presentation qcs 2014 concrete plant part 7 - final
TRANSCRIPT
Ahmed Abdul halim sedik
National Technical Concrete Industry Subcommittee (NT-CIS)
Civil Engineer
Quality & Conformity Department . M.O.E
QNCC 26th , 27th October 2014 , DOHA - QATAR
QCS 2014 Concrete Plant Inspection
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List Contents.
Introduction ……………………………….………….....… 3
The Benefit Of New Amendment……………………….....4
Scope of Inspection ……………………..……………....…5
Check list contents ………………………….….………...6,7
Factory Requirements……………...............................8,9,10
Row Materials Requirements…………...…………....…11,12
Water and admixture Requirements………….………....13
Batching Plan Requirements……………..………………14
Laboratory Requirements………………………...………15
Questions …………………………………………………..16
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Introduction.
QCS new and previous versions focuses on the concrete plant quality ,
the new version QCS 2014 part no. 7 in section no.5 has been amended
with a check list for concrete plants inspection , the chapter title also has
been changed to "Concrete Plants" instead of “ Batching Plant ", the new
title will be inclusive to all matters related to concrete plant .
The new amendment has been establish of trust and transparency among
governmental parties and manufacturers , and also to encourage
manufacturers to conduct self-audit their factories to improve quality,
through checking all the quality required points in the provided check list.
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The benefit of new amendment.
New to QCS.
Focused on concrete plants.
Transparency among manufacturers and governmental parties.
Speed up the completion of inspection stage.
Minimum requirements of quality specifications for concrete plants.
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Scope of inspection for concrete plants
at QCS 2014.
Inspection is the most important step to get the
conformity certificate or any certificate of concrete
plant .
The inspectors team mission is to visit the factory to
make sure that the following points are complying with
QCS 2014.
Factory.
Materials storage.
Production lines .
Laboratory .
Product storage.
The National Committee has approved a list of
inspection steps, to improve the quality .
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Inspection Check List
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Check list.
1- Factory condition.
2-Material storage and handling.
3- Water & Admixture supply.
4- Batching plant requirements.
5- Laboratory.
6- Delivery ticket requirements.
Inspection Steps :
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1- Factory condition.
1-1 Concrete floor under mixer & silos.
1-2 Concrete floor with slope under
materials.
1-3 Hard and stable floor on axis .
1-4 Floor clean .
1-5 Drainage system .
1-6 Separated place of waste
materials.
1-7 Separated place of wash tank .
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1-1- Concrete floor under mixer & silos.
1-2- Concrete floor with slope under materials.
1-3- Hard and stable floor on axis .
1-4- Floor clean .
10
1-5- Drainage System . 1-6-Separated Place of Waste Materials.
1-7-Separated Place Of Wash Tank.
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2- Row materials
requirements.
F- Effective method for checking
level of materials in bins .
A- Aggregate shading .
B- Aggregate separations.
C- Aggregate scale calibration.
D- Conveyer belts cover .
2-2 Aggregate
E- Board clarify the aggregate type
A
B
A
D
E
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2- Row materials
requirements.
A- Cleaning of C&C silos.
B - Cement scale calibration.
C - Reflective color for silo.
D - Board clarify the type .
2-3 Cement & cementations
materials
F- All cementations materials excess of
use protected under shed.
A- Water pipe protect.
3-1 Water requirements .
B – Chiller machine .
C – Ice plant or nitrogen cooling
system .
D –Water and ice plant
calibrations.
3- Water and admixture requirements.
A- Additive storage silos .
3-2 Admixture requirements
B – Additive gage calibration .
C – All admixture excess of use
protected under shad.
D –Agitation system for all tanks
or silos more than 5000 liter .
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B- Computer controlled .
4- Batching plant requirements.
C- Plant type .
D- Computer print out .
E- Calibration validity .
F- Cleaning of mixer blades.
A- Certificate validity .
A – Equipment calibration
validity.
5- Laboratory requirements.
D – Temperature for curing
tank.
B – Records of test results .
C – Method and result of slump
and temp for concrete at plant .
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Thank you
Eng . Ahmed Abdul Halim