pretreatment consumption & cost

16
Desizing Consumption & Cost Quality 22 x 22 \ 60 x 60 G.W 98 inches GSM 126.71 gm/m² Quantity 11095 m Weight 3500 kg Pick Up 100.00 % Liquor Consumptio 3500.31 ltr Description Chem. & Aux. Recipe Consumption Pri gm/ltr kg Rs/kg Desizer Aquazyme SDL 1 3.50 170 Wetting Agent Hostapal MRN 2 7.00 282 Detergent Winscour GB 2 7.00 165 Sequestering Agent Sequester EC 1.5 0.15 135 pH Buffer Acetic Acid 0.5 1.75 96 Total Cost

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Page 1: Pretreatment Consumption & Cost

Desizing Consumption & Cost

Quality 22 x 22 \ 60 x 60G.W 98 inchesGSM 126.71 gm/m²Quantity 11095 mWeight 3500 kgPick Up 100.00 %Liquor Consumpti 3500.31 ltr

Description Chem. & Aux. Recipe Consumption Pricegm/ltr kg Rs/kg

Desizer Aquazyme SDL 1 3.50 170Wetting Agent Hostapal MRN 2 7.00 282Detergent Winscour GB 2 7.00 165Sequestering Agent Sequester EC 1.5 0.15 135pH Buffer Acetic Acid 0.5 1.75 96

Total Cost

Page 2: Pretreatment Consumption & Cost

Desizing Consumption & Cost

PriceRs595.05

1974.171155.10

20.25168.01

3912.59 Rs0.35 Rs/m0.140.36 PPI

Rs/m²

Page 3: Pretreatment Consumption & Cost

Bio Scouring Consumption & Cost

Quality 22 x 22 \ 60 x 60G.W 98 inchesGSM 126.71 gm/m²Quantity 11095 mWeight 3500 kgPick Up 100.00 %Liquor Consumpti 3500.31 ltr

Description Chem. & Aux. Recipe Consumption Pricegm/ltr kg Rs/kg

Desizer Aquazyme SDL 2 7.00 170Bio Scouring Agent Scourzyme L 6 21.00 342Wetting Agent Hostapal MRN 2 7.00 282Detergent Winscour GB 2 7.00 165pH Buffer Acetic Acid 0.3 0.03 96pH Buffer Soda Ash 0.6 2.10 24

Total Cost

Page 4: Pretreatment Consumption & Cost

Bio Scouring Consumption & Cost

PriceRs

1190.107182.631974.171155.10

2.8850.40### Rs1.04 Rs/m0.421.06 PPI

Rs/m²

Page 5: Pretreatment Consumption & Cost

Cold Bleaching Consumption & Cost

Quality 22 x 22 \ 60 x 60G.W 98 inchesGSM 126.71 gm/m²Quantity 11095 mWeight 3500 kgPick Up 90.00 %Liquor Consumpti 3150.28 ltr

Description Chem. & Aux. Recipe Consumption Pricegm/ltr kg Rs/kg

Hydrogen Peroxide H2O2 45 141.76 65NaOH 40 126.01 33

Silicate Based Stabilizer 0.00Organic Stabilizer Oxistab C 3 9.45 270Wetting Agent Hostapal MRN 2 6.30 282Detergent Winscour GB 2 6.30 165Sequestering Agent Sequester EC 2 6.30 135

Total Cost

Caustic Soda (48°Be)

Page 6: Pretreatment Consumption & Cost

Cold Bleaching Consumption & Cost

PriceRs

9214.564158.36

0.002551.721776.761039.59850.57

### Rs1.77 Rs/m0.711.80 PPI

Rs/m²

Page 7: Pretreatment Consumption & Cost

Scouring Consumption & Cost

Quality 22 x 22 \ 60 x 60G.W 98 inchesGSM 126.71 gm/m²Quantity 11095 mWeight 3500 kgLiquor Ratio 1 : 1Liquor Consumpti 3500.31 ltr

Description Chem. & Aux. Recipe Consumption Priceowf % kg Rs/kg

NaOH 3 105.01 41Detergent Winscour GB 1 35.00 165Others 0.00

Total Cost

Caustic Soda (48°Be)

Page 8: Pretreatment Consumption & Cost

Scouring Consumption & Cost

PriceRs

4305.385775.51

0.00### Rs0.91 Rs/m0.370.93 PPI

Rs/m²

Page 9: Pretreatment Consumption & Cost

Bleaching Consumption & Cost

Quality 22 x 22 \ 60 x 60G.W 98 inchesGSM 126.71 gm/m²Quantity 11095 mWeight 3500 kgLiquor Ratio 1 : 1Liquor Consumpti 3500.31 ltr

Description Chem. & Aux. Recipe Consumption Priceowf % kg Rs/kg

Hydrogen peroxide 2.3 80.51 67NaOH 1.45 50.75 41

Soda Ash 0.45 15.75 24Silicate Based Stabilizer Sodium Silicate 0.58 20.30 10Organic Stabilizer Oxistab C 0.58 20.30 270Wetting Agent Hostapal DTC 0.58 20.30 181Detergent Winscour GB 0.58 20.30 165Lubricating Agent lubrimax TLE 1 35.00 70Sequestering Agent Sequester EC 0.58 20.30 135

Total Cost

H2O2

Caustic Soda (48°Be)Na2CO3

Page 10: Pretreatment Consumption & Cost

Bleaching Consumption & Cost

PriceRs

5393.972080.93378.03203.02

5481.483674.623349.792450.212740.74

### Rs1.83 Rs/m0.741.87 PPI

Rs/m²

Page 11: Pretreatment Consumption & Cost

Desizing Consumption & Cost

Quality 22 x 22 \ 60 x 60G.W 98 inchesGSM 126.71 gm/m²Quantity 11095 mWeight 3500 kgPick Up 100.00 %Liquor Consumpti 3500.31 ltr

Description Chem. & Aux. Recipe Consumption Pricegm/ltr kg Rs/kg

Desizer Bactasol PHC 0.7 2.45 0Wetting Agent Felosan RGN-L 4 14.00 250Detergent 0.00Sequestering Agent 0.00pH Buffer 0.00

Total Cost

Page 12: Pretreatment Consumption & Cost

Desizing Consumption & Cost

PriceRs

0.003500.31 2 to 4

0.000.000.00

3500.31 Rs0.32 Rs/m0.130.32 PPI

Rs/m²

Page 13: Pretreatment Consumption & Cost

Cold Bleaching Consumption & Cost

Quality 22 x 22 \ 60 x 60G.W 98 inchesGSM 126.71 gm/m²Quantity 11095 mWeight 3500 kgPick Up 110.00 %Liquor Consumpti 3850.34 ltr

Description Chem. & Aux. Recipe Consumption Pricegm/ltr kg Rs/kg

Hydrogen Peroxide H2O2 65 250.27 33NaOH 25 96.26 15.22

Silicate Based Stabilizer Sodium Silicate 9 34.65 12.85Organic Stabilizer 0 0.00 0Wetting Agent Felosan RGN-L 4 15.40 250Detergent 0 0.00 0Sequestering Agent Lufibrol FF-SAB 0.5 1.93 130

Total Cost

Caustic Soda (48°Be)

Page 14: Pretreatment Consumption & Cost

Cold Bleaching Consumption & Cost

PriceRs

8258.97 25 to 651465.05 10 to 25445.29 3 to 9

0.003850.34 1 to 4

0.00250.27

### Rs1.29 Rs/m0.521.31 PPI

Rs/m²

Page 15: Pretreatment Consumption & Cost

Cold Bleaching Consumption & Cost

Quality 22 x 22 \ 60 x 60G.W 98 inchesGSM 126.71 gm/m²Quantity 11095 mWeight 3500 kgPick Up 110.00 %Liquor Consumpti 3850.34 ltr

Description Chem. & Aux. Recipe Consumption Pricegm/ltr kg Rs/kg

Hydrogen Peroxide H2O2 18 69.31 33NaOH 20 77.01 15.22

Silicate Based Stabilizer Rucostab OKR 9 34.65 47Organic Stabilizer 0.00 0Wetting Agent Felosan RGN 4 15.40 250Detergent 0.00 0Sequestering Agent Lufibrol FF-SAB 1 3.85 130

Total Cost

Caustic Soda (48°Be)

Page 16: Pretreatment Consumption & Cost

Cold Bleaching Consumption & Cost

PriceRs

2287.10 16 to 181172.04 18 to 201628.69

0.003850.34 2 to 4

0.00500.54 1 to 2

9438.72 Rs0.85 Rs/m0.340.87 PPI

Rs/m²