powerful, heavy duty turning center - doosan · pdf filepuma 480 series mainly focus its...

Powerful, Heavy Duty Turning Center

02

PUMA 480 series mainly focus its capacity on heavy duty cutting,

wide range of cutting coverage along with rapid positioning and

fast bi-directional turret-indexing.

Massive yet responsive turning centers without compromise. The most powerful machines in their class.

03

04

Main Spindle

Main Spindle Drive

Isolated Gear Box (DI Gear Box)

Main spindle power-torque diagram

The 45kW (60.3Hp) spindle motor provides power for heavy stock removal, greatly

reducing the number of roughing passes required. The reliable digital AC spindle

motor provides fast acceleration and is maintenance free. The preloaded spindle

bearings are specifically calibrated to maintain the perfect balance of rigidity and

speed. The geared headstock ensures optimal power throughout a wide speed range.

Power is delivered to the spindle through a two speed gearbox allowing high spindle

speeds as well as powerful low end torque. The gearbox and spindle motor are isolated

from the spindle, eliminating transfer of heat and vibration.

PUMA 480[L/XL], PUMA 480D[LD/XLD]

PUMA 480[L/XL] PUMA 480D[LD/XLD]

Max. spindle speed 1500 r/min 1000 r/min

Bar working dia. 165.5 mm (6.5 inch) 275 mm (10.8 inch)*

Motor (30 min) 45 kW (60.3 Hp)

* : Maximum bar working diameter of PUMA 480D [LD/XLD] varies by the size of the chuck.

Heavy cutting enabled with 2-step Baruffaldi Gearbox (standard), which is equipped with

double bearings at the pulley shaft to enhance durability. The high precision BF Gearbox

reduces noise at high speed. The gearbox and motor are separated from the spindle to

isolate vibration, further enhancing working accuracy.

BF Gear Box

PUMA 480M[LM/XLM]


PUMA 480 [L/XL] (37/45 KW) PUMA 480M [LM / XLM] (37/45 KW) PUMA 480D [LD/XLD] (37/45 KW)

Spindle speed (r/min)

106 278 416

378 987 1500

1010 100 1000

10

45 kW (60.3 Hp) S3 60%4038 N.m (2980.0 ft-lb) S3 60%3320 N.m (2450.2 ft-lb) S1 Cont. 37 kW (49.6 Hp) S1 Cont.

45 kW (60.3 Hp) S3 60%37 kW (49.6 Hp) S1 Cont.

1500

1135 N.m (837.6 ft-lb) S3 60%

100

1000 934 N.m (689.3 ft-lb) S1 Cont.


10

758379145

581 1500

10

11000100

2218.5

10

1000

100

2957 N.m (2182.3ft-lb) S3 60%2431 N.m (1794.1 ft-lb) S1 Cont.

739 N.m (545.4 ft-lb) S3 60%608 N.m (448.7 ft-lb) S1 Cont.


1010

251 377

342 893

96

1000

100 10001

10

3542

33.528

1000

100

3670 N.m (2708.5 ft-lb) S1 Cont.4463 N.m (3293.7 ft-lb) S3 60%

1255 N.m (926.2 ft-lb) S3 60%1032 N.m (761.6 ft-lb) S1 Cont.

Torque : N·m (ft-lb) Power : kW (Hp) Torque : N·m (ft-lb) Power : kW (Hp) Torque : N·m (ft-lb) Power : kW (Hp)

45 kW (60.3 Hp) S3 60%37 kW (49.6 Hp) S1 Cont.

45 kW (60.3 Hp) S3 60%37 kW (49.6 Hp) S1 Cont.

45 kW (60.3 Hp) S3 60%37 kW (49.6 Hp) S1 Cont.

45 kW (60.3 Hp) S3 60%37 kW (49.6 Hp) S1 Cont.

1

2733

(49.6/60.3 Hp) (49.6/60.3 Hp) (49.6/60.3 Hp)

05

BMT Milling Turret

Preci-Flex Ready Rotary Tools

Collet application

Preci-flex adapterapplication

Preci-Flex ready rotary tool holders are available on the milling

versions. Preci-Flex is a tooling system utilizes the existing ER

collet taper in the rotary holders. The spindle face is precision

ground relative to the taper and there are four drilled and

tapped holders in this face. The Preci- Flex adapters locate on

both the taper and the spindle face for maximum rigidity.

The large 12 station heavy duty turret features a large Curvic coupling

diameter. This heavy duty design provides unsurpassed rigidity for heavy

stock removal, fine surface finishes, and extended tool life. Indexing

repeatability is ±0.0055 degrees. Turret indexing is non-stop bi-directional.

An extremely reliable high-torque hydraulic motor provides for quick turret

indexing. 32mm (1.3 inch) square tool holders are mounted directly to the

turret. The boring bar capacity is 60mm (2.4 inch). The turret features a

flexible design, allowing for left or right handed, ID or OD tool placement.

Angular milling head

Straight milling head

Index time (1-station swivel)

0.25 SNo. of tool station

10 ea PUMA 480[L/XL], PUMA 480D[LD/XLD]

12 ea PUMA 480M [LM/ XLM]

Turret

Fast Turret Indexing

The large 12 and 10 station heavy duty turret features a large diameter Curvic coupling

and hydraulic clamp force. The heavy duty design provides unsurpassed rigidity for

heavy stock removal, fine surface finishes, long boring bar overhang ratios, and

extended tool life. Turret rotation, deceleration and clamp are all controlled by a

reliable high torque-hydraulic index motor. Unclamp and rotation are virtually

simultaneous. Turret indexing is non-stop bi-directional, with a 0.25 second next

station index time. Turning tools are securely attached to the turret by wedge clamps.

06

Bed and Way Construction

Doosan Infracore precision machine tools are internationally known for their durability, rigidity and high accuracy. Only well proven and time tested manufacturing techniques can produce machines of this quality.

The PUMA 480 series is a true 45 degree slant bed design. The bed is a one piece casting with both the saddle and tailstock guideways

in the same plane to eliminate thermal distortion. The heavily ribbed torque tube design prevents twisting and deformation. Fine grain

Meehanite processed cast iron is used because of its excellent dampening characteristics. This ensures high rigidity with no

deformation during heavy cutting. The slant angle allows for easy loading, changing and inspection of tools. All guideways are wide

wrap-around rectangular type for un-surpassed long-term rigidity and accuracy. The guideways are widely spaced to ensure stability and

fully protected. Each guide-way is induction hardened and precision ground. A fluroplastic resin, Rulon® 142, is bonded to the mating

way surfaces, for its wear and friction characteristics and then hand scraped for a perfect fit and center height. Optional long bed

enables extra-long shaft machining.

PUMA 480

Scraping of Slideway Outstanding rigidity for high feedrates

Rapid TraverseX-axis

16 m/min (629.9 ipm)

Z-axis

20 m/min (787.4 ipm) (PUMA 480/M/D)

18 m/min (708.7 ipm) (PUMA 480L/LM/LD)

10 m/min (393.7 ipm) (PUMA 480XL/XLM/XLD)

07

Safety Design for Human

Axis Drive Construction and Tail Stock

The operator safety can be enhanced

through the front door with its shock

absorbing laminated glass and double

panel construction. The windows

without grating also provide a clear view

of the machine inside.

Double-Paneled Safety Window

esin

Tempered glass Metal plate

Out sidePolycarbonate

NBR

The operator control panel is mounted on an adjustable pendant for easy viewing and

accessibility during set-up and operation. The layout and location of the panel is ergonomically

designed to be efficient and convenient for the operator. Comprehensive alarm diag-nostics are

provided for the machine, control and programming errors.

Operator's Panel

Both the X and Z axes features a double pretensioned ball screw, supported on each end by precision

class P4 angular contact thrust bearings. Both axes are driven by large diameter, high precision ball screws.

Each ball screw has been carefully selected to achieve a combination of high accuracy, high rapid traverse rates

and high feed thrust. All ball screws are fully supported on both ends.

Double Pretensioned Ball Screw

Each axis is powered by a maintenance free digital AC servo motor. These high torque drive

motors are connected to the ball screws without intermediate gears for quiet and responsive

slide movement with virtually no backlash.

Axis Drives

The programmable tailstock body is mounted on the same guideway surface as the headstock.

The heavy casting, large 120mm (4.7 inch) diameter quill, and precision Morse Taper #6 live

center provide outstanding rigidity. The 120mm (4.7 inch) quill stroke is activated by either the

program or foot switch. Auto lubrication is provided to the quill and guideways.

Programmable Tailstock

08

Eco-Friendly Design

Equipment

No Coolant LeakageCollection of Waste Lubrication Oil

Less waste lubrication oil extends the life time of the coolant water and cut down the grime and offensive smell of the machine inside.

Rigorously designed, manufactured and tested machine covers do not permit coolant leakage in any condition. The factory always keeps our environment clean.

Electric Torque Limiters Coolant System

Long Boring Bar Holder

Each axis ball screw is protected by electric torque limiters to minimize damage in the event of a crash. Upon impact, the limiter immediately stops the machine.

The high pressure flushes chips out of drilled holes, reduces the need for peck drill cycles, meets the requirements of most insert drill manufactures and significantly increases tool life.

Hydraulic Power Unit Oil Skimmer

The Oil Skimmer in the cutting fluid tank removes waste fluid to extend the lifecycle of the cutting fluid and improves productivity.

The temperature of the hydraulic oil is regulated by a cooling system.

Metered Way Lubrication Tool Pre-Setter

The automatic tool setter reduces set-up time by minimizing the need for skim cuts, measurements and entering tool offsets. The tool setting arm is moved by an electric motor and can be controlled through the program.

Automatic lubrication is provided to all guideways, ball screws and the tailstock quill. A maintenance free piston distributor delivers a precise quantity of oil to each lubrication point. The 1.8 L (0.5 gallon) reservoir lasts up to 80 hours. A low level alarm prevents the machine from restarting without lubricant.

09

O.D Tool Holder(□32)

Milling Collets ER 40

Ø4 ~ Ø20,Ø22,Ø25(19 Pieces)

Weldon Adapter(ID 25)

Collet Adapter

Milling ArborAdapter

Boring Bar SleevesØ12(0.5)-H80 Ø32(1.3)-H80Ø16(0.6)-H80 Ø40(1.6)-H80Ø20(0.8)-H80 Ø50(2.0)-H80Ø25(1.0)-H80 Ø60(2.4)-H80

Drill SocketsMT#3-H80MT#4-H80MT#5-H80

U-Drill Cap

I.D Tool Holder(H80)

U-Drill Cap

I.D Tool Holder(H60)

12st Turret(BMT 75P)

Face Tool Holder

ExtendedO.D Tool Holder

O.D Tool Clamper

10st Turret U-Drill

Drill

Boring Bar

Ø80 Boring Bar

Plug

AngularMilling Unit

StraightMilling Unit

Boring Bar Sleeves

Ø25(1.0)-H60 Ø50(2.0)-H60

Ø16(0.6)-H60 Ø32(1.3)-H60Ø20(0.8)-H60 Ø40(1.6)-H60

Drill Sockets

MT #4-H60MT #5-H60

MT #2-H60MT #3-H60

Boring Bar

Ø60 Boring Bar

Drill

U-Drill

Ø60

Face Tool Holder

Extender O.DTool Holder

O.D Tool Holder

O.D Tool(□25)

Tooling System

Unit : mm (inch)PUMA 480[L/XL], PUMA 480D[LD/XLD]

PUMA 480M/LM/XLM

10

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

X-Ax

is Tr

avel

: 362

(14.

3)X-

Axis

Trav

el : 3

62 (1

4.3)

X-Ax

is Tr

avel

: 362

(14.

3)

X-Ax

is Tr

avel

: 362

(14.

3)

Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9])Quill Travel : 120 (4.7)

Quill Travel : 120 (4.7) Quill Travel : 120 (4.7) Quill Travel : 120 (4.7)

Quill Travel : 120 (4.7) Quill Travel : 120 (4.7)54

(2.1)

5 (0

.2)

20 (0

.8)

40 (1

.6)

20 (0

.8)

40 (1

.6)

20 (0

.8)

20 (0

.8)40

(1.6

)20

(0.8

)

20 (0

.8)

20 (0

.8)

20 (0

.8)

40 (1

.6)

37 (1

.5)

37 (1

.5)

325

(12.

8)

325

(12.

8)32

5 (1

2.8)

100(3.9)

157 (6.2)

157 (6.2)

150 (5.9)

7 (0.3)74 (2.9) 98 (3.9)

530

(20.

9)53

0 (2

0.9)

530

(20.

9)

530

(20.

9)

257 (10.1)

257 (10.1) 257 (10.1) 257 (10.1)

257 (10.1) 257 (10.1)

102 (4.0)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9]) Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9])

(3.7)(1.0)(4.4)9525113

10 (0

.4)

10 (0

.4)

92 (3.6)85 (3.3)

7 (0.3)

530

(20.

9)

530

(20.

9)

174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

19.5 (0.8)6075

(3.0)(2.4)

40 (1

.6)

80 (3

.1)

27 (1.1

)33

5 (1

3.2)

335

(13.

2)

199.5 (7.9)142 (5.6)

74 (2.9) 171.5 (6.8)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9]) Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9]) Tail Stock Travel : 1000 [2050/3070] (39.4 [80.7/120.9])

53

90 (3.5

)

57 (2

.2)

305

(12.

0)

100(3.9)(2.1)

151 (5.9)

6 (0.2)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

X-Ax

is Tr

avel

: 362

X-Ax

is Tr

avel

: 362

72 (2.8)95 (3.7)50 (2.0)

110

(4.3

)37

(1.5

)

142 (5.6)108 (4.3)

34 (1.3)74 (2.9) 80 (3.1)

74 (2.9)57 (2.2)

174 (6.9)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

107.5 (4.2)95 (3.7)40 (1.6)

100

(3.9

)60

(2.4

)

7 (0

.3)

142 (5.6)72.5 (2.9)

69.5 (2.7)74 (2.9)44.5 (1.8)

70 (2.8)

74 (2.9) 99 (3.9)103 (4.1)70 (2.8)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

X-Ax

is Tr

avel

: 362

(14.

3)X-

Axis

Trav

el : 3

62 (1

4.3)

X-Ax

is Tr

avel

: 362

(14.

3)

X-Ax

is Tr

avel

: 362

(14.

3)




(2.1)

5 (0

.2)

20 (0

.8)

40 (1

.6)

20 (0

.8)

40 (1

.6)

20 (0

.8)

20 (0

.8)40

(1.6

)20

(0.8

)

20 (0

.8)

20 (0

.8)

20 (0

.8)

40 (1

.6)

37 (1

.5)

37 (1

.5)

325

(12.

8)

325

(12.

8)32

5 (1

2.8)

100(3.9)

157 (6.2)

157 (6.2)

150 (5.9)

7 (0.3)74 (2.9) 98 (3.9)

530

(20.

9)53

0 (2

0.9)

530

(20.

9)

530

(20.

9)

257 (10.1)

257 (10.1) 257 (10.1) 257 (10.1)

257 (10.1) 257 (10.1)

102 (4.0)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])


(3.7)(1.0)(4.4)9525113

10 (0

.4)

10 (0

.4)

92 (3.6)85 (3.3)

7 (0.3)

530

(20.

9)

530

(20.

9)

174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

19.5 (0.8)6075

(3.0)(2.4)

40 (1

.6)

80 (3

.1)

27 (1.1

)33

5 (1

3.2)

335

(13.

2)

199.5 (7.9)142 (5.6)

74 (2.9) 171.5 (6.8)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])


53

90 (3.5

)

57 (2

.2)

305

(12.

0)

100(3.9)(2.1)

151 (5.9)

6 (0.2)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

X-Ax

is Tr

avel

: 362

X-Ax

is Tr

avel

: 362

72 (2.8)95 (3.7)50 (2.0)

110

(4.3

)37

(1.5

)

142 (5.6)108 (4.3)

34 (1.3)74 (2.9) 80 (3.1)

74 (2.9)57 (2.2)

174 (6.9)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

107.5 (4.2)95 (3.7)40 (1.6)

100

(3.9

)60

(2.4

)

7 (0

.3)

142 (5.6)72.5 (2.9)

69.5 (2.7)74 (2.9)44.5 (1.8)

70 (2.8)

74 (2.9) 99 (3.9)103 (4.1)70 (2.8)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

X-Ax

is Tr

avel

: 362

(14.

3)X-

Axis

Trav

el : 3

62 (1

4.3)

X-Ax

is Tr

avel

: 362

(14.

3)

X-Ax

is Tr

avel

: 362

(14.

3)




(2.1)

5 (0

.2)

20 (0

.8)

40 (1

.6)

20 (0

.8)

40 (1

.6)

20 (0

.8)

20 (0

.8)40

(1.6

)20

(0.8

)

20 (0

.8)

20 (0

.8)

20 (0

.8)

40 (1

.6)

37 (1

.5)

37 (1

.5)

325

(12.

8)

325

(12.

8)32

5 (1

2.8)

100(3.9)

157 (6.2)

157 (6.2)

150 (5.9)

7 (0.3)74 (2.9) 98 (3.9)

530

(20.

9)53

0 (2

0.9)

530

(20.

9)

530

(20.

9)

257 (10.1)

257 (10.1) 257 (10.1) 257 (10.1)

257 (10.1) 257 (10.1)

102 (4.0)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])


(3.7)(1.0)(4.4)9525113

10 (0

.4)

10 (0

.4)

92 (3.6)85 (3.3)

7 (0.3)

530

(20.

9)

530

(20.

9)

174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

19.5 (0.8)6075

(3.0)(2.4)

40 (1

.6)

80 (3

.1)

27 (1.1

)33

5 (1

3.2)

335

(13.

2)

199.5 (7.9)142 (5.6)

74 (2.9) 171.5 (6.8)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])


53

90 (3.5

)

57 (2

.2)

305

(12.

0)

100(3.9)(2.1)

151 (5.9)

6 (0.2)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

X-Ax

is Tr

avel

: 362

X-Ax

is Tr

avel

: 362

72 (2.8)95 (3.7)50 (2.0)

110

(4.3

)37

(1.5

)

142 (5.6)108 (4.3)

34 (1.3)74 (2.9) 80 (3.1)

74 (2.9)57 (2.2)

174 (6.9)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

107.5 (4.2)95 (3.7)40 (1.6)

100

(3.9

)60

(2.4

)

7 (0

.3)

142 (5.6)72.5 (2.9)

69.5 (2.7)74 (2.9)44.5 (1.8)

70 (2.8)

74 (2.9) 99 (3.9)103 (4.1)70 (2.8)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

X-Ax

is Tr

avel

: 362

(14.

3)X-

Axis

Trav

el : 3

62 (1

4.3)

X-Ax

is Tr

avel

: 362

(14.

3)

X-Ax

is Tr

avel

: 362

(14.

3)




(2.1)

5 (0

.2)

20 (0

.8)

40 (1

.6)

20 (0

.8)

40 (1

.6)

20 (0

.8)

20 (0

.8)40

(1.6

)20

(0.8

)

20 (0

.8)

20 (0

.8)

20 (0

.8)

40 (1

.6)

37 (1

.5)

37 (1

.5)

325

(12.

8)

325

(12.

8)32

5 (1

2.8)

100(3.9)

157 (6.2)

157 (6.2)

150 (5.9)

7 (0.3)74 (2.9) 98 (3.9)

530

(20.

9)53

0 (2

0.9)

530

(20.

9)

530

(20.

9)

257 (10.1)

257 (10.1) 257 (10.1) 257 (10.1)

257 (10.1) 257 (10.1)

102 (4.0)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])


(3.7)(1.0)(4.4)9525113

10 (0

.4)

10 (0

.4)

92 (3.6)85 (3.3)

7 (0.3)

530

(20.

9)

530

(20.

9)

174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

19.5 (0.8)6075

(3.0)(2.4)

40 (1

.6)

80 (3

.1)

27 (1.1

)33

5 (1

3.2)

335

(13.

2)

199.5 (7.9)142 (5.6)

74 (2.9) 171.5 (6.8)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])


53

90 (3.5

)

57 (2

.2)

305

(12.

0)

100(3.9)(2.1)

151 (5.9)

6 (0.2)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

X-Ax

is Tr

avel

: 362

X-Ax

is Tr

avel

: 362

72 (2.8)95 (3.7)50 (2.0)

110

(4.3

)37

(1.5

)

142 (5.6)108 (4.3)

34 (1.3)74 (2.9) 80 (3.1)

74 (2.9)57 (2.2)

174 (6.9)174 (6.9)

Z-Axis Travel : 1105 [2155/3100] (43.5 [84.8/122.0])

107.5 (4.2)95 (3.7)40 (1.6)

100

(3.9

)60

(2.4

)

7 (0

.3)

142 (5.6)72.5 (2.9)

69.5 (2.7)74 (2.9)44.5 (1.8)

70 (2.8)

74 (2.9) 99 (3.9)103 (4.1)70 (2.8)

Working Range


PUMA 480[LM/XLM]

OD Tool Holder

OD Tool Holder

ID Tool Holder

ID Tool holder

Straight milling unit

Angular milling unit

Unit : mm (inch)

11

695.9 (27.4)

338.

1(1

3.3)

140 (5.5)

678

7(0

.3)(2

.6)(0

.3)

170 (6.7)317.4 (12.5)

140 (5.5)

57 (2

.2)

60 (2

.4)

7

253.5

(10.0) 650 (25.6)

32 (1.3

)45

8 (1

8.0)

54 (2

.1)

48 (1.9)37 (1.5)325 (12.8)40 (1.6)270 (10.6)

71 (2.8

)

362 (14.3)672 (26.5)

667 (26.3)

215 (8.5)

ø650 (25.6)

438.

6 (1

7.3)

490

(19.

3)

51.4

(2.0

)

112 (4.4)

ø785 (30.9)

50(2.0)(1.6)

40

325 (12.8) 37 (1.5)

362 (14.3) st

310 (12.2)

300

(11.

8)

71(2.8)(1.6)40

140 (5.5)

64 (2

.5)

25 2535 35

117

(4.6

)

867(2.6)

(0.3)

270.

6(1

0.7)

140

(5.5)

20.0 (0.8)

580 (

22.8)

774 (30.5)

32 (1.3

)

650 (25.6)

458

(18.

0)

25(1.0) (1.0)(1.4)(1.4)

(1.0) (1.0)(1.4)(1.4)

35 35 25

775.

9(3

0.5)140 (5.5)

110 (4.3)

80(3.1)

3235

(1.4

) (1.

3)

57(2.2)

60 (2.4)

317.4 (12.5)

19.3 (0.8)

317.4 (12.5)

7(0.3) (2.8)(1.6)70

40

70.1

(2.8

) 140 (5.5)369 (14.5)

270 (10.6)310 (12.2)

40 (1.6)

672 (26.5)

325 (12.8)362 (14.3) X-Axis Travel

48(1.9)

37 (1.5)

117(4.6)

ø650

(25.

6)

ø487

(19.

2)

ø60(2.

4)

ø220.4

(8.7)

7 (0.3)

50 (2

.0)

112 (4.4)

55.5

(2.2

)

9.092 (0.4)

ø258.7 (10.2)

ø805 (31.7) Max. Tool Swing112 (4.4)

50 (2

.0)

112 (4.4)

112 (4.4)

26 (1.0)

279.8 (11.0)

242.8 (9.6)

26 (1.0)

25 (1.0

)45

8 (1

8.0)

63 (2.5)

215 (8.5)

305 (12.0)

667 (26.3)

362 (14.3) X-AXIS TRAVEL

50 40(1.6)(2.0)

325 (12.8)48 (1.9)

37 (1.5)

0020

0040

0010

0070

0030

112 (

4.4) 47

(1.9) (2.4)60

90 (3

.5)

150 (5.9)

Max. Tool Swing695.9 (27.4)

338.

1(1

3.3)

140 (5.5)

678

7(0

.3)(2

.6)(0

.3)

170 (6.7)317.4 (12.5)

140 (5.5)

57 (2

.2)

60 (2

.4)

7

253.5

(10.0) 650 (25.6)

32 (1.3

)45

8 (1

8.0)

54 (2

.1)

48 (1.9)37 (1.5)325 (12.8)40 (1.6)270 (10.6)

71 (2.8

)362 (14.3)

672 (26.5)

667 (26.3)

215 (8.5)

ø650 (25.6)

438.

6 (1

7.3)

490

(19.

3)

51.4

(2.0

)112 (4.4)

ø785 (30.9)

50(2.0)(1.6)

40

325 (12.8) 37 (1.5)

362 (14.3) st

310 (12.2)

300

(11.

8)

71(2.8)(1.6)40

140 (5.5)

64 (2

.5)

25 2535 35

117

(4.6

)

867(2.6)

(0.3)

270.

6(1

0.7)

140

(5.5)

20.0 (0.8)

580 (

22.8)

774 (30.5)

32 (1.3

)

650 (25.6)

458

(18.

0)

25(1.0) (1.0)(1.4)(1.4)

(1.0) (1.0)(1.4)(1.4)

35 35 25

775.

9(3

0.5)140 (5.5)

110 (4.3)

80(3.1)

3235

(1.4

) (1.

3)

57(2.2)

60 (2.4)

317.4 (12.5)

19.3 (0.8)

317.4 (12.5)

7(0.3) (2.8)(1.6)70

40

70.1

(2.8

) 140 (5.5)369 (14.5)

270 (10.6)310 (12.2)

40 (1.6)

672 (26.5)

325 (12.8)362 (14.3) X-Axis Travel

48(1.9)

37 (1.5)

117(4.6)

ø650

(25.

6)

ø487

(19.

2)

ø60(2.

4)

ø220.4

(8.7)

7 (0.3)

50 (2

.0)

112 (4.4)

55.5

(2.2

)

9.092 (0.4)

ø258.7 (10.2)

ø805 (31.7) Max. Tool Swing112 (4.4)

50 (2

.0)

112 (4.4)

112 (4.4)

26 (1.0)

279.8 (11.0)

242.8 (9.6)

26 (1.0)

25 (1.0

)45

8 (1

8.0)

63 (2.5)

215 (8.5)

305 (12.0)

667 (26.3)


50 40(1.6)(2.0)

325 (12.8)48 (1.9)

37 (1.5)

0020

0040

0010

0070

0030

112 (

4.4) 47

(1.9) (2.4)60

90 (3

.5)

150 (5.9)

Max. Tool Swing

695.9 (27.4)

338.

1(1

3.3)

140 (5.5)

678

7(0

.3)(2

.6)(0

.3)

170 (6.7)317.4 (12.5)

140 (5.5)

57 (2

.2)

60 (2

.4)

7

253.5

(10.0) 650 (25.6)

32 (1.3

)45

8 (1

8.0)

54 (2

.1)

48 (1.9)37 (1.5)325 (12.8)40 (1.6)270 (10.6)

71 (2.8

)

362 (14.3)672 (26.5)

667 (26.3)

215 (8.5)

ø650 (25.6)

438.

6 (1

7.3)

490

(19.

3)

51.4

(2.0

)

112 (4.4)

ø785 (30.9)

50(2.0)(1.6)

40

325 (12.8) 37 (1.5)

362 (14.3) st

310 (12.2)

300

(11.

8)

71(2.8)(1.6)40

140 (5.5)

64 (2

.5)

25 2535 35

117

(4.6

)

867(2.6)

(0.3)

270.

6(1

0.7)

140

(5.5)

20.0 (0.8)

580 (

22.8)

774 (30.5)

32 (1.3

)

650 (25.6)

458

(18.

0)

25(1.0) (1.0)(1.4)(1.4)

(1.0) (1.0)(1.4)(1.4)

35 35 25

775.

9(3

0.5)140 (5.5)

110 (4.3)

80(3.1)

3235

(1.4

) (1.

3)

57(2.2)

60 (2.4)

317.4 (12.5)

19.3 (0.8)

317.4 (12.5)

7(0.3) (2.8)(1.6)70

40

70.1

(2.8

) 140 (5.5)369 (14.5)

270 (10.6)310 (12.2)

40 (1.6)

672 (26.5)

325 (12.8)362 (14.3) X-Axis Travel

48(1.9)

37 (1.5)

117(4.6)

ø650

(25.

6)

ø487

(19.

2)

ø60(2.

4)

ø220.4

(8.7)

7 (0.3)

50 (2

.0)

112 (4.4)

55.5

(2.2

)

9.092 (0.4)

ø258.7 (10.2)

ø805 (31.7) Max. Tool Swing112 (4.4)

50 (2

.0)

112 (4.4)

112 (4.4)

26 (1.0)

279.8 (11.0)

242.8 (9.6)

26 (1.0)

25 (1.0

)45

8 (1

8.0)

63 (2.5)

215 (8.5)

305 (12.0)

667 (26.3)


50 40(1.6)(2.0)

325 (12.8)48 (1.9)

37 (1.5)

0020

0040

0010

0070

0030

112 (

4.4) 47

(1.9) (2.4)60

90 (3

.5)

150 (5.9)

Max. Tool Swing695.9 (27.4)

338.

1(1

3.3)

140 (5.5)

678

7(0

.3)(2

.6)(0

.3)

170 (6.7)317.4 (12.5)

140 (5.5)

57 (2

.2)

60 (2

.4)

7

253.5

(10.0) 650 (25.6)

32 (1.3

)45

8 (1

8.0)

54 (2

.1)

48 (1.9)37 (1.5)325 (12.8)40 (1.6)270 (10.6)

71 (2.8

)

362 (14.3)672 (26.5)

667 (26.3)

215 (8.5)

ø650 (25.6)

438.

6 (1

7.3)

490

(19.

3)

51.4

(2.0

)

112 (4.4)

ø785 (30.9)

50(2.0)(1.6)

40

325 (12.8) 37 (1.5)

362 (14.3) st

310 (12.2)

300

(11.

8)

71(2.8)(1.6)40

140 (5.5)

64 (2

.5)

25 2535 35

117

(4.6

)

867(2.6)

(0.3)

270.

6(1

0.7)

140

(5.5)

20.0 (0.8)

580 (

22.8)

774 (30.5)

32 (1.3

)

650 (25.6)

458

(18.

0)

25(1.0) (1.0)(1.4)(1.4)

(1.0) (1.0)(1.4)(1.4)

35 35 25

775.

9(3

0.5)140 (5.5)

110 (4.3)

80(3.1)

3235

(1.4

) (1.

3)

57(2.2)

60 (2.4)

317.4 (12.5)

19.3 (0.8)

317.4 (12.5)

7(0.3) (2.8)(1.6)70

40

70.1

(2.8

) 140 (5.5)369 (14.5)

270 (10.6)310 (12.2)

40 (1.6)

672 (26.5)

325 (12.8)362 (14.3) X-Axis Travel

48(1.9)

37 (1.5)

117(4.6)

ø650

(25.

6)

ø487

(19.

2)

ø60(2.

4)

ø220.4

(8.7)

7 (0.3)

50 (2

.0)

112 (4.4)

55.5

(2.2

)

9.092 (0.4)

ø258.7 (10.2)

ø805 (31.7) Max. Tool Swing112 (4.4)

50 (2

.0)

112 (4.4)

112 (4.4)

26 (1.0)

279.8 (11.0)

242.8 (9.6)

26 (1.0)

25 (1.0

)45

8 (1

8.0)

63 (2.5)

215 (8.5)

305 (12.0)

667 (26.3)


50 40(1.6)(2.0)

325 (12.8)48 (1.9)

37 (1.5)

0020

0040

0010

0070

0030

112 (

4.4) 47

(1.9) (2.4)60

90 (3

.5)

150 (5.9)

Max. Tool Swing


PUMA 480M[LM] PUMA 480XLM

Tool Interference Diagram

10ea 12ea

12ea12ea

* 2-axes, outer diameter tool enables working up to Ø485 mm (19.1 inch) of cross-section.

Unit : mm (inch)

12

2017

(79.

4)

5403 (212.7) 330(13.0)

1250 (49.2)343 (13.5) 5060 (199.2)

3810 (150.0)

1165

(45.

9)58

7 (2

3.1)

2200

(86.

6)

2124 (83.6)

1163

(45.

8)

HCH21-B

2320 (91.3) 1280 (50.4)

1020

(40.

2)

145 (5.7)

5390 (212.2)3932 (154.8)

5733 (225.7)5455 (214.8)

2060 (81.1) DOOR OPEN SPACE

2090

(82.

3)

1460 (57.5)

932 (36.7)

2090

(82.

3)

2017

(79.

4)

330(13.0)

3940 (155.1)

4283 (168.6)

343 (13.5)

1250 (49.2) 2690 (105.9)

MH-221

DOOR OPEN SPACE

1460 (57.5) 2105 (82.9)

145 (5.7) 1110 (43.7)

2810 (110.6)4270 (168.1)

4335 (170.7)4613 (181.6)

2090

(82.

3)

1020

(40.

2)20

90 (8

2.3)

930 (36.6)

2197

(86.

5)

565 (22.2)2050 (80.7)

1163

(45.

8)56

0 (2

2.0)

1170

(46.

1)

PUMA 480[DM]

PUMA 480[LD/LM]

Top View

Top View

Front View

Front View

Side View

Side View

Unit : mm (inch)

External Dimensions

13

2200 (86.6)

5055 (199.0)

330(13.0)

1250 (49.2)

343 (13.5)

105.0°

6305 (248.2)

6648 (261.7)

654.

5 (2

5.8)

2439

(96.

0)

2309.5 (90.9)

675

(26.

6)62

0 (2

4.4)

1163

(45.

8)

565 (22.2)2017 (79.4)

5175 (203.7) 949.5 (37.4)

1020

(40.

2)

2290

(90.

2)

BF G EAR BOX

6700 (263.8)

6978 (274.7)

2205

(86.

8)

6635 (261.2)

Top View

Side ViewFront View

PUMA 480[XLM]Unit : mm (inch)

External Dimensions

14

* : Max. bar working diameter can be set by the workpiece chucking system used

* : Hyd. Chuck and cylinder, Soft jaws are not standard items of PUMA 480D / LD

• Coolant supply equipment

• Foot switch

• Full enclosure chip and coolant shield

• Hand tool kit, including small hand tool for operations

• Hydraulic chuck & actuating cylinder *

• Hydraulic power unit

• Levelling bolts & plates

• Live center

• Lubrication equipment

• Soft jaws *

• Standard tooling kit (tool holders& boring sleeves)

• Work light

Standard Feature• Additional tool holders & sleeves

• Air blast for chuck jaw cleaning

• Air gun

• Automatic door with safety device

• Automatic measuring system (in process touch probe)

• Automatic power off

• Bar feeder interface

• Chip bucket

• Chip conveyor

• Controller : Fanuc 31i-A

• Dual chucking pressure

• Hardened & ground jaws

• Hydraulic steady rest

• Manual steady rest

• Oil skimmer

• Pressure switch for chucking pressure check

• Programmable tail stock

• Proximity switches for chuck clamp detection

• Proximity switches for quill position detection

• Signal tower (yellow, red, green)

• Special chucks

• Tailstock quill for dead center (MT #5)

• Tool monitoring system

• Tool pre-setter (hydraulic type)

Optional Feature

Machine Specifications

Description Unit PUMA 480 [L] PUMA 480M [LM] PUMA 480XL PUMA 480XLM PUMA 480D [LD/XLD]

Capacity

Swing over bed mm (inch) 900 (35.4)Swing over saddle mm (inch) 720 (28.3)Recom. turning diameter mm (inch) 380 (15.0)Max. turning diameter mm (inch) 650 (25.6)

Max. turning length mm (inch)992 [2042]

(39.1 [80.4])951 [2001]

(37.4 [78.8])3065

(120.7)992 [2042/3065]

(39.1 [80.4/120.6])Bar working diameter mm (inch) 165.5 (6.5) *

Travels

Travel distance X-axismm (inch) 362 (14.3) 362 (14.3) 362 (14.3) 362 (14.3)

362 [57+305](14.3 [2.2+12.0])

Z-axismm (inch) 1105 [2155] (43.5 [84.8]) 3100 (122.0)

1105 [2155/3100](43.5 [84.8/122.0])

FeedratesRapid Traverse Rate

X-axis m/min (ipm) 16 (629.9)Z-axis

m/min (ipm) 20 [18] (787.4 [708.7]) 10 (393.7)20 [18/10]

(787.4 [708.7/393.7])

Main spindle

Max. Spindle speed r/min 1500 1000Spindle nose - ASA A1-15 ISO 702-4 NO.20Spindle bearing diameter (Front)

mm (inch) 240 (9.4) 340 (13.4)

Spindle through hole mm (inch) 181 (7.1) 275 (10.8)Min. spindle Indexing angle(C-axis)

deg - 360 (in 0.001) - 360 (in 0.001) -

Tool Post

No. of tool station st 10 12 10 12 10OD tool height mm (inch) 32 x 32 (1.3 x 1.3) 25 x 25 (1.0 x 1.0) 32 x 32 (1.3 x 1.3) 25 x 25 (1.0 x 1.0) 32 x 32 (1.3 x 1.3)Boring bar diameter mm (inch) ø 80 (3.1) ø 60 (2.4) ø 80 (3.1) ø 60 (2.4) ø 80 (3.1)Indexing time (1st swivel) s ø 0.25Rotary tool spindle speed r/min - 3000 - 3000 -

Tail StockQuill diameter mm (inch) 120 (4.7)Quill bore taper MT# MT#6Quill travel mm (inch) 120 (4.7)

Motors

Main spindle motor (30min) kW (Hp) 45 (60.3)Servo motor X-axis kW (Hp) 4.0 (5.4)

Z-axis kW (Hp) 6.0 (8.0)Rotary tool spindle motor kW (Hp) - 11 (14.8) - 11 (14.8) -

Power source

Electric power supply(rated capacity)

kVA 53.1 58.1 53.1 58.1 53.1

Machine Dimensions

Height mm (inch) 2197 [2200] (86.5 [86.6]) 2439 (96.0)2197 [2200/2439](86.5 [86.6/96.0])

Length mm (inch) 4613 [5733] (181.6 [225.7]) 6978 (274.7)4613 [5733/6978]

(181.6 [225.7/274.7])

Width mm (inch) 2050 [2124] (80.7 [83.6]) 2310 (90.9)2050 [2124/2310](80.7 [83.6/90.9])

Weight kg (lb)10100 [11550]

(22266.4 [25463.0])10250 [11750]

(22597.0 [25903.9])12050

(26565.3)12250

(27006.2)

10600 [12050/12550](23368.7

[26565.3/27667.6])

• The specifications and information above-mentioned may be changed without prior notice.• For more details, please contact Doosan

15

NC Unit Specifications

Fanuc 32i-A

Item Specifications Fanuc 32i-A

ControlsControlled axes X, Z, C (!)Simultaneously controlled axes Std. 2 axes 3 axes (!)

Axis Functions

Backlash compensation 0~±9999 pulses ○

Cs contouring control ○(!)Follow-up / Chamfering on / off ○

HRV2 control ○

Least input increment 0.001mm / 0.0001" ○

Stored stroke check1 Overtravel control ○

OperationAutomatic operation (memory) / Buffer register ○

Handle incremental feed X1, X10, X100 ○

Search function Sequence NO. / Program NO. ○

Interpolation

1st reference position return Manual, G28 ○

2nd reference position return G30 ○

Circular interpolation G27 ○

Continuous thread cutting G02 ○

Dwell ○

Linear interpolation G04 ○

Multiple threading / Thread cutting retract G01 ○

Polar coordinate interpolation ○

Reference position return check ○(!)Thread cutting / Synchronous cutting ○

Feed Functions

Feed per minute / Feed per revolution ○

Feedrate override 0 - 200 % (10% unit) ○

Jog feed override 0 - 2000 mm/min ○

Rapid traverse override F0 / 25 / 100 % ○

Tangential speed constant control ○

Axuiliary & Spindle Functions

Constantant surface speed control ○

M-function G96, G97 ○

Multi-spindle control M3 digits ○

Rigid tapping ○(!)Spindle orientation ○

Spindle speed override 0~150% ○

Programming Functions

Absolute / Incremental programming ○

Canned cycle for drilling / Turning ○

Custom macro ○

Decimal point programming/pocket calculator type decimal point programming ○

Direct drawing dimension programming ○

eZ Guide i Conversational programming ○

Maximum program dimension ±9 digits ○

Multi repetitive canned cycle G70~G76 ○

Multi repetitive canned cycle 2 ○

Optional block skip (without hardware) Total 9 (Only NC function) ○

Programmable data input N8 digits ○

Sequence number G10 ○

Sub program call 10 folds nested 10Work coordinate system selection G52~G59 ○

Tool Functions

Auto tool offset ○

Direct input of tool offset value measured B Opt.T-code function ○

Tool geometry / wear compensation Geometry & wear data ○

Tool life management ○

Tool monitoring system ○

Tool nose radius compensation T2+2 digits ○

Tool offset G43, G44, G49 ○

Tool offset pairs ±6 digits 64Tool offset value counter input ○

Editing Op. Functions

Background editting ○

Expanded part program editting Copy, Move, Change of NC program ○

No. of Registered programs 500eaPart program editing / Program protect ○

Part program storage length*1 640m

Setting & Display

Display of spindle speed and T-code at all screen ○

Help function Alarm & Operation display ○

Self diagnostic function ○

Servo setting screen / Spindle setting screen ○

Status display / Lock function ○

Tool path graphic display Opt.(!)

Data Input & Output

External key input / External data input ○

External work number search ○

I/O interface RS-232C ○

Memory card input and output ○

Reader puncher control CH1 interface ○

Other FunctionsEthernet function Embedded ethernet function ○

MDI / DISPLAY unit 10.4" color TFT LCDPMC system ○

○: Standard Opt. : Option (!) : only M type*1 : Standard Part program length is different on export condition. On the addition of optional functions, its length can be reduced.

Head OfficeDoosan Tower 20th FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730 Tel : ++82-2-3398-8693 / 8671 / 8680 Fax : ++82-2-3398-8699

Doosan Infracore America Corp.19A Chapin Rd. Pine Brook, NJ 07058, U.S.A. Tel : ++1-973-618-2500 Fax : ++1-973-618-2501

Doosan Infracore Germany GmbHEmdener Strasse 24 D-41540 Dormagen Germany Tel : ++49-2133-5067-100 Fax : ++49-2133-5067-001

Doosan Infracore Yantai Co., LTD13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : ++86-21-6440-3384 (808, 805) Fax : ++86-21-6440-3389

- The specifications and information above-mentioned may be changed without prior notice.- For more details, please contact Doosan.

http://www.doosaninfracore.com/machinetools/

EN 140829SU

powerful, heavy duty turning center - doosan · pdf filepuma 480 series mainly focus its...

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