presentation teknia rd 2013
TRANSCRIPT
TEKNIA GROUP 2013
Teknia Group Teknia Research & Development
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15 factories with worldwide locations specialization within three technologies: machining, plastic injection and metal forming
engineering capabilities for production
Development & Engineering capabilities dedicated to Automotive and Solar businesses spin-off from Teknia Automotive
control of emissions and electricity consumption within plants of Teknia management of the Solar Sector business spin-off from Teknia R&D
TEKNIA GROUP 2013 4
Teknia Research & Development Strategy & Organization
2010 2011 2012 2013 2014 2015
0,74 1,03 1,70 1,83 2,20 3,10
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16
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19 22 Sales (Th€) Staff
TEKNIA GROUP 2013
Teknia Research & Development
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Teknia R&D locations
Teknia R&D is located at ANDALTEC Technological Center being its investment partner
Teknia R&D disposes all available capabilities of Andaltec including laboratory and qualified staff
Locations
TEKNIA GROUP 2013
Initial analysis Design Calculations Prototyping Testing Manufacturing
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Environment conditions
Customer requirements
Norms (IEC, TÜV)
Budget
CAD design
Process design
Lay out designs
CAE Analysis
Thermal behaviour
CFD studies
Rapid prototyping
Std prototyping
Climatic chambers
Mechanical strength
Industrial automation
Teknia Manufacturing
Plants
Teknia Research & Development Flow chart
TEKNIA GROUP 2013
Capacities & Services
Research of technologies and new products
Managing projects from design to manufacturing phase
Concept development and design
CAE simulations applied to all technologies & products of Teknia
Rapid prototyping and assembly
Budget analysis & cost control
Testing capabilities
Gauges and measuring tools development
Teknia Research & Development
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TEKNIA GROUP 2013
Structures Design and Analysis: modeling, stiffness analysis, structural optimization, quasi-static
and dynamics analysis
Feasibility analysis of metal and plastic forming. Injection molding, stamping and forging,
feasibility studies
Non-linear analysis. Contacts, deformations, plasticity and creep analysis
Structures optimization applied to metal and plastic parts
Dynamics analysis
Mechanism design and analysis
Fluid Dynamics Analysis
Development & Optimization Process
Topology optimization Impact analysis
Non linear analysis
Plastic injection analysis
Feasibility stamping analysis
Design & Simulations Teknia Research & Development
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TEKNIA GROUP 2013
8A - F R&D Capacities – Licenses
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TEKNIA R&D uses the CATIA V5R19 tool for surface design Class A and B,
mechanical assembly, part design, drafting, ergonomics design and
machining.
TEKNIA R&D through FEA software ABAQUS 6.11 provides virtual
validation through linear, non-linear and explicit analysis of component
and system behavior under various static and dynamic loads.
ANDALTEC TECHNOLOGICAL CENTER provides services and licenses of
Hypermesh and Optistruct to TEKNIA R&D.
TEKNIA R&D through Autoform R3 provides solutions throughout the
sheet metal forming process to ensure manufacturability of stamped
parts from early design phase.
TEKNIA R&D powered by ANDALTEC TECHNOLOGICAL CENTER carries out
rheological simulations supported by MOLDFLOW for injection processes
at different stages of plastic products development.
Fluent software is used with the partnership of ANDALTEC.
TEKNIA R&D powered by ANDALTEC, provides through QUEST effecive
optimization of complex assembly process.
Teknia Research & Development Software & Licences
TEKNIA GROUP 2013
8G – J Laboratory Capabilities
Andaltec is specialized in plastic materials and technologies with the following capabilities:
Physical & chemical testing
Dimensional metrology testing
Injection and extrusion of samples.
Teknia Research & Development Laboratory
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TEKNIA GROUP 2013
8G – J Testing Resources
• The latest technology in testing actuation. High precision Parker® electric
actuators, stronger and more precise than hydraulic actuators and as fast
as pneumatic ones
• Static tests up to 3,5kN and 300mm stroke, in order to obtain Force –
Displacement graphics for stiffness and strength measurement
• Fatigue tests. Up to 2Hz (depending on stroke).
• All tests can be performed inside climatic chamber (-40º C to +80ºC) with
%HR control.
• Up to 2 simultaneous tests, or 2 axis control actuation. Actuators can be
synchronized or not, with master and slave actuator.
Testing example: pedal sets and gear levers
Teknia Research & Development Testing capacities
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TEKNIA GROUP 2013
Teknia Group Teknia Research & Development
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Available prototyping technologies: vacuum casting, stereolithography, rapid prototyping,
soft tooling
TEKNIA R&D collaborates with Technological Centers and suppliers with long experience in
this field
Rapid prototyping examples.
Rapid manufacturing examples.
Rapid tooling examples.
Prototyping Capacities
TEKNIA GROUP 2013
Base support for railway Plastic Housing for CPV Modules(OEPM) Machining notch head-rest
System for the oil control and level indicator for engines
(PI 0418319-3) (Brazil)
Support Plate for railway Plastic Fixing Fastener (OEPM)
Patent number (P201100150)
Metallic Fixing Fastener (OEPM)
Patent number (P201100151)
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Teknia Group Teknia Research & Development Innovations: patents
TEKNIA GROUP 2013
Automotive Sector:
Solar Sector:
Teknia Research & Development Customers
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TEKNIA GROUP 2013
Teknia Research & Development Contacts
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Teknia R&D, S. L. Spain
Av. Principal s/n
23600 Martos
Spain
tel. +34 953 964 694
David Peña
R&D Division Manager
Enrique Molina
Automotive Manager
Andrzej Miranowicz
Managing Director
Teknia R&D
Zimmermannstraße 5
70182 Stuttgart
Germany
tel. +49 711 248 639 06
Paweł Raczkowski
Business Engineer Manager
