prefeasibility report for up-gradation in cement plant at century...
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Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 1 of 54
Century Cement, ( A division of Century Textiles and Industries, Ltd),
Post- Baikunth, Tilda Dist. Raipur, Chhatisgarh
Capacity Expansion in
Clinker Production (1.67 MTPA to 2.0 MTPA) Through Up Gradation and Optimization Of Plant Parameters
&
Cement Production (2.40 MTPA to 3.0 MTPA) Through Up Gradation in Plant Parameters
IPS Project Number: 1150ITD16.2
29st April 2016
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 2 of 54
1. EXECUTIVE SUMMARY
M/s Century Cement is a division of Century Textiles and Industries Ltd, a flagship
company of BK Birla Group. The company is well diversified having interest in Cement,
Textiles, Rayon, Chemicals, Pulp and Paper.
Century Cement operates an integrated cement plant having two clinker production
Lines producing 5060 TPD clinker (2530TPD clinker from each Line) at Baikunth
(Tilda), Dist. Raipur in the State of Chhattisgarh and 2.40 MTPA cement mainly
producing Portland cement i.e. Ordinary Portland Cement, Portland Pozzolana Cement
and Portland Slag Cement. Century Cement plant at 8 Km from Tilda. Subsequently,
the place where the present plant and the colony came into existence was christened as
“Baikunth”. Baikunth is about 34 Km east of Raipur on Mumbai – Nagpur – Howrah
South East Central railway main line. By road connectivity &it is around 25 from Simga
towards Raipur – Bilaspur by NH-130 and 26 KM from Kharora towards Raipur –
Balodabazar.
Century Cement is proposing to upgrade the existing Pyro Processing Lines to enhance
clinker productivity along with improved fuel and power efficiency to reduce variable
cost of clinker production and also to capitalize on the projected improved cement
demand.
It is proposed to increase the cement and clinker production capacity from 2.4 Million
Tons Per Annum (MTPA) to 3.0 MTPA and 1.67 MTPA to 2.0 MTPA respectively by
upgrading Kiln No.1 & Kiln No.2, optimization of existing cement mills and bottlenecks
will be removed to reach maximum potential. The percentage increase in clinker
production is estimated as 20% and in cement production, it is 25%.
The proposed modifications will be carried out within the existing plant. No additional
land or site is required for the proposed project. Further existing infrastructure will be
utilized for the proposed modifications.
The principal raw materials required for the production of Clinker are Limestone and
Laterite. Limestone is being met from Captive limestone mines of Century Cement
which are located adjacent to the plant. Coal and Pet Coke has been used as Fuels.
Present total power requirement for simultaneous running of our complete plant is
about 33.4 MW which is being met from CSEB, and captive Thermal Power Plants.
There are two Thermal Power Plant with a capacity of 16 MW & 11.0 MW &solar power
unit of 6X100 KWp & 1X102 KWp SPVPP. Total own power generation capacity is 27.7
MW and remaining power is fulfilled by CSEB. After enhancement of production
capacity, incremental power will be met by through CSEB.
Present water consumption is approximately 3793m3/day for Cement Plant, TPP, Mines and colony& others. The present requirement of water for the Cement Plant, Thermal Power Plant and colony is sourced through reservoir developed in the captive mines and near to the plant also. The capacity of mine water reservoir is about 530 million gallon. The water body developed near to the plant over area of 10.67 ha having volume of 200 million gallon.
Water from reservoir is drawn and it is purified, chlorinated through filtration plant then
pumped to 4.5 lac liter capacity over head water tank in the colony and two 2.5 lacs
capacity overhead tanks inside the plant. Water from Overhead water tank is distributed
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to colony as well as Plant through subsidiary water distribution lines. Requirements of
consuming centers are fulfilled from here.
Wastewater generated from captive Thermal Power Plant is being treated and re-used
in the Cement Plant. Present domestic wastewater generation from the Cement Plant,
TPP &colony is 350 KLD.
Fly Ash generated from the captive TPP is being consumed in the cement plant. Dust
collected from air pollution control equipment is 100% recycled in process and there
are no solid wastes.
There is no wild life sanctuary, national park, eco-sensitive area within the 10 km
radius of the project site.
Infrastructure facilities have been developed which includes railway siding, well
developed roads, storm water drains, and adequate storage space for raw
material/finish products and parking area. All other infrastructure facilities such as
education, health and other social facilities are available as well as developed at
nearest populated area.
Total area of plant, colony & Mines is about 587 hectare and out of that 270 ha area has
already been already afforested with 5,27,753 no of trees. No physical changes are
envisaged on land use pattern due to the proposed activity.
Century Cement has well-defined CSR policy to carryout social development and
welfare measures in the surrounding villages. Century Cement continuously executing
community development projects, in the fields of health, education and environmental
preservation under CSR activity, .
2. PROJECT OVERVIEW/ INTRODUCTION OF THE PROJECT
(I) Identification of Project and Project Proponent
Cement production in India, began in the year 1914 and the first cement plant in
Chhattisgarh region was commissioned in 1965. It was around 1969, that the
management of M/s Century Textiles & Industries Ltd. thought of diversifying their
activities towards other areas and decided to establish a cement plant at 8 Km away
from Tilda. Subsequently, the place where the present plant and the colony came into
existence was christened as “Baikunth”. Baikunth is about 34 Km east of Raipur on
Mumbai – Nagpur – Howrah South East Central railway main line.
The 1st Kiln of the plant was lighted up in December 1974 and 2nd Kiln in May 1975. The
first bag of Ordinary Portland Cement rolled out of the plant and dispatched on 3rd
March 1975. The licensed capacity of the plant originally was 6.0 Lac MT per annum
that was enhanced to 8.0 Lac MT per annum in 1984. The plant capacity has been
further enhanced to 12.00 Lakh MT per annum by installing N-MFC precalcinatorin
both the kilns. The plant capacity has further enhanced to 24.00 Lakh MT per annum
by upgradation / modification in Kiln (Pre-heater cyclone modification, Calciner string
modification, Clinker Cooler Modification, Multi-Channel Burner), Modifications in Raw
Mills by installation of dynamic separators, & Cement Mills upgradation by installation
VRPM, Close circuiting, MTS, construction of flyash silo. The present capacity of the
plant is 24.00 lakh MT per annum. This plant has obtained certification of ISO : 9001-
2015 for quality management system followed by ISO: 14001-2015 for Environment
Prefeasibility Report for Up-gradation in Cement Plant
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Management system, which indicates plant’s commitment towards environment
conservation.
Limestone requirement is mostly met from the captive mine situated 1.5 KM away from
the plant. Originally, reserves proved were to the tune of 220 Lakh tones. But, with
judicious use of available good limestone and blending it with more of subgrade
limestone M/s Century Cement has not only conserve the proved reserves but also
almost doubled the mine’s life.
Looking into present demand of cement, the management of Century Cement has
decided to go for an expansion to increase its production capacity from present level of
24 Lac MT to 30 Lac MT per annum in cement which is estimated as 25% increase
from present production capacity and will be achieved through up-grdadation &
modernization.
The management of Century Cement has taken several innovative steps to control
pollution in their existing cement plant. All units have been provided with state of art
pollution control equipments, technologies and safety measures available so as to cause
minimum damage to their surrounding environment.
Apart from this, the company has two more cement plants and one grinding unit,
namely Century Maihar Cement, PO Sarla Nagar, Dist Satna (MP), Manikgarh Cement
PO Hadchandur, Dist Chandrapur (MS), Sonar Bangla Cement, Village Dhalo, PO
Raghunath Ganj, Dist Mursidabad (WB).
More emphasis is given for production of blended cement which constitutes about 95%
of the total cement produced by the company. All Cement plants are equipped with
captive power plants, which not only ensures an uninterrupted power supply, but also
helps company substantially on power cost as the own generated power is quite
economical as compared to grid power.
The Century Cement sells its product cement under its premium brand name - BIRLA
GOLD. Century Cement is pioneer in producing Blended Cement i.e. Portland
Pozzolana Cement. The motivation for the production of Blended cement has been
primarily with the aim of preserving limestone reserves and environment.
Century Cement’s commitment to produce quality cement by adopting quality systems,
eco-friendly state of the art manufacturing process has enabled the Company to
receive following certifications:
1. IS/ISO-9001-2015Certification: For Quality Management System
2. IS/ISO-14001-2015 Certification: For Environmental Management System
“Trust Our Customer” is the focal point for all our endeavors and what we value most
is their trust in us, whether that be in the aspect of reliability of supply or in the
aspect of quality assurance. An extensive distribution network and a retail chain of
thousands of outlets stretching across the length and breadth of regions, play a vital
role in taking our cement units closer to the customer's doorsteps. Further, our
efficient and responsive technical staffs excel in providing quick and expert care so as
to enable thousands of users to keep smiling and ever wanting our products.
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(II) Brief Description& Nature of the Project
Century Cement is proposing to upgrade the existing Pyro Processing Lines to enhance
clinker productivity along with improved fuel and power efficiency to reduce variable
cost of clinker production and also to capitalize on the projected improved cement
demand.
It is proposed to increase the cement and clinker production capacity from 2.4 Million
Tons Per Annum (MTPA) to 3.0 MTPA and 1.67 MTPA to 2.0 MTPA respectively by
upgrading Kiln No.1 & Kiln No.2, optimization of existing cement mills and bottlenecks
will be removed to reach maximum potential.
Basis of up-gradation
The high specific power consumption of 88.69 kWh/t of cement and the heat
consumption of 820 kcal/kg clinker contribute to the increased variable costs. The aim
of the upgradation project is to enhance capacity, improve the energy efficiency,
maintain stable operation and quality of the clinker at a capital expense which can be
justified vis- a vis the benefits
Particulate Existing Details Proposed Details
Capacity 1.67 MTPA Clinker 2.40 MTPA Cement
2.0 MTPA Clinker (20% increase) 3.00 MTPA Cement (25% increase)
Cost of Project 255.57 Crore 48.41 Crore
Type of Fuel Coal & Pet Coke Coal, Pet Coke &Non-Hazardous waste
Source of Fuel Linkage, Purchase& Imported Linkage, Purchase & Imported
Water Requirement 3793 KLD Additional around 100KL
Source of Raw water Own water reservoir Own water reservoir
Pollution control equipment
Electro Static Precipitator, Reverse Air Bag House, Dedusting Bag filters, Low NOx
duct arrangement etc. Sewage Treatment Plant, Hybrid Filters.
Replacement of existing polymers bags with homo polymer bags of dust collectors.
Level of particulate
Matter after APC <25 mg/Nm3 < 25 mg/Nm3
Cost of Pollution Control Equipments
58.0 Crore 2.22 Crore
Total Employment generation
1500 Will increase by 15-20 nos.
Ash Generation 250 TPD No Change is proposed
Fly Ash Silo Capacity 2000 x 2 MT No Change is proposed
(III) Need for the Project and its Importance to the Country /Region
India’s total cement production capacity is nearly 425 Million tonnes, as of
September 2017. The growth of cement industry is expected to be 6-7 per cent in
2018 because of the government’s focus on infrastructural development. The
industry is currently producing 280 Million Tonnes for meetings its domestic
demand and 5 MT for exports requirement. The country's per capita consumption
stands at around 225 kg. Housing forms the major portion of cement demand at
around 67 per cent.
Prefeasibility Report for Up-gradation in Cement Plant
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The Indian cement industry is dominated by a few companies. The top 20 cement
companies account for almost 70 per cent of the total cement production of the
country. A total of 210 large cement plants account for a cumulative installed
capacity of over 350 million tonnes, with 350 small plants accounting for the rest of
these 210 large cement plants, 77 are located in the states of Andhra Pradesh,
Rajasthan and Tamil Nadu.
The Indian cement Industry is poised for a period of significant growth. Cement
demand is likely to boost up from Q4 FY 18, this demand is positively impacted
bythe housing segment. Cement consumption is expected to grow by 5.0-5.5 per
cent in FY18 on the back of increased spends on roads and railways, push towards
affordable housing by central government and materialization of pent-up demand.
Cement companies were operating at levels below capacity in the past but with the
demand and supply reaching equilibrium, almost all plants are working at above 80%
capacity. The rate of growth in cement demand is growing at a faster pace as compared
to the capacity expansion. This will improve the realizations of the industry in the
coming year. Considering this, Century Cement proposes to increase Clinker
production capacity
(IV) Demand –Supply Gap
i. Market Demand and Projections
India’s total cement production capacity is nearly 425 Million tonnes, as of September
2017. The growth of cement industry is expected to be 6-7 per cent in 2018 because of
the government’s focus on infrastructural development. The industry is currently
producing 280 Million Tonnes for meetings its domestic demand and 5 MT for exports
requirement. The country's per capita consumption stands at around 225 kg. Housing
forms the major portion of cement demand at around 67 per cent.
The Indian cement industry is dominated by a few companies. The top 20 cement
companies account for almost 70 per cent of the total cement production of the
country. A total of 210 large cement plants account for a cumulative installed capacity
of over 350 million tonnes, with 350 small plants accounting for the rest of these 210
large cement plants, 77 are located in the states of Andhra Pradesh, Rajasthan and
Tamil Nadu.
The Indian cement Industry is poised for a period of significant growth. Cement
demand is likely to boost up from Q4 FY18, this demand is positively impacted by the
housing segment. Cement consumption is expected to grow by 5.0-5.5 per cent in
FY18 on the back of increased spends on roads and railways, push towards affordable
housing by central government and materialisation of pent-up demand.
Cement companies were operating at levels below capacity in the past but with the
demand and supply reaching equilibrium, almost all plants are working at above 80%
capacity. The rate of growth in cement demand is growing at a faster pace as compared
to the capacity expansion. This will improve the realizations of the industry in the
coming year.
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(V) Imports vs. Indigenous Production
India is self sufficient to meet the demands of the market with the GDP projected at 6-
7 % in the coming years and in view of the infrastructure. Domestic demand will
increase and expansion is necessary to this demand.
(VI) Export Possibility
No export possibility is considered.
(VI) Domestic / Export Markets
Entire clinker/cement will be consumed in domestic markets.
(VII) Employment Generation (Direct and Indirect) due to the Project
Total direct employment generation for the existing plant is estimated as 1500 number
whereas indirect employment is around over the more than 20,000. With the proposal
of expansion, 10-15 numbers of employees will be increased.
3. PROJECT DESCRIPTION
(I) Types of Project including interlinked and Interdependent Project, if any
Century Cement is proposing to upgrade the existing Pyro Processing Lines to enhance
clinker productivity along with improved fuel and power efficiency to reduce variable
cost of clinker production and also to capitalize on the projected improved cement
demand.
It is proposed to increase the cement and clinker production capacity from 2.4 Million
Tons Per Annum (MTPA) to 3.0 MTPA and 1.67 MTPA to 2.0 MTPA respectively by
upgrading Kiln No.1 & Kiln No.2, optimization of existing cement mills and bottlenecks
will be removed to reach maximum potential. The percentage increase in clinker
production is estimated as 20% and in cement production, it is 25%.
The proposed modifications will be carried out within the existing plant. No additional
land or site is required for the proposed project. Further existing infrastructure will be
utilized for the proposed modifications.
(II) Location (Map showing General Location, Specific Location, and Project Boundary
& Project Site Layout with Coordinates
Century Cement is situated at Baikunth (Tilda), Dist. Raipur in the State of
Chhatisgarh. Century Cement Plant lies at Longitude: 21°29'18.09"Nto
21°30'11.70"Nand Latitude: 81°46'43.33"E to 81°47'49.45"Eand is covered under
Toposheet No.64G/15
Elevation of the site is reported as 285 m above MSL. The surrounding land covers is
mostly flat with slightly undulated terrain with occurrence of patches of rocky strata.
The tributaries of the river Jaminua drains the area. There is no major river within
vicinity of the plant site. Only few seasonal nallas flow to meet this tributaries.
Century Cement plant at 8 Km from Tilda. Subsequently, the place where the present
plant and the colony came into existence was christened as “Baikunth”. Baikunth is
about 34 Km east of Raipur on Mumbai – Nagpur – Howrah South East Central railway
Prefeasibility Report for Up-gradation in Cement Plant
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main line. By road connectivity it is around 25 from Simga towards Raipur – Bilaspur by
NH130 and 26 KM from Kharora towards Raipur – Balodabazar.
Century Cement Plant is a working unit and expansion of clinker capacity is proposed
within the existing cement plant complex. The entire land is in possession of Group
and no additional land is required for the project.
Location of the Project
District/State Taluka Village Khasara No Area in Hact
Raipur Tilda
Baikunth (Bahesar, Kundru & Tandwa)
85/2, 84/2, 105, 86, 615/2, 619/4, 599 etc.
275.273 Ha
Fig -1 Location Map
Prefeasibility Report for Up-gradation in Cement Plant
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crusher
Fig -2 (A)Topographical Sheet of the Area
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
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Fig -2 (B)Topographical Map of the Area
Prefeasibility Report for Up-gradation in Cement Plant
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Fig -4 Tographical Base Map covering 10 km radius
Fig -5 Google View of The Century Cement Plant& Colony
Prefeasibility Report for Up-gradation in Cement Plant
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Fig -6 Layout of the Plant
(III) Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted.
The proposed upgradation will require replacement of few existing equipment & shifting
of equipment from +81.0 Meter to ground floor. Hence no alternate side considered.
(IV) Size or magnitude of operation
Total Present Clinker Production Capacity of all two Kilns: 1.67 MTPA
Proposed Clinker Production Capacity after expansion: 2.0 MTPA ( 20% Increase)
Total Present Cement Production Capacity : 2.40 MTPA
Proposed Cement production Capacity after expansion : 3.00 MTPA ( 25% Increase)
(V) Project description with process details (a schematic diagram/flow chart showing
the project layout, components of the project etc. Should be given.
Project description and process details:
The cement process typically comprises of
Crushing of limestone
Raw Mix preparation
Raw mix homogenization
Coal preparation
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Calcination and Clinkerisation
Cement Grinding
(A) Process Description
Limestone raised from the Mines is crushed and stored in a gantry and later
transported to the raw material hoppers in raw mill grinding section. Raw
materials are extracted from the respective hoppers with the help of speed controlled
weigh feeders to maintain the required composition of the raw meal. The weigh feeders
discharge on a common belt which feeds to the classifier where the coarser particles are
sent back to the mill and the fines are conveyed to the raw meal silo as the product.
Fineness of the raw meal is maintained by regulating the speed of separator. The raw
meal produced is stored in the blending silo where the same gets blended as a result of
feeding and extraction operation. The raw meal is extracted from silo and fed to a surge
bin, located on the top of the PH building. From the surge bin, kiln feed is extracted in a
controlled manner and fed to both the strings. Material is preheated and calcined to
around 72-77% before it enters the Kiln. Calcined Raw meal melts and reaction takes
places in the kiln and clinker forms at a temperature of 1400 - 1450 Deg C inside the
kiln. Hot clinker is then cooled in the clinker cooler and stored in clinker gantry.
Required thermal energy is provided by firing pulverized coal, which is obtained from
the coal mills.
Carbon dioxide is released during the production of clinker, a component of cement, in
which calcium carbonate (CaCO3) is heated in a rotary kiln to induce a series of complex
chemical reactions (IPCC Guidelines). Specifically, CO2 is released as a by-product
during calcination, which occurs in the upper, cooler end of the kiln, or a precalciner,
at temperatures of 600- 900°C, and results in the conversion of carbonates to oxides.
The simplified stoichiometric relationship is as follows:
CaCO3 + heat ->CaO + CO2↑
At higher temperatures in the lower end of the kiln, the lime (CaO) reacts with silica,
aluminum and iron containing materials to produce minerals in the clinker, an
intermediate product of cement manufacture. The clinker is then removed from the
kiln to cool, ground to a fine powder, and mixed with a small fraction (about five
percent) of gypsum to create the most common form of cement known as Portland
cement.
(B) Process to be Adopted For Up-Gradation
I. For the up-gradation in Kiln System, the following sections are considered:
Mining of Limestone: Limestone is sourced from existing mines.
Crushing: There are two Nos of crusher installed at the output rate of 500 TPH and
300 TPH . At present the crushing output of both the crusher is 631 TPH @ of 12 Hrs
running. However the crushed limestone for additional quantity of clinker i.e. 1000
TPD(for both lines) is achieved by optimizing the crushing running hours.
Stacker & Reclaimer: There is no stacker and reclaimer facility. The final product
received from crusher is of 80% passing on 6mm and directly fed to the Raw mill
system.
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Raw Mill: The combined operating capacity of the existing raw mill is 340 TPH @ 27%
residue on 90 µ. The raw mill Modifications in the existing mill system are required to
achieve the shortfall of raw meal for proposed increase in capacity. Conversion of
existing 4 Nos Raw mill into mono chamber along with cyclone modification &
installation of higher rating circulating fan. Replacement of existing polymers bags with
homo polymer bags of dust collectors. Optimization of grinding media load pattern also
done. Bucket Elevator capacity also enhancement
Continuous Blending Silo: The Design capacity of the existing raw meal silo is 13500
MT where as the required capacity for one day operation for an output of 3030 tpd is
5000 MT for one kiln. Hence the existing storage silo is sufficient.
Pre Heater, Kiln, Cooler: The pyro processing system in both lines consists of with 5
stage pre-heater with N-MFC Precalciner. The existing equipment is adequate to produce
3030 TPD (one kiln) except cooler which under capacity. However with increased output
riser duct velocity, down comer duct velocity and cyclone loading to be optimized. One
kiln cooler modification and another line cooler modification planned.
Deep Pan Conveyor: The capacity existing clinker transport system is not sufficient for
operation at increased capacity. Hence it is recommended to install a DPC of sufficient
capacity to meet the requirement.
Burner: The existing kiln burner is not sufficient for increased capacity. It has proposed
that existing Burner will be replaced with Pilllard Burner.
Based on available space, the modifications are proposed in the existing for achieving
the maximum production capacity:
K - String: Proposed Modification in riser and down comer duct, Line -1 &2.
Details Existing capacity
2530
TPDInternalDia in (m)
With 3030TPD
Internal dia in (m)
Down comer 2.0 2.0
Riser of Cyclone-1 3.018 3.018
Riser of Cyclone -2 2.360 2.360
Riser of Cyclone-3 2.360 2.360
Riser of Cyclone-4 2.360 2.360
Riser of Cyclone-5 2.468 2.468
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K-String Cyclone Details
Details Existing Internal
Dia for 2530TPD in (m)
With 3030TPD
Internal dia (m)
Cyclone -1 4.29 4.29
Cyclone -2 5.0 5.0
Cyclone -3 5.0 5.0
Cyclone -4 5.0 5.0
Cyclone-5 5.0 5.0
C-String: Proposed Modification in cyclone, Line -1 & 2:
Details Existing capacity
2530 TPD Internal
Dia in (m)
With 3030TPD
Internal dia in (m)
Down comer 1.6 1.6
Riser of Cyclone-1 2.551 2.551
Riser of Cyclone -2 2.012 2.012
Riser ofCyclone-3 2.012 2.012
Riser ofCyclone-4 2.012 2.012
Riser of Cyclone-5 2.30 2.30
TAD (Effective) 1.38 1.58
K-String Cyclone Details
Details Existing Internal Dia
for 2530TPD in (m)
With 3030TPD
Internal dia (m)
Cyclone -1 3.99 3.99
Cyclone -2 4.4 4.4
Cyclone -3 4.4 4.4
Cyclone -4 4.4 4.4
Cyclone-5 4.8 4.8
Precalciner
The NMFC is sufficient even for the increased clinker production with low degree of
calcination. Hence, to enhance the degree of calcination and also the clinker production
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of 3030tpd(one Kiln) on sustained basis coal firing system need to be improved. The Low
Nox duct also to be installed to reduce the Nox level further.
Tertiary Air Duct (TAD) :-
TAD is proposed to be replaced with duct of outer diameter of 2.010 m from existing
1.81 m to bring down the velocity and pressure drop.
Kiln Feed Bucket Elevator:
The design capacity of the existing kiln feed elevator is 350tph; the required capacity for
3030 TPD is 209 TPH for one kiln. No margin is available in kiln feed elevator capacity.
Hence, a new bucket elevator of 300 TPH needs to be installed for each line to fulfill the
requirement.
The existing kiln feed bin is proposed to be dismantled from the top of the preheater
tower and installed at a new location under raw meal silo bottom. For feeding the kiln
feed separate bucket elevator of higher capacity installed.
Preheater Fan:
PH fan inlet draught, Gas flow and the Pressure has been worked out at the
operating clinker production level of 2,530 TPD. For increased production it is
observed that Pre Heater fan inlet draught for the clinker production at 3030tpd is
estimated as 625mmWC against the design value of 610 mmWC for K-string and
650mm WC against 663 mmWC for C-string. This will be optimized with process
control.
Kiln:
The existing kiln has a potential to produce 3030 tpd clinker on sustained basis. The
kiln will be operated at higher RPM. The proposal is for capacity utilization through up-
gradation of pyro processing system at Kiln 1 and 2. The Pre-heater fans, Cyclones,
RABH & ESP are adequate to handle increased output rate. However, cooler is the
bottleneck so upgradation of cooler by replacement of existing coolers of both the kilns
with ( (Kiln No 1 with IKN cooler& Kiln No. 2 with FONS cooler). Clinker transport
capacity will also be up graded by installation of Deep Bucket Pan Conveyor. To mitigate
the increased feed rate Surge Hopper Shifting from +81ML to GF with installation of
separate higher rating elevator for each.
Replacement of existing polymers bags with homo polymer bags of RABH. To meet
the additional coal firing for the increased output Coal Feeding Pump will be
upgraded.
Cooler:
The existing grate cooler is having a grate area of 36m2. The specific loading of the
clinker cooler and specific cooling air for the present operating capacity are not as
the specified industry norms. To address the problem of higher cooler loading it is
recommended to increase the cooler grate area to 55m2(kiln -2 ) &62.0m2 ( for kiln-1
Cooler ESP &Fan:
Cooler ESP and ESP fan inlet draught, Gas flow and the Pressure has been worked
out at the operating clinker production level and for increased clinker production.
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The estimated volumetric capacities & static pressure of the Cooler ESP and ESP
fan are within design range. Hence, existing cooler ESP and ESP fan are adequate to
meet the requirement of 3030tpd clinker production on sustained basis for both
lines. Even after this considering the increased clinker production. The existing ESP
fan also will be replaced with higher rating Fan.
Kiln BH & BH Fan
Kiln BH and BH fan inlet draught, Gas flow and the Pressure has been worked out
at the operating clinker production level and for increased clinker production. The
estimated volumetric capacities & static pressure of Kiln Bag house fan is adequate
for increased clinker production
Coal Mill:
Presently 2 coal mills each in both the lines are operating at 8-12 tph in both kiln.
The capacities of the existing coal mills are adequate for operation at 3030 tpd.
However it is recommended to install a suitable capacity booster fan in each line to
meet the requirement of extra hot gas of 25,000 Nm3 at an average mill inlet
temperature of 250-300 DegC for each line (based on the moisture content of 13%-
15% in raw coal feed during rainy season).
Cement Mill:
Presently 5 Ball mills and a VRPM are available for cement grinding of which Ball
mills 1& 2 are operating at the rate of 43 tph , Mill -3 operating at the rate of 44
tph and mills 4 & 5 are operating at 112 tph respectively. The VRPM is operating
at 155 tph. The capacities of the above mills are adequate for operation at 3030 TPD
clinker output per kiln. The cement mill -3 also converted into mono chamber to
meet the requirement. Replacement of existing polymers bags with homo polymer
bags of dust collectors. Optimization of grinding media load pattern also being done.
Bucket Elevator capacity also enhancement
Packing and Dispatch of cement:
Presently 5 packers are available for dispatch of cement. Packer 1 is of 180 tph
capacity. Packer 2 to 5 is of 120 tph capacity. The existing capacities are sufficient
to meet the demand of increases production level of cement grinding. Although it
has been proposed to convert one single discharge packer into double discharge.
Replacement of existing polymers bags with homo polymer bags of dust collectors
and installation of additional dust collector from proper venting. For continuous
feeding of the cement it has also been proposed to upgrade the existing elevator.
Environmental Consideration
The proposed up-gradation will not effect the particulate emission, it is worked out
that the existing RABHis sufficient to take care of Preheater gas volume. The existing
cooler ESP will be able to handle the slight increase in quantity of cooler vent gases.
Adequate dedusting filters will be provide at material transfer points to take care of
fugitive emissions if any. Raw mill additional dust collectors (4Nos -5000m3/hr each)
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 18 of 54
For efficient operation of all the dust collectors the diaphragm of solenoid has planned
to replace. Replacement of existing polymers bags with homo polymer bags of
RABH/dust collector/ESP (Internals).
Captive Power Plant: Existing capacity to be used.
I. Specific consideration for up-gradation in Pyro Process system
Crusher:
The following actions should be taken in order to achieve the required quantity of
raw material at 3030 TPD.
Crusher feed size for both old and new crusher should be maintained maximum
800 mm with boulders less than 15 %.
Regular feed should be ensured to feed hoppers of both crushers.
Maximum utilization of the running hours should be ensured.
The old crusher can be operated at nearly 500 tph however the secondary crusher is
getting jammed frequently at this feed rate. Replacing the blow bars frequently
could minimize the jamming tendency.
The new primary crusher has designed capacity of 400 tph, whereas it is operating
on an average output of less than 300 tph, as the re-circulating elevator and
mechanical vibro feeder are getting overload at feed rate more than 300 tph. Hence
it is necessary to increase the capacity of the re-circulating elevator and vibro
feeder.
Raw Mill:
To improve the performance/efficiency of the system, LNVT proposed the
following changes in the circuit. The Proposed scheme shall be,
No modification in the mill is proposed. Only Mill grinding media pattern shall be
revised as per the product fineness requirement.
Bucket elevator height has to be checked according to the layout requirement.
The Existing LV classifier is vented through two numbers of new cyclones of Ø2.3M
with increased height.
New Circulating fan is considered forcyclones to maintain the air flow required
through dynamic classifier.
Requirement of circulating fan volume for LV classifier is 2,00,000 m3/hr.
2 nos. bucket elevator for feeding the raw mill product to blending & storage silo.
Benefits
The Performance improvements expected with the above modification for raw mill
grinding circuit is, Mill Capacity: 120 TPH. Product Fineness: 26.6 % R on 90 µ &
9.2 % R on 212 µ
Kiln:
K i ln has a d imens ion o f 4 .1 m d iame te r by 64 m l eng th . The
estimated kiln operating load has an adequate margin for operation upto 3030 tpd
clinker production with optimization of kiln rpm. The Existing Kiln speed of 3.0 rpm
is sufficient and needs process optimization to maintain the kiln filling, volumetric
loading and retention time within acceptable range.
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 19 of 54
The Fuel firing ratio is suggested at 50% in kiln in lieu of existing 50% fuel firing in
kiln. This is to make sure that the specific thermal loading is within acceptable
range. The coal feeding system of calciner to be upgraded to meet the coal
requirement.
Preheater / Calciner:
New kiln feed bucket elevator.
Upgradation of existing kiln feed bucket elevator.
Installation of additional bin of 70 t capacity each, 6 no’s bucket elevator conveyor
of varying length along with accessories.
Installation of new TAD duct.
Installation of Imported refractories in kiln .
Installation of new booster fan 2 No’s for coal mills.
Cooler:
In order to upgrade from 2530 TPD to 3030 TPD it would be necessary to modify and
increase the cooler grate area.
Cooler grate area to be increased from 36 m2 to 55m2(kiln-2)& 62m2 for (kiln-1)
The cooler specific cooling air should be increased to 2.2 from 1.8 Nm3/kg clinker.
Cooler vent volume can be handled by existing ESP and ESP Fan.
Parameter Unit Value
Clinker production tpd 2530
Kiln specific loading tpd/m3 3.74
Cooler Specific loading tpd/ m2 70.28
Specific Heat Consumption Kcal/ kg clinker 790-800
Specific Power consumption (upto clinkerization)
kwH/t 67.5
PH outlet Pressure mm WG -420to-430 (k-line) & -460 to -480 (c-line)
PH outlet Temperature oC 370-375
Preheater fan inlet Pressure mm WG -460 to -480 (k-line) & -500 to -520 (c-line)
Preheater fan inlet Temperature oC 280 to 290 (with water spray ) & 300-310 (Cline with water spray)
Cooler Vent Temperature oC 300-350 ( with water spray)
Clinker Temperature oC 140-160
The expected operating parameters while operating single kiln 3030 tpd clinkerization
with respective modifications are given below:
Technical Summary of Operation at Upgraded Capacity
Parameter Unit Expected Value
Clinker production tpd 3030
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 20 of 54
Kiln specific loading tpd/m3 4.4
Cooler Area m2 K-1 – 62.0/K-2 – 55.0
Specific Heat Consumption Kcal/ kg clinker 750-760
Specific Power consumption
(for clinkerization)
kwh/t 64.5
PH stages 5 Stage
PH outlet Pressure mm WG -580 to -620 (K-line)
-610 to -650 (C-line)
PH outlet Temperature oC 340-350
Preheater fan inlet Pressure mm WG -610 to -650 (K-line)
-650 to -690 (C-line)
Preheater fan inlet
Temperature
oC 270-280 (K-line/With water
spray)/290-300 (C-
line/With water spray)
Cooler Vent Temperature oC 280-300 (With water spray)
Clinker Temperature oC 85 +amb
An estimate of process Fan flows is given below
Parameter Units Existing Estimated Remarks
Daily Clinker Production tpd 2530x2 3030x2
Clinker production tph 105 126
Clinker factor 1.65 1.65
Kiln feed requirement tph 170-175 208-210
Specific Cooler Vent Air Nm3/kg 0.9-1.1 1.1-1.2
Cooler Vent air flow Nm3/h 90000-110000 135000-150000
Air density kg/nm3 1.29 1.29
Cooler Vent air flow kg/h 115000-
145000
175000-
195000
Vent air Density kg/m3 0.60-0.62 0.50-0.52
Cooler Vent air flow m3/h 190000-230000
340000-360000
Specific Preheater Gas Quantity (K+C line)
Nm3/kg 1.70-1.75 1.45-1.50 K-PH fan
288000 m3/hr
(Design Capacity)
Preheater Gas flow (K+C line)
Nm3/h 165000-170000
180000-190000
C-PH fan
215000 m3/hr
(Design
Capacity)
Gas density kg/nm3 1.42 1.42
Preheater Gas flow (K+C line)
kg/h 235000-240000
255000-270000
Preheter Gas temperature
C 370-375 340-350
Preheater gas Density kg/m3 0.55 0.57
Preheater Gas flow (K+C m3/h 425000- 450000-
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 21 of 54
line) 440000 470000
Temp at fan inlet C 280-300 270/290 With water spray
Pressure at fan inlet mm wg -460 to -480/-500 to -520 (K/C line)
-610 to -650/-650 to -690 (K/C line)
Flow at Preheater fan inlet (K+C line)
m3/h 400000-410000
420000-430000
RABH Fan (Design) m3/h 250000 (K-line)/194500 (C-line)
250000 (K-line)/194500 (C-line)
A comparison of fuel firing requirements is given below:
This is based on existing fuel mix of coal and petcoke with an average calorific value
(ncv) of 6600- 6900 kcal/kg clinker.
A comparison of fuel firing requirements is given below:
This is based on existing fuel mix of coal and pet coke with an average calorific value of
(ncv) 6600 -6900 kcal/kg clinker.
Existing Estimated
Daily Clinker Production tpd 2530 3030
Specific heat consumption kcal/kg clinker 795 750
Fuel Calorific Value kcal/kg coal 6940 6940
Total Heat consumption Mkcal/h 83.8 94.69
firing in kiln % 55-60 45-55
Fuel to kiln tph 6.0-6.2 6.0-6.1
Daily Clinker Production tpd 2530 3030
Fuel to sec firing tph - -
Fuel to calciner tph 6.5-6.6 7.5-7.7
Total fuel requirement tph 12.5-12.7 13.5-13.7
(V) Raw material required along with estimated quantity, likely source, marketing
area of final products, mode of transport of raw material and finished product.
The requirement of major raw material i.e. limestone is sourced through from existing
mines and will continue for proposed expansion. .
The present requirement of cement grade limestone for the plant is about 7400 metric
Tonnes per day. The upgraded requirement will be around 8850 metric Tonnes per
day. The requirement will be met from the captive mines. Total Limestone Production
capacity of captive mines are 30 Lac Ton/year as per Recommended by Moef and EC.
Part of the Clinker produced in the plant will be utilized for cement production and
balance Clinker is transported by the railway wagons from Baikunth to Sonar Bangla
Grinding Unit of Century Textiles and Industries Limited.
Raw Material Requirement
Material Sources Transportation Existing
Requirement (LMT)
Proposed
Requirement (LMT)
Limestone Captive
mines/purchase
Dumper 25.0 29.2
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CENTURY CEMENT Page 22 of 54
Iron ore Purchased Truck 0.02 0.03
Coal Linkage/eauction/
purchase
Wagon/trucks 0.27 0.25
Pet Coke purchase Wagon/trucks 0.16 0.18
AFR Purchase Truck Nil 0.3
Gypsum purchase Truck / Wagon 1.2 1.2
Flyash Purchase / Own
TPP
Bulker/Dense
Phase
5.9 8.6
Slag Purchase Truck / Wagon 1.8 1.3
Days for Storages
The storage capacity as are described below
S.No Department For Existing Operation For Existing Operation
Storage Capacity in MT Days Storage Capacity in MT Days
1 Limestone 1,20,000 15.8 1,20,000 14.2
2 Iron ore - - 13,000 330
3 Raw meal silo 16,000 2 16,000 2
4 Clinker storage 1,80,000 36 1,80,000 30
5 Coal / Pet Coke 55,000 58 55,000 61
6 Cement Storage 21336 3.0 21336 2.4
7 Flyash Storage 4300 2.4 4300 2.0
8 Slag 30,000 55 30,000 78
8 Gypsum Storage 60,000 165 60,000 173
9 AFR - - 2,000 20
Pollution Control Measures
The equipment for the project has been designed in accordance with the environmental
protection standards. Keeping the future requirements in view, all pollution control
equipment is proposed to be designed for less than 25mg/Nm3 dust on dry basis,
though SPCB has given limits of 50 mg/Nm3.All covered sheds/Silos have been provided
for Raw materials and Finished Products.
Air Pollution Control Equipment
Emission
Source
Existing
APCE
Details of
modification
proposed
Designed
Emission
level
( mg/nm3)
Stack
Dia (mt)
Stack
Height
Remark
RM-1 Pulse Jet Dust
collector
Replacement of
Existing bags with
Homo-Polymer bags and strengthening
the internal for
better performance
<25 0.98 35
RM-2 -do- -do- <25 0.85 35
RM-3 -do- -do- <25 0.97 35
RM-4 -do- -do- <25 1.00 35
Kiln No. 1 RABH Replacement of
Existing bags with
Homo-Polymer bags
<25 2.60 40
Kiln No. 1 Precalcinator
RABH -do- <25 2.00 45
Kiln No. 1
Clinker Cooler
ESP Replacement of
Internals
<30 3.00 45
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 23 of 54
Kiln No. 2 RABH Replacement of
Existing bags with
Homo-Polymer bags
<25 2.60 40
Kiln No. 2
Precalcinator
RABH Replacement of
Existing bags with Homo-Polymer bags
<25 2.00 45
Kiln No. 2
Clinker Cooler
ESP Replacement of
Internals
<30 3.00 45
Coal Mill-1 Pulse Jet Dust
collector
- <25 0.82 40
Coal Mil-2 -do- - <25 0.80 40
Coal Mill-3 -do- - <25 1.00 40
Coal Mill-4 -do- - <25 0.65 40
Cement Mill-1 -do- Replacement of
Solenoid & other
internals
<25 0.94 51
Cement Mill-2 -do- -do- <25 0.94 51
Cement Mill-3 -do- -do- <25 0.93 51
Cement Mill-4 -do- -do- <25 1.00 51
Cement Mill-5 -do- -do- <25 0.98 51
Thermal Power Plant
(16 MW)
Hybrid Filter - <25 3.57 72.5 -
Thermal Power
Plant
(11 MW)
Hybrid Filter - <25 2.95 60 -
(VII) Resources optimization/ recycling and reuse envisaged in the project, if any,
should be brief outlined.
Century Cement will produce clinker of 2.0 MTPA and cement of 3 MTPA after proposed
expansion. Entire quantity of fly ash generated from CPP is being utilized Portland
Pozzolana Cement production in the cement plants.
The fugitive dust emissions occurring during material handling and material transfer points
is being controlled by installing bag filters and water sprinkling. Closed conveyor belts are
used for material transport within the plant premises. The same practice shall be continue
in future also.
(VIII) Availability of water its sources, energy /power requirement and sources should be
given.
In conventional cement plant, water is used to meet the following basic consumptive
requirements:
1. Cooling water requirement.
2. Process requirements.
3. To meet miscellaneous requirements such as Fire fighting, General services like floor washing
and other services, Dust extraction and dust suppression in the RM yard, Potable use (for
Power Station and township), Horticulture and afforestation.
Water:
Present water consumption is approximately 3793m3/day for Cement Plant, TPP,
Mines and colony. The present requirement of water for the Cement Plant, Thermal
Power Plant and colony is met from reservoir developed in the captive mines, where
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CENTURY CEMENT Page 24 of 54
rainy season water are being collected for about 237 days water requirements of the
Cement Plant.
Mine water pits and reservoir is located at adjacent distance of the plant. Water from
reservoir is drawn and it is purified, chlorinated through filtration plant then pumped to
4.5 lac liter capacity overhead water tank in the colony and two 2.5 lacs capacity
overhead tanks inside the plant. Water from Overhead water tank is distributed to
colony as well as plant through subsidiary water distribution lines.
Unit Water consumption KLD Waste water generation KLD
Existing Proposed
(additional)
Existing Proposed
(additional)
Cement Plant Process
& Others
1800 100 42 2
Domestic (Colony & Others)
1500 - 283 -
Cooling Tower 220 - 10 -
DM Water 130 - 13 -
Mines 143 - - -
Total 3793 - 348 2
Power:
Present total power requirement for simultaneous running of our complete plant is about 33.4
MW which is met from CSEB, captive Thermal Power Plants& Solar Power. There are two
Thermal Power Plant with a capacity of 16 MW & 11.0 MW&solar plant of 6X100 KWp & 1X102
KWp SPVPP. Total own power generation capacity is 27.7 MW and remaining power is fulfilled by
CSEB. After enhancement, incremental power will be met by increasing the consumption of
CSEB.
Power Requirement calculation for existing configuration
S
no. Description
Capacity
/ LTPA
Working
Day
TPD
Running
hrs TPH
KWh/
Ton
Power
KWh/annum
Power MW
1 Crusher 25.0 330 7576 12 631
67.55
6785626 2.2
2 Raw mill 24.38 330 7388 87 85 56774025 8.0
3 Kiln & Cooler 16.7 330 5061 48 105 39615840 4.8
4 Coal Mill 3.1 330 939 80 12 9847200 1.5
5 Cement Mill &
packing Plant
24.0 330 7273 103 71 35.29
80683648 12.5
6
Utilities (Compr, Pump,AC etc,
Factory lighting,
losses, Colony
Lighting etc)
- - - - -
7.88
14202324 1.9
Total Power requirement (In MW) 207908663 30.9
TPP - - - - - - 27
Power Requirement calculation for Proposed configuration
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 25 of 54
S
no
.
Description Capacity
/ TPA
Working
Day TPD
Runnin
g hrs TPH
KWh
/Ton
Power
KWh/annu
m
Power
MW
1 Crusher 30.0 330 9091 13 699
ii.
64.47
8128576 2.2
2 Raw mill 29.2 330 8848 88 101 60984000 8.5
3 Kiln & Cooler 20.0 330 6061 48 126 41991840 5.3
4 Coal Mill 3.1 330 939 84 11 10339560 1.5
5 Cement Mill &
packing Plant
30.0 345 8696 110 79 31.36 94101975 12.5
6
Utilities (Compr,
Pump,AC etc,
Factory lighting,
losses, Colony
Lighting etc)
6.65
14558244 1.9
Total Power requirement (In MW)
230104195
31.9
TPP - - - - - - 27
Year Clinker (Kwh/Tonne of Clinker)
Cement (Kwh/Tonne of Cement)
Specific Power Consumption per tonne of Cement
2015-16 79.37 43.34 95.04
2016-17 80.10 38.65 90.6
2017-18 74.01 38.93 88.79
(IX) Quantity of wastes to generated (liquid and solid) and scheme for their
management/disposal.)
Broadly Cement Manufacturing process shall not generate any Solid or Liquid Wastes.
However the following wastes are generated from Cement Plant operations. Complete
care of these wastes will be taken, as to their disposal etc. as given below:
Details on Hazardous Waste Management
Description Unit Quantity Mode of Disposal
Used Oil KL 13,940 Disposed off to authorized recyclers
Spent ion exchange resin
MT 0.250 Disposal through authorized TSDF.
Lead Acid batteries Kg 7410 Sold to registered cyclers
Metal Scrap (Non Hazardous)
MT 955 Sold to Buyer
Details on Solid Waste Management
Rubber Belt Scrap MT 13 Sold to Buyer
Flyash TPD 250 MT/day Used for Manufacturing of PPC
Waste Water from Cement plant & TPP Waste water
KL Zero Liquid Discharge Condition 348kl/day
The waste water generated from cement plant and CPP is being treated in the treatment plant 250 x 2 KLD& 60 KLD. Waste water Treated in the STP and treated effluent water are being re-used in the plant process,
Prefeasibility Report for Up-gradation in Cement Plant
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CENTURY CEMENT Page 26 of 54
dust suppression and plantation purposes and solid waste are being used as manure.
STP Sludge Kg/Day 19 Kg/Day Used as Manure and used for Plantation
HSD Quantity
HSD is used in oil firing at the initial light up of Kiln after long stoppage period.
Adequate storage and safety measures shall be provided. The consumption for Kiln
Light up 1,29,282Liter/year.
Waste water Treated in the STP and treated effluent water are being re-used in the
plant process and gardening purposes and solid waste are being used as manure.
(X) Schematic Representations Of The Feasibility Which Give Information Of EIA
Purpose.
Up-gradation is existing cement plant is proposed which is operational since last more
than40 years . The capacity expansion is proposed through modernization and
optimization of plant parameters and certain modifications.
(4) SITE ANALYSIS
(I) Connectivity
Century Cement plant at 8 Km from Tilda. Subsequently, the place where the present
plant and the colony came into existence was christened as “Baikunth”. Baikunth is
about 34 Km east of Raipur on Mumbai – Nagpur – Howrah South East Central railway
main line. By road connectivity it is around 25 from Simga towards Raipur – Bilaspur by
NH130 and 26 KM from Kharora towards Raipur – Balodabazar
(II) Land form, land use and land ownership.
Century Cement Plant is a operational unit and expansion of capacity is proposed
within the existing cement plant complex. The entire land is in possession of Group
and no additional land is required for the project.
Location of the Project
District/State Taluka Village Khasara No Area in acres
Raipur Tilda
Baikunth (Bahesar, Kundru & Tandwa)
85/2, 84/2, 105, 86, 615/2, 619/4, 599 etc.
275.273 Ha
Century Cement Plant lies at Longitude: 21°29'18.09"N to 21°30'11.70"N and Latitude:
81°46'43.33"E to 81°47'49.45"E and is covered under Topo sheet No.64G/15
(III) Topography (Along with map)
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The highest elevation of the area above the mean sea level is 306m contour where is
lowest elevation of the area is 283m. The main basin of the area is Seonath. The area
is drained by the Kharun river, which is flows in north western direction of plant area.
Another Dhumma nala is flow in south direction which is a seasonal stream and gets
dry in summer. This river ultimately joins with Seonath River.
(IV) Existing land use pattern (agriculture, non-agriculture, forest, water bodies
(including area under CRZ)), shortest distances from the periphery of the project
to periphery of the forests, national park, wild life sanctuary, eco sensitive areas,
water bodies (distance from the hfl of the river), crz. In case of notified industrial
area, a copy of the gazette notification should be given)
The environment setting of the 10 km radius is as follows:
S. No. Particulars Details
1 Location Baikunth, Tilda dist. Raipur
Toposheet No. 64G/15
2 Latitude Longitude
21°29'18.09"N to 21°30'11.70"N 81°46'43.33"E to 81°47'49.45"E
1. General ground level 306-283m above MSL
2. Nearest National/ State Highway Simga- Tilda-Baloda Bazar Road – 2.75km – NE SH-9 – 11.50km
3. Nearest Railway Station Baikunth – Adjacent - W
4. Nearest Airport Swami Vivekanand Airport, Raipur – 34.50km
5. Nearest Tourist Place Bhoramdeo (Kawardha) & Sirpur (Masamund)
6. Archaeological Important Place None within 10km radius
7. Ecological Sensitive Areas None within 10km radius
8. Reserved / Protected Forest within 10km radius
Bilari RF – 7.75km- NNW
9. Nearest major city <50000 population
Tilda – 5.00km
10. Nearest Town / City within 10km radius
Tilda – 5.00km
11. Surrounding village within 1 km area of the project.
Kundru – 0.60km - S Baikunth- Adjacent
12. Nearest village Kundru (S) Bahesar (E) Tandwa (W) Baikunth- Adjacent
13. Nearest River within 10km radius No river in 10 KM radius
14. Nearest Lake/ Ponds within 10km radius
Dhumma Nalla – 1.25km - SW Kirna Tank – 2.25km- S Kulhan Nalla – 9.50km- SW Kirna Canal – 2.25km- S Bhatapara Branch Canal –0.10km – E
15. Nearest Hill Ranges within 10km radius
None within 10km radius
16. Other industries within 10km radius
Shri Bajrang Power & Ispat Ltd. – 0.150km- SW Hitech Power & Steel Ltd. – 6.75km – NNW Kethan Sponge & Infrastructure – 9.25km – NNW Central Cement Industries – 8.25km – NNW GMR Chhatisgarh Power Project – 7.00km – SE
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CENTURY CEMENT Page 28 of 54
No. of Rice mils
17. Mines within 10km radius Century Cement, Limestone mine No. of other mines
The land use of the area is defined by the operational unit of Cement Plant, captive
Thermal Power Plant, Residential colony etc.
Land Use Break-Up Of Cement Plant Complex Area
Particulars Area in Hectare
Factory Area 31.465
Mines Area 311.846
Residential Area 243.808
Total Area 587.119
Land Use Details Of Buffer Zone
Land use Area (hec.) Percent
Irrigated agricultural land 9130.59 26.18
Unirrigated agricultural land 12278.15 35.21
Cultural waste land 1891.12 5.42
Area under Non-Agricultural Uses 2705.82 7.76
Barren & Un-cultivable Land Area 679.59 1.95
Permanent Pastures and Other Grazing Land Area
4940.64 14.17
Land Under Miscellaneous Tree Crops etc. Area
3.00 0.01
Fallows Land other than Current Fallows Area 1535.12 4.40
Current Fallows Area 1245.70 3.57
Forest area 463.52 1.33
Total 34873.25 100
DETAILS OF LAND USE PATTERNS OF THE VILLAGES AROUND 10 KM RADIUS
Village Name
Area under
Non-Agricultural Uses
(in Hectares)
Barren &
Un-cultivable Land
Area (in Hectares)
Permanent
Pastures and Other Grazing
Land Area (in Hectares)
Land Under
Miscellaneous Tree Crops
etc. Area (in Hectares)
Culturable
Waste Land Area (in
Hectares)
Fallows Land
other than Current Fallows
Area (in Hectares)
Current
Fallows Area (in
Hectares)
Net Area Sown (in
Hectares)
Total Unirrig
ated Land Area (in
Hectares)
Area Irrigated
by Source (in Hectares
)
Forest
Area (in Hectares)
Taresar 57 0 48 0 15 6 7 204 231 51 0
Mauhagao
n 35 0 68 0 75 13 6 241 152 117 0
Malaud 36 0 60 0 11 9 5 243 146 160 0
Silyari
Kurud 116 0 176 0 110 12 6 870 688 494 0
Kuthrel 33 0 103 0 26 10 5 264 90 220 0
Kukera 36 0 62 0 12 6 3 418 408 103 0
Raita 31.74 0 87.72 0 17.65 13.51 0.8 368.72 284.13 169.41 0
Deori-2
(Deori) 92.83 0 121.27 0 4.5 1.6 21.57 698.27 661.03 163.07 0
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Manohara 31.09 0 111.4 0 20.5 12.43 8.9 263.81 266.89 73.9 0
Tarpongi 51 0 73.96 0 0 30.94 1.05 606.21 433.71 291.53 0
Mohada 53.38 0 92.78 0 0 148.61 1.5 683.31 467.39 360.28 0
Sankara 81 0 0 0 0 0 230 494 728 320 243
Gujara 2.64 0 115.6 0 0 0 0 289.16 101.76 187.4 0
Sardhu 41 0 0 0 0 0 20 464 307 313 95
Sarora 25.294 134.346 519.386 0
157.777 47.46 1.196 1324.549 153.58 1252.17 0
Sinodha
(Part) 26.31 17.67 64.23 0 30.32 62.4 16.2 310.94 292.84 38.18 0
Biladi 74.24 0 480.55 0 0 0 194.63 514.25 489.52 24.73 42.79
Parsada 91.14 0 197.47 0 0 0 47.36 309.84 187.82 122.01 0
Jota 13.32 0 92.59 0 0 0 55.43 281.61 109 172.6 0
Bhursuda 15.49 0 86.68 0 57 0 100.39 210.99 159.19 51.8 0
Silpatti 21.84 17.62 80.19 0 68.24 46.58 30 265.7 160.76 186.16 0
Tandawa 99.51 146.38 107.49 0 264.62 48.65 80 659.91 344.06 428.91 0
Hatband 20.45 0.55 26.64 0 8.27 0.41 11.39 157.01 0 78.285 0
Ninwa 37.13 31.71 90.51 0 5.39 2.02 1 422.99 215.07 258.64 0
Kirna 95.87 0 77.74 0 51.22 15 4.05 559.12 19.13 607.77 0
Jalso 149.2 0 103.93 0 25.33 13.49 14.44 281.27 173.28 141.34 0
Kundru 132.21 0 51.76 0 73.13 43.98 48.4 196.13 177.21 41.23 0
Konari 19.87 18.27 59.03 0 8.2 20.85 19.3 176.65 162.28 32.28 0
Nakti Khapri 40.37 0 75.03 0 12.3 30.19 10.67 135.63 127.06 22.94 0
Khamhariya 13.67 36.73 56.25 0 18.6 29.1 37.82 208.9 168.9 49.69 0
Sirwe 27.45 45.02 129.39 0 40.18 46.12 9.21 137.38 110.57 54.9 0
Rajiya 26.66 0 112.36 0 41.15 95.73 7.6 146.36 128.48 42.83 0
Bahesar 185.4 0.5 112.94 0 149.66 33.75 14.11 161.08 148.27 36.25 0
Bartori 15.68 24.03 65.56 0 21.42 40.97 22.62 156.49 132.48 34.36 0
Chhataud 84.9 78.42 165.45 0 65.94 35.7 16.69 648.05 652.36 110.73 0
Tarasiw 67.4 34.88 52.21 0 18.85 30.61 31.85 343.3 375.81 38.63 0
Ghulghul 126.56 0 0 0 0 139.78 0.51 239.89 191.56 67.73 0
Deori 27.69 8.31 106.55 0 17.2 24.96 21.23 237.48 197.04 40.44 0
Khudmudi 19.83 0 35.26 0 65.31 50.96 0.67 254.86 222.57 48.1 0
Kota 35.991 0 126.321 0 70.738 2.113 3.212 328.526 271.74 121.1 0
Kohka
(Part) 199.29 0 0 0 0 80.64 5 108.89 71.62 70.8 0
Tulsi 2 26.94 3.54 28.22 0 9 12.34 1.85 246.03 9.73 245.2 0
Bhibhauri 48.39 0.3 45.88 0 51.03 42.4 25 411.38 384.7 27 4.14
Gaurkheda 17.55 0 54.69 0 57.35 31.39 13.84 283.74 283.92 12.31 78.59
Chicholi 33.94 0 11.01 0 77.55 55.74 0 228.95 211.56 17.39 0
Gaitra 17.03 0 33.56 0 52.33 28.68 41.65 169 96.5 86.8 0
Raikheda 110.99 0 418.76 0 20.88 110.59 15.24 692 251.5 534.18 0
Kodawa 23.66 20.9 40.9 2 15.2 13.19 5.26 491.2 337.28 167.56 0
Bartori 2 17.28 15.06 30 1 15 17.6 21.66 336.25 102.74 243.73 0
Sontara 11.36 28.24 38.26 0 0.42 11.84 0 289.93 99.14 248.4 0
Deogaon 5.23 9.53 27.57 0 12.03 3.89 0 210.63 53.32 226.15 0
Amlitalab 3 7.58 16.54 0 18.35 2.91 0.4 118.95 40.65 123.67 0
(V) Existing Infrastructure
M/s Century Cement is having cement plant, power plant (16 MW, 11 MW) within the
existing premises and all are operational. Required infrastructure like residential colony,
medical facility and other facilities have already been developed by the group.
(VII) Climatic Data From The Secondary Sources.
Raipur has a tropical wet and dry climate, temperatures remain moderate throughout
the year, except from March to June, which can be extremely hot. The temperature in
April–May sometimes rises above 48 °C. These summer months also have dry and hot
winds. In summers, the temperature can also go up to 50 °C. The city receives about
1,300 millimetres (51 in) of rain, mostly in the monsoon season from late June to early
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October. Winters last from November to January and are mild, although lows can fall to
5 °C (41 °F) making it reasonably cold.
Wind Pattern: Generally light to moderate winds prevails throughout the year. Winds
were light and moderate particularly during the morning hours. While during the
afternoon hours the winds were stronger. A review of the wind rose diagram shows
that predominant winds are mostly from SSW, N, S, NE, SW, W & NNE directions
followed by SW direction.
Summary of Climate data
January February March April May June July August September October November December
Avg. Temp.
(°C)
19.7 22.5 27.6 31.5 32.5 31.3 28.9 28.9 28.8 27.2 22.9 19.9
Min. Temp. (°C)
12.7 15.5 20.3 24.4 26.6 26.6 25.8 25.8 25.5 22.9 16.8 13.1
Max. Temp (°C)
26.7 29.5 34.9 38.7 38.5 36 32.1 32 32.1 31.5 29 26.7
Precipitation / Rainfall
(mm)
9 14 23 32 76 204 258 299 250 80 13 2
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(VIII) Social Infrastructure Available.
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Plant is operational since last 4 decades and all infrastructure facilities such as
Education, Health and other social facilities have been developed. M/s Century
cement has contributed at large scale to develop the entire area through various
programme.
5. PLANNING BRIEF
(I) Planning concept (types of industries, facilities, transportation etc) town and
country planning/development authority classification
The proposal is for up gradation in existing system and optimization of plant parameters
to achieve the targeted production capacity.
The total project implementation is estimated to take around 10 months considering
that lines 1 and 2 will be upgraded in succession (and not simultaneously). Only the
civil work should be carried out simultaneously in case of preheater tower and common
TAD support.
Each kiln line may be shut down for 35 days for up-gradation to 2.0MTPA in clinker
production and 3MTPA in cement production,. Considering the annual shut down of
20 days and other planned stoppages, the project can be scheduled such that the
impact of the up-gradation related shutdown is minimized.
(II) Population projection.
The project is small in magnitude and upgardation will be performed within the
existing facilities. No influx of population is expected as skilled / Un-Skilled workers
shall be deployed from the local villages
Name of
village
No. of House
hold
Total
Population
Total Male
Population
Total Female
Population
Total SC
Population
Total ST
population
Total literacy
population
Taresar 255 1266 637 629 103 0 792
Mauhagaon 256 1255 628 627 893 8 723
Malaud 373 1818 917 901 448 0 1175
Silyari Kurud 1409 6963 3493 3470 1403 206 4427
Kuthrel 270 1204 605 599 588 0 751
Kukera 385 1814 928 886 304 0 1023
Raita 380 1801 907 894 410 2 1105
Deori-2 (Deori) 542 2811 1382 1429 12 0 1708
Manohara 206 1070 552 518 142 0 720
Tarpongi 494 2558 1265 1293 27 274 1753
Mohada 574 2763 1365 1398 50 84 1746
Sankara 449 2324 1185 1139 313 76 1301
Gujara 162 871 452 419 21 48 593
Sardhu 440 2246 1131 1115 23 60 1547
Sarora 882 4557 2299 2258 699 283 2770
Sinodha (Part) 443 2111 1023 1088 204 118 1306
Biladi 729 3259 1629 1630 790 386 1797
Parsada 283 1417 703 714 291 0 889
Jota 230 1078 537 541 381 0 646
Bhursuda 235 1202 584 618 233 0 747
Silpatti 210 1092 572 520 238 44 710
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Tandawa 1105 5555 2846 2709 1817 337 3747
Hatband 174 769 407 362 197 0 506
Ninwa 387 1935 968 967 295 53 1289
Kirna 617 2863 1459 1404 273 129 1923
Jalso 200 932 478 454 20 87 587
Kundru 916 4016 2071 1945 411 205 2952
Konari 154 772 403 369 8 0 544
Nakti Khapri 152 735 365 370 368 0 461
Khamhariya 264 1252 612 640 80 287 777
Sirwe 232 1172 580 592 153 277 706
Rajiya 199 906 435 471 277 20 571
Bahesar 343 1694 847 847 593 25 1128
Bartori 272 1202 606 596 465 76 690
Chhataud 461 2219 1070 1149 231 40 1339
Tarasiw 322 1460 726 734 64 0 1014
Ghulghul 187 858 448 410 43 0 586
Deori 294 1376 711 665 86 0 992
Khudmudi 200 969 506 463 235 0 607
Kota 347 1732 882 850 655 0 1094
Kohka (Part) 262 1137 551 586 203 46 780
Tulsi 2 204 946 439 507 0 184 642
Bhibhauri 290 1446 726 720 72 69 942
Gaurkheda 163 853 425 428 77 24 555
Chicholi 236 1103 539 564 472 11 636
Gaitra 199 892 456 436 427 29 534
Raikheda 696 3541 1734 1807 52 305 2170
Kodawa 290 1382 697 685 446 22 964
Bartori 2 285 1573 769 804 2 125 998
Sontara 227 1084 543 541 459 0 710
Deogaon 281 1245 613 632 388 84 744
Amlitalab 114 528 275 253 313 0 309
(III) Land use planning (breakup along with green belt etc)
Considering the up gradations in existing plant and machineries, No new land use
shall be created. No additional Land is required. The existing Land use breakup is
given in the following table:
Land Use Break-Up Of Cement Plant Complex Area
Particulars Area in Hectare
Factory Area 31.465
Mines Area 311.846
Residential Area 243.808
Total Area 587.119
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Till date 270.0 Hect area is already afforested with 5,27,753 no of trees
(IV) Assessment of infrastructure demand (physical & social)
New infrastructure is required at very little scale and within the plant boundary only.
The following equipment will be installed.
S.No Equipment Capacity
(after modification) Nos
1 Calciner 1455 tpd 5 Stage 2 String
2 Cooler 3030 tpd 2 Nos
All other physical and social infrastructure are already available and developed in and
around the industry.
(V) Amenities/ facilities.
All infrastructure facilities such as education, health facilities and other social
facilities are adequate for labours, staff and their families.
(6) PROPOSED INFRASTRUCTURE
(I) Industrial area (processing area)
All existing infrastructure will be used. No additional infrastructure is required.
(II) Residential area (Non processing area)
Residential Town ship with all essential facilities has already been provided within the
existing premises. No additional facility is required
(III) Green belt
Till date more than 5,27,753 plants has been in survival stage at Cement Plant,
colony. Further total plantation including Mining lease area is reported as 269.96 Ha
Area No. Of Tress Survived % Survival
Mines 160646 97.14
Plant, Colony 319462 96.37
Total 4,80,108 96.66
Others 47645 90
Grand total 5,27,753 -
Sr.No. Species of Plant Total planted as on 31.03.2017
Plantation done during the year 17-18
Total planted as on 31.03.2018
1 Neelgiri 23446 23446
2 Peltafarm 40673 1625 42298
3 Gulmohar 16172 450 16622
4 Sisu 54407 54407
5 Neem 21174 500 21674
6 Parkhiya 356 356
7 Karanj 55863 5666 61529
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8 Siras 24025 24025
9 Bakayan 8288 8288
10 Sahtut 3188 3188
11 Moulshree 491 491
12 Khair 790 790
13 Khamar 8891 8891
14 Amaltas 5027 5027
15 Kalpataru 2200 2200
16 Peepal 1574 1574
17 Bargad 325 325
18 Fruit plants 26849 253 27102
19 Ponsitiya 345 345
20 Bougainvillea 3622 3622
21 Bel 102 102
22 Bamboo 11740 11740
23 Fragrant plants 5250 5250
24 Paras Peepal 2569 2569
25 Kapok 5797 5797
26 Bottlebrush 1133 1133
27 Badam 523 523
28 Kachnar 6819 6819
29 Subabul 8240 8240
30 Kessal Penia 2589 2589
31 Bahera 405 405
32 Bahumiya Purpuria 989 989
33 Kesia Samiya 55605 6000 61605
34 Pangra 4492 4492
35 Kadam 159 159
36 Coconut 57 57
37 Acacia 16955 16955
38 Raintree 1097 1097
39 Chhateem 2823 2823
40 Teak plant 7648 7648
41 Mangium 1200 1200
42 Jangal Jalebi 660 660
43 Ratanjot 13413 13413
44 Kaner 800 800
45 Casiya Fistula 300 300
46 Others 58795 1089 59884
47 Awala 2020 400 2420
48 Arjun 684 684
49 Village schools (Tandwa, Kundru, Jangira, Tulsi, Kirna, Konari
1200 1200
TOTAL 511770 15983 527753
Area covered (Hectare)
261.79 8.17 269.96
(IV) Social infrastructure.
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The area has been developed since from inception of unit. The efforts and activities of
unit has helped in developing the good social infrastructure as larger scale. Some of
the activities are being as follows:
Initially this area was totally devoid of any dependable source of water and the
requirement for domestic consumption even could not be met; leave aside the large
requirement for major plant. Therefore, to meet the water requirements, the old mined
out pit measuring 10.67 hectare was converted into a water reservoir of 10 meters depth
having storage capacity of 74 million gallons. Now its capacity has been further
enhanced to about 200 million gallons by deepening, widening of the pit and increasing
the height of bunds. Green belt has been developed all around and the area has been
developed as a picnic spot by beautiful garden and swimming pool attracting picnickers
from as far as Raipur, Bilaspur and other distant places.
It is this reservoir now which has proved to be the life line for Cement Plant, Thermal
Power Plant and colony people through out the year. Mine water from present two
quarries is pumped as per requirement into this reservoir from where it is pumped to
water treatment plant and then used for domestic and industrial requirement.
Due to massive plantation and creation of huge water reservoir a lot of migratory fauna
are seen in this area providing additional attraction to the visitors.
JAN SEVA TRUST
“Imbibed with the philosophy & spirit of the great philanthropist Late GD Birlaji,
Century Cement has always been at the forefront of social service and
humanitarian causes.”
In order to promote social upliftment of neighboring villages, a Jan Seva Trust was
registered under the M.P. Trust Act 1951, on 01st Dec 1990. The present range of
activities of the Trust broadly covers the following Institutions / Schemes:-
a) Vocational Training Centre (VTC)
(b) Rural Development
(c) Family Planning Scheme
(d) Health Care
(e) Education
(f) Social and Community Welfare Programmes
(g) Development of Sports and Cultural activities
The Trust acts as catalyst for Government sponsored Rural Development Programmes
and, by means of careful identification and strong advocacy, we ensure that maximum
Govt. assistance is received and utilised in our area of concern.
Vocational Training Centre
The VTC commenced functioning in Nov 1992. Vocational training
imparted at the VTC aims to provide vocational and technical skills to
rural young men hailing from families below poverty line with a view to
equipping them for employment/ self-employment. The Trust offers uniform and
stipend of Rs.2000/- to each student after completion of the course, payment being
regulated on attendance-cum-performance basis. Proficiency Certificates are
awarded to students who complete their training successfully after final
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examination in both theory and practical work. The duration of training is 9 months
starting in July each year.
Computer Classes / Computer ki Pathsala
Under the Computer education programme for the Govt. Schools students who do
not having infrastructure for computer educations Computer classes for ladies and
girls of the colony, using infrastructure available in the Century Cement School,
started w.e.f. 06 Sept 2006.
More than 100 students are getting benefited through this programme. We have
well equipped AC computer lab and provide vehicle at free of cost to pick and drop
the students from the respective villages. Around 784 students have been benefited
so far.
Spoken English Classes
To remove hesitation and to develop interest towards language English among the
Students belonging from the villages , free English spoken classes are being
operated and around 2260 nos of students have been benefited so far.
Trade-wise Strength of passed-out students at a glance Sl. Trade No. of passed-out
students Remarks
1 Electrical 733
2 Diesel Mechanic & Welding 533
3 Tailoring & Cutting (Boys, Ladies & Girls) 464 (276+ 188)
4 Carpentry 26 Course discontinued
Sl. Trade No. of passed-out students
Remarks
5 Computer Training (Ladies & Girls)
85 Course discontinued
6 Repairing of Electrical Home Appliances 137
7 Computer ki pathshala 782
8 Spoken English 226
TOTAL : 2986
S.No. Current Batch No of Students appearing
Remarks
1 Electrical 51 2 Diesel Mechanic and Wilding 46 3 Fashion Technology And Designing 35 4 Repairing of Home Appliences 22 5 Spoken English 46
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6 Computer ki Pathshala 32
Total 232
VTC- Statement of students
Year
Batch,
No.
T R A D E Total
No. Electrical Diesel Mech &
Welding
Tailoring Carpentry Repg.of Elect.Home
Appliances
1992-93 1 15 14 8 - - 37
1993-94 2 14 12 9 3 - 38
1994-95 3 18 15 14 2 - 49
1995-96 4 16 11 17 - - 44
1996-97 5 22 23 18 6 - 69
1997-98 6 18 9 13 3 - 43
1998-99 7 11 5 13 4 - 33
1999-2000 8 38 19 12 4 - 73
2000-01 9 22 8 18 4 - 52
2001-02 10 22 15 16 Closed - 53
2002-03 11 20 11 18 Closed - 49
2003-04 12 19 6 8 Closed - 33
2004-05 13 16 13 4 Closed - 33
2005-06 14 23 14 11 Closed - 48
2006-07 15 20 25 4 Closed - 49
2007-08 16 29 29 5 Closed - 63
2008-09 17 36 26 Closed Closed - 62
2009-10 18 37 27 Closed Closed - 64
2010-11 19 39 33 Closed Closed 19 91
VTC- Statement of students
Year
Batch,
No.
T R A D E Total
No. Electrical Diesel
Mech & Welding
Tailoring Carpentry Repg.of
Elect.Home Appliances
2011-12 20 43 33 Closed Closed 19 95
2012-13 21 35 23 Closed Closed 16 74
2013-14 22 40 24 Closed Closed 13 77
2014-15 23 38 25 Closed Closed 17 80
2015-16 24 45 33 Closed Closed 16 94
2016-17 25 61 49 Closed Closed 19 129
2017-18 26 36 31 Closed Closed 18 85
2018-19 27 51 46 Closed Closed 22 119
TOTAL : 784 579 188 26 159 1736
## Current
Batch
TOTAL : 1736
Rural development schemes
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The emphasis is on the economic upliftment of the villagers, particularly those below the
poverty line. Special attention is paid to the disabled, the destitute, and to women.
Our primary area of concern comprises ten nearby villages of Tilda Block, the first
priority being given to the three villages i.e. Bahesar, Kundru and Tandwa. Focus is
on advocacy work in identifying, motivating and sponsoring needy and deserving
candidates for benefits under all existing Govt.
Youth Promotion and Ethics Development
At a regular interval Sponsoring and facilitating necessary resources to the nearby
villages for the celebration of Festival (National / Social / Religious). Organising various
events (sports, folk dance, folk song sports etc…) under the youth development
programme, promoting female participations under ladies development programme .
Family planning schemes
Family Planning Schemes are an integral and important part of Seva Trust
activity. Under these schemes, camps are organised in our Hospital for Family
Planning operations for both men and women. Free transport facilities,
hospitalisation and meals are provided to the patients and their attendants.
Operations are carried out by the Doctors and paramedical staff of District Public
Health Deptt. As an incentive, we provide gifts to the patients. It is worth
mentioning that the locals prefer Camps to be held at our Hospital, for maximum
possible help is extended and care vis-a-vis the public venues.
Health Care
Under the Health care scheme, at a regular interval we provide various Free Heath
Services (Pulse Polio vaccinations, Dental treatment, Aaryuved & Homeopath services,
Health checkups & Aganbadi camp etc.) covering all the near by villages. Free medicine
are being provided to the nearby villagers. Provide ambulance during National
Vaccination Day & other emergency services.
Patients From The Nearby Villages Benefited During Last Five Years
Year Patient from the Villages Total
Patients Baikunth Kundru Tandwa
&
Hathband
Bahesar Kirna Nakti
/
Khapri
Tilda,Bartori,
Konari,Jalso,
Sontara,Madhi, Tulsi
Khamharia,
Raikheda,
2013 2407 1843 1802 899 731 973 2162 10817
2014 2541 1803 1797 1303 729 1195 2036 11404
2015 2334 1615 1858 897 693 1054 1959 10410
2016 2361 1713 1785 1096 696 998 2048 10697
2017 2510 2125 2035 1144 508 504 2720 11546
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Medical Camp Organized during last five years
Year 2013 Sl.No
.
Name of Camps Organised
date
Nos Benefited persons
1 Statutory eye check-up programme
(by Dr. Gopal Janswami)
Opthalmologist, Ryp.
18/01/2013 50 plant and mines
workers were
benefited
2 Eye check-up of C.C.H.S.School
Students
18/01/2013 62 60 students and 2
teachers were benefited
3 National Pulse-Polio programme 20/01/2013
to22/01/2013
181 113 boys and 68 girls
were benefited
4 National Pulse-Polio programme 24/02/2013 to
26/02/2013
165 165 boys and 69 girls
were benefited
5 General Health Check-up of Studens
C.C. Shishu Mandir
25/02/2013 to
27/02/2013
222 students were
benefited
6 Blood Donation Camp by Red Cross
Society, Raipur
20/03/2013 83 persons were donated
7 Free ENT check-up camp 18/05/2013 49 staff-49, workers-17, others-8 were
benefited
8 General Health Check-up of
Students of C.C.H.S.School
17/07/2013 to
27/07/2013
100
4
students were
benefited
9 National Deworming Programme
of Students of C.C.H.S.School and
Shishu Mandir
08-06-2013 106
2
students were
benefited
10 National Vitamin - A supplementation programme
08-08-2013 174 students were benefited
11 Blood Group Examination of students
of C.C.Shishu Maandir
12/08/2013 to
20/08/2013
110 students were
benefited
12 Blood Group Examination of students
of C.C.H.S. School
08-05-2013 820 students were
benefited and issued
Laminated blood
group card
13 Lecture of " Balanced Diet " by Dr.
Gauri Adhaulya
27/08/2013 to
29/08/2013
75 women were benefited
14 Comprehensive Health Evaluation
Camp by Thyrocare Raipur Services
09-08-2013 154 126 staff, 18 workers,
10 others were
benefited
15 Statutory Eye check-up camp (by Dr.
Gopal Janswami) Opthalmologist,
Ryp.
25/09/2013 42 plant and mines
workers were
benefited
16 Nephrology camp by Ramkrishna
Care hospital, raipur
27/09/2013 18 persons were
benefited
17 Bone Mineral Density camp by Shree Narayana Hospital, Raipur
20/10/2013 75 staff-70, workers-03, Others-02 were
benefited
18 Lecture of " Awareness and
Investigation of Pregnant females " by
Dr. Gauri Adhaulya
28/10/2013 to
29/10/2013
134 Bahesar-41,
Tandwa-29, workers
colony-36, and
kundroo-28 Girls and womans were
benefited
19 Haematology camp Dr. Suman Mittal,
Haematologist Mittal Hospital Raipur
23/11/2013 41 staff-33, workers-3,
villagers-5 were
benefited
20 Spirometery examination of Plant 25/11/2013 to 104 workers were
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Workers 26/11/2013 benefitted
Year 2014
Sl.No. Name Of Camps Organised Date Benefited Persons
1 Free Investigation Of Sickle Cell Anemia Camp
30/01/2014 573 (In Which 74 Persons Found Sca Positive)
2 National Pulse Polio
Programme
19/01/2014 -
21/01/2014
189 (Boys-105 &Girls-84)
3 Periodical Medical
Examination Of Permanent
Workers
10/02/2014 -
19/02/2014
294 No. Of Persons Benefitted
4 National Pulse Polio
Programme
23/02/2014 -
25/02/2014
178 (Boys-92 &Girls-86)
5 Awareness Programme Of School Girls On
17/02/2014 99 Girls Students
Topic Of 'Adolescence And
Puberty'
6 Eye Check-Up Camp By Dr.
Gopal Janaswami
03-12-2014 69 (Staff-02, Workers-66 &
Others-1)
7 Blood Donation Camp 29/03/2014 81 (Staff-34, Workers-26 ,
Others-9 & Vtc Students-12)
8 Free Orthopedic And
Physiotherapy Camp By Dr. Sachin Mall & Dr. Manish
Tiwari
29/04/2014 57 (Staff-32, Workers-21 &
Others-4)
9 Free Diagnostic Camp For
Detection Of Hep.-' B' And 'C'
By Roche Scientific Company
06-10-2014 309 (Staff-122, Workers-117 &
Others-70)
10 National Health Filaria
Eradication Programme
01/07/2014 -
03/07/2014
1250 No. Of Persons Benefitted
11 Blood Group Examination Of Workers
Jul-14 871 No. Of Persons Benefitted
12 Awareness Programme For
Villagers(Females) And
Students On Topic 'Hiv'
26th,28th, &29th
July2014
267 No. Of Persons Benefitted
13
General Health Check Up Of
Cchs School Students
C.G. Board 01/08/2014 -
04/08/2014
224 Students
Cbse Board 05/08/2014-14/08/2014
755 Students
Shishu Mandir 07/08/2014-
14/08/2014
220 Students
14
Blood Grouping Of Cchs
School
Cbse Board 25/08/2014-
27/08/2014
91 Students
221 Students
C.G. Board 28/08/2014 22 Students
Shishu Mandir 01/09/2014-
08/09/2014
108 Students
15 Free Dental Check-Up 09-04-2014 Students Of Cchs School-49
Others-03
16
Deworming Progrmme Of Cchs School
09-02-2014
C.G. Board 221 Students
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 42 of 54
Cbse Board 770 Students
Shishu Mandir 110 Dtudents
17
Refraction Test 18/09/2014
Staff 09 Staff
Workers 38 Workers
Total 164
Others 06 Others
Students 111 Students
18 Thyrocare Diagnostic Camp 28/09/2014 209 ( Staff-167, Workers-24
& Others-18 )
19 Free Cardiac Health Check-Up
Camp By Dr. S.S. Mohanti, Shri Balaji Super Seciality
Hospital, Raipur
18/10/2014 64 ( Staff-51, Workers-10 &
Others-03 ) Ecg Was Free For All 64 Patients Echo Was Also
Done For 20 Patients Free Of
Cost
20 Free Bone Mineral Density
Test By Dr. Vipul Prashant,
Sree Narayna Hospital Raipur
11-09-2014 209 ( Staff-92, Workers-06 &
Others-24 )
21 Free Haematology Camp By Dr. Suman Mittal Mittal
Hospital, Raipur
15/11/2014 51 ( Staff-43, Workers-06 & Others-02 )
22 Free Gastroentrologist Camp
By Dr. Sandeep Pandey ,
Ramkrishan Care Hospital
16/11/2014 23 ( Staff-07, Workers-09 &
Others-07 )
23 Periodical Medical
Examination Of Contractor
Workers
01/12/2014 -
17/12/2014
786 No. Of Persons Benefitted
24 Free Diabetic, Thyroidism,Neuropathy &
Obesity Check-Up Camp By
Dr. Tarun Mishra, Raipur
12-07-2014 60 ( Staff-46, Workers-08 & Others-06 )
Year 2015
Sl.No. Name Of Camps Organised Date Benefited Persons
1
National Pulse Polio Programme
18/01/2015 -
20/01/2015
206 (Boys-110 &Girls-96)
22/02/2015 -
24/02/2015
176 (Boys-95 &Girls-81)
2
Swine Flu Vaccination Camp -
Phase-1
18/01/2015 -
20/01/2015
70 No. Of Persons Benefitted
Phase-2 30/03/2015 -
01/04/2015
50 No. Of Persons Benefitted
3
Periodical Medical Examination
Of Permanent
16/03/2015 -
01/04/2015
293 No. Of Persons Benefitted
4
Refraction Test By Dr Gopal
Janaswamy
21/03/2015
Staff 01 Staff
Workers 58 Workers
Others 02 Others
5
Blood Donation Camp
Association With Redcross
Society, Raipur
31/03/2015
55 Staff
42 Workers
04 Others
Vtc Students
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 43 of 54
6 Free Diagnostic Camp For
Detection Of Hep.-' B'
07-09-2015
139 Staff
And 'C' By Hetero Health
Care In Association With
72 Workers
Dr Lal's Path. Lab 20 Others
7
General Health Check Up Of
Cchs School Students
C.G. Board 01/08/2015 -
04/08/2015
207 Students
Cbse Board 05/08/2015-
14/08/2015
799 Students
Shishu Mandir 17/08/2015-22/08/2015
245 Students
8
Blood Grouping Of Cchs School
Cbse Board
24/08/2015-
25/08/2015
96 Students
C.G. Board 26/08/2015 72 Students
Shishu Mandir 07/09/2015-
09/09/2015
97 Students
9
Awareness Cum Hiv/Aids Test
Camp
09-12-2015
02 Staff
53 Workers
51 Others
10
Deworming Programme Of
Students Shishu Mandir ,
Baikunth
21/09/2015
221 Students
11 Free Dental Check-Up 22/9/2015 Students Of Cchs School-90
Others-05
12
Thyrocare Diagnostic Camp
10-04-2015
173 Staff
35 Workers
Total 225
17 Others
13 Free Cardiac Health Check-Up
Camp By Dr. S.S. Mohanti,
Shri Balaji Super Seciality
Hospital, Raipur
31/10/2015 74 ( Staff-58, Workers-11 &
Others-05 ) Ecg Was Free For
All 74 Patients Echo Was Also
Done For 25 Patients Free Of
Cost
14 Free Haematology Camp By Dr. Suman Mittal Mittal Hospital,
Raipur
29/11/2015 47 ( Staff-35, Workers-07 & Others-05 )
15
Free Nephrology Camp By Dr.
Sunil Dharmani
12-05-2015 17 ( Staff-14 & Workers-03)
Narayana Hrudayalya Mmi
Hospital, Raipur
16
Free Gastroentrologist Camp
By Dr. Sandeep
13/12/2015 34 ( Staff-27, Workers-06 &
Others-01 )
Pandey , Ramkrishan Care Hospital, Raipur
17 Free Bone Mineral Density Test
By Meyer Vitabiotics
15-16/12/2015 310 ( Staff-153, Workers-104 &
Others-53 )
18 Vitamin-A Supplementation Programe & Deworming
Programme
21/12/2015 48 (Boys-27 & Girls-21)
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at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 44 of 54
19
Refraction Test By Dr Gopal
Janaswamy
23/12/2015
Staff 02 Staff
Workers 46 Workers
Others 01 Others
Students 07 Students
Year 2016
Sl.No. Name Of Camps Organised
Date
Benefited Persons
1
National Pulse Polio
Programme
17/01/2016 -
19/01/2016
181 (Boys-86 &Girls-95)
21/02/2016 -
23/02/2016
167 (Boys-81 &Girls-86)
18/04/2016 -
20/04/2016
227 (Boys-110 &Girls-117)
2 Free Sickle Cell Anemia Detection Camp With
Collaboration O Pt.
J.M.M.Medical College, Rpr
16.02.2016 466 (In Which 60 Persons Found Sca Positive)
3
Review Of The Lab Report For
Form - 21
By Haematologist 20/01/2016 08 Workers
By Nephrologist 25/02/2016 38 Workers
4
Free Respiratory Health Check-Up Camp
16/03/2016
27 Staff
34 Workers
05 Others
5
Blood Donation Camp
Association With Red Cross
Society, Raipur
31/03/2016
44 Staff
50 Workers
04 Others
08 Vtc Students
6
Diabetic & Thyroid Diagnostic
Camp By Thyrocare In Association With Abott India
5/4/2016
65 Staff
13 Workers
06 Others
8 Health Check-Up Of Students
Of Cchss School
1/8/2016 To
31/8/2016
1091 Students Were Benefited
9 National Health Deworming
Programme For Cchs School
Cbse, Cg & Shishu Mandir
1/9/2016 To
3/9/2016
1230 Students Were
Benefited
10 National Health Programme Vitamin - A Supplmentatin
7/9/2016 133 Students Were Benefited
11
Dental Check-Up For
Detectwed Student
22/9/2016 87 Students Were Benefited &
31 Students Were Treated
12
Thyrocare Diagnostic Profile Of
Specialized Test For A
Comprehensive Health Evaluation Camp
25/9/2016
204 Staff
24 Worker
23 Others
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 45 of 54
13
Free Cardiac Health Check-Up
Camp
16/10/2016
66 Staff
6 Workers
5 Others
14 Free Eye Refraction Test Camp 9 &
10/11/2016
413 Persons Were Benefited
15
Free Diabetic, Thyroidism,
Neuropathy & Obesity Check-
Up Camp
11/11/2016
40 Staff
9 Workers
10 Others
16
Free Haematology Camp
26/11/2016
37 Staff
3 Workers
6 Others
17
Awareness Cum Hiv / Aids Test
Camp
1/12/2016
4 Staff
51 Workers
75 Others
18
Free Nephrology Camp
3/12/2016
13 Wstaff
3 Workers
4 Other
19
Free Gastro Health Check-Up
Camp
4/12/2016
15 Staff
4 Workers
2 Other
20
Free Bone Mineral Density Test
Camp
12 &
13/12/2016
160 Staff
104 Workers
109 Others
21 Awareness Programme Of
School Girls Ontopic Of 'Adolescence And Puberty'
21-
22/12/2016
58 Girls Students Were
Benefited
22 Blood Group Remaining
Contractor Workers/
Permanent Workers
12/26/2016 30 No. Of Workers Were
Benefitted
Year 2017
Sl.No. Name Of Camps Organised
Date Benefited Persons
1
National Pulse Polio Programme
29/01/2017 - 31/01/2017 160 (Boys - 68 & Girls - 92)
02/04/2017 - 04/04/2017 130 (Boys-67 & Girls-63)
2
Free Ent Check-Up Camp By Dr. Gaurav Ahluwalia
1/31/2017
39 Staff
15 Workers
12 Others
3 Awareness Program For Vtc And Schools Students On "Sickle Cell Anemia "
2/7/2017 130 Vtc
2/8/2017 126 Cg Board
2/9/2017 71 Cbsc
4 Free Sickle Cell Anemia Detection Camp By Pt. J. M. M. Medical College, Rpr
13/02/2017 310 (In Which 39 Persons Found Sca Positive)
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 46 of 54
5
Blood Donation Camp Association With Red Cross Society, Raipur
31/03/2017
42 Staff
20 Workers
09 Others
17 Vtc Students
6 Awareness Program For School Girl On Topic Of " Puberty And Adolescence
21/04/2017
28 Cg Bord
23cg Bord
7 Refraction Test By Dr. Gopal
Janaswamy
27/04/2017 34 Workers
8 Free Orthopedic & Physiotherapy Camp By Mmi Narayana Multispeciality Hospital, Rpr
29/04/2017 20 Staff
15 Workers
04 Others
9 Tuberculosis Screening Camp By Chc Tilda
24/05/2017 To 25/05/2017
719 Persons Were Benefited
10 Free Respiratory Health Check-Up Camp By Mmi Narayana Multispeciality Hospital, Rpr
6/10/2017
20 Staff
32 Workers
01 Others
11 National Health Deworming Programme For
8/10/2017
Century Cement Sr. Secondary School (Cbse)
848
Century Cement Higher Secondary School (C.G. Board)
254
Pre Primary School 239
L.No. Name Of Camps Organised
Date
Benefited Persons
12 General Health Check-Up Of Student Of
Cchs (Cg)School Baikunth 17/08/2017-22/08/2017
235
Cchs (Cbse) School Baikunth 23/08/2017-01/09/2017
762
Pre Primary Cbse School 11/09/2017-16/09/2017
263
13 Thyrocare Camp
9/10/2017
182 Staff
041 Worker
027 Others
14 General Health Check Up Of Remaining Students
9/23/2017 84
15 Vit.-A Supplementation Programme For Pre Primary School
04-05/10/2017
266
16 Blood Group Examination Camp Of Students (Only New Admission)
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 47 of 54
C.C.Sr.Sec. School (Cbse) 18/09/2017-20/09/2017
9
Cchs (Cg) School 04/10/2017-05/10/2017
65
Pre Primary Cbse School 04/10/2017-05/10/2017
19
17 Dental Check - Up Camp For School Students By Specialist. (Only For Selected Cases)
10/12/2017 064 Students Were Benefited
18 Free Orthopedic & Physiotherapy Camp By Medishine Hospital, Rpr
10/8/2017
034 Staff
012 Worker
010 Others
19 Free Cardiac Camp By Bala Ji Hospital
10/15/2017
058 Staff
011 Worker
007 Others
20 Eye Check - Up Camp For School Students By Specialist. (Only For Selected Cases), Hem Operator & Driver By Sgv Hospital
25 - 26/ 10 / 2017
065 Staff
035 Worker
032 Others
72 Operator & Driver
156 Studens
21 Free Diabetic Camp By City Hospital
10/29/2017
057 Staff
014 Worker
016 Others
22 Free Nephrology Camp By Mmi Nh
11/4/2017
29 Staff
01 Workers
06 Other
Sl.No. Name Of Camps Organised
Date
Benefited Persons
23 Free Gastro Health Check-Up Camp By Ram Krishan Care
11/12/2017
29 Staff
4 Workers
3 Other
24 Medical Check-Up Of Masons & Contractors Of Rural Areas Of Raipur At Mandirhasoud
11/18/2017 80 Persons Were Benefited
25 Free Haematology Camp By Dr. (Mrs.) Suman Mittal (Haematologist)
11/25/2017
038 Staff
004 Worker
006 Others
26 Awareness Programme On Hiv/Aids
15-30/11/2017
104 Truck Driver
168 Students - Boys
117 Students - Girls
160 Teachers+Supervisor+Workers
207 Female (Near By Villages & Colony)
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 48 of 54
27 Hiv/Aids Test Camp” Association With Chattisgarh State Aids Control Society
12/1/2017
007 Staff
051 Worker
116 Others
28 Training And Emergency Management Workshop On "Basic Life Support" By Ram Krishan Care Hospital
12/5/2017 45 Persons
29 Free Bone Mineral Density Test Camp
12 & 13/12/2017
138 Staff
087 Workers
050 Others
30 Free Diagnostic Camp For Detection Of Hep." B" And "C" By Hetero Health Care
12/21/2017 045 Staff
087 Workers
089 Others
Immunization during Last 5 years
Year POLIO BCG DPT TT M-
VAC
HEP-
B
TYPHOID HIB MMR RABIPUR C.POX E-
5
E-
4
HEP-A Total
2013 138 9 91 1172 40 54 4 4 11 44 10 0 0 5 1582
2014 148 10 90 1111 31 10 14 5 18 34 3 35 2 12 1523
2015 100 15 70 945 28 4 2 2 7 38 9 11 0 5 1236
2016 69 4 48 857 20 14 8 0 7 31 6 1 3 4 1072
2017 58 3 45 862 15 2 2 0 1 14 2 0 0 0 1004
Total 513 41 344 4947 134 84 30 11 44 161 30 47 5 26 6417
Rural Medical Services (Village Camp Organised) during last five years
Years Adult Child Total
Male Female Male Female
2013 301 302 296 377 1276
2014 401 471 285 314 1471
2015 305 488 214 238 1245
2016 335 345 208 203 1091
2017 316 319 234 223 1092
The village camp organised at Bahesar, Kundru, Tandwa, Nakti, Jalso
Education
Nursery, Higher Secondary & College
In order to Right to education, Century Cement management is operating Nursery ,
Higher Secondary & College to ensure quality education. Children’s from around 15 – 20
villages are getting beneficiated.
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at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 49 of 54
Social and Community Welfare Programmes
Drinking Water - There is a chronic shortage of water in nearby areas of our Plant.
There is a chronic shortage of water in nearby areas of our plant. Sustained efforts were,
therefore , made to augment water supply and storage facilities by way of shrking bore
wells, deepening and widening village ponds, installing of Hand pumps and laying of
water pipeline.
Providing drinking water to the nearby villages through water tankers. Arranging (Piau)
drinking water at various public places. In a scheduled interval supply of 1 lac litre
drinking water through pipe line to the Village Bahesar. In a various occasions (social /
family gathering) supply of water.
Repairing and maintenance of Hand Pumps provided at nearby villages around 10 to 15
villages.Our water tankers supply water to the worst affected and approachable village
during summer months.
Mahila Mandals - Mahila Mandals have been formed in nearby villages, and
assistance given for construction of Mahila Mandal Bhawans and purchase of musical
instruments and religious books. This has been appreciated by the Govt bodies and
the ocals.
Provision of Artificial Limb ("Jaipur Foot") Camp Etc:
As a measure of desirable human relationship, apart from giving full and free
medical care, we provide adequate help to those who meet with accidents. Artificial
limb have been provided so far as under:-
Others Services
Construction of additional class rooms, repair of school buildings and construction of boundary walls.
Construction of Toilet , water pit & levelling of play ground in the nearby villages schools.
Lane concreting at nearby villages
Contribution in Social and Community Welfare Programme
Sponsoring in sports, cultural events in the nearby villages.
Contribution in fair in the nearby villages.
Construction of Bathing Ghat at village ponds.
Construction of Bridge on public roads.
Services of fire tender being sent to extinguish the fire in the surrounding villages.
Services of Ambulance being provided to the villages in case of any emergency.
Development of sports and cultural activities
Century Cement have been organising inter village sports competitions particularly
those of Football, Volley ball, Basketball and Kabaddi. Century Cement have developed
suitable play fields in the villages and provided sports gear. In order to promote
sports in the rural areas, Century Cement have been organising various sports & games
and also giving prizes and gifts to the competitors on the occasion of Republic Day
and Independence Day.
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at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 50 of 54
Century Cement have given due attention to the promotion of local culture and
customs. Towards this aspect we organise their Folk dances and other cultural
activities and present suitable gifts. Century Cement also help them in organising
fairs (Mela) such as Dushehra and other activities particularly recitation of Ramayan
and Geeta.
In order to promote goodwill and comradeship amongst the other Cement Plants in the
region, a number of sports and cultural events are being organised in rotation.
Expenditure towards Corporate Social Responsibility during last five years are as
under:-
Year Total Expenditure incurred, ₹ lac
2013-14 106.44
2014-15 160.53
2015-16 180.25
2016-17 139.77
2017-18 116.60
(V) Connectivity (traffic and transportation road/ rail/metro/ water ways etc)
Century Cement plant at 8 Km from Tilda. Subsequently, the place where the present
plant and the colony came into existence was christened as “Baikunth”. Baikunth is
about 34 Km east of Raipur on Mumbai – Nagpur – Howrah South East Central railway
main line. By road connectivity it is around 25 from Simga towards Raipur – Bilaspur by
NH130 and 26 KM from Kharora towards Raipur – Balodabazar
(VI) Drinking water management (source and supply of water)
The river water/mine water reservoir has been used as source of water for drinking
water. Water treatment plant has already been provided to ensure the potable quality
of water. Water is being supplied to nearby villages also.
Rainwater harvesting in Plant and Colony area
S.No. Method applied for Rain Water Harvesting Quantity of rain water
harvested(Cum)
A Plant Area
1 Rooftop Rainwater Harvesting 800
2 Black topped roads and cemented area 2300
3 Open Land / Green belt area
Expected Rainwater Recharge from Plant area 2300
B Colony Area
1 Rooftop Rainwater Harvesting 1760
2 Black topped roads and cemented area
3 Open Land / Green belt area
Expected Rainwater Recharge from colony area 1760
Total Rainwater Recharge Potential in the Plant
Premises and Colony
4060
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 51 of 54
Roof Top Rainwater Harvesting
The total area of the Mine, Plant & Colony complex is to the tune 5871190 Sq meter the distribution of the land use for computing the rainfall runoff is
tabulated below:
Sr.No. Location Area (m2) Runoff
coefficient
Average
Annual rainfall (m)
Annual
runoff generated
in (m3)
1 Roof area sheds 12,158 0.9 1.00 10,942.20
2 Paved area (roads)
34,280 0.7 1.00 23,996
3 Green belt 7,72,270 0.2 1.00 1,54,454
4 Open land 9,67,599 0.15 1.00 1,45,139.80
Total 17,86,307 3,34,532
Rain Water Harvesting Work Done at Factory & Colony S.N. Location Roof
Area M2
Remarks
Colony Area
1. Mini Bunglow Duplex Block
No. 3
410 4 Nos. Downtake PVC Pipe 100mmDiameter
provided to discharge roofra in water to RWH Pit through covered drain. Completed on June
2008.
2. Mini Bunglow Duplex Block
No. 4
410 4 Nos. downtake PVC Pipe 100 mmdiameter
provided to discharge roofrain water to 110mm
dia. Bore holeCompleted on May 2009
3 College Building 703 3 Nos. downtake PVC Pipe 100 mmdiameter
provided to discharge roofrain water to 110mm dia. Bore holewith provided suitable brick
masonry chamberCompleted on February 2011
4. Hospital Building 137 2 Nos. downtake PVC Pipe 100mm dia. provided
to discharge RR water to 110mm dia. Bore hole.
Completed on February 2011
5. Club building 335 3 Nos. downtake PVC Pipe 100 mmprovide to
discharge RR water to 110mm dia.bore hole
with 3.00 metre length casing pipeCompleted on February 2012
6. Recreation Centre 525 3 Nos downtake PVC Pipe 100 mm dia.provided
to discharge RR water to 110mm dia. Borehole.
Completed on June 2012
7. School Building 750 8 Nos. downtake PVC Pipe 90 mm diaprovided
to discharge RR water to 110 mm
dia. Bore hole. Completed on March 2013
8. New Super ”A” Quarters
Block No. 1 & 2
1018 8 Nos. downtake PVC Pipe 100 mm
diameterprovided to discharge RR water to
chamberhaving 8 Nos. bore holes 0f 110mm
dia. Completed on January 2015.
9. Mini Bunglow (S/S) No. 3 to
8
650 10 Nos. Downtake PVC Pipe 100 mm
diameterprovided to dischargs roof rain water to 110 mmdia. borehole completed on May 2017
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 52 of 54
10. School Building 750 10 Nos. Down take PVC pipe 90mm dia.
Provided to discharge RR water to 110mm dia.
Dia. borehole completed on May 2017
Factory Area
11. Power Plant Building 300 4 Nos. downtake PVC Pipe 100 mm
Diameterprovided to discharge to RR water 110 mmdia. Borehole. Completed on May 2011
12. Work Shop Building 780 8 Nos. downtake PVC Pipe 100 mm
diameterprovided to discharge to RR water 110
mmdia. bore hole with brick masonry
chamber& 3.00 metre length casing
pipe.Completed on June 2014
13. Coal Gantry Roof Area 1875 11 Nos. downtake pipe 100 mm diameterprovided to discharge to RR water 110
mmdia. bore hole with brick masonry
chamber& casing pipe 3.00 metre
length.Completed on July 2014
Total 8643
S.N. Building Roof Area M2 Average Rain
Fall M Quantity of Rain Water Harvested KL
Remarks
1 8643 0.728 6292
Considering 75% loss due to Evaporation & overflow 4719 KL Rain Water Harvested/
Based on the above table it is evident that 3,34,532 + 4719 = 3,39,251m3/year runoff is
being generated from the mine ,plant and colony complex which can be considered for
ground water recharge. The firm has constructed total eight (8) number rainwater
harvesting structures four structures at surrounding of School building and two
structures near to the Club house & colony of the plant complex located at the out flow
point of the storm water drains. Two numbers RWH structure constructed near mine
office. The location of the recharge structures constructed is shown in detail Layout
plan. The details of the Recharge -Structures that are constructed are shown below. The
envisaged recharge pits with recharge well would annually recharge around 3,39,251
m3. It is proposed that the overflow from these recharge structures and the runoff
generated from the additional catchments is being diverted towards the abandoned mine
pit reservoir.
(VII Sewerage system
Proper sewerage net work has been designed for the industrial and residential area.
The Sewage Treatment Plant (250 x 2 KLD) & 60 KLD to take care of the effluent
generated from industrial & domestic waste.
(VIII) Waste management
Waste water Treated in the STP and treated effluent water are being re-used in the
plant process and gardening purposes and solid waste are being used as manure.
(IX) Solid waste management
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 53 of 54
Proper Solid and hazardous waste management system with statutory permission is
already in operation. No other management is required.
(X) Power requirement & supply / source.
As submitted power is being met through captive TPP & Solar Plant and remaining is
being taken from CSEB. The same shall be continue in future also.
7 REHABILITATION AND RESETTLEMENT (R & R) PLAN.
(I) Policy to be adopted (central/ state) in respect of the project affected persons
including home oustees, land oustees and landless laborers (a brief outline to be
given).
No R&R plan is required as no displacement of people is proposed for the project. The
expansion of Clinker production for Kin No.1 & 2 and increase in cement production is
proposed within the existing operational Kilns, within the Cement Plant premises.
8 PROJECT SCHEDULE AND COST ESTIMATES
(I) Likely date of start of construction and likely date of completion (time schedule
for the project to be given)
Construction activity will involve installation of few new process equipment. The total
project implementation is estimated to take around 10 months considering that lines 1
and 2 will be upgraded in succession (and not simultaneously). Only the civil work
should be carried out simultaneously in case of pre-heater tower and common TAD
support.
(II) Estimated project cost along with analysis in terms of economic viability of the
project
Total capital Investment cost of proposed expansion is Rs 48.41 cores and Rs. 2.22
crores will be spent for Environmental Management Plan. The estimated investment
Cost for the project has been based on the requirement of fixed and non-fixed assets
for cement plant.
Parameter Unit Value
Upgraded Clinker Production tpd 6060
Annual Clinker production tpa 20.0 Lac
Specific heat consumption kcal/kg cl 750
Days of operation Nos 330
Calorific value of mix fuel kcal/kg fuel 6940
Fuel Savings annual tons 12800
Saving Power Consumption in
clinkerization
kwh/t clinker 3.08
Power savings annually kwH 35820000
Investment (Capex excluding taxes
and duties)
INR crores 48.4
Investment per ton of enhanced clinker INR/ annual ton 1467
Prefeasibility Report for Up-gradation in Cement Plant
at Century Cement, Tilda, Dist Raipur (CG)
CENTURY CEMENT Page 54 of 54
9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)
(I) Financial and social benefits with special emphasis on the benefit to the local
people including tribal population, if any in the area
The financing of the project shall be sourced from the internal accruals. In view of the
acceptable payback period, the project is financially feasible.
Based on the growing demand for Cement over the next 10 years, the proximity of the
project location to these markets is an advantage with respect to reduction in freight of
cement to these markets. The financial viability also shows a good payback period for
the project. Considering the above, Century Cement is planning to go ahead with the
project, once it gets all the statutory approvals for this enhancement project.