presentation - shakun polymers...
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ABOUT US
Shakun Polymers Limited 02
Leading manufacturer of specialized compounds for Wire and Cable Industry with
three manufacturing sites.
Unit I: Halol, Gujarat (Semi‐conductive compounds)Unit I: Halol, Gujarat (Semi‐conductive compounds)
Unit II: Halol, Gujarat(HFFR‐Halogen Free Flame Retardant)Unit II: Halol, Gujarat(HFFR‐Halogen Free Flame Retardant)
Daman Division: Daman, Union Territory(Specialty PVC Compounds)Daman Division: Daman, Union Territory(Specialty PVC Compounds)
BRANDS OF SHAKUN
Shakun Polymers Limited 03
ECOTEK®Halogen Free Flame Retardant Compounds
FRTEK®Flame Retardant PVC Compounds
VINYLTEK®TPR/PVC Compounds
ESCONTEK®Semi Conductive Compounds
PE SHEATHING®Black Polyethylene Compounds for JACKETING
GROWING IN FOLDS…
Shakun Polymers Limited 04
Shakun’s vision has always been to stay ahead in competition
Shakun’s vision has always been to stay ahead in competition
By bringing in required talents onboard for catering to the needs
of international customers.
By bringing in required talents onboard for catering to the needs
of international customers.
Elsayed Shaaban Marie (Manager‐Business Development) from Egypt with over a decade of experience looks after the export sales and product validation.
Elsayed Shaaban Marie (Manager‐Business Development) from Egypt with over a decade of experience looks after the export sales and product validation.
Samir M. Elmallah (Technical support Manager) from Cairo with more than 20 years of experience.
Samir M. Elmallah (Technical support Manager) from Cairo with more than 20 years of experience.
By creating new opportunities.By creating new opportunities.
By increasing addressability (new territories).
By increasing addressability (new territories).
SHAKUN’s TEAM
Shakun Polymers Limited 05
#With less than 1% attrition levelAs on date.
Unit III, Daman, 56Head Office, 30
Unit II, Halol, 48
Unit I, Halol, 48
BIRTH OF CABLE DIVISION FOR R&D
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Daman Cable division
This division was started for in‐house validation of compounds and to support innovation and R&D activity.
Having invested on capital and human resources, the investment was put to use for productive purpose for manufacturing of specialized wire & cables.
UNIT‐ I: SEMICONDUCTING COMPOUNDS
• Current installed capacity of Semi Conductive Compounds 7500 MT/annum.
Important grades:
SP‐PESC‐11: Thermoplastic for conductor / insulation shielding. SP‐PESC‐11: Thermoplastic for conductor / insulation shielding.
SP‐SCXL‐8888: Peroxide cross‐linked for conductor / insulation
shielding up to 66 KV.
SP‐SCXL‐8888: Peroxide cross‐linked for conductor / insulation
shielding up to 66 KV.
SP‐SCXL‐8888‐H: Peroxide cross‐linked for conductor /
insulation shielding up to 36 KV.
SP‐SCXL‐8888‐H: Peroxide cross‐linked for conductor /
insulation shielding up to 36 KV.
SP‐SCXL‐7777: Cross‐linkable for insulation shielding.
SP‐SCXL‐7777: Cross‐linkable for insulation shielding.
SPL‐PVCSC‐47: PVC based skin coating over jacket.
SPL‐PVCSC‐47: PVC based skin coating over jacket.
SP‐PESC‐566: PE based skin coating over jacket.
SP‐PESC‐566: PE based skin coating over jacket.
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UNIT‐ II: HFFR COMPOUNDS
• Current installed capacity 12000 MT/annum.
Important grades:
SPL‐ZHFR‐3400General purpose
insulation.
SPL‐ZHFR‐3400General purpose
insulation.
SPL‐ZHFR‐BF30 Bedding.
SPL‐ZHFR‐BF30 Bedding.
SPL‐ZHFR‐8600 General purpose
sheathing.
SPL‐ZHFR‐8600 General purpose
sheathing.
SPL‐ZHFR‐35FFlexible
Insulation/sheathingcompound
SPL‐ZHFR‐35FFlexible
Insulation/sheathingcompound
SPL‐ZHFR‐8800HFor high flame
retardancy sheathing application.
SPL‐ZHFR‐8800HFor high flame
retardancy sheathing application.
SPL‐ZHFR‐6002 XLZHFR cross‐linkable compound meeting requirements of type
EI5.
SPL‐ZHFR‐6002 XLZHFR cross‐linkable compound meeting requirements of type
EI5.
SPL‐ZHFR‐7000 XLZHFR cross‐linkable compound with High line speed Insulation
SPL‐ZHFR‐7000 XLZHFR cross‐linkable compound with High line speed Insulation
SPL‐ZHFR‐1700General Purpose Sheathing & Inner sheath of armoured
cable
SPL‐ZHFR‐1700General Purpose Sheathing & Inner sheath of armoured
cable
ZHFR‐3500 H :High line speed
Insulation
ZHFR‐3500 H :High line speed
Insulation
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SPECIALTY THERMOPLASTIC HFFR COMPOUNDS
Thermoplastic HFFR for special applications.
SPL‐ZHFR‐2222Excellent Crack Resistant sheathing compound at
high ambient temperature.
SPL‐ZHFR‐2222Excellent Crack Resistant sheathing compound at
high ambient temperature.
SPL‐ZHFR‐4200Sheathing compound with High LOI & TI with
Superior Fire Performance
SPL‐ZHFR‐4200Sheathing compound with High LOI & TI with
Superior Fire Performance
SPL‐ZHFR‐4400Sheathing compound
with high flame retardancy meeting
UL1666.
SPL‐ZHFR‐4400Sheathing compound
with high flame retardancy meeting
UL1666.
SPL‐ZHFR‐4500Sheathing compound for
Optic fiber cable application.
SPL‐ZHFR‐4500Sheathing compound for
Optic fiber cable application.
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DAMAN DIVISION : PVC COMPOUNDS• Current installed capacity: 7500 MT/annum.• Focus on FR (Flame Retardant)/FRLS (Flame Retardant Low Smoke)/ heat resistant PVC Compounds.
Important grades:
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PVC Flame Retardant Compounds
PVC Flame Retardant Compounds
SPL‐S‐539‐FR: Flame retardant, RoHS compliant PVC Sheathing/Jacketing
compound
SPL‐S‐539‐FR: Flame retardant, RoHS compliant PVC Sheathing/Jacketing
compound
SPL‐S 53 FR: Flame retardant PVC Sheathing / Jacketing
compound meeting requirements of type ST2 as per IS 5831 & IEC 60502
SPL‐S 53 FR: Flame retardant PVC Sheathing / Jacketing
compound meeting requirements of type ST2 as per IS 5831 & IEC 60502
SPL‐AFOSR:A/T & A/R, FR, Oil & Sunlight resistance
SPL‐AFOSR:A/T & A/R, FR, Oil & Sunlight resistance
SPL‐S 32 FROR: Oil resistance Flame retardant Sheathing Compound, 70°C for 4 hrs
SPL‐S 32 FROR: Oil resistance Flame retardant Sheathing Compound, 70°C for 4 hrs
SPL‐1 516‐FR RoHS:Insulation Compound with RoHS
Compliance meeting IS ‐5831 type A
SPL‐1 516‐FR RoHS:Insulation Compound with RoHS
Compliance meeting IS ‐5831 type A
SPL‐S 515‐FR RoHS:Sheathing/ Jacketing application RoHS Compliance meeting IS 5831
type ST1
SPL‐S 515‐FR RoHS:Sheathing/ Jacketing application RoHS Compliance meeting IS 5831
type ST1
DAMAN DIVISION : PVC COMPOUNDS
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FRLS (Flame Retardant Low Smoke Compounds) FRLS (Flame Retardant Low Smoke Compounds)
SPL‐FRLS‐40: Sheathing compound with high flame retardancy for control & power cables LOI‐40%
SPL‐FRLS‐40: Sheathing compound with high flame retardancy for control & power cables LOI‐40%
SPL‐FRLS‐44: SDR of <50%SPL‐FRLS‐44: SDR of <50%SPL‐FRLS‐38: High flame retardancy
SPL‐FRLS‐38: High flame retardancy
SPL‐FRLS‐TM53: Oil resistance RoHS sheathing
compound for Heat resistance cables
SPL‐FRLS‐TM53: Oil resistance RoHS sheathing
compound for Heat resistance cables
SPL‐FRLS‐31: Sheathing / Jacketing application. LOI‐32% used for Building wire
/ General purpose.
SPL‐FRLS‐31: Sheathing / Jacketing application. LOI‐32% used for Building wire
/ General purpose.
SPL‐FRLS‐206: Oil resistance (Refineries)SPL‐FRLS‐206: Oil
resistance (Refineries)
DAMAN DIVISION : PVC COMPOUNDS105°
C S
peci
aliz
ed P
VC
C
ompo
unds
SPL‐VTEK‐105 FR RoHS: 105°C HRFR RoHS compliant compound
SPL‐VTEK‐105 FR RoHS: 105°C HRFR RoHS compliant compound
SPL‐VTEK‐105 FROR/90 RoHS: PVC Oil resistance, Flame retardant Compound for
insulation / sheathing compound
SPL‐VTEK‐105 FROR/90 RoHS: PVC Oil resistance, Flame retardant Compound for
insulation / sheathing compound
SPL‐VTEK‐105 RoHS: 105°C application, RoHS compliant.
SPL‐VTEK‐105 RoHS: 105°C application, RoHS compliant.
SPL‐VTEK‐1050S: 105°C, 720 hrs UV resistant, Flame retardant application,
RoHS compliant.
SPL‐VTEK‐1050S: 105°C, 720 hrs UV resistant, Flame retardant application,
RoHS compliant.
SPL‐VTEK‐1059INF: Oil resistant Flame retardant, RoHS compliant UL Type “THHN”
SPL‐VTEK‐1059INF: Oil resistant Flame retardant, RoHS compliant UL Type “THHN”
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DAMAN DIVISION : OTHER SPECIALIZED GRADES OF PVC COMPOUNDS
SPL‐VTEK‐606 TPVC – T2 Automotive
40°C to 105°C
SPL‐VTEK‐606 TPVC – T2 Automotive
40°C to 105°C
SPL‐VTEK‐60 TPR compound for welding /
Robotic applications.
SPL‐VTEK‐60 TPR compound for welding /
Robotic applications.
SPL‐VTEK‐EXP‐62: Flexible TPR Compound for Insulation and Jacketing of Welding Cables and Elevator
Cables.
SPL‐VTEK‐EXP‐62: Flexible TPR Compound for Insulation and Jacketing of Welding Cables and Elevator
Cables.
SPL‐VTEK‐70 (RoHS) RoHS & REACH compliant, TPR Compound for Insulation and Jacketing of Welding Cables
and Elevator Cables.
SPL‐VTEK‐70 (RoHS) RoHS & REACH compliant, TPR Compound for Insulation and Jacketing of Welding Cables
and Elevator Cables.
SPL‐VTEK‐66 RoHS & REACH compliant, TPR Compound as per AS/NZS
3808 specification40°C to 105°C
SPL‐VTEK‐66 RoHS & REACH compliant, TPR Compound as per AS/NZS
3808 specification40°C to 105°C
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OUR PLANT’S
Shakun Polymers Limited 14
UNIT I
UNIT II
DAMAN
APPLICATIONS OF WIRE & CABLE COMPOUNDS
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Wind Energy Solar Energy Nuclear Power
Shipboards Metro
CUSTOM COMPOUNDING
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We take special pride in customized products for customers according to their
needs.
For specific product applications, we research, innovate and develop customer
specific compounds.
NEW PRODUCT DEVELOPMENT INITIATIVES
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HFFR for industrial applications.
HFFR for Fiber to Home applications.
HFFR for building wire & oil resistant applications.
Flame retardant low smoke (FRLS) compound for
jacketing / sheathing applications.
PVC Compound for automotive applications.
Semi conductive thermoplastic compound for EHV
skin coating
SHAKUN EXPORTS
Shakun Polymers Limited 18
13571873
3334
54635873
7245
2009‐10 2010‐11 2011‐12 2012‐13 2013‐14 2014‐15
Qty (MT)
We export 60% of our total production.
AWARDS & RECOGNITION
Shakun Polymers Limited 19
Winner of
D&B – ECGC Indian
Exporter’s Excellence
Awards
RECOGNITION FROM THE GOVERNMENT OF INDIA
Shakun Polymers Limited 20
Shakun
was accorded the status of
STAR EXPORT HOUSE
by the
GOVERNMENT OF INDIA .
KEY CUSTOMERS (International)
Shakun Polymers Limited 21
KEY CUSTOMERS (Domestic)
Shakun Polymers Limited 22
CONTINUOUS UPGRADING
Shakun Polymers Limited 23
ISO awareness and compliance
Working towards Six Sigma
Regular training sessions on health & safety
Kaizen (Kai‐ Change, Zen‐ Good Enterprise resource planning (ERP) 5 S
SPECIFICATIONS
Shakun Polymers Limited 24
Our Products
Shakun Polymers Limited 25
Our Products
Shakun Polymers Limited 26
HONOUR BY BIS (BUREAU OF INDIAN STANDARDS)
Shakun Polymers Limited 27
Shakun was highly honoured by the Bureau of Indian Standards
(BIS) who had shouldered the responsibility of drafting the HFFR
specification.
Below is the link for further perusal:
http://www.bis.org.in/sf/etd/ETD09(6747)_19032015.pdf
CSR : EDUCATING ON FIRE‐SAFETY
Shakun Polymers Limited 28
Shakun was the Lead Patron in
a technical conference “Fire
Safety with Polymers” with
Pinfa being the Knowledge
Partner.
Thank YouShakun Polymers Limited5th Floor, Atria 2, Iskon Heights, Gotri Road, Vadodara 390021. Gujarat. India.Phone: +91 265 619 6500Email: [email protected]: www.shakunpolymers.com
Milestones