prefeasibility report - environmentclearance.nic.in...2. urea formaldehyde resin: • manufacturing...

PREFEASIBILITY REPORT

For ProposedProject

MANUFACTURING OF SYNTHETIC RESIN ADHESIVE By

M/S. MARUTI MICA

Survey no. 88, plot no. 7, Hadantala Industrial Zone,Gondal Highway,

B/h Santosh Petrol Pump, Tal.KotdaSangani, Dist. Rajkot, Gujarat,

India

Conducted & Prepared By

GREEN CIRCLE, INC.

Integrated HSEQR Consulting Engineers, Scientists & Trainers (MoEF Recognized Environment Laboratory)

(An ISO: 9001, 14001, NABL/17025:2005, OHSAS: 18001 Certified Organization & GPCB approved Environment Auditor – Schedule II)

NABET accreditation no. NABET/EIA/1720/IA0029

Corp. Office & Environmental Research Laboratory:Green Empire (Anupushpam), Above Axis Bank, Nr. Yash Complex, Gotri Road,

Vadodara-390 021 (Gujarat) India |Tel: 0265-2371269

www.greencircleinc.com E: [email protected]

ALSO AT

BENGALURU RUDRAPUR NEW DELHI HYDERABAD PUNE RAIPUR KOLKATA GOA

OVERSEAS

AUSTRALIA OMAN KUWAIT AFRICA VIETNAM

http://www.greencircleinc.com/�

mailto:[email protected]�

1. Introduction M/s. MarutiMica is individual firm proposing and set up a medium scale Resin and Laminated

Sheet Manufacturing unit atSurvey no. 88, plot no. 7, Hadantala Industrial Zone,Gondal

Highway, B/h Santosh Petrol Pump, Tal. KotdaSangani, Dist. Rajkot, Gujarat, India

2. ProjectProponent and their back ground M/s. Maruti Mica is promoted by Partners and has wide experience of 3 yrs.

A detail of individual is as given below.

3. Brief description of nature of the project As per the EIA Notifications, 2006 & subsequent amendments, the proposed project comes

under category ‘A’ listed at item 5(f). The project is located outside the notified industrial area.

Therefore, the category of the proposed project will come under category ‘A’. The unit has

proposed of manufacturing capacity of synthetic resins adhesives 710 MT/M & Laminated Sheet

855 MT/M (2,13,750 Nos. sheet/Month).Total project cost is 159.4 Lakhs(1.594 crore).

4. Need for the project and its importance to the country and or region:

Resins are used predominately in the wood based product manufacturing industry as

adhesives. Growth of the resin market is strongly correlated to constructions/remodelling activity

(which accounts for over 50% of consumption), and to a lesser degree, to the automotive

industry.

The proposed products like (Urea Formaldehyde, Melamine Formaldehyde, Phenol

Formaldehyde, Cardanol Phenol Formaldehyde) mainly used to manufacture Laminated

Sheets. These sheets have good market demand to develop the home and office for furniture.

Sr.No. Name Background

1 Mrs.HetalbenMahendrabhaiSardhara Finance

2 Mrs.UrmilabenHiteshbhaiSardhara Laminate marketing & sales

3 Mr.RajeshbhaiVithalbhaiSardhara Technical management

4 Mr.ArvindbhaiJagabhaiMeghani Plant Control/ In charge

Demand-Supply Gap:

Laminated sheets are becoming very popular particularly plastics, paper & wooden. Wooden

laminates are highly popular.

Laminations are used for industrial purposes as well as decorative purposes. Industrial

lamination is used mainly for packaging materials. To looking its uses we can say that there is

good scope for any new entrants.

Indian market for laminates is mainly driven by increasing demand from housing market. The

demand has increased due to growing significance of new construction industry. Laminates

have become an indispensable part of big and evolving markets. The increased demand in

these markets triggers the demand in the laminates market. Apart from this, increasing urban

population, rising per capita income a gradual shift towards non-food industry are other key

factors driving the growth of laminates industry in India. The combined worth of the plywood and

laminates industry is believed to be the tune of Rs. 21,000 crore per year, with laminates

accounting for a share of approximately Rs.3300 crore, and the industry is expected to keep on

growing further in the years to come.

Global demand for decorative laminates is expected to rise 5.6 percent per year to 10.7 billion

square meters in 2018, valued at $40.8 billion. Demand will benefit from expected increases in

the manufacture of products such as cabinets, ready to assemble (RTA) furniture, and flooring,

which are often made from laminated engineered wood. Gains will also be driven by increased

market penetration at the expense of other surfacing materials (wood veener and paint) due to

cost and performance benefits. Laminates will benefit from the continued improvement in

textures and in printing techniques that create advanced graphics rivalling the aesthetics of

alternative materials.

Import v/s. Indigenous production:

Indian market is open and big that is why very kind of import is blooming. Indian plywood and

panel trade has become global place as the consumption of different imported ply panels are on

the rise. Unlike before Indians are now welcomed by plywood manufacture by China. Earlier

India was a self-dependent country for commercial or high quality plywood, but sharp drop in

manufacturing output has resulted in material sourcing from countries like Burma, Malaysia,

Indonesia, China, Vietnam etc. Now Indian plywood market is somehow curtailed or competed

by incoming panel products from china. Be it film face, decorative, laminate or MR plywood

everything is now being imported partially or more and is sold. Indian industrialists must

understand the fact that it’s no more a regional shift, it is a global shift. Indian technology should

be upgraded and updated as per the international standards.

The working environment in India has changed tremendously. Earlier the trade fairs were hardly

participated by foreign timber, lumber and plywood manufacturing companies where as now it is

flooded with global suppliers. Export possibility:

There is market of Resins as well apart from laminated sheets. Resins are intermediate

products for manufacturing of Laminated Sheets. Resins are quite expensive for export, as

compared to the export of laminated sheets. So we have only local market for sale for resins.

Employment Generation (Direct and Indirect) due to the project:

This project has provided direct employment to 9 persons whereas it will provide employment to

9 others indirectly.

5. Project Description

(i) Type of project including interlinked and interdependent projects.

Resins including U.F. resin, M.F. resin, P.F. resin& C.P.F. resin are used in production of

laminated sheets and plywood. So, plywood industries, laminated sheets industries will be

interdependent or resin industries.

(ii) Location

Proposed project is to be located at Survey no. 88, plot no. 7, Hadantala Industrial Zone,Gondal

Highway, B/h Santosh Petrol Pump, Tal. KotdaSangani, Dist. Rajkot, Gujarat, India

Geographic Coordinates: Latitude: 22° 4'44.06"N,

Longitude: 70°46'41.26"`E

Google image showing proposed site is given below

Salient features in the surroundings area of the proposed site within 10 km radius are as

follows: Sr. No. Important Features Description

1 Location Survey no. 88, plot no. 7, Hadantala Industrial Zone,Gondal Highway, B/h Santosh Petrol Pump, Tal. KotdaSangani, Dist. Rajkot, Gujarat, India

2 GPS Coordinates Latitude: 22° 4'44.06"N

Longitude: 70°46'41.26"`E

3 Temperature Range 24°C & 42°C

4 Mean Sea Level 128 m (420 ft.)

5 Annual Rain Fall 674 mm

6 Nearest Railway Station 10.8 km Gondal Railway Station

7 Nearest Airport 26.7km- Rajkot

8 Nearest Town 10.8 km Gondal

9 Nearest Village 1.72 km Bharudi

10 Nearest National Highway NH 8B

11 Nearest River/Water Body 3.4km

12 National Parks/Sanctuary -

Google Image of Proposed Locations:

Sr. No. Latitude Longitude

Project Site 22° 4' 44.06"N 70°46'41.26"E

A. 22° 4'44.32"N 70°46'41.11"E

B. 22° 4'44.29"N 70°46'41.51"E

C. 22° 4'43.97"N 70°46'41.45"E

D. 22° 4'43.99"N 70°46'41.13"E

(iii) Alternative Sites considered

• No other sites were selected. (iv) Size or magnitude of operation

• List of Products

Sr. No. Name of Product Quantity

(MT/Month)

1. Phenol Formaldehyde Resin 157.5

2. Urea Formaldehyde Resin 350

3. Melamine Formaldehyde Resin 60

4. Cardanol Phenol Formaldehyde Resin 157.5

5. Laminated Sheet 855

(v) Project description with process details

Details of manufacturing process for proposed project: 1. Phenol Formaldehyde Resin:

• MANUFACTURING PROCESS:

1) All the raw materials like Phenol, Formaldehyde & Caustic Lye will be mixed in the

Reaction vessel.

2) The mixture will be stirred and heated up to 60o

3) When the temperature reaches 60

C. o

4) Reflux will be carried out 98

C, stop heating. o

5) Vacuum Distillation is carried out to remove moisture.

C for 30 minutes

6) The mixture will then be cooled.

7) Phenol Formaldehyde Resin is ready.

• CHEMICAL REACTION

• FLOW CHART:

• Mass Balance:

Batch Size 5 MT

Working days 25 per month

No. of batch 30

Batch Time 5hrs

Phenol (2.417MT/Batch)

Formaldehyde (2.808MT/Batch)

Caustic Lye (0.025MT/Batch)

Addition & Heating

Heating & Reflux Effluent (0.250)

Cooling

Phenol Formaldehyde Resin (5MT/Batch)

Input: 5.250MT/Batch Output: 5.250MT/Batch

Material MT/MT of Product MT/Batch MT/Month

Input

Phenol 0.483 2.417 72.5

Formaldehyde (37%) 0.562 2.808 84.25

Caustic Soda 0.005 0.025 0.75

Total 1.050 5.250 157.5

Output

Phenol formaldehyde resin 1.00 5.00 150

Wastewater 0.050 0.250 7.5

Total 1.050 5.250 157.5 2. Urea Formaldehyde Resin:

• MANUFACTURING PROCESS: 1) All the raw materials like Phenol, Formaldehyde, Caustic Lye and Urea will be mixed

in a closed Reaction vessel.



C. o

4) Reflux will be carried out up to 98

C, stop heating. o

5) Vacuum Distillation will be carried out to remove moisture.

C for 3 minutes.

6) The mass is cooled.

7) Phenol Urea Formaldehyde Resin is ready.

• CHEMICAL REACTION:

• FLOW CHART:

Acetic Acid (0.010MT/Batch)


Urea (0.800MT/Batch)

Addition & Heating

Heating & Reflux

Cooling

Phenol Urea Formaldehyde Resin

(2MT/Batch)


Input: 2.00MT/Batch Output:2.00MT/Batch

• MASS BALANCE:

Batch Size 2 MT


No. of batch 175

Batch Time 5hrs


Input

Urea 0.400 0.800 140

Formaldehyde (37%) 0.590 1.180 206.5

Caustic Soda 0.005 0.010 1.75

Acetic Acid 0.005 0.010 1.75

Total 1.00 2.00 350

Output

Urea formaldehyde

resin 1.00 2.00 350

Total 1.00 2.00 350

3. Melamine Formaldehyde Resin:

• MANUFACTURING PROCESS 1) All the raw materials like Melamine, Formaldehyde & Caustic Lye will be added in

Limped Reaction vessel.



C o

4) The mixture will then be cooled

C for 30 minutes

5) Melamine Formaldehyde Resin will be ready.

• CHEMICAL REACTION:

• FLOW CHART:

6)

• MASS BALANCE :

Batch Size 2 MT


No. of batch 30

Batch Time 2 hrs



Addition & Heating

Heating & Reflux

Cooling

Melamine Formaldehyde Resin (2.0MT/Batch)

Input: 2.0MT/Batch Output: 2.0MT/Batch

Melamine (0.800MT/Batch)


Input

Melamine 0.400 0.800 24

Formaldehyde (37%) 0.595 1.190 35.7

Caustic Soda 0.009 0.010 0.3

Total 1.00 2.00 60

Output

Melaminel formaldehyde resin 1.00 2.00 60

Total 1.00 2.00 60

4. Cardanol Phenol Formaldehyde Resin:

• MANUFACTURING PROCESS

1) All the raw materials like Formaldehyde, Phenol, Cardanol& Caustic Soda will be added

in Limped Reaction vessel.



C. o


C, stop heating. o

5) Vacuum Distillation is carried out to remove moisture.

C for 30 minutes

6) The mixture will then be cooled.

7) Cardanol Phenol Formaldehyde Resin is ready.

• Flow Chart:

• MASS BALANCE:

Batch Size 5 MT


No. of batch 30

Batch Time 5hrs

Material MT/MT of Product MT/Batch MT/Month Input

Phenol 0.386 1.932 58 Cardanol 0.097 0.485 14.5

Formaldehyde (37%) 0.562 2.808 84.25 Caustic Soda 0.005 0.025 0.75

Total 1.050 5.250 157.5 Output

Cardinol Phenol formaldehyde resin 1.00 5.00 150

Wastewater 0.050 0.250 7.5 Total 1.050 5.250 157.5

Phenol(1.932MT/Batch)

Caustic Soda (0.025)

Addition & Heating

Heating & Reflux

Cooling

Phenol formaldehyde resin (5.0)

Input: 5.250 Output: 5.250

Cardanol (0.485)

Effluent(0.250)

5. Laminated Sheet

Manufacturing Process

Kraft Paper Will be impregnated with phenol or urea formaldehyde resin and passed in

the drier machine and stored separately.

Base paper and overlay tissue will be impregnated with melamine resin and passed in

the drier machine and stored in A/C room under controlled condition.

Overlay Tissue, base paper and kraft will be taken in assembly section for making

laminate assembly.

These assemblies will be than put into individual daylights of multi daylight Hydraulic

press with the help of loading and unloading machines.

The laminated sheet will be than trimmed by means of circular saw. Its backside will be

roughened by putting it in sanding Machine. This sheet will be then taken for inspection

and gradation.

It will be than segregated, wrapped and packed for dispatch.

• MASS BALANCE

855 MT/month (213750 Nos. sheet/Month)

Material MT/MT of Product MT/Day MT/Month

Input

Kraft paper 0.350 12.3 307.5

Design Paper 0.050 1.5 37.5

Resin 0.600 20.1 502.5

Methanol 0.111 4.1 102.5

Total 1.111 38 950

Output

Laminate sheet 1.00 34.2 855

Edge cutting waste 0.001 0.038 0.95

Methanol vapour 0.092 3.082 77.05

Drying loss 0.018 0.68 17

Total 1.111 38 950

(vi) Raw material required along with estimated quantity.

Sr.

No. Raw Material

Storage

Capacity

Physical

State Type of Storage

1. Melamine 15 MT Solid HDPE Bags

2. Urea 5 MT Solid HDPE Bags

3. Phenol (94%) 20 MT Liquid MS Tank

4. Formaldehyde(37%) 50 MT Liquid MS/HDPE Tank

5. Methanol 20 MT Liquid MS Tank

6. Caustic Soda(Flakes) 2 MT Solid HDPE Bags

7. Acetic Acid 1 MT Liquid HDPE tank

8. Cardanol 5 MT Liquid HDPE barrel

9. Kraft Paper 50 MT Solid -

10. Design Paper 15 MT Solid -

Production Capacity Raw Material Used

Sr. No. Name of the product Total- MT/Month Name of the raw material Raw Material

Quantity

Total-

MT/Month

1 Phenol Formaldehyde

Resin 157.5

Phenol 72.5

157.5 Formaldehyde (37%) 84.25

Caustic Soda 0.75

2 Urea Formaldehyde Resin 350

Urea 140

350 Formaldehyde (37%) 206.5

Caustic Soda 1.75

Acetic Acid 1.75

3 Melamine Formaldehyde

Resin 60

Melamine 24

60 Formaldehyde (37%) 35.7

Caustic Soda 0.3

4 Cardanol Phenol

Fomaldehyde 157.5

Phenol 58

157.5 Formaldehyde (37%) 84.25

Caustic Soda 0.75

Cardanol 14.5 *Cardanol Phenol Formaldehyde & Phenol Formaldehyde contains water from the process.

Sr No Raw

material Name

Storage capacity Flammability/Toxicity Physical

state

Flash Point (°C)

LEL %

UEL %

Vapour Density (Air=1)

Boiling point (°C)

M.P (°C)

Stability and

Reactivity Solubility

Auto Ignition temp (°C)

Safety Hazard

Type of Storage

1. Melamine 15 MT Slight Toxic Solid 300 -- -- -- --

>300-lit

Stable ---- >400 Yes HDPE Bags

2. Urea 5 MT Slight Toxic Solid -- -- -- -- Decomposes

132-135

Stable Water -- Yes HDPE Bags

3. Phenol (94%) 20 MT

Toxic Liquid 79 1.7 8.6 -- IB-182

BR-0 38-43 Stable -- 715 Yes MS Tank

4. Formaldehyde (37%)

50 MT Flammable Liquid 50-78 7 73

0.62-1.04(Air=1)

90-100 -- Reactive Miscible in water

-- Yes MS/HDPE Tank

5. Methanol 20 MT Flammable Liquid 11 6 36 1.1 65 -98 Reactive -- 464 Yes MS Tank

6. Caustic Soda(Flakes)

2 MT Slight Toxic Solid -- -- -- -- 1390 318 Stable

Soluble in water

-- Yes HDPE Bags

7. Acetic Acid 1 MT Toxic Liquid 39 4 19.9 2.1 118.1 16.6 Stable 426 Yes

HDPE tank

8. Cardinol 5 MT

-- Liquid -- -- -- -- -- -- -- -- -- -- HDPE barrel

9. Kraft Paper 50 MT -- Solid Raw material storage area (reel)

10. Design Paper 15 MT -- Solid Raw material storage area (reel)

(vii) Equipments /Vessels/Reactor

Sr. No. Description Capacity / Size Quantity

1. Reaction Vessels 10Tonne 3

2. Storage Tank 3 Tonne 4

3. Hydraulic Press 1 Tonne 1

4. Dryer - 3

5. Boiler 3 Tonne 1

(viii) Fuel Consumption

(ix) Availability of water its source, Energy/power requirement

i. Water Source

The source of water is Bore well water supply. Total water requirement of the proposed will be

50 KLD, out of which 5 KLD will be used for domestic use, 7 KLD for gardening &38 KLD for

industrial purposes. About 4 KLD of sewage will be generated, which will be disposed through

septic tank & soak pit.

Table 1 Water consumption and Waste water generation

Sr. No. Type of Activity Water Requirement,

KLD

Waste water

Generation, KLD

1 Domestic 5.0 4.0

2 Gardening 7.0 0.0

3 Industrial 38

a RO plant 37 7

Sr. No. Description Fuel Type Total

1. Boiler(3 Tonnes)

White Coal

10MT/Day Wood

Coal

2. D.G.Set LDO

50ltrs/hr HSD

b Washing 1 1

c Process 0.0 0.6

d Cooling

(Source from RO-plant) 20.0 2

e Boiler

(Source from RO-plant) 10.0 1

Total Industrial 38 11.6

Total (1+2+3) 50 15.6

Characteristics of Effluent:

Source

Effluent from

Process&

washing

Effluent from

Utilities Ro Reject

Effluent to

evaporator

Quantity 1.6 3 7 11.6

Characteristics

pH 6-7

TSS 50-55 mg/L

TDS 2500-3000

mg/L

COD 220-240

mg/L

pH 6.5-7.5

TSS 70-80 mg/L

TDS 2000-2500

mg/L

COD 40-50 mg/L

pH 6-7

TSS 35-40

mg/L

TDS 4000-

5000 mg/L

COD 30-35

mg/L

Water Balance Diagram

ii. Air Emissions a) Process Emissions :

There is no process emission.

b) Flue Gas Emissions :

Gaseous emissions &DG Set is anticipated. Coal/Lignite shall be used as fuel.

The other gaseous emission from the proposed project is the flue gas emission from the

stack attached to D. G. Set. HSD will be used as fuel for D. G. Set. However, the D. G.

Set shall be used during emergency purposes only.

Sr.

No.

Stacks

attached to Capacity

Fuel & its

requirement

Stack

Height (m)

Stack Dia.

(m) APCM

1. 3 tonnes Boiler

White coal/

wood/Coal

Indonesian

/(10 MT/day

LDO 50lits/hr

30 - Multi Cyclone

separator

2. D.G Set

100 KVA (Stand By)

HSD 50lits/hr 6 - NA

iii. Electricity Requirement The source of Electricity is PGVCL (Paschim Gujarat VIJ Company Limited).The power

demand for the manufacturing activity 180 KVA.

Table 2 Source of Electricity

S. No. Source Total

1. PGVCL 100 KVA

2. 1 No. x 100KVA D.G Set (Stand By)

iv. Hazardous waste Generation

Table 3 Hazardous Waste Management

Sr.

No. Particulars Category Total Qty. Management

1. ETP Sludge 35.3 20 MTA Collection, Storage, Disposal

At Approved TSDF Site

2. Used Oil 5.1 0.1 MTA

Collection, Storage and used

within premises as a lubricant

/ sold to registered recycler

3. Discarded Plastic

Bags/Barrels 33.1 6 MTA

Collection, Storage & sold to

authorized vendor

4. Edge Cutting 23.1 4 MTA Collection, storage &

disposal

(x) Schematic representations of the feasibility drawing which give information

of EIA purpose.

6. Details of Project Site 6.1 Land Details:

Land requirement and availability: 10410 m2

Land Use:Survey no. 88, plot no. 7, Hadantala Industrial Zone,Gondal Highway, B/h

Santosh Petrol Pump, Tal. KotdaSangani, Dist. Rajkot, Gujarat, India.

.

Table 4 Area Break Up S. No. Details of Land Total Area (in Sq. m.)

1 Greenbelt Area 3436

2 Plant builtup area 2600

3 Open Area 4374

Total plot area 10,410

6.2 Location:

Details of the Project Site: The proposed project will be set-up at Survey No.88.The

details of the project site are given are as follow:

Details of the project site

S. No. Particulars Details

1 Nearest Railway Station 10.72km Gondal

2 Nearest National Highway 1.41KM NH8B

3 Nearest Airport 26.7 KM Rajkot

4 Nearest Hospital 9.6 KM General Hospital-Kotda

5 Nearest Town/ City Gondal

6 Nearest Village Bharudi

Site Selection: Since the proposed project site has a well-developed existing infrastructure, the factors

which played an important role for the site selection are as under:

Acquired land area : 10410m

Accessibility of raw materials

2

Available market for the product

Easy access to the State Highway & National Highway.

Well-developed transport facilities

Easy availability of basic resources like water, power, manpower, etc.

Nearest Railway Junction : Gondal @ 10.72km

Nearest Airport : Rajkot @ 26 km

No Rehabilitation and Resettlement required

(xi) Topography (along with map)

Soil Environment

Soil is our most important natural resource and a natural resource is anything that comes from

the earth and is used by us. We depend on the soil for food, clothing, shelter, minerals, clay &

water. Soil is the seat of many macro and micro flora like algae, fungi, earthworms, bacteria etc.

These are very beneficial in promoting soil reactions and decomposing the organic matter by

which essential nutrients for plants are liberated. Most of the soil is made-up of two main parts:

Tiny bits of mineral particles which come from larger rocks, and humus, which is dark brown in

color and consists of decaying remains of plants and animals.

Soil also contains water, air and living organisms, such as fungi, bacteria, earthworms,

roundworms, insects, etc. Actually more living organisms live in the soil than above it.

Noise Control Measures:

Sources of noise pollution are pumps which will run occasionally during charging of reactor, or

emptying the tanker, pumping water in overhead tank, etc. or running vacuum pump in last

stage of operation. These operations would generate low level of noise. Proper maintenance of

all the equipment will be taken on a regular basis. Adequate protective measures in the form

providing ear muffs / earplugs to workers sensitive to low noise working in these areas and

greenbelt development shall further attenuate the noise transmission.

Green Belt Development and Rainwater Harvesting

In order to mitigate the air pollutants and to attenuate the noise generated by the plant as well

as improving the ecology and aesthetics of the area, the unit will develop green belt area of

3435.3m2

(33 % of total land area) within and around the industrial premises as well as on the

periphery of the premises

Environment Management Cell:

The proposed unit will provide / prepare an adequate Environmental Management Cell to

assure the regular and efficient working / operation as given below:

Health and Safety Measures:

All the personnel at the plant will be made aware about the hazardous substances stored at

the plant and risks associated with them.

Personnel engaged in handling of hazardous chemicals will be trained to respond in an

unlikely event of emergencies.

Safe work practices will be developed to provide for the control of hazards during operation

and maintenance.

The workers will be made aware about the hazards associated with manual handling of

chemicals.

Adequate fire-fighting facilities will be provided at the plant, including, Dry Chemical Powder

(DCP) type, water, mechanical foam type, CO2

The fire-fighting system and equipment will be tested and maintained as per relevant

standards.

type of Fire Extinguishers and sand

buckets. Personnel will be trained to combat the fire in various hazardous chemicals.

Safety measures in the form of Do’s and Don’ts will be displayed at strategic locations

especially in local language.

Good housekeeping will be maintained in and around the plant premises.

Management

Chief Chemist

Chemist

Operator

Helpers

The required PPEs for each area/operation should be identified and the necessary PPEs,

like, helmets, goggles, hand gloves, mask, PVC suit, Self-Containing Breathing Apparatus,

safety belts, ear muff and plug, etc. will be provided to the personnel.

The plant will check and ensure that all instruments provided in the plant are in good

condition and documented.

Adequate ventilation will be provided. Local exhaust ventilation will be effective in

controlling the dust and fumes in the work environment.

All equipment and storage tanks / containers of flammable chemicals should be bounded

and earthed.

First aid box will be provided within the plant.

List of important telephone numbers will be displayed at each and every location in the

plant.

All the accidents and incidents, if any, will be recorded, investigated and analyzed in the

proposed plant.

In-house fire-fighting system will be provided.

Separate spillage and leakage collection will be provided and will be reused.

Safety awareness programmes and training of the workers will be carried out to motivate

the workers to increase the safety level at personal level.

Occupational Health Aspects: All facilities as per statutory requirements will be provided.

prefeasibility report - environmentclearance.nic.in...2. urea formaldehyde resin: • manufacturing...

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