prediction of phase fractions and vickers hardness in hot
TRANSCRIPT
Prediction of Phase Fractions and
Vickers Hardness in Hot Stamping
Processes with an Advanced
Material Model in LS-DYNA
B. Hochholdinger, D. Lorenz, T. Erhart, M. Schill
LS-DYNA Anwenderforum 2013 โ Filderstadt
โ Introduction
โ Hot stamping / Press hardening
โ Standard approach for material modeling
โ Advanced material model
โ Austenite decomposition model
โ Prediction of Vickers Hardness
โ Constitutive Modeling
โ Recent enhancements
โ Modified reaction kinetics
โ Hardness calculation for tailored tempering
โ Example
Agenda
LS-DYNA Anwenderforum 2013 - Filderstadt
Hot Stamping / Press Hardening
Direct Press Hardening/ Hot Stamping
Indirect Press Hardening / PHS-Process
Heating and
Austenitization
Forming and
Quenching
Trimming
Trimming Heating and
Austenitization
Calibration and
Quenching
cold Forming to
final geometry
LS-DYNA Anwenderforum 2013 - Filderstadt
Elastoโviscoplastic material model:
โ yield stress depends on
โ effective plastic strain
โ temperature
โ strain rate
Material Modeling โ Standard Approach
LS-DYNA Anwenderforum 2013 - Filderstadt
ฯy [
Mpa
]
effective plastic strain [-]
Capabilities
โ correct prediction of forming in the austenitic state:
โ stresses and strains
โ thinning
โ forces
โ prediction of temperature history in the blank/part
Limits
โ prediction of microstructure (phase fractions) and hardness:
โ only rough estimations based on CCT diagram can be made
โ not possible for tailored tempering processes
only rough estimations of final part properties like strength and
hardness
Discussion of Standard Approach
LS-DYNA Anwenderforum 2013 - Filderstadt
โ Implemented model is based on the work of P. ร kerstrรถm
โ Rate equation for diffusion-controlled transformation of austenite to
bainite, ferrite and pearlite as proposed by Kirkaldy et al.
Austenite Decomposition Model
LS-DYNA Anwenderforum 2013 - Filderstadt
๐๐๐๐๐ก
= ๐น๐บ โ ๐น๐,๐ โ ๐น๐๐โ ๐น๐ถ,๐ ๐ = ๐, ๐, ๐
austenitic
grain size
๐๐ =๐ฅ๐๐ฅ๐๐,๐
ghost
fraction temperature
dependency
actual phase
fractions Xi
chemical
composition
โ Transformation of austenite to ferrite
Austenite Decomposition Model
LS-DYNA Anwenderforum 2013 - Filderstadt
๐๐๐
๐๐ก= 20.๐(๐ฎโ๐) โ ๐๐ ๐ก,๐ โ ๐
3โ ๐โ
๐ธ๐๐ ๐ โ ๐๐
23 1โ๐๐ 1 โ ๐๐
23๐๐ โ ๐น๐ถ,๐
๐น๐ถ,๐ = 59.6๐๐ + 1.45๐๐ + 67.7๐ถ๐ + 244๐๐ + ๐ฒ๐๐ตโ1
๐น๐บ ๐น๐,๐ ๐น๐,๐
๐๐ ๐ก,๐ = 1185 โ 203 ๐ถ โ 15.2๐๐ + 44.7๐๐ + 104๐ + 31.5๐๐ + 13.1๐ โ30๐๐ โ 11๐ถ๐ โ 20๐ถ๐ข + 700๐ + 400๐ด๐ + 120๐ด๐ + 400๐๐
โ Transformation of austenite to pearlite
Austenite Decomposition Model
LS-DYNA Anwenderforum 2013 - Filderstadt
๐๐๐
๐๐ก= 20.5(๐ฎโ๐) โ ๐๐ ๐ก,๐ โ ๐
3โ ๐ท โ ๐๐
23 1โ๐๐ 1 โ ๐๐
23๐๐ โ ๐น๐ถ,๐
๐น๐บ ๐น๐,๐ ๐น๐,๐
๐น๐ถ,๐ = 1.79 + 5.42 ๐ถ๐ + ๐๐ + 4๐๐๐๐ + ๐ฒ๐๐ตโ1
๐ท =1
๐๐ฅ๐ โ๐ธ๐ ๐ ๐ +
0.01๐ถ๐+0.52๐๐
๐๐ฅ๐ โ1.34๐ธ๐ ๐ ๐
โ1
๐๐ ๐ก,๐ = 996 โ 10.7๐๐ โ 16.9๐๐ + 29๐๐ + 16.9๐ถ๐ + 290๐ด๐ + 6.4๐
โ Transformation of austenite to bainite
Austenite Decomposition Model
LS-DYNA Anwenderforum 2013 - Filderstadt
๐๐๐๐๐ก
= 20.5(๐ฎโ๐) โ ๐๐ ๐ก,๐ โ ๐2โ ๐โ
๐ธ๐๐ ๐ โ
๐๐23 1โ๐๐ 1 โ ๐๐
23๐๐
๐๐ฅ๐ ๐ถ๐๐๐2 โ ๐น๐ถ,๐
๐น๐บ ๐น๐,๐ ๐น๐,๐
๐๐ ๐ก,๐ = 929 โ 58๐ถ โ 35๐๐ โ 75๐๐ โ 15๐๐ โ 34๐ถ๐ โ 41๐๐
๐น๐ถ,๐ = 0.0001 2.34 + 10.1๐ถ + 3.8๐ถ๐ + 19๐๐ โ1
๐ถ๐ = 1.9๐ถ + 2.5๐๐ + 0.9๐๐ + 1.7๐ถ๐ + 4๐๐ โ 2.6
โ Diffusionless transformation of austenite to martensite is modeled
with Koistinen-Marburger equation:
Austenite Decomposition Model
LS-DYNA Anwenderforum 2013 - Filderstadt
๐ฅ๐ = ๐ฅ๐พ 1 โ ๐โ๐ถ ๐๐ ๐ก,๐โ๐
๐๐ ๐ก,๐ = 834 โ 474๐ถ โ 33๐๐ โ 17๐๐ โ 17๐ถ๐ โ 21๐๐
โ Empirical model form Maynier et al.
Prediction of Vickers Hardness
LS-DYNA Anwenderforum 2013 - Filderstadt
๐ป๐ = ๐ฅ๐ + ๐ฅ๐ ๐ป๐๐+๐ + ๐ฅ๐๐ป๐๐ + ๐ฅ๐๐ป๐๐
๐ป๐๐ = 127๐ถ + 949 + 27๐๐ + 11๐๐ + 8๐๐ + 16๐ถ๐ + 21๐๐๐๐973๐๐ก
๐ป๐๐ = โ323 + 185๐ถ + 330๐๐ + 153๐๐ + 65๐๐ + 144๐ถ๐ + 191๐๐
+ 89 + 53๐ถ โ 55๐๐ โ 22๐๐ โ 10๐๐ โ 20๐ถ๐ โ 33๐๐ ๐๐๐๐973๐๐ก
๐ป๐๐+๐ = 42 + 223๐ถ + 53๐๐ + 30๐๐ + 12.6๐๐ + 7๐ถ๐ + 19๐๐
+ 10 โ 19๐๐ + 4๐๐ + 8๐ถ๐ + 130๐ ๐๐๐๐973๐๐ก
Constitutive Modelling
LS-DYNA Anwenderforum 2013 - Filderstadt
โ Additive decomposition of total strain increment ฮ๐๐๐:
โ Leblond Model distinguishes two cases:
1. Global yield: von Mises yield criterion with isotropic hardening
๐ =3
2๐ ๐๐๐ ๐๐ โ ๐๐ฆ = 0
๐๐ฆ = ๐ฅ๐๐๐ฆ,๐ ๐๐๐,๐ , ๐ ๐๐ , ๐ ๐ = ๐พ, ๐, ๐, ๐,๐
๐
ฮ๐๐๐ = ฮ๐๐๐,๐๐ + ฮ๐๐กโ,๐๐ + ฮ๐๐๐,๐๐ + ฮ๐๐ก๐,๐๐
Constitutive Modelling
LS-DYNA Anwenderforum 2013 - Filderstadt
2. Local Yield: Transformation Induced Plasticity (TRIP):
๐ ๐ก๐,๐๐ =3ฮ๐๐กโ,1โ2โ
๐ ๐๐ฆ
๐ง ln (๐ง)
๐๐ฆ,๐พ ๐๐๐,๐พ, ๐ ๐๐ , ๐
โ ๐ ๐๐ฆ
=
1 ๐๐ ๐
๐๐ฆโค1
2
1 + 3.5๐
๐๐ฆโ1
2 ๐๐
๐
๐๐ฆ>1
2
ฮ๐๐กโ,1โ2: difference in compactness between austenite and other phase
๐ง: total amount of harder phase
๐๐ฆ,๐พ ๐๐๐,๐พ : actual yield stress of austenite
Simulated vs measured CCT-Diagram
LS-DYNA Anwenderforum 2013 - Filderstadt
Simulation Data from CCT t8/5
โ User-defined start temperatures for phase transformations
โ Increase of martensite start temperature due to applied stress
Modified Start Temperatures
LS-DYNA Anwenderforum 2013 - Filderstadt
๐๐ ๐ก,๐ = ๐๐ ๐ก,๐0 + ๐ด๐๐๐ ๐ผ ๐๐๐
Source: Antretter et al.: The thermo-mechanical response to a general load path of a martensitically transforming steel
โ Accelerated phase transformation due to plastic deformation of
austenite
Effect of Deformation of Austenite
LS-DYNA Anwenderforum 2013 - Filderstadt
๐๐ ,๐ ๐บ๐๐,๐ = ๐๐ ๐ โ ๐๐(๐บ๐๐,๐ธ)
๐น๐,๐ = ๐๐ ๐ก,๐ โ ๐3๐๐ฅ๐ โ
๐ธ๐น,๐
๐
๐น๐,๐ = ๐๐ ๐ก,๐ โ ๐3๐๐ฅ๐ โ
๐ธ๐น,๐
๐
๐น๐,๐ = ๐๐ ๐ก,๐ โ ๐2๐๐ฅ๐ โ
๐ธ๐น,๐
๐
๐๐ ๐ก,๐๐ ๐๐ = ๐๐ ๐ก,๐+๐๐ ๐๐ ๐ ๐๐๐
+ ๐๐ป๐(๐บ๐๐,๐ธ)
๐ฅ๐ = ๐ฅ๐พ 1 โ ๐โ๐ถ ๐ป๐๐,๐๐๐๐โ๐
Time
Tailored Tempering
LS-DYNA Anwenderforum 2013 - Filderstadt
โ B-Pillar with different final properties (PhD Thesis P. Feuser, Daimler AG)
1. Automatic detection of holding phase
2. Incremental update for hardness of bainite and martensite
Tempering Option for Hardness Calculation
LS-DYNA Anwenderforum 2013 - Filderstadt
๐ป๐๐๐+1 =
๐ฅ๐๐
๐ฅ๐๐+1๐ป๐๐
๐ +๐ฅ๐๐+1 โ ๐ฅ๐
๐
๐ฅ๐๐+1 โ๐ ๐ ๐ = ๐,๐
๐ ๐๐ฃ๐ โค ๐ ๐๐๐๐ก and ๐ก๐กโ๐๐๐ โ > ๐ก๐ ๐๐๐๐๐๐๐