process costing

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CHAPTER 3 Process Costing

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Process Costing

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Slide 1

CHAPTER 3

Process Costing

1

Difference Between Job-Order and Process Costing Systems

Job-Order Costing

Each unique product or batch is considered a job for which cost information is needed

Necessary to trace manufacturing costs to specific jobs

When completed, cost of job is removed from Work in Process and included in Finished Goods

Slide 3-2

2

Difference Between Job-Order and Process Costing Systems

Process Costing

Large quantities produced of homogenous products

Average cost = total costs divided by total number of items produced

When completed, number of units completed times average cost determines cost to be moved from WIP to Finished Goods

Slide 3-3

3

Which of the following characteristics are associated with a process costing system?

Heterogeneous products

Homogeneous products

Answer: b

Slide 3-4

Review 1

4

Which of the following characteristics are associated with a process costing system?

Continuous production

Discontinuous production

Answer: a

Slide 3-5

Review 2

5

Which of the following characteristics are associated with a process costing system?

Costs are traced to jobs

Costs are traced to processing departments

Answer: b

Slide 3-6

Review 3

6

Type of Costing Used

Slide 3-7

7

An example of a business requiring a process costing system would be a(n):

Custom cabinet shop

Antique furniture restorer

Soap manufacturer

Automobile repair shop

Answer: c

A soap manufacturer produces many identical units

Slide 3-8

Review 4

8

Job-Order Costing System

Slide 3-9

9

Process Costing System

Slide 3-10

10

Cost Flows through Departments

Manufacturing operations typically pass through two or more departments

Costs are accumulated in each department

Easy to identify when materials are added

Harder to identify when labor and overhead are added

-Often grouped together as conversion costs

-Assumed to be added evenly

Slide 3-11

Learning objective 1: Describe how products flow through departments and how costs flow through accounts

11

The costs in a process costing system are traced to:

Specific jobs

Specific customers

Specific company administrators

Specific production departments

Answer: d

Specific production departments

Slide 3-12

Review 5

Learning objective 1: Describe how products flow through departments and how costs flow through accounts

12

Cost Flows through Accounts

Direct Material

Suppose that $142,000 of direct materials are used

Journal entry:

Slide 3-13

Learning objective 1: Describe how products flow through departments and how costs flow through accounts

13

Cost Flows through Accounts

Direct Labor

Suppose that $62,200 of direct labor costs are incurred

Journal entry:

Slide 3-14

Learning objective 1: Describe how products flow through departments and how costs flow through accounts

14

Cost Flows through Accounts

Manufacturing Overhead

Suppose manufacturing overhead is applied at a rate of $3 per direct labor dollar

Journal entry:

Slide 3-15

Learning objective 1: Describe how products flow through departments and how costs flow through accounts

15

Cost Flows through Accounts

Transferred-in Cost

When a department completes its work, the items are transferred to the next department

Related costs are transferred as well

Suppose the Mixing Department completed units with a cost of $360,000

Slide 3-16

Learning objective 1: Describe how products flow through departments and how costs flow through accounts

16

Flow of Costs Between Processing Departments

Slide 3-17

Learning objective 1: Describe how products flow through departments and how costs flow through accounts

17

Calculating Unit Cost

Equivalent Units

Partially completed units are converted to a comparable number of completed units, called equivalent units

e.g. 100 units that are 50% complete are equivalent to 50 complete units (100 x 50%)

Equivalent units may be different for material and conversion costs if materials and conversion costs enter production at different times.

Slide 3-18

Learning objective 2: Discuss the concept of an equivalent unit

18

Equivalent Units Material and Conversion Costs

Slide 3-19

Learning objective 2: Discuss the concept of an equivalent unit

19

Beginning Work in Process 500 units

% complete = 65% materials, 45% conversion

Units started: 2,300

Units finished: 2,500

Ending Work in Process 300 units

% complete = 85% materials, 50% conversion

Calculate equivalent units for materials

Slide 3-20

Exercise 1

Learning objective 2: Discuss the concept of an equivalent unit

20

Beginning Work in Process 500 units

% complete: 65% materials, 45% conversion

Units started: 2,300

Units finished: 2,500

Ending Work in Process 300 units

% complete: 85% materials, 50% conversion

Calculate equivalent units conversion

Slide 3-21

Exercise 2

Learning objective 2: Discuss the concept of an equivalent unit

21

Calculating Unit Cost

Cost Per Equivalent Unit

The average unit cost is referred to as cost per equivalent unit

Slide 3-22

Learning objective 3: Calculate the cost per equivalent unit

22

Calculating Cost per Equivalent Unit

Mixing Department

Beginning Work in Process: 10,000 gallons that are 80% complete

-Direct material costs = $18,000

-Direct labor =$7,80

-Overhead = $23,400

70,000 gallons started, 60,000 gallons completed

-Direct material costs = $142,000

-Direct labor cost = $62,200

- Overhead cost = $186,600

Slide 3-23

Learning objective 3: Calculate the cost per equivalent unit

23

Cost per EU Mixing Department

Slide 3-24

Learning objective 3: Calculate the cost per equivalent unit

24

Equivalent units(EU):

Materials =2,650EU, conversion=2,755EU

Costs in beginning Work in Process

Materials = $3,180, conversion = $3,306

Costs incurred:

Materials = $18,020, conversion = $13,224

Calculate materials cost/equivalent unit

Slide 3-25

Exercise 3

Learning objective 3: Calculate the cost per equivalent unit

25

Equivalent units (EU):

Materials = 2,650EU, conversion = 2,755EU

Costs in beginning Work in Process

Materials = $3,180, conversion = $3,306

Costs incurred:

Materials = $18,020, conversion = $13,224

Calculate conversion cost/equivalent unit

Slide 3-26

Exercise 4

Learning objective 3: Calculate the cost per equivalent unit

26

Costs Transferred Out

60,000 gallons completed by the Mixing Department

Unit cost is $6 per gallon

$360,000 (60,000 X $6) of cost transferred to the Packaging Department

Slide 3-27

Learning objective 4: Calculate the cost of goods completed and the ending Work in Process balance in a processing department

27

Ending Work in Process

Slide 3-28

Learning objective 4: Calculate the cost of goods completed and the ending Work in Process balance in a processing department

28

Summary of Cost Activity Mixing Department

Slide 3-29

Learning objective 4: Calculate the cost of goods completed and the ending Work in Process balance in a processing department

29

Production Cost Report

Slide 3-30

Reconciliation of Units

Learning objective 5: Describe a production cost report

30

Production Cost Report

Slide 3-31

Reconciliation of Costs

Learning objective 5: Describe a production cost report

31

Basic Steps in Process Costing

Step 1: Account for the number of physical units

Step 2: Calculate the cost per equivalent unit for materials, labor, and overhead

Step 3: Assign cost to items completed and items in ending Work in Process

Step 4: Account for the amount of product cost

Slide 3-32

Learning objective 5: Describe a production cost report

32

Dealing with Transferred-In Cost

Packaging Department summary:

Beginning Work in Process 15,000 gallons 50% through packaging operationCosts in WIP: materials $10,500, labor $4,500, $9,000 overhead, $92,250 transferred in

Units transferred in 60,000 gallons with $360,000 transferred in costCosts added: Materials $49,500, labor $27,900, $55,800 overhead

Ending Work in Process 5,000 gallons 40% through packaging operation

Slide 3-33

Learning objective 5: Describe a production cost report

33

Production Cost Report Packaging Department

Slide 3-34

Learning objective 5: Describe a production cost report

34

Production Cost Report Packaging Department

Slide 3-35

Learning objective 5: Describe a production cost report

35

Production Cost Report Packaging Department

Slide 3-36

Learning objective 5: Describe a production cost report

36

Process Costing and Incremental Analysis

Slide 3-37

A company has no beginning or ending Work in Process

Assume materials and labor variable, manufacturing overhead fixed

Cost summary:

Learning objective 5: Describe a production cost report

37

Process Costing and Incremental Analysis

Slide 3-38

Decreasing price to $2.90 will increase demand to 275,000 units

$2.90 is less than equivalent cost per unit

Incremental analysis: profit will increase

Learning objective 5: Describe a production cost report

38

You Get What You Measure

Slide 3-39

39

(date)Work in Process, Mixing142,000

Raw Materials142,000

To record use of raw material

Sheet1(date)Work in Process, Mixing142,000Raw Materials142,000To record use of raw material

(date)Work in Process, Mixing62,200

Wages Payable62,200

To record direct labor cost

Sheet1(date)Work in Process, Mixing62,200Wages Payable62,200To record direct labor cost

(date)Work in Process, Mixing186,600

Manufacturing Overhead186,600

To record manufacturing overhead applied to

Work in Process

Sheet1(date)Work in Process, Mixing186,600Manufacturing Overhead186,600To record manufacturing overhead applied to Work in Process

(date)Work in Process, Packaging360,000

Work in Process, Mixing360,000

To record transfer of units

Sheet1(date)Work in Process, Packaging360,000Work in Process, Mixing360,000To record transfer of units

Units finished2,500 X 100%2,500

Ending Work in Process300 X 85%255

Equivalent Units - Materials2,755

Sheet1Units finished2,500 X 100%2,500Ending Work in Process300 X 85%255Equivalent Units - Materials2,755

Units finished2,500 X 100%2,500

Ending Work in Process300 X 50%150

2,650 Equivalent Units - Conversion Costs

Sheet1Units finished2,500 X 100%2,500Ending Work in Process300 X 50%150Equivalent Units - Conversion Costs2,650

Costs in beginning WIP3,180

Materials costs incurred18,020

Total materials cost21,200

$21,200 / 2,650 EU8 per EU

Sheet1Costs in beginning WIP3,180Materials costs incurred18,020Total materials cost21,200$21,200 / 2,650 EU8per EU

Costs in beginning WIP3,306

Conversion costs incurred13,224

Total conversion cost16,530

$16,530 / 2,755 EU6 per EU

Sheet1Costs in beginning WIP3,306Conversion costs incurred13,224Total conversion cost16,530$16,530 / 2,755 EU6per EU