ppe training, developed 2014
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Personal Protective Equipment Personal Protective Equipment TrainingTraining
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OSHA & MIOSHA REGULATIONS
29CFR - SAFETY AND HEALTH STANDARDS
1910 – MIOSHA Part 33 GENERAL INDUSTRY
132 – GENERAL REQUIREMENTS 133 – EYE AND FACE PROTECTION 134 – RESPIRATORY PROTECTION 135 – HEAD PROTECTION 136 – FOOT PROTECTION 138 – HAND PROTECTION
95 – HEARING PROTECTION
TRAINING TOPICS
SAFETYTOPICSTO BE
DISCUSSED
Number of Serious Violations – FY 2009
Subpart I - Personal Protective Equipment (1910.132 - 139)
499
449
387
382
356
134(e)(1)
134(c)(1)
132(a)
133(a)(1)
132(d)(1)
Personal protective equipment
Eye & face protection
PPE hazard assessment
Sta
ndar
d: 1
910.
Written respiratory protection program
Medical evaluation to determine employee’s ability to use respirator
1910.132 & 33 General Requirements
(a) Protective equipment, including personal protective equipment for: Eyes, Face, Head, and extremities, Protective clothing, Respiratory devices, and Protective shields and
barriers……
Shall be provided, used, and maintained in a sanitary and reliable condition wherever it is necessary by reason of hazards of processes or environment, Chemical hazards, radiological hazards, or mechanical irritants encountered in a matter capable of causing injury or impairment in the function of any part of the body through absorption, inhalation or physical contact.
MIOSHA Part 33 and OSHA 1910.133
1910.133 Eye and Face protection
(a)(1)Ensure that each affected employee uses
appropriate eye or face protection when exposed
to eye or face hazards from: Flying particles,
Molten metal,
Liquid chemicals, acids or caustic liquids,
Chemical gases or vapors, or potentially injurious light
radiation
1910.133 Eye and Face protection
(a)(2)Ensure that each affected employee uses eye protection that provides side protection when there is a hazard from flying objects*
*Detachable side protectors (e.g. clip-on or slide-on side shields) meeting the pertinent requirements of this section are acceptable.
Eye and Face Protection
Primary Protection - Personal protective equipment when used alone provides an acceptable level of protection.- Safety glasses with side shields- Safety goggles
Secondary Protection - Personal protective equipment which does not provide an acceptable level of protection when used alone. When wearing secondary protection, you must also wear primary protection.- Face shield-Welding helmet
Eye and Face Protection Eye Protection
Safety Glasses (Primary Protection) Goggles (Primary Protection)
Direct Vent (Protection from impact of large particles only)
Indirect Vent (Prevents direct passage of large particles, liquids & dusts)
Welder’s Helmet (Secondary Protection) Face Protection
Face Shield (Secondary Protection) Welder’s Helmet (Secondary Protection)
Safety Eyewear
All safety eyewear are marked. Glasses temples and/or frame with
“Z87.1” Prescription lens have manufacturer
etch mark. Face Shield lens and frame with
“Z87.1” Goggles marked “Z87.1”
Primary Protection
Plano Safety Glasses
Z87.1 Mark
Prescription Safety Glasses
Z87.1 Mark
Manufacturer’s Etching
Primary Protection
Direct Vent Goggles Indirect Vent Goggles
Vent HolesVent Baffles
Impact protection from large particles only
Protection from large particles, liquids and dusts
Secondary Protection(Also requires primary protection to be worn)
Face Shield
Welding Helmet
Z87.1 Mark Z87.1 Mark
Safety Eyewear & Face Protection
Inspect safety eyewear and face protection prior to donning.
Safety eyewear and face protection must be clean of material and free from scratches that impede vision.
All damaged safety eyewear and face protection must be replaced.
Safety glasses with side shields or goggles must always be worn under secondary eye and face protection, e.g., face shield or welding helmet.
Safety Eyewear & Face Protection Requirements
Safety glasses with side shields must be worn at all times when in the manufacturing area unless in a Plant designated exempt area
Welding helmet must be worn during welding operations unless appropriate alternate protection is in-place, e.g., welding curtains Must also wear primary protection when wearing a
welding helmet
Safety Eyewear & Face Protection Requirements
Face shield required when the potential for flying particles and/or splashing liquids exists, e.g.,:
Operating milling, boring or drilling equipment Grinding operations (hand-held or pedestal
mounted) Operating spot welders which creates flying
sparks Transferring hazardous liquids into containers Using compressed air to clean equipment
NEVER USE AIR TO CLEAN-OFF YOUR BODY OR CLOTHES
(Also requires primary protection to be worn)
Respiratory Protection 29 CFR 1910.134 MIOSHA 451
Regulatory Requirements
Covers all required and voluntary use of respiratory protection in general industry
Requires a written program for required
Requires employee training, medical evaluation, and fit-testing
Elements of a Respiratory Protection Program
Written operating procedures
Proper selection of types Training and fitting Cleaning and disinfecting Storage Inspection and
maintenance Work area surveillance
Effective Use of Respirators
During installation of engineering controls
During maintenance operations During process turnarounds For non-routine tasks For emergency response At hazardous waste site operations When other controls are inadequate When other controls are not feasible
1910.135(a) General requirements
(1) Ensure that each employee
wears a protective helmet when
working in areas where there is
a potential for injury to the head
from falling objects
Head Protection
While hard hats are not usually required while working in the Plant, they must be worn by: Personnel near or around work being
performed overhead (e.g., on ladders, scaffolds, high lifts)
Personnel working under mezzanines with open grate flooring.
Personnel in any work situation where the potential for falling of flying objects exist
Head Protection
Protective hats are made in the following types and classes:
Type 1 – helmets with full brim, not less than 1 and ¼ inches wide
Type 2 – brimless helmets with a peak extending forward from the crown.
For industrial purposes, three classes are recognized:
Class A – general service, limited voltage protection
Class B – utility service, high-voltage protection
Class C – special service, no voltage protection
Hard Hats Continued
The ANSI Standard referenced in these Standards has been updated.
The current version of the ANSI standard Z89.1 references a change in class lettering and numbering. Glass G (General) replaces Class A
helmets are proof tested at 2,200 volts. Class E (Electrical), replaces Class B
helmets are proof tested at 20,000 volts. C (Conductive) remains Class C
provides no electrical insulation; the alpha designation did not change from the old standard.
Head Protection
• Hard hats must be worn with the bill forward.– Protects the face and nose.
• The shell must be clean and free from significant scratches, dents and abrasions.
• The harness must be fully intact, installed properly into the shell and there must be a one-(1) inch minimum head space between the hard hat suspension and the inside of the shell.
Head Protection
1” Minimum
All harness connections correctly installed
HARD HATS
HARD HATS
Ensure that each affected
employee uses protective
footwear when working in areas
where there is: A danger or potential of foot injuries
due to falling or rolling objects, or
Objects piercing the sole, and
Where such employee's feet are
exposed to electrical hazards
1910.136(a) General requirements
SAFETY SHOES
Steel toe safety shoes are recommended for
protection from falling objects
Should have oil / slip resistant soles and heels
Durable uppers
Sturdy construction
Replace when no longer provide protection
Sandals and other types of open-toed shoes are
not permitted in the work area
1910.138(a) General requirements
Employers shall select and require employees to use appropriate hand protection when employees' hands are exposed to hazards such as those from: Skin absorption of harmful substances; Severe cuts or lacerations; Severe abrasions; Punctures; Chemical burns; Thermal burns; and Harmful temperature extremes
36
Guidelines for Hand & Arm Protection Use
Chemical Resistant Gloves Wash gloves before removing Remove first glove. Grab cuff of
second glove with bare hand and remove glove inside-out
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Guidelines for Hand & Arm Protection Use
Kevlar sleeves and all glove types: Inspect for uncharacteristic wear, tears,
cracks, holes. Discard and replace if damaged.
Chemical Resistant Gloves: Check for holes or wear of the resistant
coating. Do the “roll-up balloon test”. Discard and replace if damaged .
PPE RequirementsHazard PPE
Dry Temperature Extremes
Heavy Cotton Glove or Kevlar Gloves and Kevlar Sleeves
Chemical Exposure
(e.g., solvents) Chemical Resistant Gloves
(e.g., Neoprene)
Using Cutting Tools (e.g., razor knife)
Kevlar Gloves and Kevlar Sleeves
Sharp Objects
(e.g., metal parts) Kevlar Gloves or
Cotton Gloves and Kevlar Sleeves
Bumps, Scrapes, Pinch Points
(General Use) Cotton Gloves, Leather Gloves or Kevlar Gloves
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Additional Arm Protection Requirements
Kevlar Sleeves must be worn when: Working on or around hot surfaces, e.g.,:
Steam and condensate lines Heated parts washers Operating welding units Handling hot parts
Using cutting tools: Razor knives
Handling or working near sharp objects or equipment: Steel or metal parts Wood pallets and cardboard boxes Operating presses and die setting
Issue Date: 11/19/02 40
Leather Gloves
Chemical ResistantHeavy Cotton Gloves
Light Cotton Gloves
Kevlar Gloves
Kevlar Sleeves
General PPE Guidelines
Don’t wear other employee’s PPEDon’t wear contaminated PPEDispose of PPE properlyDon’t take contaminated PPE into the offices, eating areas or homeDecontaminate & store PPE properlyWash hands prior to eating / smokingIf you are unsure about the correct PPE to wear, contact your supervisor or Plant Safety personnel.All employees are expected to wear the proper PPE
Hearing Protection29 CFR 1910.95 & MIOSHA 380
Hearing Protection
There are three types of hearing protection – ear muffs, earplugs and ear caps.
Ear muffs and earplugs provide about equal protection, ear caps somewhat less.
Types of Hearing Protection
earmuffs
earplugs ear caps
Hearing Protection
Earplugs are made of foam, rubber or plastic and are either one-size-fits-all or in sizes small, medium and large.
Some are disposable, some are reusable which must be washed daily.
They are lightweight, and require no maintenance.
They are inserted into the ear canal.
Hearing Protection – Ear Plugs
Hearing Protection
All hearing protectors are designed to reduce the intensity (loudness) of noise to the inner ear.
Wads of cotton, bits of cloth, or gum stuffed in the ear are not appropriate protection.
Types of Hearing Protectors
Cotton doesn’t work!!
Hearing Protection
Foam type earplugs are one-size-fits-all and must be inserted properly into the ear.
Inserting Foam Earplugs
Roll earplug into small cylinder first, then insert in ear.
Hearing Protection
Inserting Foam Earplugs
Earplug incorrectly inserted Earplug correctly inserted
Hearing Protection
Proper Use of Hearing Protection
It won’t protect your ears if it is not worn properly!!!
Hearing Protection
It takes just a few minutes of unprotected exposure at noise above 85 decibels to risk hearing damage.
Earplugs not well inserted into the ear canal will not provide complete protection.
Likewise, earmuffs not snug against the head will “leak” noise into the ear.
Proper Use of Hearing Protection
Hearing Protection
Hearing aids do not block out enough sound for most workplace noise.
Some hearing aids can actually increase the noise level at the ear.
Just turning off the hearing aids will not prevent further hearing loss from noise exposure.
Hearing Aids Are Not Hearing Protection
Hearing Protection
Portable Radios/CD Players“Walkmans” do not provide protection from noise.
The earphones are not earmuffs and the music only adds to background other noise.
SAFETY HAS NO FINAL DESTINATION
IT IS A CONTINUOUS JOURNEY
REMEMBER ASK YOUR SUPERVISOR ABOUT JOB SPECIFIC SAFETY ISSUES
END OF THE PPE SATY TRAINING
WE HOPE YOULEARNED A LOTDURING THISDISCUSSION!!!
END OF THE PPE SAFETY TRAINING