pre-feasibility report for proposed manufacturing of ......gondia (m.s.) telephone no. e-mail...

Pre-Feasibility Report

For

Proposed Manufacturing of Manganese Oxide and

Ferro Alloys

Project Proponent

M/S. SHREE PAWAN METAL & MINERALS

Plot No. C-3 MIDC Industrial Area, Deori, District Gondia

Maharashtra

Environmental Consultant

Pollution and Ecology Control Services

Accreditation no.: QCI/NABET/EIA/1720/RA0101

Near Dhantoli Police Station, Dhantoli, Nagpur

December-2018

PFR of M/S. SHREE PAWAN METAL & MINERALS

2

Chapter – 1

Executive Summary

1. Introduction

Manganese compounds are among the essential inputs required for many sectors. Growth in

global as well as domestic steel industry directly drives their demand. Since Indian industry

is under massive expansion, there is a tremendous potential for investment in such kind of

production.

Manganese compounds are used as raw material in various industrial and agricultural sectors.

MnO is a component of fertilizers and food additives. Manganese Oxide is derived from the

manganese, a brittle metal element. It is widely distributed in the earth crust and is the most

important manganese compound.

The increasing demand of Manganese compounds which is used as raw material in various

industrial and agricultural sector prompted M/s. Shree Pawan Metal & Minerals to establish

the manufacturing of Manganese Oxide, Ferro Manganese Medium Carbon- Low Carbon,

Ferro Chrome, Ferro Titanium, Ferro Vanadium & Ferro Molybdenum (By Thermite

Process) and Aluminum Ingots.

“M/s. Shree Pawan Metal & Minerals” was established on 05/10/2012 whose Registered

Office is at – Plot No. 8-A, Flat No. S-4 “Gokul Udhav Apartment” 2nd

Floor, Mangalmurti

chowk, Ring Road, Nagpur-440022 has been registered with the Registrar of Firm, Nagpur

(M.S.) having Registration certificate No. NG000002712 dated 28th

September 2016. The Set

up unit is a small-scale industry, registered with District Industries Centre, having provisional

registration No. DICN/Regn/1200 dated 06/10/2012 with main object to be pursued by the

factory is Trading, Processing and Manufacturing unit of Manganese Ore/Powder,

Manganese Dioxide Powder in first phase and proposed manufacturing of Manganese Oxide,

Ferro Manganese Medium Carbon & Low Carbon, Ferro Chrome, Ferro Titanium, Ferro

Vanadium, Ferro Molybdenum and Aluminium Ingots. The unit is set up at Plot No. C-3

MIDC Area Deori, Tahsil-Deori, District- Gondia.

The silent features of the project are given in Table 1.

https://en.wikipedia.org/wiki/Fertilizer


3

Project name M/s. Shree Pawan Metal & Minerals

Project location Plot No. C-3 MIDC Industrial Area Deori, Tahsil-Deori, Distt. Gondia (M.S.)

Total Area 0.54 Ha

Production

Capacity

Sr.

No. Name Existing Proposed Total

1. Manganese Ore

powder 6000 MTPA - 6000 MTPA

2. Manganese

dioxide Powder 6000 MTPA - 6000 MTPA

3.

Manganese Oxide

powder -

3600 MTPA 3600 MTPA

4.

Ferro Manganese

M.C./L.C OR -

600 MTPA 600 MTPA

5.

Ferro Chrome

L.C. OR -

600 MTPA 600 MTPA

6.

Ferro Titanium

OR -

600 MTPA 600 MTPA

7.

Ferro Vanadium

OR -

600 MTPA 600 MTPA

8.

Ferro

Molybdenum -

120 MTPA 120 MTPA

9. Aluminum Ingots - 120 MTPA 120 MTPA

Raw Material

requirement

Raw Material Required (Proposed) For Manganese Oxide & Ferro Alloys

Production – (By Thermite Process)

Sr.

No.

Product Raw Material Quantity

1 Manganese Ore 4500 M.T. per annum

2. Steam coal/Hard coke 450 M.T. per annum

3. Ferro Manganese M.C./L.C

Manganese powder

Silico Manganese powder

Aluminum powder

Lime/Fluorspar

660 M.T. per annum

465 M.T. per annum

120 M.T. per annum

130 M.T. per annum

4. Ferro Chrome L.C.

Chrome Ore

Sodium Nitrate

Aluminum

Iron Ore

Lime

1200 M.T. per annum

95 M.T. per annum

480 M.T. per annum

120 M.T. per annum

95 M.T. per annum

5. Ferro Titanium L.C.

Ilemenite

Routile

Aluminum powder

Lime

Iron Ore

1080 M.T. per annum

120 M.T. per annum

480 M.T. per annum

95 M.T. per annum

120 M.T. per annum


4

6. Ferro Vanadium L.C.

Vanadium Pent oxide

Ferro Silicon

Aluminum scrap

Iron Scrap

Fluorspar

1200 M.T. per annum

540 M.T. per annum

60 M.T. per annum

60 M.T. per annum

20 M.T. per annum

7. Ferro Molybdenum

Moybdenum Concentrate

Aluminium Powder

Lime Powder

Iron Scrap

Ferro Silicon

113 M.T. per annum

10 M.T. per annum

11 M.T. per annum

143 M.T. per annum

32 M.T. per annum

8. Aluminum Ingots/shots/notch Bar

Aluminum Scrap 144 M.T. per annum

Water Demand Total Water Requirement: 12 KLD

Source of water MIDC along with execution of Tube well

Power

Requirement

The total power requirement for proposed project will be 120 KW.

Source : State Electricity Board

Man Power 40 – 50 (two shifts)

Nearest railway

station

Saundad Railway Station- 29 KM

Nearest airport Birsi Airport, Gondia: 56 km

Project cost Rs. 2.16 Crores

The environmental consideration of the site is tabulated below:


5

Table 2: Environmental Setting of the project

Sr. No. Particulars Details

1 Project Site At Plot No. C-3 MIDC Industrial Area Deori,

Tahsil- Deori, District. Gondia (M.S.)

2 Latitude 21° 4'1.67"N

3 Longitude 80°22'26.03"E

4 Elevation above MSL 341 m

5 Toposheet 64 C/8

6 Present landuse Industrial Use

7 Nearest National Highway/State Highway NH-6 : 1.0 km

8 Nearest Airport/ Air Strip Birsi Airport, Gondia: 56 km

9 Nearest Village Deori- 0.5 KM

10 Forest Reserved Forest Patch : 1.0 km (N)

Reserved Forest Patch : 1.5 km (SSW)

Reserved Forest Patch : 2.0 km (W)

Reserved Forest Patch : 5.5 km (W)

Reserved Forest Patch : 4.5 km (NW)

Reserved Forest Patch : 5.0 km (N)

Reserved Forest Patch : 3.5 km (SW)

11 Ecologically Sensitive Zones like wild life

sanctuaries, national parks and biospheres

According to the Notification S.O. 612(E) dated

25th February 2016 Distance from Eco-Sensitive

Zone around Nagzira Wildlife Sanctuary, New

Nagzira Wildlife Sanctuary, Koka Wildlife

Sanctuary, Navegaon Wildlife Sanctuary and

Navegaon National Park: 0.2 km.

12 Water Bodies Bagh River : 6.5 km (NE)

Palakosa Nala : 8.0 km (E)

Nala : 2.0 km (NW)

13 Interstate Boundary Maharashtra Chattisgarh : 7.5 kms (E)


6

Chapter – 2

Introduction of Project/Background Information

2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT\

Identification of Project

The project has set up a factory for Trading, Processing and Manufacturing Unit, Processed

Manganese Ore/Powder, Manganese Dioxide powder, in first phase and in the second phase

processing and manufacturing of Manganese Oxide, Ferro Manganese Medium Carbon &

Low Carbon, Ferro Chrome, Ferro Titanium, Ferro Vanadium, Ferro Molybdenum,

Aluminum Ingots, and Sinter Manganese. The Processed Manganese Ore powder,

Manganese Dioxide powder is used in Steel, Chemical, Ferro Manganese, Glass Industries,

Medicine industries and Dry Cell Battery manufacturers and Manganese Oxide powder is

used in Animal Feeds, Cattle Feeds, Manganese Sulphate & Fertilizer manufacturers. Ferro

Manganese, Ferro Chrome, Ferro Titanium, Ferro Vanadium, Ferro Molybdenum, Aluminum

Ingots, Sinter Manganese are used in Stainless Steel, Steel Industries, TMT bar manufacture,

Alloys and Casting, Welding Electrodes.

Identification Project Proponent

The factory “M/s. Shree Pawan Metal & Minerals” was established on 05/10/2012 whose

Registered Office is at – Plot No. 8-A, Flat No. S-4 “Gokul Udhav Apartment” 2nd

Floor,

Mangalmurti chowk, Ring Road, Nagpur-440022 has been registered with the Registrar of

Firm, Nagpur (M.S.) having Registration certificate No. NG000002712 dated 28th

September

2016. The Set up unit is a small-scale industry, registered with District Industries Centre,

having provisional registration No. DICN/Regn/1200 dated 06/10/2012 with main object to

be pursued by the factory is Trading, Processing and Manufacturing unit of Manganese

Ore/Powder, Manganese Dioxide Powder in first phase and proposed manufacturing of

Manganese Oxide, Ferro Manganese Medium Carbon & Low Carbon, Ferro Chrome, Ferro

Titanium, Ferro Vanadium, Ferro Molybdenum, Aluminium Ingots. The unit is set up at Plot

No. C-3 MIDC Area Deori, Tahsil-Deori, District- Gondia.


7

Company Details

Company’s name : M/s. Shree Pawan Metal and Minerals

Address : At Plot No. C-3 MIDC Industrial Area Deori, Tahsil-

Deori, Distt. Gondia (M.S.)

Telephone No.

E-mail Address

:

:

09011050965

[email protected]

2.2 BRIEF INFORMATION OF PROJECT:

The present manufacturing facility of the Company is situated at Plot No. C-3 MIDC

Industrial Area Deori, Tahsil-Deori, District. Gondia (M.S.) and the details of the

proposed project are given below:

EXISTING PRODUCTION:

Sr. No Product Production

1 Manganese Ore powder 6000 M.T. per annum

2. Manganese Dioxide powder 6000 M.T. per annum

PROPOSED PRODUCTION:

Sr.No Product Production

1 Manganese Oxide 3600 M.T. per annum

2. Ferro Manganese M.C./L.C OR 600 M.T. per annum

3. Ferro Chrome L.C. OR 600 M.T. per annum

4. Ferro Titanium OR 600 M.T. per annum

5. Ferro Vanadium 600 M.T. per annum

6. Ferro Molybdenum 120 M.T. per annum

7. Aluminum Ingots 120 M.T. per annum

2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND/

OR REGION

In chemical industry, Manganese, a chemical element designated by symbol Mn can be

applied for making various manganese compounds viz. manganese sulphate, manganese

chloride, and potassium permanganate. The most common usage of manganese is in the

dry batteries production process.

Manganese oxide (MnO):-

Manganese oxide is derived from Manganese a brittle metal element. It is widely

distributed in the earth’s crust and is the most important manganese compound. The

element Manganese oxide (MnO) is needed for plant growth and in the physical


8

development of higher animals. It is used mainly in cattle feed in addition in steel

industry & Dry cell batteries. Synthetic manganese oxide is prepared by decomposition

of manganese nitrate; by reaction of manganese sulphate, oxygen and sodium hydroxide;

or by electrolysis of an aqueous solution of manganese sulphate.

Ferroalloy:-

Ferroalloy refers to various alloy of iron with a high proportion of one or more

other elements such as manganese, aluminum, or silicon. They are used in the production

of steels and alloys. The alloy impart distinctive qualities to steel and cast iron or serve

important functions during production and are, therefore, closely associated with the iron

and steel industry, the leading consumer of ferroalloys. The leading ferroalloy-producing

countries in 2008 were China, South Africa, Russia, Kazakistan and Ukraine, which

accounted for 77% of the world production. World production of bulk chromium,

manganese and silicon ferroalloys was estimated as 29.1 million tonnes (MT) in 2008, a

3% decrease compared with 2007.

Ferro-alloys are among the essential inputs required for steelmaking. It improves the

quality of steel, by controlling the harmful impurities and at the same time improves the

mechanical properties of steel through alloying. Growth in Global as well as domestic

steel industry directly drives the demand of Ferro-alloys. Since Indian steel industry is

under massive expansion, there is a tremendous potential for investment in Ferro-alloy

production.

The increasing demand of Ferro Alloys, which is used as raw material in steel and

stainless steel industries, prompted M/s. Shree Pawan Metal and Minerals to

Manufacture Manganese Oxide and Ferro Alloys (By Thermite Process).

The production of the existing Manganese Dioxide is increased for optimum utilization of

machinery installed.

2.4 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE

PROJECT:

The direct and indirect employment will be required for the proposed project. The total

manpower required after the proposed project will be 40-50 in two shifts.

Iron

http://en.wikipedia.org/wiki/Chemical_element

http://en.wikipedia.org/wiki/Manganese

http://en.wikipedia.org/wiki/Aluminium

http://en.wikipedia.org/wiki/Silicon


9

Chapter – 3

Project Description

3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT

PROJECTS, IF ANY.

M/s Shree Pawan Metal & Minerals has existing processing and manufacturing unit of

Manganese Ore/Powder, Manganese Dioxide Powder at Plot No. C-3 MIDC Industrial Area

Deori, Tahsil-Deori, Distt. Gondia (M.S.) and proposed manufacturing of Manganese Oxide,

Ferro Manganese Medium Carbon & Low Carbon, Ferro Chrome, Ferro Titanium, Ferro

Vanadium, Ferro Molybdenum by Thermite Process and Aluminium Ingots, in the existing

plant premises.

3.2 PROJECT LOCATION

a) Site Details:

Project Location : At Plot No. C-3 MIDC Industrial Area Deori, Tahsil-

Deori, Distt. Gondia (M.S.)

Nearest Railway Station : Saundad Railway Station- 29 km (N)

Nearest Airport : Birsi Airport, Gondia: 56 km

Road Access : NH -6 : 1.0 km (N)

Altitude (MSL) : 341 m.

Latitude : 21° 4'1.67"N

Longitude : 80°22'26.03"E

b) Site Description:

The plant of M/s Shree Pawan Metal & Minerals is located At Plot No. C-3 MIDC

Industrial Area Deori, Tahsil-Deori, Distt. Gondia (M.S.) Toposheet is depicted as below:


10

Source: SOI Toposheet

Figure 1: Location on Toposheet

Source: Google Earth and Notification dated 25th February 2016

Figure 2: Google Image


11

According to the Notification S.O. 612(E) dated 25th February 2016 Distance of Shree

Pawan Metal & Minerals from Eco-Sensitive Zone around Nagzira Wildlife Sanctuary,

New Nagzira Wildlife Sanctuary, Koka Wildlife Sanctuary, Navegaon Wildlife

Sanctuary and Navegaon National Park: 0.2 km.

M/s Shree Pawan Metal & Minerals has a land of 0.54 Ha at Plot No. C-3 MIDC

Industrial Area Deori, Tahsil-Deori, Distt. Gondia (M.S.)About 33 % of total plot area

has been earmarked for Green Belt.

The site is located within 21° 4'1.67"N Latitude, and 80°22'26.03"E Longitude. It is

located centrally vis-à-vis source of raw material.

The map showing general Location of the proposed Project site location is shown below.

Source: mapsofindia.com

Fig. 3 – Map Showing General Location


12

Deori

Bhagi

DawakiGotabodi

Borgaon

MurdoliDhobisarad

Chichewada

Shedepar

Salai

Rajamdongri

Bharregaon

ParastolaParamtola

RESERVEDFOREST

RESERVEDFOREST

RESERVEDFOREST

RF

RF

RFRF

RF

RF

N

SCALE 1: 50,000


10 KM. TOPOGRAPHY MAP

TOPO SHEET NO.64 C/8, 64 D/5

STREAMS

RIVER / NALA

POND

ROAD

HABITATION

GRID

INDEX

FOREST AREA

PROJECT SITE


Figure 4: Study Area (10 km radius)


Figure 5: Study Area (5 km radius)


13

Source: ISRO, Bhuvan

Figure 6: Satellite Image

Source: ISRO, Bhuvan

Figure 7: Landuse/Landcover


14

Figure 8: Plant Layout

30.00 M WIDE ROAD

4.50

8.9

9

9.00

9.0

5

14

2.0

0

40.00

12

8.9

6

18.40

23.61

PL

OT

NO

. A

M -

6P

LO

T N

O. C

-7

PL

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NO

. C

- 6

PL

OT

NO

. C

- 5

PL

OT

NO

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- 4

/1P

LO

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PL

OT

BO

UN

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9.00

10.67

6.1

0

18.28

18

.20

10.66 7.62

PARKING AREA22.00 X 24.56

OPEN AREA22.00 X 24.56

AMINITY AREA22.00 X 12.30

12.72

PROPOSED

CONSTRUCTION

A B

C

PL

OT

NO

. C

- 2

9.49

9.00

SITE PLAN

LEGEND

AREA STATEMENT

PLAN SHOWING PROPOSED CONSTRUCTION ON PLOT NO. C-3, INDEOLI INDUSTRIAL AREA, VILLAGE - DEOLI, TEH. DEOLI & DIST.GONDIABELONGING TO M/S. SHREE PAWAN METAL & MINERALS

PLOT AREA = 5402.00 SQ.MT. ( AS PER RECORD)

GROUND FLOOR B/UP AREA

A) 10.660 X 18.280 = 194.864 SQ.MT.

B) 7.620 X 18.280 = 194.864 SQ.MT.

C) 10.668 X 6.096 = 194.864 SQ.MT.

D) 1.96 X 2.560 = 194.864 SQ.MT.

D

= 404.206 SQ.MT.

ADD (A) 1/2 FOR HT. MORE THAN 5.00 M =

194.864 / 2 = 97.432 SQ.MT.

NET G. FLOOR BUILT UP AREA = 501.638 SQ.MT.

PE

RM

ISS

IBL

E B

UIL

T/U

P L

INE

ST

P

PA

CK

AG

ED

TY

PE

ST

PR

AIN

WA

TE

R H

AR

VE

ST

ING

WA

TE

R T

AN

KU

ND

ER

GR

OU

ND

GATE

4.5

0 M

WID

E R

OA

D

PLOT BOUNDARY SHOWN IN

PROPOSED CONSTRUCTION SHOWN IN

ROAD BOUNDARY SHOWN IN

WATER SUPPLY LINE SHOWN IN

SEWERAGE LINE SHOWN IN

RAIN WATER HARVESTING LINE SHOWN IN

PLANTATION AREA SHOWN IN( 1700.0 SQ.MT.)

N

S

W E


Plot No. C-3 MIDC Industrial Area Deori, Distt. Gondia (M.S.)

NOT TO SCALE


15

c) Analysis of Existing plant facilities

Good infrastructure is available in the vicinity of Plant; some of the key features are

listed below:

• Availability of tar road which is near to project site. Same can be used for transportation

of all kind of Plant Equipment, Raw material etc.

• Availability of adequate Water Resources. Rain water Harvesting will be adopted in the

plant.

d) Details of alternative site considered:

No alternative site is considered as M.s Shree Pawan Metal & Minerals has proposed the

production of Manganese oxide powder and ferro alloys in the existing processing and

manufacturing unit of Manganese Ore/Powder, Manganese Dioxide Powder at Plot No. C-3

MIDC Industrial Area Deori, Tahsil-Deori, Distt. Gondia (M.S.)

3.3 SIZE OR MAGNITUDE OF OPERATION

Manganese Oxide and Ferro Alloys will be produced.

The principal machinery required for setting up the project for Manganese Oxide :

1. Raymond Mill 3 Roller 1 No.

2. Wooden Jigg 24”x 32” 20 Nos.

3. Magnetic Separator 1 No.

4. M.S. Steel make furnace 8’ x 6’ 5 No.

The principal machinery required for setting up the project of Metals manufacturing ;

1. Furnace Ring 5’ x 2’ 3 No.


16

3.4 PROJECT DESCRIPTION WITH PROCESS DETAILS

MANUFACTURING PROCESS OF MANGANESE OXIDE (MnO)

After Raw Material receipt at the site it is tested for the contents of various

elements and then the material is screened. After screening you get different size

which are jigged in automatic water jigging.

The material is then heated in coal fired furnace. From where it is transferred for

drying and magnetic separation.

Then the material is dried and after Magnetic Separation it is feed to grinding

Machine, where it is powdered in the required mesh size.

After grinding it is semi automatically packed in 25 kg/50 kg/ or 100 kg HDPE

Bags and kept ready for dispatch.


17

MANUFACTURING PROCESS OF FERRO MANGANESE (Fe Mn) M.C. & L.C.

Alumino Thermic process is the best process to manufacture any Low Carbon Ferro

Manganese,

Medium Carbon Ferro Manganese.

Manganese ore is available in 1” to 4” size of lumps and these lumps are crushed in

crusher machine into ½” to 1” size and crushed material is then feed in Disintegrator

machine and grind into 60-80 mesh size.

Silico Manganese is available ½” to 1” size and the said material is grounded in

Disintegrator machine into 60-80 mesh size.

Aluminum chura / scrap grounded in Disintegrator machine into 0.1 mm to 0.3 mm size.

Lime is also grind in Ball Mill machine into 60-80 mesh size.

High Carbon Ferro Alloys are manufactured in sub merged Arch furnace by Carbo

Thermic Process. Low Carbon Alloys and Medium Carbon Alloys are manufactured by

Silico Thermic Furnace Process and Alumina Thermic process, where smelting is done in

refractory lined vessels

Grinded material of Manganese Ore powder, Silico Manganese Powder and Aluminum

powder are mixed along with fluxing material like Lime powder and fluorspar powder in

percentage wise. After thorough mixing a small portion of mixed material is put in to the

M.S Vessels and ignited by help of magnesium wire or thermit mixer consisting of sodium

nitrate, aluminum powder and raw Manganese Ore powder. After ignition of material in the

vessel, the balance material is feeded in to the vessel till whole material is charged. After

feeding of whole material to vessels the said material are melted in liquid form and then after

one hour Metal Cake is formed in bottom of Vessel and Slag in upper side of cake. Then the

temperature slows down naturally and allowed it to cool for 12 hours and after that the vessel

is dismantled to remove the cake of metal and slag separately. The material which is

unloaded from furnace contain approximately 97-100% of Ferro Manganese and 5-10 %

material is Slag in wastage form..

After collecting the lumps and crushing it to the size of 10-70 mm can sale it directly to Iron

Alloys, Stainless Steel, casting Industry or grind it as per parties’ requirement and this

material sale it to Welding Electrodes Industry. The grinded material will be packed in gunny

bag/jute bag or second hand steel drums for final dispatches to buyers.


18

Low carbon Ferro Manganese, an alloy of Manganese and Iron, is an important alloying

element for various quality of Alloy steel, including Stainless Steel. It is also an important

input for manufacturing of welding electrodes.

After collecting the slag from metal cake and crushing the same as per party requirement.

This material is then sold to Silico manganese manufacturer in large quantity. Thus there is

no loss or wastage of even small quantity of material.

MANUFACTURING PROCESS OF METAL/ALLOYS

Alumino Thermic process is the best process to manufacture any Low Carbon Ferro

Titanium, Low Carbon Ferro Chrome, Low Carbon Ferro Vanadium. In this process

aluminum is the source of energy which provides immense quantum of heat (say 1600-2000

degree centigrade) by Exothermic Reaction which is not possible by any other means of

energy.

In this process metallic oxides (Ores) say raw material are mixed with Aluminum

powder/Fluxes like Lime, Fluorspar, Iron turnings etc for manufacturing of Low Carbon

Ferro Titanium, Low Carbon Ferro Chrome, Low Carbon Ferro Molybdenum and Low

Carbon Ferro Vanadium called thermit Mix. Small portion of the thermit mix is then taken in

M.S. Crucibles with refractory lining ignited with the help of sparkler. The complete charge

of thermit mix poured gradually & in due course with the exothermic reaction, heat is

developed in the bath & complete charge comes in molten stage due to gravity metal being

heavier settles down. By natural cooling, comes to solid stage with perfect separation of

metal & slag. Metal collected separately & dresses to size & packing for steel & alloys units.

MANUFACTURING PROCESS OF ALUMINUM INGOTS

We shall procure all types of aluminum scrap like door frame, utensils, bottle cock,

aluminum scrap wire, aluminum cuttings etc from the domestic market. The requirement for

producing aluminum ingots is Crucible casting pan with M.S.steel drums. Coke is used for

heating/melting the scrap at higher temperature.

M.S. steel drum used in this process is lined with brick liner from inside. The process

involved is setting up a casting pan (kadhai) on the upper side of MS steel drum which is

having a small hole at the bottom from which coke is fed, set it to fire and suction through

blower. The aluminum scrap is fed into the casting pan and heated at a very high temperature

for almost 1 hour till all the aluminum scrap gets melted. This melted liquid is then taken out


19

from casting pan by means of ladle and pour it into the ingot pattern or different sizes as per

requirement which immediately gets solidifies.

RAW MATERIAL REQUIREMENT ALONG WITH ESTIMATED QUANTITY, LIKELY

SOURCE, MARKETING AREA OF FINAL PRODUCT/S, MODE OF TRANSPORT OF

RAW MATERIAL AND FINISHED PRODUCT

3.4.1 Raw Material Required (Existing) For Manganese Dioxide -

Sr.No Product

Raw Material Quantity

Source Mode of

Transport

1 Manganese Ore 6675 M.T. per annum MOIL, Dongri Buzurg Trucks

2 Manganese Dioxide 6675 M.T. per annum

4.4.3 Raw Material Required (Proposed) For Manganese Oxide Production-

Sr.No Product


Source Mode of Transport

1 Manganese Ore 4500 M.T. per annum MOIL, Dongri

Buzurg

Trucks

2. Steam coal/Hard

coke

450 T. per annum WCL, Umred Trucks

4.4.3 Raw Material Required (Proposed) For Alloys/Metal Production-

Sr.No Product


Source Mode of

Transport

1. Ferro Manganese M.C./L.C

For 600 M.T. per annum Production

Manganese powder

Silico Manganese

powder

Aluminum powder

Lime/Fluorspar

660 M.T. per annum

465 M.T. per annum

120 M.T. per annum

130 M.T. per annum

Local Market Trucks

2. Ferro Chrome L.C.


Chrome Ore

Sodium Nitrate

Aluminum

Iron Ore

Lime

1200 M.T. per annum

95 M.T. per annum

480 M.T. per annum

120 M.T. per annum

95 M.T. per annum

Local Market Trucks

3. Ferro Titanium L.C.


Ilemenite 1080 M.T. per annum Local Market Trucks


20

Routile

Aluminum powder

Lime

Iron Ore

120 M.T. per annum

480 M.T. per annum

95 M.T. per annum

120 M.T. per annum

4. Ferro Vanadium L.C.


Vanadium Pent oxide

Ferro Silicon

Aluminum scrap

Iron Scrap

Fluorspar

1200 M.T. per annum

540 M.T. per annum

60 M.T. per annum

60 M.T. per annum

20 M.T. per annum

Local Market Trucks

5. Ferro Molybdenum


Moybdenum

Concentrate

Aluminium Powder

Lime Powder

Iron Scrap

Ferro Silicon

113 M.T. per annum

10 M.T. per annum

11 M.T. per annum

143 M.T. per annum

32 M.T. per annum

Local Market Trucks

5. Aluminum Ingots/shots/notch Bar


Aluminum Scrap 144 M.T. per annum Local Market Trucks

a. RESOURCE OPTIMIZATION/ RECYCLING AND REUSE

Water will be used for zigging system, domestic and greenbelt purposes. Zigging water

will be recirculating in the system. Slag will be sold to brick and construction industry.

b. AVAILABILITY OF WATER ITS SOURCE, ENERGY/POWER REQUIREMENT

AND SOURCE

i. Water requirement:

Total Water Requirement: 12 KLD

Source - MIDC along with execution of Tube well

The breakup of water requirement for proposed plant is given below:

Sr.

No.

Unit Total Water

Requirement

m3/day

Wastewater

Generation

m3/day

Mode of disposal of

wastewater

1 Industrial

(Zigging

Process)

7 5 Recycle and reused in process.


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2 Domestic

Purpose

2 1.6 The sewage generated will be

treated in Packaged Type STP

and treated water reused for

plantation purposes.

3 Pollution

Control Devices

2 2 Recycled and reused.

4 Plantation 1 - -

ii. Power Requirement:

The power required will be supplied by State Electricity Board. The total power

requirement for proposed project will be 120 KW.

c. QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND THEIR

MANAGEMENT/DISPOSAL

i. Solid waste generation

The solid waste generation in the proposed plant is given in Table below

Table: Solid Waste Generation & Mitigation Measures

Waste Quantity Mitigation Measures

Slag

500 TPA Slag will be sold to brick and

construction industry.

Ash 45 TPA Reused and recycled in manufacturing of

bricks.

Liquid Effluent:

The wastewater generated from the Zigging process and air pollution control devices will

be treated in settling tank and reused in the process. The domestic wastewater generated

will be treated in Packaged Type STP.


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Chapter – 4

Site Analysis

4.1 CONNECTIVITY

The proposed project is located at Plot No. C-3 MIDC Industrial Area Deori, Tahsil-

Deori, Distt. Gondia (M.S.). The nearest city from the site is Gondia which is around 46

km. The nearest railway station is Saundad which is around 29 km. Nearest airport is at

Gondia which is 56 km from site. The site is well connected to tar road and NH-6.

4.2 LAND FORM, LAND USE AND LAND OWNERSHIP

Shree Pawan Metals and Minerals is having 0.54 Ha of Pvt. land Plot No. C-3 MIDC

Industrial Area Deori, Tahsil-Deori, Distt. Gondia (M.S.).for the proposed project.

4.3 TOPOGRAPHY - WITH MAP

The proposed project site is fairly flat. There will not be cutting and filling required for

the proposed project.

The Topographical map of 10 km radius of the proposed plant site is given as Fig.1.

4.4 EXISTING LAND USE, SHORTEST DISTANCES FROM THE PERIPHERY OF

THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL PARK, WILD

LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER BODIES, CRZ.

Company is having 0.54 Ha land. Present landuse is industrial at MIDC Deori. The

physical changes in respect of topography and land use, though permanent, shall be

compensated by developing green belt around the project site.

4.5 EXISTING INFRASTRUCTURE

Good infrastructure is available in the vicinity of Plant; some of the key features are

listed below:

1. Availability of tar road which is near to proposed project site. Same can be used for

transportation of all kind of Plant Equipment, Raw material etc.

2. Availability of adequate Water Resources.


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4.6 SOIL CLASSIFICATION

Physical characteristics of soil are delineated through specific parameters viz. particle

size distribution, bulk density, porosity, water holding capacity and texture.

4.7 SOCIAL INFRASTRUCTURE AVAILABLE

There are primary health centre, hospitals, Schools, colleges, market within 10 km. of

project boundary.


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Chapter – 5

Brief Planning

5.1 PLANNING CONCEPT

Type of industry: Production of MnO and Ferro Alloys (By Thermite Process)

Transportation Facilities: NH-6 for transportation which is about 1.0 km from Plant site

connected by internal MIDC roads.

Development authority: MIDC

5.2 POPULATION PROJECTION

Total Population in 10 KM radius of site is estimated as 159710.

5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.)

The plantation and green belt development will also be taken care in the plant and the

space reserved for plantation will be about 33% of the total plant area. Adequate

plantation will substantially abate the dust pollution, filter the polluted air, reduce the

noise and ameliorate the plant environment.

5.4 FIRE PROTECTION SYSTEM

The firefighting system will be designed in conformity with the recommendations of the

Tariff Advisory Committee (TAC) of Insurance Association of India. While designing

the fire protection systems for proposed facilities its extreme ambient conditions need

special attention. Codes and Standards of National Fire Protection Association (NFPA)

will be followed, as applicable.

5.5 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL).

Basic infrastructure demand for nearby area would be first to have internal roads,

availability of clean and pure drinking water, availability of good schools, availability of

Hospitals, community halls, Sulabh Shauchalaya , easy and faster means of transportation


25

and connectivity to nearby town and city, availability of uninterrupted electricity etc. are

the present assessed demands for sustained and healthy growth of nearby area of site.

Most of the infrastructure demand mentioned above comes automatically when industry

of this magnitude comes in such area, systematic efforts shall be made to bring such

facility in the surrounding area for all round physical and social development.

5.6 AMENITIES / FACILITIES

For the social development in the area the company has planned to construct community

halls, roads, provide drinking water etc. Time to time the company will also organize free

eye checkup, cataract camp, free distribution of spectacles etc.


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Chapter – 6

Proposed Infrastructure

6.1 INDUSTRIAL AREA

Proposed project is located at Plot No. C-3 MIDC Industrial Area Deori, Tahsil-Deori,

Distt. Gondia (M.S.).

6.2 GREEN BELT

The plantation and green belt development will also be taken care in the plant and the

space reserved for plantation will be more than 33% of the total plant area. Adequate

plantation will substantially abate the dust pollution, filter the polluted air, reduce the

noise and ameliorate the plant environment.

6.3 SOCIAL INFRASTRUCTURE

For the social development company will provide the arrangement of community hall,

road, water, toilet facility, medical facility, education etc. in the nearby villages under

CER fund as per OM dated 1st May 2018. For the economical development the company

will provide the employment as per requirement and individual’s qualification &

eligibility.

6.4 DRINKING WATER MANAGEMENT

Water for the plant will be sourced from Ground water. The water system will cater to the

drinking and sanitary requirements of plant personnel as well as laboratory and

contingent users. The required water will be withdrawn from the storage reservoir by

pumps. RO water purifier will be provided for drinking water in the plant.

6.5 INDUSTRIAL WASTE MANAGEMENT

Solid waste of slag generation will be about 500 TPA. The ash generated will be

45 TPA


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Slag will be sold to brick and construction industry.

Slag generated from manufacturing of Ferro alloys will be sold to manufacturer of

Silico-manganese.

Ash generated will be reused in manufacturing of bricks.

Domestic effluent i.e. sewage will be treated in Packaged type STP.

6.6 POWER REQUIREMENT & SUPPLY /SOURCE

During Operation phase: 120 KW

Source of power supply: Electricity from State Electricity Board


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Chapter – 7

Rehabilitation and Resettlement (R & R) Plan

The total land of Shree Pawan Metal & Minerals for the proposed project is 0.54 Ha. which is in

industrial use. There was no displacement of people. Thus R & R issues are not applicable.


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Chapter – 8

Analysis of proposal (Final Recommendations)

8.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE

BENEFITS TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION

The proposed project will result in improvement of infrastructure as well as upliftment of

social structure in the area. The people residing in the nearby areas will be benefited

directly and indirectly. It is anticipated that the proposed project will provide benefits for

the local people in two phases i.e. during construction phase as well as during operational

stage of the plant.

CONSTRUCTION PHASE

Employment

The major benefit due to the proposed project will be in the sphere of generating

employment for people of that area. The proposed project will benefit local population.

OPERATIONAL PHASE

Employment

The manpower requirements for the operational phase after the proposed project will be

about 40 - 50 people. In addition, there will be an indirect employment for skilled/ semi

skilled people during project life. All attempts will be made to employ suitable, locally

available, skilled personnel from the nearby area. In case of non-availability of skilled

persons, people will be employed from outside area.

Transportation

There will also be small increase in the vehicular traffic due to passenger transport. This

increase in traffic will not have any consequence to warrant special mention. One should

expect that the increased passenger load in the sector would prompt the state government/

private movers to start new and frequent public transport services to this area, bringing

upliftment to the whole locality.


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Other Benefits

Shree Pawan Metal & Minerals is equally conscious for the all round socio-economic

development and is committed to raise the quality of life and social well being of

communities where it operates. The activities under CER will be local need basis with

focus on Health, Education, Infrastructure Development, Drinking water, Sanitation and

Environment Conservation.


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ENVIRONMENTAL MANAGEMENT PLAN

a) AIR MANAGEMENT

There will be two major source of air pollution in the plant, fugitive emissions from various

material handling and transfer points and flue gases generated from various combustion

units. Flue gases generated will be cleaned in the Wet scrubbers and discharged through

stack, so that the dust concentration will be well within the prescribed standard.

Height of the all the flue gas discharge facilities will be designed as per CPCB norms.

Traffic Details

There will be increase of only 35-40 trucks per month due to the proposed expansion

project.

Proper Dust Suppression is proposed in the premises, sprinkling on internal roads, regular

check up & maintenance of vehicles, it will be ensured that all trucks/dumper will be

covered by Tarpaulin.

Transportation

The raw material will be transported by Road.

Raw material & Finished Products will be transported by road.

It will be ensure that all trucks carrying raw material are tarpaulin covered.

Internal roads are being Tarred / Concreted with installation of water sprinklers to

suppress dust due to transportation.

For Products

1. MnO 15 to 18 Trucks/Month

For Raw Material

2. Manganese Ore 18 to 20 Trucks/Month

3. Coal 1 to 2 Trucks/Month


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b) WATER ENVIRONMENT

The wastewater generated from the Zigging process and Air Pollution Control System will be

treated in settling tank and reused in the process. The domestic wastewater generated will be

treated in Packaged Type STP.

c) NOISE ABATEMENT

Noises from fans, centrifugal pumps, electrical motors etc. will be kept in control so that the

ambient noise level shall not exceed 75dBA during daytime and 70dBA during nighttime.

Noise pollution control measures will be provided in respective departments by way of

providing silencers soundproofs cubicles / covers and proper selection of less noise prone

machinery and by development of green belt.

d) ENVIRONMENTAL MONITORING

Necessary provisions for routine monitoring of stack emissions, ambient air quality, noise

level, water quality as required by the regulations will also be provided.

e) OCCUPATIONAL HEALTH AND SAFETY

Besides the above, the operating and maintenance personnel will be provided with all the

necessary safety equipment such as hand gloves, gum boots, aprons, helmets, protective

glasses, ear muffs etc.

Workers training will focus on reduction of wastes, utilization of wastes and generally

maintaining a clean and healthy environment.

pre-feasibility report for proposed manufacturing of ......gondia (m.s.) telephone no. e-mail...

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