presentation of square knit fabrics ltd. by milon,mamun,plabon supervising teacher kazi sowrov
TRANSCRIPT
Welcome To Our Presentation on Industrial Attachment
At
Square knit fabrics ltd. (From 1st June to 30th July,2013)
Supervising Teacher
KAZI SOWROVLecturer,Department of Fabric Manufacturing
Engineering
Submitted By:
BANLADESH UNIVERSITY OF TEXTILESTEJGAON, DHAKA-1208Department of Fabric Manufacturing Engineering
SKFL AT A GLANCE
Factory:
JAMIRDIAVALUKA,MYMENSING
Corporate Office:Mascot Plaza,(11th-12th Floor), Plot # 107/A,Sector # 7, SonargaonJanapath, Uttara Model TownUttara,Dhaka-1230,Bangladesh.
Location of SQUARE from BUTex Source- Google map
Location of square knit fabrics ltd.(SKFL)
YARN STORE DEPARTMENT
YARN DYEING DEPARTMENT
KNITTING DEPARTMENT
PHYSICAL AND CHEMICAL LAB
DYEING DEPARTMENT
FINISHING DEPARTMENT
QUALITY CONTROL DEPARTMENT
R & D (RESEARCH & DEVELOPMENT)
• Finance & Accounting • H R D • Utility• Security• Administration• Marketing & Merchandising
DEPARTMENTS OF SKFL
Supporting Departments
Different utilities
1. Gas generator2. Boiler3. Air compressor4. Chiller5. ETP (Effluent Treatment Plant) 6. CRP (Caustic Recovery Plant)7. Rain water collection8. Kitchen waste recycling
Products
Knitted grey fabricYarn dyed (non mercerised) knitted fabricYarn dyed (mercerised) knitted fabricKnit Garments
AN OVERVIEW OF MACHINE
DAILY PRODUCTION CAPACITY
Section Prod/Day
Dyeing 24 ton
Yarn Dyeing 7 ton
Knitting 18-20 ton
Section No of Machine
Knitting 66
Dyeing 18
Yarn Dyeing 10
Lab & QC 35
Achievements
SQUARE Fashions Limited received
Best Labor Friendly
Organization award by BKMEA, May 2009
SQUARE KNIT FABRICS LIMITED(SKFL)
earned National Award for
“National Environment Certificate” 2009
Receiving award from the prime minister SHEIKH HASINA
• Oeko tex standard 100 certified• Iso 9001:2008 certified
Manpower Organogram of SKFL
G.M ↓
D.G.M ↓
A.G.M ↓
Sr. Manager ↓
Manager ↓
Department Manager ↓
Asst. Manager ↓
Sr. Executive 1 ↓
Sr. Executive 2 ↓
Executive 1 ↓
Executive 2 ↓
Executive 3 ↓
Production Officer ↓
Asst. Production Officer ↓
Supervisor
Chairman Managing Director Executive Director
GENERAL SHIFT - 08:00AM – 05:00PM
General Shift is provided only for
General manager/ Assistant General Manager/Sr.Manager/Sr. Executive
Shift changes after a week
SHIFT CHANGE
Section Wise Worker Distribution of SKFL
Section No of Worker
Fabric Dyeing 75
Yarn Dyeing 30
Knitting 115
Finishing 60
Quality 75
Physical Lab 30
Chemical Lab 15
R&D 20
HR & Admin 25
Others 35
Total Worker & Stuff 750
SHIFT FROM TO
A 6 am 2 pm
B 2 pm 10 pm
C 10 pm 6 am
MACHINE DESCRIPTION
KNITTING MACHINERIES
The entire machines in the knitting floor are divided into 3 sections.These are following:
1. Circular knitting section2. Flat knitting section
Machines at a Glance
M/C Type No. of M/C
Circular
S/J 12
Fleece 3
E-Stripe 14
S/J jacquard 4
Rib 7
S/J Semi jacquard 3
Interlock 4
Flat 19
Total 66
GIRCULAR KNITTING FLOOR
4 5
3 93 4
3 83 3
3 73 2
4 03 5
3 64 1
4 7 4 6 4 24 4 4 3
2 7 2 6
1 8 1 7
9 8
2 51 6
2 41 5
2 31 4
7 6 5
2 21 3
4
2 11 2
3
2 01 1
2
1 91 0
1
3 1 3 0 2 9 2 8Q
CQ
C
Air
C
om
pre
sso
r
Off
ice
Layout Plan Circular Knitting section (SKFL)
layout
2 6543
15 19181716
7 1098
11 141312
1
Stock
Office
Layout Plan Flat Bed Knitting Section
layout
Flat knitting floor
Specification of Flat Knitting M/C
Full jacquard Semi jacquard
M/C Type Brand Gauge Bed Length No.of Needle No. of M/c Origin
Semi Jacquard Stoll 14 84" 1176 8 German
Semi Jacquard Shima Seiki 14 60" 840 9 Japan
Full Jacquard Shima Seiki 14 80" 1120 2 Japan
total 19
Specification of Circular Knitting M/C
M/C
No.
Brand Model Dia Gauge Origin No. of
Feeder
01 Mayer &Cie Relanit 3.2 ll 30’’ 24 Germany 96
02 Mayer &Cie Relanit 3.2 ll 30’’ 24 Germany 96
03 Mayer &Cie Relanit 3.2 ll 30’’ 24 Germany 96
04 Mayer &Cie MV4 3.2 30’’ 24 Germany 90
05 PAI LUNG PL-XS3B/C 30” 20 Taiwan 90
06 PAI LUNG PL-XS3B/C 30” 20 Taiwan 90
07 PAI LUNG PL-XS3B/C 30” 20 Taiwan 90
08 Mayer &Cie Relanit 1.6 R 30” 24 Germany 48
09 Mayer &Cie Relanit 1.6 R 30” 24 Germany 48
10 Mayer &Cie Relanit 4.0 36” 24 Germany 144
11 Mayer &Cie Relanit 4.0 36” 24 Germany 144
12 Mayer &Cie Relanit 4.0 30” 24 Germany 120
13 Mayer &Cie Relanit 3.2 ll 26” 24 Germany 84
14 Mayer &Cie Relanit 1.6 R 30” 24 Germany 48
15 Mayer &Cie Relanit 1.6 R 30” 24 Germany 48
16 Mayer &Cie Relanit 1.6 ER 30” 24 Germany 48
17 Mayer &Cie Relanit 1.6 R 30” 24 Germany 48
18 Mayer &Cie Relanit 1.6 R 30” 24 Germany 48
19 Mayer &Cie Relanit 3.2 ll 30” 24 Germany 96
20 Mayer &Cie Relanit SE 30” 22 Germany 72
MAYER & CIE S/J Circular Knitting M/C
.
PAILUNG S/J Circular Knitting M/C
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Fleece Circular Knitting M/C E-stripeCircular Knitting M/C
Different circular knitting m/c
Rib Circular Knitting M/C (Mayer & Cie) Interlock Circular knitting m/c (Mayer &Cie)
Open Width M/C:
For producing open width S/J fabric it is
used.
Dia*Gauge: 38*24
Brand: Mayer & Cie
Origin: Germany
Maximum Dia M/C:
For required or large double jersey fabric width
there the maximum dia rib m/c we have seen.
Dia*Gauge: 44*18
Brand: PAILUNG
Origin: TAIWAN
Different circular knitting m/c
Inspection machine
Raw material
m
Cotton yarnCarded yarnCombed yarnCompact yarnOrganic cotton
Viscose YarnModal yarnMélange yarnEcru Mélange
SyntheticPolyesterNylonAcrylicElastomeric
BlendPCMélangeCVC
Brand and count and their origin used by SKFL
Count Brand Origin Type
10/s
16/s
20/s
22/s
24/s
26/s
28/s
30/s
32/s
40/s
50/s
60/s
kamal
Square
Prime
Pahartoli
Markup
Thermex
Akbar
Maksons
viellatex
Bangladesh
Cotton
Polyester
CVC
Viscose
Mélange
10/s
16/s
20/s
22/s
24/s
26/s
28/s
30/s
32/s
40/s
50/s
60/s
Rajasthan
Bardhaman
Supper
India
Cotton
Polyester
CVC
Viscose
Melange
75/s
150/s
200/s
PT Indoroma Indonesia
Cotton
Polyester
CVC
Viscose
Mélange
20D
40D
70D
Creora (spandex) China Lycra
Research and development ( R & D)
Parts of v bed flat knitting m/c
Side tensioner
cam
Full jacquard m/c
Important Components of Circular Knitting M/C
m
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Standing CreelPositive Feeder
NeedleCam
Important Components of Circular Knitting m/c
m
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Yarn Guide Cylinder
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VDQ Pulley Fabric Spreader
Important Accessories of Circular Knitting M/C
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1. Start, Stop & inching Button2. Auto Stop Motion3. Sensors & Detectors4. Auto Counter5. Fabric Take up Mechanism6. Safety Guard Hatch7. Auto Lubrication8. Auto Fly Removing System9. Air Hose10.Nozzle(air & oil)
Auto stop motion List in knitting machine
In Case of Gate open. Yarn breakage. Fabric cut & fell down. Needle breakage.Oil & air pressure problem. Completion of selected target.Take up problem.
Gearing Diagram of Power Transmission of a Knitting m/c
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Motor & motor pulley
Electronic Jacquard
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.Fully electronic jacquard with for fast fashions.It is fully computerizedSoftware program is given as input in m/c according to fabric design by using laptop.New patterns are transferred to the machine by the electronic control system in a matter of secondsThe electronic individual needle selection produces reliably without pattern errorsNeedle , jack & vertical sinkers are used here.
Parts Of Electronic Jacquard
GSM & GSM Control
m
GSM is a technical term that indicates the weight of the fabric per square meter GSM is a
buyer’s requirement; hence GSM control is very important.
In older m/c s is controlled by VDQ pulley. By rotating the upper disk in positive. Direction will reduce the pulley diameter and GSM will increase.
Pulley diameter Stitch length GSM Pulley diameter Stitch length GSM
In modern m/c GSM is controlled automatically by the help of variable rpm motor and relanit technology.
GSM & GSM Control
Relanit Technology
The technology of using vertical sinker in circular knitting m/c.
GSM can also be controlled directly by this sinker.
Reduce the possibility of sinker mark.
Reduce yarn tension during knitting
Types of stripe produced
Feeder stripe: - In this, stripe effect is produced by
using different color yarns in different feeder in an
orderly manner according to repeat.
Engineering stripe: - In this, stripe effect is produced
by gradually adding different colored yarn in each
feeding position according to repeat with the help of a
device called ‘finger mechanism’.
E-Stripe Circular Knitting M/C
Producing Feeder Stripe
m
Red = 5 courseGreen = 3 courseBlack = 2 course__________________________
Total = 10 courseWhile producing this fabric in a 54 feeder m/c active feeder would be = 10x5 =50The rest 4 feeder will be needle drop or, all miss cam.Yarn arrangement would be,
Feeder (1-4) = missFeeder (5-9) = RedFeeder (10-12) = Green Repeat Feeder (13-14) = BlackFeeder (15-19) = RedFeeder (20-22) = GreenFeeder (23-24) = Black. And so on.
Program for E-Stripe
Red = 10 course
Green = 5 course
Red = 5 course
White = 5 course
Pink = 10 course
White = 5 course
Red = 5 course
Finger1 = Red,
Finger2 =Green,
Finger3 =White,
Finger4 =Pink
Then Program will be:
Finger1 1-10
Finger2 11-15
Finger1 16-20
Finger3 21-25
Finger4 26-35
Finger3 36-40
Finger1 41-45
The mostly produced single jersey derivatives are
1. Plain single jersey
2. Single Lacoste
3. Double Lacoste
4. Polo pique.
The mostly produced double jersey derivatives are
1. 1 x 1 rib
2. 2 x 2 rib
3. Interlock
KNITTED FABRIC ANALYSIS
SINGLE JERSEY PLAIN
x x x x
x x x x
NOTATION DIAGRAM
Back SideK= Knit cam
CAM ARRANGEMENT
1 1
2 2
NEEDLE ARRANGEMENT
1= Position 1 butt2= Position 2 butt
o o o o
o o o o
Face Side
SINGLE LACOSTE FABRIC
NOTATION DIAGRAM
= Knit cam= Tuck cam
CAM ARRANGEMENT
1 1
2 2
NEEDLE ARRANGEMENT
1= Position 1 butt2= Position 2 butt
DOUBLE LACOSTE FABRIC
NOTATION DIAGRAM
= Knit cam= Tuck cam
CAM ARRANGEMENT
1 1
2 2
NEEDLE ARRANGEMENT
1= Position 1 butt2= Position 2 butt
1 x 1 RIB FABRIC
NOTATION DIAGRAM
= Knit cam
CAM ARRANGEMENT
1 1
2 2
NEEDLE ARRANGEMENT
1= Position 1 butt2= Position 2 butt
Dial
Cylinder
2 2
1 1
Dial
Cylinder
2 x 2 RIB FABRIC
NOTATION DIAGRAM
= Knit cam
CAM ARRANGEMENT NEEDLE ARRANGEMENT
1= Position 1 butt2= Position 2 butt
Dial
Cylinder
Dial
Cylinder
1 1
2 2
2 2
1 1
INTERLOCK FABRIC
NOTATION DIAGRAM
= Knit cam= Miss Cam
CAM ARRANGEMENTNEEDLE ARRANGEMENT
S= Short butt needleL= Long butt needle
Dial
Cylinder
L L L
S S S
S S S
L L L
FaceBack
Face Back
SINGLE JERSEY (JACQUARD)SOME OTHER FABRICS PRODUCED IN SKFL
SINGLE JERSEY (JACQUARD)
Face Back
BackFace
Face Back
MOOR SWEAT (3 Thread Fleece)
WAFFLE RIB
Products of v bed m/c
stripe
Sweater partTwo part
Stripe two npart
Knitting Parameter
m
.Machine diameter.
Machine gauge.
Number of feeds or feeder in use.
Machine RPM.
Count of yarn.
M/C running time.
Running efficiency.
PRODUCTION CALCULATION
m
Production per shift of 8 hours in kg
Efficiency
2.2046countYarn 840 36 2.54 10
8 60 SL(mm) Needle of No. Feeder of No. RPM
EfficiencyGaugeDia
2.2046countYarn 840362.5410
8 60 SL(mm) Feeder of No. RPM
FABRIC GSM CALCULATION
msqgmGSM ./100
Tex length(mm)Stitch cmper Wales cmper Course
msqgm ./9158.0Ne
length(mm)Stitch WPI CPI
Fibre dyeing
YARN MERCERIZINGAND HANK DYEING
Hank dyeingYarn mercerizing m/c
Lab (physical & chemical)
Physical lab
Chemical labHumidity controller
• SLUB : 1 POINT
• ANY HOLE : 4 POINT
• NEEDLE/SINKER LINE : 4 POINT
• NEEDLE BREAKAGE : 4 POINT
• PRESS OF : 4 POINT
THICK, THIN, DIRT, OIL SPOT, CONTAMINATION:• Up to 3’’ in length: 1 Pt
• 3” to 6’’ in length: 2 Pt
• 6” to 9’’ in length: 3 Pt
• Above 9’’ in length: 4 Pt
Cut fabric role
Carried to Inspection machine
Inspect Fabric Fault
Specified on the basis of 4-Points
system
Quality assurance procedure
QUALITY Pts. per 100 square meter = (Total point x GSM) / (Roll weight x 10)
<40 Pts 41-60 61-80 Above 80
A Class B Class C Class Rejected
QUALITY CLASSIFICATION
Causes & Remedies of Knitting Fault
m
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1.Hole Causes: Take up in improper tension Remedies: Adjusting proper take up tension
2.Knot: Causes: After thread breakage or bobbin end,
Twisting to join thread ends; therefore Hand dust get incorporated with yarn.
Remedies: Knotting should be done in proper way.
Causes & Remedies of Knitting Fault
m
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3.Dirty SpotCauses: Externally incorporated dirt, lint, grease etc . Remedies: By keeping the work place and m/c clean.
4.Sinker Mark:Causes: Due to sinker decayed.Remedies: Change the sinker.
Causes & Remedies of Knitting Fault
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5.Lycara Out
Causes: If lycra yarn missed or breakage happened.
Remedies: Operator should be more cautious to make
necessary adjustment or replacement or joining the lycra yarn.
6.Oil Spot: Causes: Excessive supply of oil at different friction
point. Remedies: Proper lubrication system is must.
MAINTENANCE
Routine
Activities per shift
Hammer
Adjustable wrench
L-key
FUNCTION OF TOOLS Maintenance tools Functions
1. Adjustable wrench Used for setting nut & bolts
2. Air suctioner For cleaning machine
3.Spanner Fixed Spanner for nut & bolts fitting
4.Socket spanner Handle system for nut & bolt fitting
5. hammer To apply load where required
6. Screw driver To release any screw
7. Punch Used to fit any worn out shaft
8. Lock opener To open the clip of bearing
9. Hack saw To cut any metallic thing
10. Outside calipers To measure outside dia
11. Inside calipers To measure inside dia
12. Cutting pliers To cut thin wires
13. Pulley key To loosen pulleys
14. Chain ton To lift heavy load
15. Welding machine To join metallic parts
16. Grinding machine To make the smooth fabrics
17. Tester To test electric circuit
18. Pliers To grip anything & cut anything
19. Star driver Screw unlocking
22. L-key For loosen & tighten the screw
Utility ServiceDifferent Utilities
1. Gas generator
2. Boiler
3. Air compressor
4. Chiller
5. ETP (Effluent Treatment Plant)
6. CRP (Caustic Recovery Plant)
7. Rain water collection
8. Kitchen waste recycling
Electrical control unit
m
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SOURCE OF UTILITY
1. Water- Own supply (Pump)
2. Steam- Own supply (Boiler)
3. Electricity- Generator & PDB
4. Gas- Titas Gas Transmission & Distribution Co. Ltd.
5. Compressed air- Own supply (Air compressor)
• Raw water hardness: 18-20 (Generally 30 ppm)
• Boiler water hardness: 0
• M/c used: Water conditioner
• Submergible pump : 2 (For SKFL) & 1 (Dormitories)
• Process water: 200m3/hr and 150 m3/hr
• Domestic use: 150 m3/hr
• Company: Cleaver Brooks
• Country of origin: USA.
• Water consumption: 4500-5000m3/day
• Water pressure: 6-6.5 ba
•Boiler Steam: 10.2 tons/hr. & 2.3 tons/hr. •Steam pressure: 7.5-8 bar•Steam temp: 150-160 C •M/c used: Fire tube type Gas Boiler & Exhaust Gas Boiler•Piece: 02 (Fire tube type Gas Boiler) & 01 (Exhaust Gas Boiler).•Capacity: 10.2 tons/hr. & 2.3 tons/hr.
Steam
Fig: Fire tube type gas boiler
Water Conditioner
• Supply: Titas Gas Transmission & Distribution Co. Ltd.
• M/c used: Electricity Gas Generator
• Brand: Cater Pillar
• Origin: USA
• Piece: 05
• Total Capacity: 5.6 MW (1 MW+1 MW+1 MW +1 MW+1.6 M
• There is an emergency standby of power supply run by disel
Power Supply
Electricity Gas Generator Cooling Tower
Use in: GeneratorCountry of origin: ThailandPiece: 12
Cooling Tower
Air Compressor
No.of Air compressor: 07
Brand: BOGE (No. of machine 6)
Brand: ROLL AIR (No. of machine 1).
Country of origin: Germany
Capacity: 6 m3 /hr.
Chiller
Hot water chillerVapour absorbent
chiller
Vapour
compression chiller
(Centrifugal Chiller)
Flue gas with steam
absorption Chiller
(Dual core chiller)
Brand: Prochill Thermax Brand: Prochill Thermax Brand: Mc Quay Brand: Shuang Liang
Capacity: 400 rt/hr. Capacity: 400 rt/hr. Capacity: 400 rt/hr Capacity: 661 rt/hr.
Origin: India Origin: India Origin: USA Origin: China
ETP( Effluent Treatment Plant)
Biological ETP
pH meter
Treated water
Mixing tank
ETP 1
Treatment process Biological
Treatment capacity 1200 m3 per day
Tank capacity
1 Collection sump 4 X 4 X 2.89 m3 = 46.16 m3
2 Homogenous tank 13.6 X 18 X 5 m3 = 1148 m3
3 Neutralisation tank 1.9 X 3.1 X 5 m3 = 29.45 m3
4 Distribution tank 3 X 3.1 X 5 m3 = 46.5 m3
5 Oxidation tank 27.3 X 18 X 5 m3 = 2457 m3
6 Clarifier tank 3.14 X (15/2)2 X 2.45 m3 = 432m3
7 Slug return tank 0.5 X 2.5 X 3.1 X 4 m3 = 15.5 m3
8 Slug thickener 4.5 X 3.1 X 4 m3 = 55.8 m3
9 Chemical dosing tank 1 m3 (3 piece), 2 m3 (1 piece)
ETP 1
ETP 2
Treatment process Biological
Treatment capacity 3000 m3 per day
Tank capacity
1 Collection sump 8 X 4 X 4 m3 = 128 m3
2 Homogenous tank 20 X 18 X 5.5 m3 = 2115 m3
3 Neutralisation tank 3 X 2.6 X 5.5 m3 = 42.9 m3
4 Distribution tank 9 X 2.6 X 5.5 m3 = 128.7 m3
5 Oxidation tank 58 X 21.5 X 5 m3 = 6235 m3
6 Clarifier tank 3.14 X (22/2)2 X 2.85 m3 = 1083
m3
7 Slug return tank 2 X 2 X 4 m3 = 16 m3
8 Slug thickener 5.4 X 6 X 6 m3 = 194.4 m3
9 Chemical dosing tank 2 m3 (2 piece)
ETP 2
Different things checked in ETP
Parameter Unit Quantity Std. Value
PH 7.5 6-8
COD mg/lt 39 150-200
BOD5 mg/lt 23 29-50
Color APHA/Pt.Co 335 220-250
Phosphate mg/lt 3.2 5-15
Sulphate mg/lt 560 1000
Ammonia mg/lt 2.50 5-10
Chloride mg/lt 120 500-600
Nitrate mg/lt 6.16 08-10
TSS mg/lt 80 60-80
TDS mg/lt 2075 2100
Chlorine mg/lt 0.1 1
Nitrite mg/lt 0.21 >1
Sludge (wet) ml / ½ hr 800-820 700-800
They have a caustic soda recovery plant. Yarn
& Fabrics mercerization machine discharge
weak lye at average 5o Be (32gm/lt) as waste,
collect the weak lye separately from
machines and pumped in Caustic Recovery
Plant (CRP) storage tank. Caustic Recovery
Plant is recovered strong lye at 300Be
( 296.8gm/Lt) by the process.
Caustic Soda Recovery Plant
Receiving waste
recovery
Presently they are using rain water in Boiler by
establishing rain water harvesting plant in their
complex. Their present storage rain water capacity
8389 m3. Their Treatment Capacity: 360m3/day.,
Their Present Rain water Catchment’s area
1,00,000 sqft, but we are thinking to increase
their catchment’s area up to 3,42,000sq.ft. We will
use this rain water in their dyeing process.
.
Rain water Harvesting
Rain water
pond
Kitchen waste recycling
• All kitchen wastes are collected and recycled to fertilizer which is used in the tea garden of SQUARE
Tea garden
They are progressing forward to considering
the concept of zero discharge, we have
already established caustic soda recovery
plant ( CRP) to recover the caustic soda from
waste liquor. They also developed some
infrastructure to recover salt and water
from dye.
Chemical Recovery
Security
SKFL has its own security agency named Aegis
Central Yarn Store:
Capacity: Around 1200 Metric Ton.
In yarn store yarns are kept in cartoons.
Dye Stuff and Chemical store for Yarn Dyeing:This store situated in an extension room of Yarn
Store 1.
Spare Parts and Accessories Store:Different m/c spare parts and daily necessaries like
pen, stickers etc are kept in this store.
Grey Fabric Store:After Knitting fabrics are collected in roll forms,
then quality passed rolls are stored in Grey fabric
store
Different Inventories
Dye Stuff and Chemical store
Yarn store
Knitting Charge Of Different Fabrics
Fabric name Charge per kg(Tk)
Single Jersey 9
Single Jersey with Lycra 34
Single locoste PK 16
Double lacoste PK 16
Single PK 18
Double PK 18
1X1 rib 18
1X1 rib feeder stripe 30
Design rib 50
Lyc 1X1 rib 35
2X2 rib 30
2X2 rib Lycra 40
Interlock 35
Fedeer stripe 30
Auto stripper 110
Auto striper with Lycra 140
Fleece 30
J/Q 200
Dyeing Cost:
Finishing charge of different fabrics:
PROCESSING TYPE PRICE PER KG
Light shade 75
Medium shade 90
Dark 95
Extra dark 110
Royal /Reactive black 130
White 30
CVC /TC (white) 130
CVC/TC (white) 50
Exceptional color (more than 8%) 120
Normal wash 25
NAME OF FABRIC PROCESS CHARGE PER KG(TK)
Slitting only 5
Stenter only 25
Compacting only 15
Stenter + Compacting 35
Stenter + Compacting+ wash 50
Tube Compacting 10
Marketing dept.
Major Buyers
Puma
G. Star
Esprit
M & S
S. Oliver
Mexx
H & M
Street One
Promod
Kitaro
Etc.
EXPORT VALUE-2011
m
PUMA28%
G-STAR11%
S. OLIVER8%
H & M7%
MEXX4%
STRAUSS4%
OTHERS9%
ESPRIT29%
EXPORT VALUE-2012
PUMA32%
G-STAR7%
S. OLIVER8%
H & M11%
MEXX5%
STRAUSS3%
OTHERS7%
ESPRIT27%
What Next?
1.Green Factory
2.Zero Discharge Plant
3.School Project in Valuka