tasks Almost Certain Minor Moderate Provision of storage pod allowing bolts and plates and other supplies to be accessed without requring awkward postures.
Passive engineering control which reduces exposure to awkward postures. Task still requires repeated manual handling - manual task risk evaluation required.
Would be eliminated by automated bolting.
Ensure supply pod is loaded onto CM via LHD.
2 - walk along platform
Fall on same level Access Possible Medium Moderate Platform is single level and sufficiently wide to allow miners wearing self-rescuer and battery to walk without turning sideways. Storage locations are provided for dril steels, chemicals, plates etc which do not impinge on the walkway and reduce the risk of tripping hazards. Platform handrails are provided.
Passive engineering control which reduces risk of tripping. Assess via general arrangement drawing with respect to large male with rescuer & battery.
Platform lighting would reduce the risk further, requires careful placement to ensure no glare in operator’s eyes. Lighting survey required.
Ensure good house keeping.
3, 6, 7 - handle drill steel and
bolts
Hazardous Manual Tasks Manual Tasks Almost Certain Serious Critical Drill rigs are oriented to place drill head close to platform. Platform space adjacent to bolting rigs is ample to allow miner wearing self-rescuer and battery to get as close as possible to drill head, reducing reach distance to 0.5m.
Passive engineering control which reduces reach distances, and thus shoulder load during these tasks steps. The task still requires repeated manual handling - manual tasks risk evaluation required.
Would be eliminated by automated bolting.
Consider task rotation.
4 - place mesh in position
Hazardous Manual Tasks Manual Tasks Almost Certain Medium High A mesh carrier is provided which allows a mesh to be loaded via LHD and brought forward to the bolting rigs without manual handling. A step is provided to allow bolters to reach roof mesh.
The engineering control allows bolters the option of reducing the awkward posture required to reach roof mesh, however it creates a slip/trip hazard. manual tasks risk evaluation required.
Provision of a height adjustable platform would allow the reach distance to be minimised regardless of cutting height. Would be eliminated by automated bolting (and automated mesh placement) or use of a spray on polymer to provide skin protection.
Consider task rotation.
5, 8, 9, 10 - operate bolting
controls
Struck by materials / Caught between moving objects
Machine operation and
controls
Possible Major Critical Two handed control operation is required for fast feed operations. Hydraulic hosing in the operator workstation is behind covers or otherwise protected.
Engineering control prevents the operator from having a hand in a hazardous zone during fast-feed operations. Operator is isolated from hydraulic fluid as far as possible. Audit with respect to MDG35.1 & MDG41.
Would be eliminated by automated bolting.
Training and supervision to ensure two-handed control is not defeated.
5, 8, 9, 10 - operate bolting
controls
Inadvertant or erroneous control operation
Machine operation and
controls
Likely Major Critical Guarding is provided to prevent inadvertent operation from falling materials. Controls are shape coded and in consistent loactions to reduce selection errors. Directional control-response relationships are compatible.
Engineering control will reduce but not eliminate probability of unwanted event. Shape coded controls could be swapped during maintenance. Requires ergonomist to assess HMI.
Ensure different shape handles cannot be swapped during maintenance. Would be eliminated by automated bolting.
Training and objective assessment of operator competency.
5, 8, 9, 10 - operate bolting
controls
Hazardous manual tasks Manual Tasks Possible Minor Low Control layout and design allows operation without exposure to awkward postures or forceful exertions.
Passive engineering control which reduces manual tasks risks ALARP. MDG35.1 requires assessment of reach distances etc.
Would be eliminated by automated bolting.
OMAT TAsk-BAsed Risk AssessMenT (for OEM records only)
EMESRT DESign PhiloSoPhy
(DP) PromPts
PlEASE noTE: These examples are provided for guidance only. Complete forms and source DPs with full detail and all linkages can be viewed and completed electronically on the flash drive.
EMESRT Design Philosophy (DP) Potential Unwanted Events
1 2 3 4 5 6 7 8 9 10
Fall from height Fall on same levelEgress blocked during
emergency
Struck by/contact with materials, substances or
moving objects
Caught between moving objects
Wheel assembly, Rim or tire failure, explosion
FireExposure to hazardous
manual tasksCollisions Loss of machine stability
1.1 1.1 1.3 1.4 2.2 2.5 4.1 5.1 5.4 5.7
1.6 7.4 4.4 1.5 3.5 2.8 4.2 7.1 5.5
7.5 8.7 2.1 3.3 2.9 4.3 7.7 5.6
3.1 3.4 2.1 4.5 8.3 5.10
3.2 7.2 2.6 4.6 2.3
3.6 7.6 2.7 4.7 2.11
3.7 7.7
3.8
3.10
4.6
5.2
7.3
8.5
EMESRT Design Philosophy (DP) Prompts
11 12 13 14 15 16 17 18 19 20
Inadvertent or erroneous operation of a control
Incorrect understanding of display or label
Failure to respond to an alarm
Extreme temperature exposure
Respirable dust exposureExposure to DPMs or
other particulates Harm due to noise
exposureWhole-body or peripheral
vibration exposure Failure of control system
Exposure to irrespirable atmosphere in confined
space
5.8 5.9 5.11 6.1 6.1 6.1 6.1 6.1 6.2 8.1
3.9 8.2 6.3 6.3 6.3 6.3 8.6
6.4 6.6 8.4
6.5 2.4 8.8
PlEASE noTE: These examples are provided for guidance only. Complete forms and source DPs with full detail and all linkages can be viewed and completed electronically on the flash drive.
PLE
ASE
NO
TE
: The
se e
xam
ple
s ar
e p
rovi
ded
fo
r g
uid
ance
onl
y.
Co
mp
lete
fo
rms
and
so
urce
DP
s w
ith
full
det
ail a
nd a
ll li
nkag
es
can
be
view
ed a
nd c
om
ple
ted
ele
ctro
nica
lly
on
the
flas
h d
rive
.
DP
1. A
cces
s &
Wo
rkin
g a
t H
eig
hts
Po
tent
ial U
nwan
ted
Eve
nts
Det
aile
d P
ote
ntia
l Unw
ante
d E
vent
s (P
UEs
)Fa
ll fr
om
he
ight
Fall
on
sa
me
leve
lSp
rain
/str
ain
inju
ry
dur
ing
mai
nten
ance
Blo
cked
ac
cess
/eg
ress
Falli
ng
mat
eria
ls
Stri
king
pro
trus
ion
dur
ing
acc
ess/
egre
ss
Acc
ess
syst
ems
rest
rict
ing
vis
ibili
ty
1. In
jury
dur
ing
acc
ess
to e
qui
pm
ent
and
its
rout
ine
serv
ice
and
insp
ecti
on
po
ints
, w
ork
pla
tfo
rms
and
op
erat
or
wo
rkst
atio
n d
ue t
o p
oo
r lo
cati
on
of
serv
ice
and
in
spec
tio
n p
oin
ts, l
ack
of
fall
fro
m h
eig
ht p
rote
ctio
n, s
lipp
ery
surf
aces
, acc
umul
atio
n o
f d
irt
or
oth
er m
ater
ial,
or
po
orl
y lit
env
iro
nmen
t
1.1
1.1
2. S
pra
ins
and
str
ains
dur
ing
acc
ess
to e
qui
pm
ent
due
to
the
nee
d t
o a
do
pt
erg
ono
mic
ally
diffi
cult
bo
dy
po
siti
ons
to
neg
oti
ate
the
des
igne
d a
cces
s p
oin
t o
r sy
stem
1.2
3. H
arm
due
to
ent
rap
men
t o
r o
bst
ruct
ion
sho
uld
no
rmal
acc
ess
be
blo
cked
by
fire
(i
nclu
din
g t
ire
heat
ing
) or
mac
hine
dam
age
1.3
4. H
arm
fro
m m
ater
ials
fal
ling
off
pla
tfo
rms
on
to p
erso
ns b
elo
w1.
4
5. In
jury
cau
sed
by
fast
ener
s, b
rack
ets
hose
s, a
nd fi
ttin
gs
that
pro
trud
e in
to t
he
wal
kway
s an
d w
ork
are
as1.
5
6. In
jury
fro
m f
alls
cau
sed
by
usin
g c
hain
s as
par
t o
f th
e ha
ndra
il o
r la
dd
er o
pen
ing
p
rote
ctio
n1.
6
7. In
jury
fro
m c
olli
sio
ns d
ue t
o r
estr
icte
d o
per
ato
r vi
sio
n fr
om
the
cab
in d
ue t
o
mac
hine
acc
ess
and
pla
tfo
rm s
truc
ture
s, a
nd/o
r th
eir
loca
tio
n 1.
7
PLE
ASE
NO
TE: T
hese
exa
mpl
es a
re p
rovi
ded
for
guid
ance
onl
y. C
om
plet
e fo
rms
and
sour
ce D
Ps
wit
h fu
ll de
tail
and
all l
inka
ges
can
be v
iew
ed a
nd c
om
plet
ed e
lect
roni
cally
on
the
flas
h dr
ive.
DP
2. T
ires
& R
ims
Po
tent
ial U
nwan
ted
Eve
nts
Det
aile
d P
ote
ntia
l Unw
ante
d E
vent
s (P
UEs
) U
nco
ntro
lled
rel
ease
of
pre
ssur
e
Stru
ck b
y/ca
ught
b
etw
een
dur
ing
m
aint
enan
ce
Spra
in/s
trai
n in
jury
dur
ing
m
aint
enan
ce
Exp
osu
re t
o
per
iphe
ral
vib
rati
on
Ass
emb
ly
failu
reR
im o
r
tire
fai
lure
Pyr
oly
sis/
exp
losi
on
of
tire
&
rim
ass
emb
ly
1. H
arm
due
to
unc
ont
rolle
d r
elea
se o
f p
ress
ure
fro
m t
he t
ire
and
rim
ass
emb
ly
dur
ing
op
erat
ion
and
mai
nten
ance
due
to
:a.
Ove
rly
com
plic
ated
rim
ass
emb
ly s
yste
ms
that
dri
ve u
nwan
ted
beh
avio
urs
such
as
i. Fa
ilure
to
rem
ove
pre
ssur
e fr
om
tir
esii.
Fai
lure
to
fo
llow
the
co
rrec
t p
roce
dur
e o
r se
que
nce
whe
n at
tem
pti
ng t
o m
aint
ain
or
rem
ove
the
mb
. Int
er-r
elia
nce
of
com
po
nent
s
2.1
2. C
rush
inju
ry d
urin
g m
aint
enan
ce a
ctiv
itie
s d
ue t
o:
a. P
hysi
cal s
ize
of
the
whe
els
b. N
eed
to
hav
e p
eop
le w
ork
ing
insi
de
the
arm
s o
f ti
re m
anip
ulat
ors
c. Im
pra
ctic
al a
nd in
acce
ssib
le ja
ckin
g p
oin
ts
2.2
3. S
trai
n an
d s
pra
ins
dur
ing
mai
nten
ance
act
ivit
ies
2.3
4. C
hro
nic
heal
th im
plic
atio
ns (e
.g. m
uscu
losk
elet
al d
iso
rder
s (M
SDs)
, whi
te fi
nger
, he
arin
g lo
ss) f
rom
hig
h fr
eque
ncy
use
of
mai
nten
ance
to
olin
g2.
4
5. H
arm
due
to
ab
norm
al r
im c
ond
itio
n th
at b
eco
mes
evi
den
t o
nly
whe
n th
e ri
m
fast
enin
g s
yste
m is
rel
ease
d2.
5
6. H
arm
due
to
ass
emb
ly f
ailu
re f
rom
mis
mat
ched
co
mp
one
nts
on
mul
tip
le
com
po
nent
rim
ass
emb
lies
2.6
7. H
arm
fro
m p
yro
lysi
s /
exp
losi
on
of
the
tire
and
rim
ass
emb
ly d
ue t
o e
.g. i
mp
rop
erly
fi
tted
tir
e/ri
m u
nder
co
rrec
t in
flat
ion
pre
ssur
e2.
7
8. H
arm
due
to
a.
whe
el n
uts
falli
ng o
ffb
. stu
d f
ailu
re d
ue t
o o
ver-
torq
uec.
fai
lure
to
ret
orq
ue s
om
e ti
me
afte
r fi
tmen
t
2.8
9. H
arm
due
to
tir
e o
r ri
m f
ailu
re o
ccur
ring
bec
ause
the
re is
no
pro
visi
on
for
rep
air
hist
ory
or
pre
vio
us d
uty
to b
e lin
ked
to
ind
ivid
ual t
ires
and
rim
s2.
9
10. H
arm
due
to
tir
e o
per
atin
g c
ond
itio
n b
eco
min
g c
riti
cal w
itho
ut t
he o
per
ato
r’s
kno
wle
dg
e2.
10
11. M
uscu
losk
elet
al o
r cr
ush
inju
ry c
ause
d b
y m
oun
ting
and
dis
mo
unti
ng o
f sp
are
tire
s fr
om
sto
rag
e o
r ca
rrie
rs2.
11
PLE
ASE
NO
TE: T
hese
exa
mpl
es a
re p
rovi
ded
for
guid
ance
onl
y. C
om
plet
e fo
rms
and
sour
ce D
Ps
wit
h fu
ll de
tail
and
all l
inka
ges
can
be v
iew
ed a
nd c
om
plet
ed e
lect
roni
cally
on
the
flas
h dr
ive.
DP
3. E
xpo
sure
to
Har
mfu
l Ene
rgie
sP
ote
ntia
l Unw
ante
d E
vent
s
Det
aile
d P
ote
ntia
l Unw
ante
d E
vent
s (P
UEs
)St
ruck
by
/co
ntac
t w
ith
ho
t su
rfac
es
Stru
ck b
y/co
ntac
t w
ith
elec
tric
al
com
po
nent
s
Stru
ck b
y/co
ntac
t w
ith
com
pre
ssed
ai
r
Stru
ck b
y/co
ntac
t w
ith
hig
h p
ress
ure
flui
ds
Stru
ck b
y/co
ntac
t w
ith/
caug
ht
bet
wee
n m
ovi
ng/
falli
ng o
bje
cts
Exp
osu
re t
o
rad
iati
on
Res
idua
l ene
rgy
in
iso
late
d s
yste
ms
Uni
nten
ded
or
erro
neo
us a
ctiv
atio
n o
f o
per
atio
nal
cont
rols
Failu
re o
f co
mp
one
nts,
ho
ses,
pip
es
or
fitt
ing
s
1. H
arm
fro
m e
xpo
sure
to
ene
rgie
s su
ch a
s he
at;
elec
tric
ity;
rad
iati
on;
co
mp
ress
ed a
ir; h
igh
pre
ssur
e fl
uid
s,
incl
udin
g h
ydra
ulic
flui
ds;
and
fal
ling
ob
ject
s 3.
13.
13.
13.
13.
13.
1
2. F
rict
ion
bur
ns, i
njec
tio
n o
r o
ther
har
m d
ue t
o w
ork
ing
in
clo
se p
roxi
mit
y to
hyd
raul
ic e
qui
pm
ent
or
syst
ems
3.2
3. E
ntan
gle
men
t in
ro
tati
ng p
arts
incl
udin
g e
ngin
e fa
ns;
pul
leys
; dri
ve b
elts
; gea
rs; d
rive
dru
ms;
ro
llers
; and
ro
tati
ng s
haft
s, in
clud
ing
dri
ll ro
ds
and
ste
els
3.3
4. In
jury
fro
m b
eing
str
uck
by
a re
leas
e o
f p
oo
rly
secu
red
m
ovi
ng o
r ro
tati
ng e
qui
pm
ent
or
com
po
nent
s3.
4
5. E
ntra
pm
ent,
ent
ang
lem
ent,
and
/or
crus
hing
fro
m
mo
ving
eq
uip
men
t su
ch a
s: a
rms,
jaw
s, g
ates
, do
ors
, pul
l d
ow
n ro
pes
/cha
ins,
win
ches
and
fo
ot
clam
ps
3.5
6. S
cald
ing
or
bur
ning
fro
m e
xpo
sure
to
acc
essi
ble
ho
t su
rfac
es in
clud
ing
but
no
t lim
ited
to
, eng
ines
, ho
t ex
haus
t, e
ngin
e co
mp
one
nts,
co
olin
g s
yste
ms
and
hy
dra
ulic
co
mp
one
nts
3.6
3.6
7. E
lect
rocu
tio
n o
r b
urni
ng f
rom
co
ntac
t w
ith
elec
tric
al
swit
ches
, wir
es o
r d
evic
es3.
7
8. H
arm
fro
m e
xpo
sure
to
:a.
Ene
rgy
ind
uced
in h
ydra
ulic
sys
tem
s fr
om
cyl
ind
ers.
b. E
nerg
y in
adve
rten
tly
rele
ased
by
seco
ndar
y sy
stem
s eg
fi
re s
yste
ms,
air
bag
s.c.
Res
idua
l ene
rgy
reta
ined
aft
er is
ola
tio
n an
d a
pp
aren
t d
e-en
erg
isat
ion
eg in
sp
ring
s, r
op
es, c
onv
eyo
r sy
stem
s,
accu
mul
ato
rs, r
ecei
ver
tank
s an
d fi
re s
yste
ms
d. E
nerg
y re
leas
ed f
rom
pre
ssur
e ve
ssel
s th
at h
ave
not
bee
n sa
fely
dep
ress
uris
ed, i
nclu
din
g p
rem
atur
e re
mov
al
of
rad
iato
r ca
ps
3.8
3.8
3.8
3.8
9. H
arm
fro
m e
xpo
sure
to
har
mfu
l ene
rgy
due
to
a.
uni
nten
ded
act
ivat
ion
of
cont
rols
b. f
ailu
re t
o is
ola
te a
nd s
ecur
e co
mp
one
nts
wit
h st
ore
d
ener
gy
eg r
aise
d, s
lew
ed o
r ar
ticu
late
d e
qui
pm
ent
3.9
3.9
3.9
10. H
arm
fro
m e
xpo
sure
to
hig
h p
ress
ure
flui
ds
as a
res
ult
of
failu
re o
f co
mp
one
nts,
ho
ses,
pip
es o
r fi
ttin
gs
due
to
:a.
Co
rro
sio
nb
. Exc
essi
ve p
ress
ure
bui
ld u
pc.
Dam
age
(eg
fro
m f
alle
n m
ater
ial)
3.10
3.10
PLE
ASE
NO
TE: T
hese
exa
mpl
es a
re p
rovi
ded
for
guid
ance
onl
y. C
om
plet
e fo
rms
and
sour
ce D
Ps
wit
h fu
ll de
tail
and
all l
inka
ges
can
be v
iew
ed a
nd c
om
plet
ed e
lect
roni
cally
on
the
flas
h dr
ive.
DP
4. F
ire
Po
tent
ial U
nwan
ted
Eve
nts
Det
aile
d P
ote
ntia
l Unw
ante
d E
vent
s (P
UEs
)Fi
re a
risi
ng f
rom
dam
age
to e
lect
rica
l cab
les,
hy
dra
ulic
ho
ses,
fue
l lin
es
Hea
t g
ener
ated
by
surf
ace
fric
tio
ns
Igni
tio
n o
f co
mb
usti
ble
m
ater
ials
Fire
blo
ckin
g
emer
gen
cy
egre
ss
Iso
lati
on
po
ints
lo
cate
d in
fire
ha
zard
zo
nes
Acc
iden
tal
/del
ayed
ac
tiva
tio
n o
f FS
S
Stru
ck b
y/co
ntac
t w
ith
FSS
com
po
nent
s
Unc
ont
rolle
d
spre
ad o
f fi
re
1. H
arm
fro
m fi
re a
risi
ng f
rom
dam
age
(inc
lud
ing
hea
ting
, mel
ting
and
cha
ffing
) to
ele
ctri
cal c
able
s an
d c
om
po
nent
s; h
ydra
ulic
ho
ses;
and
fue
l lin
es d
ue t
o
des
ign
inad
equa
cies
, inc
lud
ing
a. p
oo
r lo
cati
on
b. i
nad
equa
te s
egre
gat
ion
of
fuel
and
igni
tio
n so
urce
sc.
flaw
s in
cla
mp
ing
or
rest
rain
ts
4.1
2. H
arm
fro
m fi
re a
risi
ng f
rom
hea
t g
ener
ated
by
surf
ace
fric
tio
ns
(inc
lud
ing
tir
es)
4.2
3. H
arm
fro
m fi
re ig
niti
ng in
, or
bei
ng p
rop
agat
ed b
y, t
he b
uild
up
of
com
bus
tib
le m
ater
ial e
.g. d
irt,
oily
rag
s4.
3
4. H
arm
fro
m e
ntra
pm
ent
in t
he c
abin
due
to
fire
blo
ckin
g e
mer
gen
cy e
gre
ss4.
4
5. H
arm
fro
m e
ntry
into
haz
ard
zo
nes
due
to
the
loca
tio
n o
f is
ola
tio
n p
oin
ts4.
5
6. In
jury
to
per
sonn
el, e
ithe
r d
urin
g n
orm
al o
per
atio
n o
r in
the
eve
nt o
f a
roll
ove
r o
r o
ther
acc
iden
t, f
rom
inha
lati
on,
ing
esti
on,
ski
n ab
rasi
on,
slip
s, t
rip
s o
r o
ther
mec
hani
sm d
ue t
o:
a. F
SS c
om
po
nent
s th
at a
re p
oo
rly
loca
ted
b. A
ccid
enta
l act
uati
on
of
the
FSS
4.6
4.6
7. H
arm
fro
m e
xces
sive
/unc
ont
rolle
d s
pre
ad o
f fi
re, d
ue t
o:
a. L
ack
of
auto
mat
ic e
ngin
e sh
utd
ow
n an
d/o
r is
ola
tio
n o
f fu
el s
our
ces
b. I
nact
ivat
ion
of
FSS
due
to
the
eff
ects
of
fire
and
/or
oth
er d
amag
e c.
Del
ayed
act
ivat
ion
of
FSS
due
to
diffi
cult
acc
ess
to F
SS c
ont
rols
d. R
educ
ed e
ffec
tive
ness
of
FSS
as a
res
ult
of
OEM
fitt
ed o
pti
ons
, suc
h as
no
ise
sup
pre
ssio
n b
lank
ets
4.7
4.7
PLE
ASE
NO
TE: T
hese
exa
mpl
es a
re p
rovi
ded
for
guid
ance
onl
y. C
om
plet
e fo
rms
and
sour
ce D
Ps
wit
h fu
ll de
tail
and
all l
inka
ges
can
be v
iew
ed a
nd c
om
plet
ed e
lect
roni
cally
on
the
flas
h dr
ive.
DP
5. M
achi
ne O
per
atio
n &
Co
ntro
lsP
ote
ntia
l Unw
ante
d E
vent
s
Det
aile
d P
ote
ntia
l Unw
ante
d E
vent
s (P
UEs
)M
uscu
losk
elet
al
inju
ry f
rom
man
ual
task
s ri
sk f
acto
rs
Stru
ck b
y p
rotr
usio
n in
to w
ork
sp
ace
Har
m f
rom
ad
vers
e en
viro
nmen
tal
cond
itio
ns
Har
m f
rom
w
hole
-bo
dy
vib
rati
on
exp
osu
re
Co
llisi
ons
due
to
res
tric
ted
vi
sib
ility
Loss
of
mac
hine
st
abili
ty
Inad
vert
ent/
erro
neo
us
op
erat
ion
of
cont
rols
Inco
rrec
t un
der
stan
din
g
of
dis
pla
ys o
r la
bel
s
Mis
sed
or
ineff
ecti
ve
com
mun
icat
ion
Ala
rms
bei
ng
und
etec
ted
, m
isun
der
sto
od
o
r ig
nore
d
1. M
uscu
losk
elet
al in
jury
or
illne
ss d
ue t
o w
ork
stat
ion
des
ign,
incl
udin
g s
eat
and
sea
tbel
t d
esig
n, o
pen
ing
s an
d c
ab h
eig
ht, t
hat
pro
mo
tes
bio
mec
hani
cally
co
mp
rom
ised
po
stur
es f
or
the
5th
per
cent
ile f
emal
e to
95t
h p
erce
ntile
mal
e b
od
y d
imen
sio
ns in
clud
ing
:a.
Inap
pro
pri
ate
or
com
pro
mis
ed h
ead
/nec
k p
ost
ure
due
to
res
tric
ted
vis
ibili
ty
and
/or
cont
rol a
nd d
isp
lay
po
siti
oni
ngb
. Ina
pp
rop
riat
e o
r co
mp
rom
ised
han
d/w
rist
po
stur
e d
ue t
o m
echa
nism
req
uire
d
to m
anip
ulat
e/g
rasp
co
ntro
lc.
Inap
pro
pri
ate
or
com
pro
mis
ed s
houl
der
and
bac
k p
ost
ure
due
to
ext
end
ed
reac
h to
co
ntro
lsd
. Exc
essi
ve f
orc
es r
equi
red
to
ap
pro
pri
atel
y o
per
ate
but
tons
, tri
gg
ers,
han
d &
fo
ot
cont
rols
, lev
ers
and
oth
er d
evic
ese.
Inap
pro
pri
ate
or
com
pro
mis
ed p
ost
ure
due
to
lack
of
adju
stab
ility
of
seat
, p
edal
s, s
teer
ing
whe
el/c
ont
rols
, mo
nito
rs/d
isp
lays
f. P
ost
ures
ari
sing
fro
m p
oo
r se
at a
nd b
elt
des
ign,
res
ulti
ng in
imp
rop
er o
per
ato
r ut
iliza
tio
n e.
g.
i. In
adeq
uate
lum
bar
sup
po
rt a
nd a
dju
stab
ility
ii. In
adeq
uate
red
ucti
on
of
exp
osu
re t
o w
hole
-bo
dy
vib
rati
on
5.1
5.1
2. In
jury
due
to
wo
rkst
atio
n d
esig
n &
ext
erna
l str
uctu
res,
incl
udin
g:
a. P
rotr
udin
g s
truc
ture
sb
. Sha
rp e
dg
esc.
Str
uctu
res
not
adeq
uate
ly fi
xed
to
eq
uip
men
td
. Ro
ll o
ver
pro
tect
ion
stru
ctur
es (R
OP
S)e.
Intr
usio
n in
to t
he c
ab b
y o
ther
eq
uip
men
t, s
uch
as t
he t
ray
of
ano
ther
hau
l tru
ck
5.2
3. In
jury
or
illne
ss f
rom
phy
sica
l and
/or
men
tal f
atig
ue d
ue t
o:
a. In
adeq
uate
co
ntro
l of
envi
ronm
enta
l co
ndit
ions
in t
he c
ab e
.g. h
eat,
co
ld, d
ust
b. I
nad
equa
te il
lum
inat
ion
of
cab
and
dis
pla
ys
c. G
lare
fro
m r
eflec
tive
so
urce
sd
. Who
le-b
od
y an
d h
and
/arm
vib
rati
on
5.3
5.3
4. H
arm
fro
m im
pai
red
vis
ibili
ty (i
nclu
din
g d
isto
rted
or
deg
rad
ed v
isio
n) o
r im
pai
red
aw
aren
ess
of
haza
rds
in a
var
iety
of
op
erat
ing
co
ndit
ions
due
to
:a.
inad
equa
te li
ght
ing
fo
r he
adlig
hts,
tai
l, re
vers
ing
, tur
n, b
rake
, str
ob
e, fl
ashi
ng
light
s, e
tcb
. ina
deq
uate
ly li
t in
spec
tio
n ar
eas
c. la
ck o
f fi
t fo
r p
urp
ose
rec
epta
cles
fo
r lig
ht fi
ttin
gs
that
sui
t st
and
ard
&
alte
rnat
ive
light
sd
. dev
ices
(mir
rors
, cam
eras
, win
dsc
reen
wip
ers
and
was
hers
etc
) tha
t ar
e no
t fi
t fo
r p
urp
ose
.
5.4
CO
NTI
NU
ED O
VER
LEA
F...
PLE
ASE
NO
TE: T
hese
exa
mpl
es a
re p
rovi
ded
for
guid
ance
onl
y. C
om
plet
e fo
rms
and
sour
ce D
Ps
wit
h fu
ll de
tail
and
all l
inka
ges
can
be v
iew
ed a
nd c
om
plet
ed e
lect
roni
cally
on
the
flas
h dr
ive.
DP
5. M
achi
ne O
per
atio
n &
Co
ntro
lsP
ote
ntia
l Unw
ante
d E
vent
s
Det
aile
d P
ote
ntia
l Unw
ante
d E
vent
s (P
UEs
)M
uscu
losk
elet
al
inju
ry f
rom
man
ual
task
s ri
sk f
acto
rs
Stru
ck b
y p
rotr
usio
n in
to w
ork
sp
ace
Har
m f
rom
ad
vers
e en
viro
nmen
tal
cond
itio
ns
Har
m f
rom
w
hole
-bo
dy
vib
rati
on
exp
osu
re
Co
llisi
ons
due
to
res
tric
ted
vi
sib
ility
Loss
of
mac
hine
st
abili
ty
Inad
vert
ent/
erro
neo
us
op
erat
ion
of
cont
rols
Inco
rrec
t un
der
stan
din
g
of
dis
pla
ys o
r la
bel
s
Mis
sed
or
ineff
ecti
ve
com
mun
icat
ion
Ala
rms
bei
ng
und
etec
ted
, m
isun
der
sto
od
o
r ig
nore
d
5. H
arm
fro
m r
estr
icte
d o
r im
ped
ed o
per
ato
r vi
sio
n o
f th
e su
rro
und
ing
en
viro
nmen
t an
d f
or
too
l op
erat
ion,
due
to
:a.
Cab
layo
ut, l
oca
tio
n o
f w
ind
ow
s an
d e
xter
nal s
truc
ture
s (c
atw
alks
, han
dra
ils,
pro
tect
ive
stru
ctur
es, l
ine
of
site
mir
rors
, etc
.)b
. Po
orl
y lo
cate
d o
r d
esig
ned
inte
rnal
att
achm
ents
, suc
h as
scr
eens
, har
dw
are,
eq
uip
men
t d
isp
lays
, sun
blin
ds,
etc
5.5
6. H
arm
fro
m c
olli
sio
ns d
ue t
o p
erso
ns a
nd s
mal
l veh
icle
s b
eing
enc
our
aged
/fo
rced
, by
the
eq
uip
men
t d
esig
n, t
o lo
cate
on
the
op
erat
or’
s b
lind
sid
e.5.
6
7. H
arm
fro
m lo
ss o
f m
achi
ne s
tab
ility
whi
le o
per
atin
g, t
ram
min
g, a
rtic
ulat
ing
or
relo
cati
ng d
ue t
o:
a. In
app
rop
riat
e g
ear
sele
ctio
n o
r o
ver
spee
d c
ond
itio
ns o
n a
gra
de
b. W
ork
ing
out
sid
e lim
its
of
lifti
ng c
apac
ity
and
op
erat
ing
rad
ius
c. In
corr
ect
load
pla
cem
ent
or
ove
rlo
adin
g, w
hich
may
cau
se lo
ss o
f st
eeri
ng
cont
rol
d. F
ailu
re o
f st
abili
ty d
evic
es (e
g. o
utri
gg
ers)
e. F
ailu
re t
o w
arn
op
erat
or
whe
n d
esig
n lim
its
are
bei
ng e
xcee
ded
.
5.7
8. H
arm
from
inco
rrec
t use
of e
quip
men
t con
trol
s, in
corr
ect/
inac
cura
te c
alib
rati
on o
r in
effec
tive
mai
nten
ance
due
to p
oorl
y de
sign
ed c
ontr
ols
and
disp
lays
, inc
ludi
ng:
a. la
ck o
f und
erst
andi
ng o
r mis
unde
rsta
ndin
g ab
out f
unct
ion
of th
e co
ntro
l or d
ispl
ayb.
cou
nter
-intu
itiv
e de
sign
and
con
figu
rati
onc.
inco
nsis
tenc
y in
dis
play
or f
unct
ion
in c
ompa
riso
n w
ith
othe
r con
trol
s or
dis
play
s (w
ithi
n ve
hicl
e)d.
not
app
ropr
iate
ly c
onsi
deri
ng s
imul
tane
ous
cont
rol o
pera
tion
e. a
bilit
y fo
r uni
nten
tion
al o
pera
tion
or s
elec
tion
f.
unex
pect
ed o
pera
ting
mod
e (m
ode
erro
rs)
g. fr
eque
ntly
use
d an
d/or
saf
ety
crit
ical
con
trol
s no
t bei
ng lo
cate
d w
ithi
n th
e zo
ne o
f re
ach
h. in
suffi
cien
t cle
aran
ce a
roun
d co
ntro
ls a
nd o
ther
wor
ksta
tion
equ
ipm
ent
5.8
9. H
arm
from
mis
inte
rpre
tatio
n of
info
rmat
ion
due
to d
ispl
ays
or la
bels
bei
ng:
a. Il
legi
ble
b. In
com
preh
ensi
ble
c. N
ot v
isib
led.
Inap
prop
riate
ly lo
cate
de.
Not
usi
ng u
nive
rsal
sym
bols
or s
tand
ardi
zed
term
inol
ogy
f. N
ot d
urab
le
5.9
10. H
arm
due
to
diffi
cult
acc
ess
to c
om
mun
icat
ion
syst
ems,
suc
h as
no
tw
o-w
ay
rad
io p
rovi
sio
n in
cab
in5.
10
11. H
arm
, inc
lud
ing
men
tal o
verl
oad
, fro
m w
arni
ngs
and
ala
rms
bei
ng o
verl
oo
ked
, ig
nore
d o
r no
t he
ard
due
to
the
se:
a. N
ot
bei
ng s
een/
hear
d o
r un
der
sto
od
b. N
ot
bei
ng r
elia
ble
or
suffi
cien
tly
sens
itiv
ec.
Bei
ng o
ver
sens
itiv
ed
. No
t fu
lly in
teg
rate
d o
r in
terl
ock
ed w
ith
oth
er w
arni
ng s
yste
ms
e. B
eing
ove
r-us
ed,
tam
per
ed w
ith
or
com
pro
mis
ed in
any
way
e.g
. bei
ng t
urne
d
off
5.11
PLE
ASE
NO
TE: T
hese
exa
mpl
es a
re p
rovi
ded
for
guid
ance
onl
y. C
om
plet
e fo
rms
and
sour
ce D
Ps
wit
h fu
ll de
tail
and
all l
inka
ges
can
be v
iew
ed a
nd c
om
plet
ed e
lect
roni
cally
on
the
flas
h dr
ive.
DP
6. H
ealt
h Im
pac
ting
Fac
tors
Po
tent
ial U
nwan
ted
Eve
nts
Po
tent
ial U
nwan
ted
Eve
nts
(PU
Es)
Har
m d
ue t
o e
xtre
me
tem
per
atur
e ex
po
sure
Har
m d
ue t
o
resp
irab
le d
ust
exp
osu
re
Har
m d
ue t
o D
PM
s o
r o
ther
par
ticu
late
s ex
po
sure
Har
m d
ue t
o
nois
e ex
po
sure
Har
m d
ue t
o
who
le-b
od
y vi
bra
tio
n ex
po
sure
Har
m d
ue t
o
per
iphe
ral v
ibra
tio
n ex
po
sure
Failu
re o
f
cont
rol s
yste
ms
1. H
arm
fro
m e
xpo
sure
to
hea
lth
haza
rds
such
as
a. e
xtre
me
tem
per
atur
esb
. exc
essi
ve v
ibra
tio
n an
d n
ois
e le
vels
c. r
esp
irab
le d
ust,
DP
M a
nd o
ther
par
ticu
late
s w
ithi
n th
e o
per
atin
g w
ork
spac
e d
ue t
o:
I. In
adeq
uate
or
no c
limat
e co
ntro
lII.
Inad
equa
te a
tten
uati
on
and
res
trai
nt s
yste
ms
III. O
pen
win
do
ws/
do
ors
IV. I
nad
equa
te w
ind
ow
/do
or
seal
s
6.1
6.1
6.1
6.1
6.1
6.1
2. In
jury
due
to
fai
lure
of
crit
ical
co
ntro
l sys
tem
s, s
uch
asa.
Ele
ctro
nic
syst
ems
b. C
om
put
er s
yste
ms
c. E
qui
pm
ent
cont
rols
bei
ng d
amag
ed (b
rid
gin
g, a
bra
sio
n, e
tc.)
by
resp
irab
le d
ust,
DP
M a
nd/o
r o
ther
p
arti
cula
tes
ente
ring
the
se s
yste
ms
6.2
3. H
arm
fro
m in
adve
rten
t ex
po
sure
to
hea
lth
haza
rds,
incl
udin
ga.
res
pir
able
dus
t, D
PM
or
par
ticu
late
haz
ard
sb
. fib
res
in b
rake
and
oth
er li
ning
mat
eria
ls
c. e
xces
sive
leve
ls o
f no
ise
d. e
xces
sive
vib
rati
on
due
to
op
erat
ors
no
t b
eing
aw
are
of
det
erio
rati
on
of
equi
pm
ent,
suc
h as
un
cap
ture
d m
achi
ne d
egra
dat
ion,
des
ign
limit
s o
r co
ndit
ions
6.3
6.3
6.3
6.3
6.3
4. H
arm
fro
m n
ois
e le
vels
tha
t in
duc
e he
arin
g lo
ss, m
enta
l and
/or
phy
sica
l fa
tig
ue f
or
per
sonn
el in
the
wo
rksh
op
and
oth
er w
ork
ing
env
iro
nmen
ts d
ue t
o
mai
nten
ance
act
ivit
ies
asso
ciat
ed w
ith
the
equi
pm
ent
6.4
5. H
arm
cau
sed
by
dis
trac
tio
n an
d/o
r im
pai
red
ab
ility
to
hea
r au
dib
le w
arni
ngs
or
alar
ms
(e.g
ho
rns,
dir
ecti
ona
l rev
ersi
ng a
larm
s) d
ue t
o
a. e
xces
sive
and
/or
hig
h im
pac
t no
ise
leve
ls g
ener
ated
by
equi
pm
ent
b. e
xces
sive
leve
ls o
f sp
ecta
tor
nois
e p
enet
rati
ng t
he o
per
ato
r w
ork
spac
e
6.5
6. A
cute
or
cum
ulat
ive
mus
culo
skel
etal
inju
ry, a
dve
rse
heal
th e
ffec
ts t
o b
od
y o
rgan
s an
d in
crea
sed
leve
ls o
f fa
tig
ue f
rom
exc
essi
ve le
vels
of
who
le-b
od
y vi
bra
tio
n, e
spec
ially
in c
onj
unct
ion
wit
h su
stai
ned
and
/or
awkw
ard
po
stur
es, d
ue
to p
oo
r er
go
nom
ic d
esig
n o
f eq
uip
men
t
6.6
PLE
ASE
NO
TE: T
hese
exa
mpl
es a
re p
rovi
ded
for
guid
ance
onl
y. C
om
plet
e fo
rms
and
sour
ce D
Ps
wit
h fu
ll de
tail
and
all l
inka
ges
can
be v
iew
ed a
nd c
om
plet
ed e
lect
roni
cally
on
the
flas
h dr
ive.
DP
7. M
anua
l Tas
ksP
ote
ntia
l Unw
ante
d E
vent
s
Det
aile
d P
ote
ntia
l Unw
ante
d E
vent
s (P
UEs
) M
uscu
losk
elet
al in
jury
d
ue t
o e
xpo
sure
to
man
ual t
asks
ri
sk f
acto
rs
Cau
ght
bet
wee
n/st
ruck
b
y m
ovi
ng p
arts
or
too
lsSt
ruck
by
falli
ng m
ater
ials
o
r liq
uid
s Fa
ll o
n
sam
e le
vel
Fall
fro
m
heig
hts
1. M
uscu
losk
elet
al in
jury
fro
m e
xpo
sure
to
the
fo
llow
ing
ris
k fa
cto
rs o
r co
mb
inat
ions
the
reo
f:
a. f
orc
eful
exe
rtio
n b
. aw
kwar
d o
r st
atic
po
stur
ec.
rep
etit
ion
or
pro
long
ed d
urat
ion
d. H
and
arm
&/o
r w
hole
bo
dy
vib
rati
on
[ins
ert
link
to W
BV
DP]
(inc
lud
ing
car
ryin
g, l
ifti
ng, r
each
ing
, pus
hing
or
pul
ling
, gra
spin
g, m
anip
ulat
ing
, str
ikin
g, t
hro
win
g, o
r ho
ldin
g a
load
) d
ue t
o m
anua
l tas
ks a
sso
ciat
ed w
ith
inst
allin
g, o
per
atin
g a
nd m
aint
aini
ng t
he e
qui
pm
ent
7.1
2. C
rush
inju
ry o
ccur
ring
dur
ing
op
erat
ion
and
mai
nten
ance
tas
ks d
ue t
o p
oo
rly
des
igne
d c
rush
an
d p
inch
po
int
loca
tio
ns7.
2
3. In
jury
occ
urri
ng d
urin
g o
per
atio
n an
d m
aint
enan
ce t
asks
(eg
. fal
ling
mat
eria
l, ha
ndlin
g li
qui
ds,
mac
hine
co
nsum
able
s an
d s
pill
age)
due
to
no/
inad
equa
te d
esig
n fo
r th
ese
acti
viti
es7.
3
4. In
jury
res
ulti
ng f
rom
slip
s, t
rip
s an
d f
alls
due
to
une
ven
wo
rk s
urfa
ces
or
pla
tfo
rms
7.4
5. In
jury
due
to
inap
pro
pri
ate
acce
ss a
nd/o
r eg
ress
[ins
ert
link
to A
cces
s &
Wo
rkin
g a
t H
eig
hts
DP]
7.5
6. In
jury
due
to
use
of
inap
pro
pri
ate
too
ls f
or
man
ual t
asks
ass
oci
ated
wit
h in
stal
ling
, op
erat
ing
an
d m
aint
aini
ng t
he e
qui
pm
ent
7.6
7. In
jury
dur
ing
han
dlin
g o
f eq
uip
men
t co
mp
one
nts
due
to
a.
exc
essi
ve w
eig
ht a
nd/o
r b
. lac
k o
f su
itab
le li
ftin
g p
oin
ts o
r ha
nd h
old
s co
mb
ined
wit
h aw
kwar
d p
osi
tio
ning
7.7
7.7
PLE
ASE
NO
TE: T
hese
exa
mpl
es a
re p
rovi
ded
for
guid
ance
onl
y. C
om
plet
e fo
rms
and
sour
ce D
Ps
wit
h fu
ll de
tail
and
all l
inka
ges
can
be v
iew
ed a
nd c
om
plet
ed e
lect
roni
cally
on
the
flas
h dr
ive.
DP
8. C
onfi
ned
Sp
aces
& R
estr
icte
d W
ork
Are
asP
ote
ntia
l Unw
ante
d E
vent
s
Po
tent
ial U
nwan
ted
Eve
nts
(PU
Es)
Asp
hyxi
atio
n fr
om
exp
osu
re
to ir
resp
irab
le
atm
osp
here
Har
m f
rom
ex
cess
ive
heat
Mus
culo
skel
etal
inju
ry f
rom
ex
po
sure
to
man
ual t
asks
ri
sk f
acto
rs
Res
tric
ted
m
ove
men
tH
arm
fro
m fi
re/
chem
ical
haz
ard
s
Co
ntac
t w
ith
hyd
raul
ic h
ose
s o
r p
ipin
g
Entr
apm
ent
due
to
blo
cked
eg
ress
Res
cue
diffi
cult
ies
1. A
sphy
xiat
ion
fro
m ir
resp
irab
le a
tmo
sphe
re d
ue t
o la
ck
of
adeq
uate
ven
tila
tio
n8.
1
2. H
arm
fro
m e
xces
sive
hea
t d
ue t
o la
ck o
f ad
equa
te v
enti
lati
on
o
r p
roxi
mit
y to
hea
t ra
dia
ting
co
mp
one
nts
8.2
3. P
hysi
cal i
njur
y d
ue t
o in
adeq
uate
erg
ono
mic
des
ign
that
re
stri
cts
wo
rker
mo
vem
ent
to p
erfo
rm w
ork
or
acce
ss/e
gre
ss8.
38.
3
4. In
jury
or
illne
ss f
rom
fire
or
chem
ical
haz
ard
s d
ue t
o t
he
rout
ing
of
hosi
ng o
r p
ipin
g w
ithi
n co
nfine
d s
pac
e8.
4
5. B
urns
fro
m c
ont
act
wit
h hy
dra
ulic
ho
ses
or
pip
ing
wit
hin
co
nfine
d s
pac
e8.
5
6. H
arm
due
to
eng
ulfm
ent
fro
m m
ater
ials
or
inun
dat
ion
b
y g
as o
r liq
uid
s8.
6
7. E
ntra
pm
ent
due
to
lack
of
alte
rnat
e ro
ute
of
egre
ss
in a
n em
erg
ency
8.7
8. H
arm
due
to
res
cue
diffi
cult
ies
asso
ciat
ed w
ith
diffi
cult
o
r m
inim
al a
cces
s8.
8
PLE
ASE
NO
TE: T
hese
exa
mpl
es a
re p
rovi
ded
for
guid
ance
onl
y. C
om
plet
e fo
rms
and
sour
ce D
Ps
wit
h fu
ll de
tail
and
all l
inka
ges
can
be v
iew
ed a
nd c
om
plet
ed e
lect
roni
cally
on
the
flas
h dr
ive.
No
te t
hat
‘Elim
inat
ion,
Sub
stit
utio
n an
d M
inim
isat
ion’
co
ntro
ls r
efer
to
the
ha
zard
no
t th
e un
wan
ted
eve
nt
C
ons
eque
nce
Like
liho
od
Insi
gni
fica
ntM
ino
rM
od
erat
eM
ajo
rC
atas
tro
phi
c
Ver
y Li
kely
Med
ium
Hig
hH
igh
Ext
rem
eE
xtre
me
Like
lyM
ediu
mM
ediu
mH
igh
Ext
rem
eE
xtre
me
Po
ssib
leLo
wM
ediu
mM
ediu
mH
igh
Ext
rem
e
Unl
ikel
yLo
wLo
wM
ediu
mM
ediu
mH
igh
Ver
y U
nlik
ely
Ver
y Lo
wLo
wLo
wM
ediu
mM
ediu
m
PLE
ASE
NO
TE: T
hese
exa
mpl
es a
re p
rovi
ded
for
guid
ance
onl
y. C
om
plet
e fo
rms
and
sour
ce D
Ps
wit
h fu
ll de
tail
and
all l
inka
ges
can
be v
iew
ed a
nd c
om
plet
ed e
lect
roni
cally
on
the
flas
h dr
ive.
PAR
T 3
. IN
fOR
mA
TIO
N f
RO
m T
hE
TA
Sk b
ASE
D R
ISk
ASS
ESS
mE
NT
FOR
TH
E M
ININ
G C
OM
PAN
Y
12
34
56
7
#P
rio
rity
OEM
Tas
k
fro
m C
TI (P
art
1)
Rel
evan
t
EMES
RT
DP
#
Iden
tifi
ed P
ote
ntia
l Unw
ante
d
Even
ts (P
UEs
) F
eatu
res
or
Co
ntro
ls t
o A
dd
ress
ea
ch P
UE
Pic
ture
of
the
Fe
atur
e o
r C
ont
rol
Rat
iona
le/e
valu
atio
n in
clud
ing
any
as
sum
pti
ons
PAR
T 2
. TA
sk-B
Ase
d R
isk
Ass
ess
me
nT
(T
BR
A)
FOR
OEM
REC
OR
DS
ON
LY
Nam
e o
f Ta
sk:
Dat
e:
Task
Pro
cess
Map
Ref
eren
ce:
Loca
tio
n:
Team
:Fa
cilit
ato
r:
12
34
56
78
9
Task
Ste
p
ID #
Des
crip
tio
n o
f P
oss
ible
U
nwan
ted
Eve
ntR
elev
ant
DP
Even
t Li
kelih
oo
dIn
here
nt C
ons
eque
nces
Ris
k R
anki
ngC
urre
nt D
esig
n C
ont
rols
Co
ntro
l Int
ent
re:
Hie
rarc
hy o
f C
ont
rol
Sug
ges
ted
New
Des
ign
Co
ntro
ls
PLE
ASE
NO
TE: T
hese
exa
mpl
es a
re p
rovi
ded
for
guid
ance
onl
y. C
om
plet
e fo
rms
and
sour
ce D
Ps
wit
h fu
ll de
tail
and
all l
inka
ges
can
be v
iew
ed a
nd c
om
plet
ed e
lect
roni
cally
on
the
flas
h dr
ive.
Task
#Ta
skP
ote
ntia
l U
nwan
ted
Eve
ntEM
ESR
T D
PD
esig
n fe
atur
e/s
whi
ch c
ont
rol t
he r
isk
o
f in
jury
or
illne
ssEv
alua
tio
n o
f th
e d
esig
n fe
atur
e/s
incl
udin
g
refe
renc
e to
ad
dit
iona
l do
cum
enta
tio
n /
rep
ort
s Su
gg
este
d a
dm
inis
trat
ive
cont
rols
2R
oo
f b
olt
ing
Haz
ard
ous
M
anua
l Tas
ksM
anua
l tas
ksP
rovi
sio
n o
f a
sto
rag
e p
od
allo
win
g b
olt
s an
d p
late
s an
d o
ther
sup
plie
s to
be
acce
ssed
w
itho
ut r
equr
ing
aw
kwar
d p
ost
ures
. Dri
ll ri
gs
are
ori
ente
d t
o p
lace
dri
ll he
ad c
lose
to
p
latf
orm
. Pla
tfo
rm s
pac
e ad
jace
nt t
o b
olt
ing
ri
gs
is a
mp
le t
o a
llow
min
er w
eari
ng s
elf-
resc
uer
and
bat
tery
to
get
as
clo
se a
s p
oss
ible
to
d
rill
head
, red
ucin
g r
each
dis
tanc
e to
0.5
m. A
m
esh
carr
ier
is p
rovi
ded
whi
ch a
llow
s a
mes
h to
be
load
ed v
ia L
HD
and
bro
ught
fo
rwar
d
to t
he b
olt
ing
rig
s w
itho
ut m
anua
l han
dlin
g.
An
adju
stab
le h
eig
ht p
latf
orm
is p
rovi
ded
to
m
inim
ise
awkw
ard
po
stur
es a
sso
ciat
ed w
ith
reac
hing
ro
of
mes
h. C
ont
rol l
ayo
ut a
nd d
esig
n al
low
s o
per
atio
n w
itho
ut e
xpo
sure
to
aw
kwar
d
po
stur
es o
r fo
rcef
ul e
xert
ions
.
Att
achm
ent
A p
rovi
des
gen
eral
arr
ang
emen
t d
raw
ing
s w
hich
illu
stra
tes
the
spac
e av
aila
ble
o
n th
e p
latf
orm
and
at
the
bo
ltin
g w
ork
stat
ion
in r
elat
ions
hip
to
the
dim
ensi
on
of
a la
rge
mal
e w
eari
ng s
elf-
resc
uer
and
cap
lam
p b
atte
ry.
The
atta
ched
man
ual t
asks
ris
k ev
alua
tio
n (A
ttac
hmen
t B
) pro
vid
es a
det
aile
d a
naly
sis
of
the
man
ual t
asks
ris
ks c
ond
ucte
d b
y an
in
dep
end
ent
erg
ono
mis
t w
hich
co
nclu
des
tha
t w
hile
a r
isk
of
mus
culo
skel
etal
inju
ry r
emai
ns a
s a
cons
eque
nce
of
the
man
ual b
olt
ing
pro
cess
, th
e en
gin
eeri
ng c
ont
rols
em
plo
yed
red
uce
the
risk
of
man
ual t
asks
rel
ated
inju
ries
ALA
RP.
A
n as
sess
men
t o
f th
e la
yout
of
bo
ltin
g
cont
rols
as
req
uire
d b
y M
DG
35.1
is p
rovi
ded
(A
ttac
hmen
t C
).
Cus
tom
ers
sho
uld
ens
ure
that
the
bo
ltin
g
sup
ply
po
d is
load
ed o
n to
the
CM
via
LH
D, a
nd
sho
uld
co
nsid
er t
ask
rota
tio
n. T
rain
ing
in t
he
corr
ect
use
of
the
pla
tfo
rm h
eig
ht a
dju
stm
ent
is r
equi
red
.
2R
oo
f b
olt
ing
Stru
ck b
y
mat
eria
ls/
Cau
ght
bet
wee
n m
ovi
ng o
bje
cts
Har
mfu
l en
erg
ies
Two
han
ded
co
ntro
l op
erat
ion
is r
equi
red
fo
r fa
st f
eed
op
erat
ions
. Hyd
raul
ic h
osi
ng in
th
e o
per
ato
r w
ork
stat
ion
is b
ehin
d c
ove
rs o
r o
ther
wis
e p
rote
cted
.
Eng
inee
ring
co
ntro
l pre
vent
s th
e o
per
ato
r fr
om
hav
ing
a h
and
in a
haz
ard
ous
zo
ne d
urin
g
fast
-fee
d o
per
atio
ns. T
he d
esig
n m
eets
the
re
qui
rem
ents
of
MD
G 3
5.1
and
MD
G 4
1(se
e au
dit
s in
Att
achm
ent
D a
nd E
res
pec
tive
ly).
Trai
ning
and
Sup
ervi
sio
n to
ens
ure
that
tw
o-
hand
ed o
per
atio
n is
no
t d
efea
ted
.
2R
oo
f b
olt
ing
Inad
vert
ent
or
erro
neo
us
op
erat
ion
Mac
hine
o
per
atio
n an
d
cont
rols
Gua
rdin
g is
pro
vid
ed t
o p
reve
nt in
adve
rten
t o
per
atio
n fr
om
fal
ling
mat
eria
ls. C
ont
rols
are
sh
ape
cod
ed a
nd in
co
nsis
tent
loca
tio
ns t
o
red
uce
sele
ctio
n er
rors
. The
co
ntro
ls c
anno
t b
e in
terc
hang
ed d
urin
g m
aint
enan
ce. D
irec
tio
nal
cont
rol-r
esp
ons
e re
lati
ons
hip
s ar
e co
mp
atib
le.
An
eval
uati
on
of
the
Hum
an M
achi
ne In
terf
ace
cond
ucte
d b
y an
ind
epen
den
t er
go
nom
ist
(Att
achm
ent
F) c
onc
lud
es t
hat
whi
le t
he r
isk
of
of
inad
vert
ent
or
erro
neo
us o
per
atio
n re
mai
ns,
it h
as b
een
red
uced
to
ALA
RP.
Trai
ning
, and
an
ob
ject
ive
asse
ssm
ent
of
op
erat
or
com
pet
ency
, is
reco
mm
end
ed p
rio
r
to o
per
ato
r ce
rtifi
cati
on.
2R
oo
f b
olt
ing
Fall
on
leve
lA
cces
s &
WA
HP
latf
orm
is s
ing
le le
vel a
nd s
uffici
entl
y w
ide
to
allo
w m
iner
s w
eari
ng s
elf-
resc
uer
and
bat
tery
to
wal
k w
itho
ut t
urni
ng s
idew
ays.
Sto
rag
e lo
cati
ons
are
pro
vid
ed f
or
dri
l ste
els,
che
mic
als,
p
late
s et
c w
hich
do
no
t im
pin
ge
on
the
wal
kway
an
d r
educ
e th
e ri
sk o
f tr
ipp
ing
haz
ard
s.
Pla
tfo
rm li
ght
ing
and
han
dra
ils a
re p
rovi
ded
.
See
Att
achm
ent
A f
or
pla
tfo
rm d
imen
sio
ns
wit
h re
spec
t to
max
imum
like
ly o
per
ato
r si
ze.
Att
achm
ent
A a
lso
pro
vid
es p
hoto
gra
phs
ill
ustr
atin
g t
he lo
cati
on
of
bo
ltin
g s
upp
ly
sto
rag
e an
d h
and
rails
pro
vid
ed. A
lig
htin
g
surv
ey is
pro
vid
ed in
Att
achm
ent
G. T
hese
d
esig
n fe
atur
es r
educ
e th
e ri
sk o
f fa
lling
on
the
pla
tfo
rm A
LAR
P.
Trai
ning
and
sup
ervi
sio
n to
ens
ure
the
pla
tfo
rm
is m
aint
aine
d c
lear
of
mat
eria
ls.
ed
ee
P -
sAfe
de
sig
n in
foR
mA
Tio
n (
to b
e su
pp
lied
to
po
tent
ial p
urch
aser
)
Equi
pmen
t D
etai
ls: W
ork
ed e
xam
ple
- Int
egra
ted
Bo
lter
Min
er
Ris
k A
sses
smen
t re
fere
nce
num
ber:
The
info
rmat
ion
belo
w s
umm
aris
es t
he o
utco
mes
of
a ta
sk b
ased
ris
k as
sess
men
t in
volv
ing
expe
rien
ced
min
ing
com
pany
-bas
ed o
pera
tio
nal a
nd m
aint
enan
ce s
taff
PLE
ASE
NO
TE: T
hese
exa
mpl
es a
re p
rovi
ded
for
guid
ance
onl
y. C
om
plet
e fo
rms
and
sour
ce D
Ps
wit
h fu
ll de
tail
and
all l
inka
ges
can
be v
iew
ed a
nd c
om
plet
ed e
lect
roni
cally
on
the
flas
h dr
ive.