primary goal to enhance customer satisfaction by meeting customer requirement. we believe the right...
TRANSCRIPT
PRIMARY GOAL
TO ENHANCE CUSTOMER SATISFACTION BY
MEETING CUSTOMER REQUIREMENT.
WE BELIEVE THE RIGHT PROCESS WILL PRODUCE
THE RIGHT RESULTS.
Quality Organization ChartGeneral Manager
QA Manager
Supervisors
Leaders
Prdct
safetyfabric
csewingcutting finishing In-house
accessories Embr. In-lineendline
washing
Meas.
Nd cntrl
Pull testdetector
100%chk
printing
ironing
Pre final
FABRIC INSPECTION
10% base on 4 pts system
inspection of color shade -
5 rolls each dye lots.
1
2
3
4
Fab inspection
Shade band
Mock up
Fabric weight
Comparing of neck rib to body all dye lots
Fabric weight testing 100% of all the rolls
CUTTING INSPECTION
PAPER PATTERN
VS.
CUT PANEL
SEWING INSPECTION
in-line audit = 2.5 AQL
100% pre-wash inspection
Roving QC
Flag - defects traffic system
QC WORK FLOW CHART AFTER WASH
MEASUREMENT RANDOM 2.5 AQL
CHECKTHE HAND FEEL,
COLOR AS PER THE APPROVAL. or
DISCOLORATION OF LABEL
100% CHECK VISUAL BEFORESEND GARMENT
TO IRONING
AFTER IRONRANDOM CHECK
QC WORK FLOW IN PACKING SECTION
SHADE SEGREGATIONBEFORE PACKING
PRE FINAL 10% OF TOTAL PACK PER DAY
INTERNAL PRE FINAL INSPECTION 80% PACKBY IN HOUSE QC
FINAL INSPECTION- BUYER
1) Blue light to alert the safety officer
2) Magnetic bar to search for the missing fragment
3) Hand held detector.
PRODUCT SAFETY POLICIES
BROKEN NEEDLES
SCISSORS IN PRODN LINE
Scissors Daily Inspection
100% check on needle detector
QUALITY ANALYSIS
•DAILY DEFECTS RATE ANALY SIS•WEEKLY •MONTHLY •QUARTERLY•YEARLY
OQL – OBSERVATION QUALITY LEVELFROM BUYERS FINAL INSPECTION RESULT•MONTHLY•YEARLY
1st WEEK LINE % QC LEADER SEWING SUPHighest 31 6.1% Hương Ms. ChuLowest 27 2.1% Tuyến Hà Mĩn