PRE QUALIFICATION

DOCUMENTS

PRE QUALIFICATION MANUAL

Submitted to : Date of Submission:

Submitted by:

KIRAÇ METAL COMPANY

INDEX

Preface

Our Company

Facts and Figures

Products

Suggestions

Applications

Service

Distribution system/Export Countries

Certificates

Surface Treatments

Gallery

PREFACE

We take this opportunity of submitting these documents for pre-qualification

and seek your kind approval for the enrollment of our company in your approved

supplier’s list, as a manufacturer and supplier of Cable trays and Enclosures.

All the enclosed document are as per the requirement and all the information

given here are correct and are confirming to the relevant International Standards.

We sincerely hope that, this will certainly meet your requirements, in terms of

our capacities and quality workmanship; hence we are looking forward to do business

with you in the near future.

Best regards,

COMPANY PROFILE

KIRAÇ METAL started the production as a member of KIRAÇ Group in 2002

and rapidly took place in the Cable Management Market as a respectable

manufacturer. Our company is placed on 10.150 m² closed and 40.250 m² open

areas with 70 qualified, dynamic and customer oriented employees. In 2007 the

panel and enclosure production began.

Turkish leader in Cable Tray Management System

30 years of Experience

Reliable Brand Name

Export to Europe, Asia, Africa South America

Also the establishment of KIRAÇ GALVANISING offers now a suitable and

effective production.

Our target is a continually developing of quality, product range and customer

relationship by improving the technology, training of employees and business with

new partners.

Our mission is to be a preferred manufacturer in the cable management

market and to raise the KIRAÇ brand to higher levels in the world.

Apart from Manufacturing and Fabrication, we will be offering our services as

follows:

Technical advice for every application field

Competent Product and project related advice.

Advice regarding calculation and determination of dimensions and

Fixings, choice of material and surface treatment.

Elaboration of cable trays layout plans.

CAD drawings required for approvals.

Hot dip galvanizing.

Contact Person(s):

Ms. Lena Czaplarska, Foreign Trade

Mr. Ozgur Delibas, Foreign Trade

Address: KIRAÇ METAL ÜRÜNLERİ SAN. TİC. LTD. ŞTİ.

Organize Sanayi Bölgesi Şehitler Bulvarı No:21

Eskişehir – Turkey

Tel: +90 222 236 15 00

Fax: +90 222 236 2108

Email: metal@kiracmetal.com

OUR COMPANY

Kirac Metal is established on 2002 to produce of cable trays. The company

achieves successful projects with its young and dynamic crew. Main production plant

is in Eskisehir Industrial Area occupying 20.250 sum total area and 12150 sum

closed area. Kirac Metal has 600 tones production capacity per month and produces;

cable trays, cable ladders, trunking systems, transport systems, connection parts,

etc. Kirac Metal's initial aim is to increase capacity per month to 1000 tones and to

provide better products to its customers. Kirac Metal also has the capacity and

production flexibility to meet special orders.

As the foremost supplier in Turkey, Kirac Metal is preferred for its quality, lead

times and customer focused products. Kirac Metal also exports its products to

European countries and all over the world. The company offers complete support to

the customers from production to the after sales.

Electromechanical Enclosures produced by the company have IP54 and IP65

protection class and EN60947-4-1 and EN3367 - EN 60439-1 standards.

The company possesses EN ISO 9001:2000 quality certificate and EN 61537

standardization documents. All the enclosed document are as per requirements and

all the information given are confirming relevant International Standards.

Our present production capacities are as follows;

Cable trays Approx 1500 tones /month

Enclosures Approx 2000 pieces / month

Technical Drawings/Support Approx 800 pcs/month

Galvanizing 2500 tones per/month

We sincerely hope that our company will meet your requirements in terms of

capacity and workmanship, hence we are looking forward to do business with you in

the near future.

Head Office:

Organize Sanayi Bolgesi Sehitler Bulvari

15. Cadde No:21 Eskisehir/Turkey

Tel: +90 222 236 15 00

Fax: +90 222 236 21 08

E-mail: metal@kiracmetal.com, Web: www.kiracmetal.com

Kirac Galvanizing Plant in Bursa – Barakfaki Industrial Area provides

galvanization service for any type of sheet metal products.

Address:

Barakfaki Organize Sanayi Bolgesi ,

Eskişehir – Ankara Karayolu 17.Km 16450

Tel: +90 224 384 15 36

Fax: +90 222 384 15 37

Email: info@kiracgalvaniz.com.tr, Web: www.kiracgalvaniz.com

FACTS AND FIGURES

1982 Emek Electric is founded.

1986 Became a corporation as Kirac Electric and continued its activities on a large scale in Eskisehir.

2002 Kirac Automation is founded

Penetrated cable tray market with Kirac Metal

2005

Kirac Informatics is founded

Qualified to have the document of ISO 9001:2000 Quality

Management System

2006 Kirac Metal started to produce cabinets .

2007 Kirac Galvanizing started to operate on hot dip galvanizing field.

2008 Kirac Metal started to cooperate with Emerson Company.

2009

Qatar/Almana Group and Kıraç Metal Joint Venture (Pioneer Metal

W.L.L).

2011

Pioneer Metal started the production in Doha, Qatar.

The launch of New Type of Innovative Cable Tray, Innovatray.

Kirac Metal signed Exclusive Distribution Agreement with X-TRAY

LTD in UK.

Employees, National: 245 employees Steel Treatment: 2500 ton/p.a Turnover of the Group, International: 150.000.000 €

PRODUCTS

CABLE TRAYS

All kind of metal sheets including Pre-galvanized, Electro-Galvanized, Alu-

zinc, Corten A, Stainless Steel and DKP Sheet products can be used for

production. Products can be finished according to customer needs as in pre-

galvanized, hot dip galvanized, electro-galvanized, plastic-coated and electrostatic

powder coated.

Cable Trays of Kirac Metal are produced in 5 different types; standard type,

Heavy Duty Type, Cover Fit into Type, Marine Type and Cable Ladders.

Trunking systems are also being produced.

Standard heights (H) of cable trays are H:40mm, H:60mm and H:100mm for

Standard and Heavy Duty Types. Heights of Cover Fit into Cable Trays are H:60mm

and H:100mm and heights of cable ladders are H:50mm, H:70mm and H:100mm.

The product range for width is 50mm to 900mm and for thickness is 0,8mm to

2,5mm.

Standard length (L) of cable trays and cable ladders of Kirac Metal is

L:3000mm. Cable Trays or Cable Ladders are connected to each other by using two

pieces of connector parts.

1)Vertical T-Connectors’ Covers 9)Reducing

2)Vertical T-Connectors 10)Cable tray Cover

3)Cable Tray 11)Cable Tray

4)T-Connectors’ Cover 12)Quadruple Bends

5)T-Connector 13)Connection Part

6)Horizontal Bends 14)Vertical inside and outside bends’ covers

7)Horizontal Bends’ Cover 15)Connection P

8)Reducing Angels’ Cover 16)Vertical inside and outside bends

HEAVY DUTY TYPE CABLE TRAYS AND ACCESORIES

Horizontal bending accessories shall be used to change direction of cable

trays according to horizontal shape of the application site.

HORIZONTAL BEND MOUNTING

QUADRUPLE HORIZONTAL BEND MOUNTING

Reducing angle accessories shall be used to reduce the width of the tray

according to shape of application and cable sizes.

REDUCING ANGEL MOUNTING

Vertical bends shall be used to adjust the height level of cable tray according

to shape of application.

VERTICAL INSIDE BEND MOUNTING

Cable ladders are preferred for being a clean, aesthetical option to cable trays.

For vertical applications cable ladders are the most preferred design. Cable ladder

system has its own accessories for different applications.

VERTICAL ‘T’ CONNECTOR MOUNTING

1)Ladder Tray 4)Ladder Tray Quadruple Bends

2)Ladder Tray T-connector 5)Ladder Reducing

3)Ladder Tray Corner 6)Connection part

CABLE LADDER MOUNTING

QUADRUPLE HORIZONTAL HORIZONTAL BEND REDUCING ANGEL

BEND MOUNTING MOUNTING MOUNTING

‘U’ Ceiling supports, tray fixing supports and threaded fixing rods are

necessary accessories for most applications. They provide a stable base for cable

trays on any surface type. In each 1500mm,using a tray support brackets is

recommended.

Standard length of the threaded hanging rods are produced at L:500mm,

L:1000mm, L:1500mm and L:2000mm. Lengthening nut is recommended to lengthen

threaded rods.

Tray support brackets are mounted to supports with M8 steel dowel bolt. And

using of M10 steel dowel bolt is suggested for the trays which have width of more

than 300mm. Also M10 and M12 steel dowel bolts are recommended for NPI profiles.

Screw sets or split pins can be used in tray fixing supports, which are mounted

to carrying profiles, depending on the loads.

Using chains are suggested as an alternative to threaded hanging rods for

hanging when the ceiling is higher.

‘U’ CEILING RACK MOUNTING TRAY FIXING SUPPORTS MOUNTING

Kirac CABLELANE systems are easily mountable to metal conduits. A range

of accessories are used for complete compatibility.

THREADED FIXING REODS MOUNTING PIPE SYSTEMS MOUNTING

Trunking system offers easy installation and accessibility compared to other

cable management systems. Turnings can easily carry high voltage and low voltage

cables on any accessible surface.

Road Barriers are also within our product portfolio.

C Profiles are commonly used products that strengthen any support systems.

By using separator, the power and communication circuits can be supported in

the same cable trays but in different parts. Separators are produced at 3000mm

length. For each separator, using 3 pieces of screw sets are recommended. Height of

the separator should be compatible with the height of the cable tray. Same type of

separators can be used both for cable trays and cable ladders.

CABLE TRAY’S CARRYING CAPACITY

CABLE TRAYS HEIGHT (H): 40 mm HANGING DISTANCE (mt)

sheet metal thickness (mm) 0,5 1 1,5 2 2,5 3

1.0 mm 100 100 75 50 50 0

1.2 mm 127 127 98 62 56 0

1.5 mm 150 150 130 75 63 0

2.0 mm 160 160 150 85 75 0

CABLE TRAYS HEIGHT (H): 60 mm HANGING DISTANCE (mt)

sheet metal thickness (mm) 0,5 1 1,5 2 2,5 3

1.0 mm 200 200 120 78 50 0

1.2 mm 200 200 135 84 61 10

1.5 mm 200 200 145 92 70 24

2.0 mm 200 200 200 115 85 40

CABLE TRAYS HEIGHT (H): 100 mm

HANGING DISTANCE (mt)

sheet metal thickness (mm) 0,5 1 1,5 2 2,5 3

1.5 mm 200 200 200 115 80 30

2.0 mm 240 240 240 170 110 57

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APPLICATION

Industrial Facilities.

Lightning Poles

Server Cabinets

Power Plants.

Autobahns (Road barriers)

Marine and ships.

Hospitals, Schools

Shopping Malls.

Control Units

Public Housing Projects etc.

We add value…

SERVICES

We provide,

Technical advice for every application field

Competent Product and project related advice.

Advice regarding calculation and determination of dimensions and fixing,

choice of material and surface treatment.

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50

100

150

200

250

300

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Elaboration of grating layout plans with the help of latest state of the art

computer applications.

CAD drawings required for approvals.

Taking measurements on site on request.

Hot dip galvanizing

EXPORT COUNTRIES & REFERENCES

Kirac Metal provides quality products around the World like; Russia,

Slovakia, France, Germany, Qatar, Canada, Singapour, Italy, Bulgaria, Armenia,

Oman, Georgia, Azerbaijan, Kazakhstan, Turkmenistan, etc.

Kirac Metal is proud to cooperate with;

EMERSON (U.S.A)

ALEXANDRE BURKLE (GERMANY)

ALSTOM (FRANCE)

GGK (GERMANY)

ATX/EGS ELECTRICAL GROUP (FRANCE)

EES ( SLOVAKIA)

LIEBERT (ITALY)

ABB ( SWITZERLAND)

MEPH ELECTRIX(ARMENIA)

ARTI LTD. (GEORGIA)

LBLIGHT (BULGARIA)

FORD (TURKEY)

FIAT (TURKEY)

RENAULT (TURKEY)

PARKING WORKS OF CHELSEA STADIUM (ENGLAND)

STAD DE FRANCE PUBLIC GALLERY & GRANDSTANDS (FRANCE)

ORLY AIRPORT BAGGAGE TRANSPORTERS (FRANCE)

CAR PARK MATERIALS (NEW ZELAND)

AGRICULTURE GRAIN ELEVATORS (LOTS OF AFRICAN COUNTRIES )

BAUHAUS GALVANIZED BARIER, PARAPETS AND GATES (GERMANY)

GAH & ALBERTS CARRYING CASES, HOME GATES (BALCONY)

PEUGEOT MOTOR SUPPLY SHEET (FRANCE)

ST.PETERSBURG STADIUM BARRIER AND GRANDSTANDS (RUSSIA)

IKEA SHOPPING CENTER CABLE TRAYS (RUSSIA)

FIAT AUTO AIR GAS PIPES (TOFAŞ TURKEY & EGYPT)

CERTIFICATES

SURFACE TREATMENTS

APPENDIX

The basic specification for hot dip galvanized coatings on iron and steel

articles is defined by a single standard, BS EN ISO 1461 "Hot dip galvanized

coatings on iron and steel articles - specifications and test methods".

The galvanizer acts as a specialist subcontractor to a steel fabricator and, as

such, his contractual relationship is with the fabricator, not with the ultimate user. It is

important, therefore, that the user's requirements for galvanizing are made clear to

the fabricator and that all communications concerning galvanizing are channeled

through the fabricator. To ensure the best quality and technical back-up service, it

should be stated that the work be 'processed by a member of Galvanizers

Association'.

When hot dip galvanizing is specified, the surface of the steel is completely

covered with a uniform coating whose thickness is determined principally by the

thickness of the steel being galvanized (see below).

This is an important advantage of the galvanizing process; a standard coating

thickness is applied almost automatically. The actual thickness of galvanized coating

achieved varies with steel section size, surface profile and surface composition.

Actual coating weights are often much more than the minimum specified in the

standard. As coating life expectancy figures quoted are based on the minimum

coating thickness they are therefore usually very conservative.

APPERANCE

During visual quality inspections, all essential areas of the galvanized parts

have to be free of enlargements/bubbles, roughness, zinc peaks and defects. The

meanings of ‘roughness’ and ‘smoothness’ are relative. Therefore, roughness of

partly galvanized coatings is different to that of continuous galvanized parts.

The appearance of dark or light grey areas (e.g., a network structure of grey

area), white rust, or slight unimportant surface unevenness is not really a problem,

providing the minimum value of the zinc coating thickness is still achieved. White rust

or staining predominantly consisting of zinc oxide, usually occurs with light or dark

corrosion items, when stocking hot dip galvanized products in humid conditions.

COATING THICKNESS

The thickness of zinc coating should be conforming to the values stated in the

following table. Deviations on these thicknesses are permitted but should be agreed

separately.

The inspection of the coating thickness is normally carried out in accordance

with the requirements of DIN EN ISO 2178. In this case, the measured area is

relatively small and some of the individual values may be lower than the values of the

local or average coating thickness. A sufficient number of measurements within a

reference area are to be obtained by using magnetic tests or graphic methods, in

order to achieve the required local thickness.

BS 729: COATING MINIMUM MASSES/THICKNESS ON ARTICLES THAT ARE NOT CENTRIFUGED

Article & Thickness

Local Coating Mean Coating

(min.) (min.)

g/m2 µm g/m2 µm

Steel =>6mm 505 70 610 85

Steel =>3mm to < 6mm 395 55 505 70

Steel =>1,5mm to < 3mm 325 45 395 55

Steel < 1,5mm 250 35 325 45

Castings =>6mm 505 70 575 80

Castings < 6mm 430 60 505 70

REPAIRING

The total area of all individual areas without coating that needs to be restored

shall not exceed %0.5 of the total surface area and the maximum size of a single

area without coating shall not exceed 10 cm².

The repairing process should include the removal of dirt and the necessary

cleaning and surface pre-treatment required ensuring complete adherence.

The coating thickness of any repaired area should be at least 30µm more than

the required local coating thickness shown in the table. If you must cut the cable tray

depending on your application, usage of galvanized zinc spray is suggested.

ELOCTROSTATIC POWDER COATING

In magnetic area, metals and powder paint materials are oppositely charged

and result of this powder paint coats surface of metal with effect of magnet. The

coating is applied by electrostatic gun-spray then hardened in the oven. The heat-

hardening powders offer good resistance to abrasion, excellent durability and require

little maintenance. This coating is applied on pre-galvanized metal sheet and

provides double protection. It gives high performance at chemical and mechanical

test and it has wide variety of color. When durability of UV and heat of the coating are

examined, usage of epoxy paint for indoor application and polyester paint for outdoor

application are seemed suitable.

Epoxy Paint;

Resistance against chemicals substance is very high.

Resistance against corrosion is excellent

Surface hardness is high.

It is not suitable for exterior application since, it has no UV resistance and

durability, it becomes chalky.

Yellowing in color may occur by time.

Dull paints in different brightness and properties can be easily formulated.

Epoxy/ Polyester Paint;

Resistance against exterior effects is limited.

Yellowing in color may occur by time.

If there is no excessive corrosive medium or chemical effect, it is suitable to be

applied inside interior locations.

It is difficult to obtain fully dull paint.

Mechanical properties are suitable for daily application such as impact,

flexibility and scratching.

Polyester Paint;

UV resistance is very well, it provides excellent resistance and durability under

exterior conditions.

It will not become yellowish and will not change color.

Mechanical properties are very well (such as impact, flexibility etc.)

Ral 7016, Ral 7023, Ral 7031, Ral 7035, Ral 9023 are the most preferable

codes for the paints. But we may use customer chosen color code if we had to.

Couple of captures from our Painting Area. Our painting area has 127 meters

of conveyor line and conveyor line’s speed 1 meter/minute.

MEASUREMENTS OF POWDER COATING TANK SYSTEM

Length (mm)

Width (mm)

Depth (mm)

Door Measurement (mm)

FIRIN MAX.SICAKLIĞI (ºC)

Tank 3.500 800 1.600 - -

Oven Drying Tank 20.000 1.200 2.500 600 x 1.500 200

Powder Coating Tank 4.200 2.000 2.550 800 X 1.500 -

GALLERY