power steering fill machines - ps.nafta.extra.fcagroup.com
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Manufacturing Engineering
General Assembly
ICT LAUNCH MANAGEMENT PLANT FLOOR DEVICE STANDARD
(MEGA.ICT-8519-04_A.01)
Power Steering Fill Machines
ICT Requirements
ICT LAUNCH MANAGEMENT
NAFTA Region PLANT FLOOR DEVICE STANDARD
Power Steering Fill MACHINES
(FCA US LLC ICT Requirements)
Owner: ICT Launch Management Page 2 of 15 Revision: 2.4
Document: Power Steering Fill ICT Standard Revised: 05/08/2019
Power Steering ITM Standard Rev 2.4(MEGA.ICT-8519-04_A.01).Docx PROPRIETARY
Document Number: APGL14701
1) OVERVIEW
This document summarizes the current ICT requirements for new Machines to be purchased
and installed in Fiat Chrysler Automobiles (FCA) US LLC Assembly Plants.
This document is managed by the ICT Assembly System Launch Management Group
(ASLM) of FCA US LLC. For the latest version of this document, please contact a member
of this group.
Please refer to the latest Corporate Controls Standards (previously known as the BOIG; Book
of Implementation Guidelines) for specific controls information.
Deviations to equipment from this document must be approved through the launch deviation
process.
2) SCOPE
This document applies to new equipment built from 12/1/2003 forward. It does not imply that
any existing equipment shall be modified to meet these requirements. It can be used as a
reference for existing equipment that is being refurbished.
3) OPERATION OF EQUIPMENT
QAS operation guideline (Refer to ICT documentation for additional requirements)
1) A standard Fill machine is CLx based
2) A single Ethernet connection is required, 2 communications ports will be utilized, one for
solicited PFS data, the second for unsolicited QAS downloads.
3) QAS will be utilized to deliver style information to the processor.
4) Limit switches will be used by the OEM to track the position of their fill heads
5) The operation shall not be performed without a known valid VIN number
6) Pass/Fail fields should default to a Z (bypass) at the start of a cycle. As each test or function
is executed, the appropriate Pass or Fail should be entered in the correct field.
7) A Handheld scanner is required for backup; Hand scanned data will override all VIN's
currently in the machine.
8) Utilize a Panel view to allow the operator to correct failed read conditions; this Panel view
will allow the operator to enter the correct VIN number, hand scanning should be performed
prior to going to Panel-view and inputting manually the VIN
Fixed Scanner Operation (Refer to ICT documentation for additional requirements)
ICT LAUNCH MANAGEMENT
NAFTA Region PLANT FLOOR DEVICE STANDARD
Power Steering Fill MACHINES
(FCA US LLC ICT Requirements)
Owner: ICT Launch Management Page 3 of 15 Revision: 2.4
Document: Power Steering Fill ICT Standard Revised: 05/08/2019
Power Steering ITM Standard Rev 2.4(MEGA.ICT-8519-04_A.01).Docx PROPRIETARY
Document Number: APGL14701
1) A standard Fill machine is CLx based
2) A fixed barcode scanner shall be used to identify the Vehicle Identification Number (VIN).
3) Fixed scanner operations will request Style information from AVI utilizing the PFCS
Ethernet network (DCM network connection not required).
4) Utilize a limit switch, beyond which the incoming VIN number scanned by the fixed reader
is buffered until the current operation is complete.
5) Have a handheld scanner for backup purposes.
6) Utilize a Panel view to allow the operator to correct failed read conditions, this Panel view
will allow the operator to enter the correct VIN number, hand scanning be performed prior
to going to Panel-view and inputting manually the VIN
7) Hand scanning operations will request Style information through PFCS to AVI.
8) Hand scanned data will override all VIN's currently in the machine.
9) Send the VIN number to PFS along with the process data in the format specified below.
10) The operation shall not be performed without a known valid VIN number.
11) Pass/Fail fields should default to a Z (bypass) at the start of a cycle. As each test or function
is executed, the appropriate Pass or Fail should be entered in the correct field
4) GENERAL PROCESS FLOW
This is a general process flow from the ICT perspective:
1. Vehicle enters station
2. Limit switch signals the PLC to turn barcode scanner on
3. Scanner reads VIN into PLC
4. PLC turns scanner off
5. PLC Requests style information from AVI
6. Equipment signals to operator IF valid style information have NOT been read
7. If no information received,
a. Operator scans using handheld barcode reader.
b. Equipment requests style information from Broadcast through PFCS (this is a backup
path for style information).
8. Operator connects equipment to vehicle.
9. If a valid VIN is identified, and style information is received, the Operator performs the
machine function.
ICT LAUNCH MANAGEMENT
NAFTA Region PLANT FLOOR DEVICE STANDARD
Power Steering Fill MACHINES
(FCA US LLC ICT Requirements)
Owner: ICT Launch Management Page 4 of 15 Revision: 2.4
Document: Power Steering Fill ICT Standard Revised: 05/08/2019
Power Steering ITM Standard Rev 2.4(MEGA.ICT-8519-04_A.01).Docx PROPRIETARY
Document Number: APGL14701
5) AVI (AUTOMATIC VEHICLE IDENTIFICATION)
If a scanner is used in the system, then AVI standards apply, specifically to hardware model
numbers and the requirement for items such as beam control and stack lights.
Refer to BOIG documents 14.1.1, 14.2.2 (PLC-5 implementations) or 14.3.2 (CLx
implementations), and 14.2.3 (PLC-5 implementations) or 14.3.3 (CLx implementations), for
detailed AVI Reader Implementation information.
If the system is CLx based:
1) A Barcode reader requires an ICT Clx processor in slot 9. AVI and PFCS drivers
will be installed in this processor.
2) A QAS download with no barcode reader will require that PFCS drivers are installed
in the OEM processor and no ICT CLX is required.
3) A QAS Download will require a handheld scanner as a backup.
6) FIS (FACTORY INFORMATION SYSTEM)
This equipment is required to connect to FIS for diagnostic and production information
reporting. Use the following bitmap to configure the equipment for FIS reporting.
POWER STEERING BITMAP Word[Bit
Number] DINT state_code TEXT
0[02-15] FAULTED GLx WRONGPROGRAM DOWNLOADED
0[16-31] FAULTED GLx MODULE FAULT
1[00-09] FAULTED Ipxx POWER CB NOT ON
1[10-12] POWER OFF DIAGNOSTIC POWER OFF
1[13-15] POWER OFF CONTROL POWER OFF
1[16-31] POWER OFF E-STOP PUSHED/SAFETY PINS PULLED
2[00-15] FAULTED E-STOP /C-STOP /SAFETY PINS FAULT
2[16-19] PROD STOP CYCLE STOP
2[20-31] SPARES SPARES
3[00-10] FAULTED I/O RACK FAULT
ICT LAUNCH MANAGEMENT
NAFTA Region PLANT FLOOR DEVICE STANDARD
Power Steering Fill MACHINES
(FCA US LLC ICT Requirements)
Owner: ICT Launch Management Page 5 of 15 Revision: 2.4
Document: Power Steering Fill ICT Standard Revised: 05/08/2019
Power Steering ITM Standard Rev 2.4(MEGA.ICT-8519-04_A.01).Docx PROPRIETARY
Document Number: APGL14701
3[11-31] FAULTED MRS SAFETY FAULT
4[00-09] POWER OFF MASTE RRESET REQUIRED
4[10-13] OUT OF AUTO CYCLE ENABLE RESET REQUIRED
4[14-18] OUT OF AUTO FAULT RESET REQUIRED
4[19-25] OUT OF AUTO NOT READYFOR AUTO
4[26-31] OUT OF AUTO WAITING FORSTARTUP
5[00-01] OUT OF AUTO NO MODE SELECTED
5[02-12] OUT OF AUTO MACHINE MODES "MANUAL/ CALIBRATEMODE/ MAINTENANCE MODE/ NO MODE….etc"
5[13-14] BYPASS BYPASS MODE
5[15-16] BYPASS ADAPTOR REMOVED PHOTO-EYE BYPASSED
5[17-22] IDLE IN IDLE STATE
5[23-27] FAULTED MOTOR OFF
5[28-29] FAULTED AIR OFF
5[30-31] FAULTED FLUID OFF
6[00-09] FAULTED FILL MOTOR OVERLOAD TRIPPED
6[10-31] FAULTED TANK xx OVERFILL FAULT
7[00-09] FAULTED VALVE O/L TRIPPED FAULT
7[10-16] FAULTED VOLUME TRANSDUCER FAULT
7[17-31] FAULTED VOLUME SENSOR FAULT
8[00-16] FAULTED VACUUM TRANSDRE FAULT
8[17-31] MAINT. ASSIST TANK xx OVERFILL FAULT
9[00-09] FAULTED BOOSTER EXTEND/EXTRACT FAULT
9[10-15] FAULTED ADAPTER CLAMP PRESS LOW
9[16-25] FAULTED ABS CPU FAULTS
9[26-31] SPARES SPARES
10[00-31] MAINT. ASSIST TANK xx LOW FAULT
11[00-15] FAULTED VACUUM SENSOR FAULT
11[16-31] SPARES VACUUM FAULTS/ALARMS
12[00-15] FAULTED PRESSURE SENSOR FAULT
12[16-31] FAULTED FILLOVER-PRESSURE FAULT
13[00-31] SPARES SPARES
ICT LAUNCH MANAGEMENT
NAFTA Region PLANT FLOOR DEVICE STANDARD
Power Steering Fill MACHINES
(FCA US LLC ICT Requirements)
Owner: ICT Launch Management Page 6 of 15 Revision: 2.4
Document: Power Steering Fill ICT Standard Revised: 05/08/2019
Power Steering ITM Standard Rev 2.4(MEGA.ICT-8519-04_A.01).Docx PROPRIETARY
Document Number: APGL14701
14[00-15] FAULTED xxxNxx SHORTED SOLENOID FAULT
14[16-31] FAULTED xxxNxx OPENSOLENOID FAULT
15[00-31] FAULTED DNETNODE xx FAULT
16/17[0-31] FAULTED PFCS FAULTS
EX. MAINT. ASSIST PFCS DRIVER'S FAULTS
EX. MAINT. ASSIST PFCS SOL.RESPONSE ERROR
EX. MAINT. ASSIST PFCS SOL.MESSAGE ERROR
EX. MAINT. ASSIST PFCS SOL. MESSAGE RESP. TIMEOUT
EX. MAINT. ASSIST PFCS UNSOL. RESPONSE ERROR
EX. MAINT. ASSIST PFCS UNSOL. MESSAGE ERROR
EX. MAINT. ASSIST PFCS UNSOL. MESSAGE RESP. TIMEOUT
EX. MAINT. ASSIST PFCS NOCLIENT COMM DETECTED
EX. MAINT. ASSIST PFCS ETHERNET SLOT ERROR
EX. MAINT. ASSIST PFCS ETHERNET WCC IP ERROR
EX. MAINT. ASSIST PFCS UNDEFINED STYLE RECEIVED
18[00-31] FAULTED E-NET COMMLOST TO CLX(xxx) FAULTS
19[00-10] ALARM STYLE CHANGED MANUALLY
19[11-15] FAULTED HMIxx COMMUNICATION LOST
19[16-19] STARVED BLOCKEDUP STREAM
19[20-23] BLOCKED DOWN BLOCKED DOWNSTREAM
19[24-31] ALARM PROCESSOR's ALARMS/CLx BATTERYLOW,….,etc
20[00-15] FAULTED MODULES FAULTS
20[16-31] SPARES SPARES
21[00-31] QUALITY ALERT CYCLES FAULTS
EX. QUALITY ALERT ADAPTOR VACUUM TEST CYCLE FAULT
EX. QUALITY ALERT INITIAL PRES. CHECK CYCLE FAULT
EX. QUALITY ALERT POWER STEERING OVERALL TEST (P)ass/(F)ail
EX. QUALITY ALERT VACUUM LARGE LEAK CYCLE FAULT
EX. QUALITY ALERT VACUUM SMALL LEAK CYCLE FAULT
EX. QUALITY ALERT FINAL VACUUM CYCLE FAULT
EX. QUALITY ALERT VACUUM LEAK DECAY CYCLE FAULT
EX. QUALITY ALERT FILL ABORT CYCLE FAULT
ICT LAUNCH MANAGEMENT
NAFTA Region PLANT FLOOR DEVICE STANDARD
Power Steering Fill MACHINES
(FCA US LLC ICT Requirements)
Owner: ICT Launch Management Page 7 of 15 Revision: 2.4
Document: Power Steering Fill ICT Standard Revised: 05/08/2019
Power Steering ITM Standard Rev 2.4(MEGA.ICT-8519-04_A.01).Docx PROPRIETARY
Document Number: APGL14701
EX. QUALITY ALERT FILL TIME EXCEEDED CYCLE FAULT
EX. QUALITY ALERT STABALIZE TEAT (P)ass/(F)ail/(Z)NO TEST
EX. QUALITY ALERT PRESSURE TOLERANCE ALARMS
EX. QUALITY ALERT AIR PRESSURIZATION TEST(P)ass/(F)ail/(Z)NO TEST
EX. QUALITY ALERT FILL OVERPRESSURE CYCLE FAULT
EX. QUALITY ALERT FILL VOL.< MINIMUM CYCLE FAULT
EX. QUALITY ALERT/FAULTED PREMATURE PRESSURE FAULT
EX. QUALITY ALERT/FAULTED HIGH CAR PRESSURE FAULT
EX. QUALITY ALERT FILL VOL.> MAXIMUM CYCLE FAULT
22[00-01] MAINT. ASSIST PARAMETER CHANGES ADJUSTMENT/MODIFICATION
22[02-03] MAINT. ASSIST FLUID FILL PASS/FAIL-QUALITY ALERT
22[04-05] MAINT. ASSIST PARAMETER SCREEN NOTIFICATION/CHANGES USED BY PASSxxx
22[06-07] MAINT. ASSIST NOTIFICATION PASS. CHANGED
22[08-09] MAINT. ASSIST TIME COUNTER EXCEEDED LIMIT -MAINT. ACTIVITY
22[10-13] MAINT. ASSIST CALIBRATION CHECK/VERIFICATION VALUES CHANGED
22[14-15] MAINT. ASSIST FLUID PRESSURE SUPPLIES LOW-"UNDER SET POINT"
22[16-17] MAINT. ASSIST PORTABLE PUMPING STATION TOTES LOW
22[18-19] MAINT. ASSIST PORTABLE PUMPING STATION TOTES EMPTY
22[20-31] MAINT. ASSIST SPARES
23[00-31] POWER OFF/FAULTED/ALARM CIRCUIT BREAKERS/FUSES ALARMS
24[00-31] FAULTED SPARES
25[00-31] FAULTED SPARES
7) PFCS (PLANT FLOOR COMMUNIATIONS SYSTEM)
The device shall conform to PFCS Vendor Specifications:
1. The connection to PFCS shall be made via Ethernet (TCP/IP). (Must be made through a
dedicated NIC, not through a switch or router internal to the machine)
2. Have a unique IP address assigned by the plant.
3. Have a unique Machine ID(s) and DCNO Port(s) assigned by the Plant ICT group.
ICT LAUNCH MANAGEMENT
NAFTA Region PLANT FLOOR DEVICE STANDARD
Power Steering Fill MACHINES
(FCA US LLC ICT Requirements)
Owner: ICT Launch Management Page 8 of 15 Revision: 2.4
Document: Power Steering Fill ICT Standard Revised: 05/08/2019
Power Steering ITM Standard Rev 2.4(MEGA.ICT-8519-04_A.01).Docx PROPRIETARY
Document Number: APGL14701
4. Use PFCS group-certified communication software (a combination of the hardware,
firmware and software). No device will be connected to the FCA US LLC network until
this certification process has been completed.
5. If operation requires unsolicited data downloads from PFCS (QAS), it must receive this
download on a separate port. One port sends data to PFS and VIN requests to AVI, the
other port receives unsolicited QAS VIN and Style data.
6. Utilize the USD communications driver.
ICT LAUNCH MANAGEMENT
NAFTA Region PLANT FLOOR DEVICE STANDARD
Power Steering Fill MACHINES
(FCA US LLC ICT Requirements)
Owner: ICT Launch Management Page 9 of 15 Revision: 2.4
Document: Power Steering Fill ICT Standard Revised: 05/08/2019
Power Steering ITM Standard Rev 2.4(MEGA.ICT-8519-04_A.01).Docx PROPRIETARY
Document Number: APGL14701
8) PFS (PERFORMANCE FEEDBACK SYSTEM)
Every machine will be tested at the OEM's facility for its ability to communicate to PFS
before delivery to the assembly plant. Please contact your ICT ASLM representative for more
information.
DATA FORMAT
Start End Length Description Format
1 4 4 Machine ID, PC01, etc.
5 7 3 Ack/Nak Area (spaces)
8 13 6 Message Sequence Number (refer to PFCS vendor specs)
14 17 4 Request Type (0002)
18 21 4 Data Byte Count (position 22 to the end, exclude <CR>)
22 25 4 Number Of Records In Block (0001)
26 27 2 Filler Spaces
28 33 6 Last 6 Of VIN
34 39 6 Last 6 Of Track Number If VIN Is Zero
40 51 12 Date and Time (YYMMDDHHMMSS)
52 52 1 Power Steering Overall Test (P)ass/(F)ail (P/F)
53 55 3 Vacuum Value @ 3 Seconds (mmHg) (xxx)
56 58 3 Vacuum Value @ 6 Seconds (mmHg) (xxx)
59 61 3 Vacuum Value @ 9 Seconds (mmHg) (xxx)
62 64 3 Vacuum Value @ 12 Seconds (mmHg) (xxx)
65 67 3 Vacuum Value @ 15 Seconds (mmHg) (xxx)
68 70 3 Vacuum Value @ 18 Seconds (mmHg) (xxx)
71 73 3 Evacuation Time To Achieve 15 mmHg (xx.x)
74 74 1 Large Leak Test (P)ass/(F)ail/(Z)No Test (P/F/Z)
75 77 3 Large Leak Value (mmHg) (xxx)
78 80 3 Large Leak High Tolerance(mmHg) (xxx)
81 83 3 Large Leak Low Tolerance (mmHg) (xxx)
84 84 1 Final Vacuum 1 Test (P)ass/(F)ail/(Z)No Test (P/F/Z)
85 87 3 Final Vacuum 1 Value (mmHg) (xx.x)
ICT LAUNCH MANAGEMENT
NAFTA Region PLANT FLOOR DEVICE STANDARD
Power Steering Fill MACHINES
(FCA US LLC ICT Requirements)
Owner: ICT Launch Management Page 10 of 15 Revision: 2.4
Document: Power Steering Fill ICT Standard Revised: 05/08/2019
Power Steering ITM Standard Rev 2.4(MEGA.ICT-8519-04_A.01).Docx PROPRIETARY
Document Number: APGL14701
88 90 3 Final Vacuum 1 High Tolerance (xx.x)
91 93 3 Final Vacuum 1 Low Tolerance (xx.x)
94 96 3 Final Vacuum 1 Test Time (Sec) (xx.x)
97 97 1 Vacuum Leak Decay Test (P)ass/(F)ail/(Z)No Test (P/F/Z)
98 100 3 Vacuum Leak Decay Value (mmHg) (xx.x)
101 103 3 Vacuum Leak Decay High Tolerance (xx.x)
104 106 3 Vacuum Leak Decay Low Tolerance (xx.x)
107 109 3 Vacuum Decay Value @ 1 Sec (mmHg) (xx.x)
110 112 3 Vacuum Decay Value @ 3 Sec (mmHg) (xx.x)
113 115 3 Vacuum Decay Value @ 5 Sec (mmHg) (xx.x)
116 118 3 Vacuum 2 Time Set Point (Sec) (xx.x)
119 121 3
Vacuum 2 level (mmHg) (actual vacuum achieved @ end of
V2) (xx.x)
122 125 4 Flowrate (Liters/min) (x.xxx)
126 129 4 Clamp Pressure (If Available) (xxxx)
130 130 1 Final Fill Volume (P)ass/(F)ail/(Z)No Test (P/F/Z)
131 134 4 Final Fill Volume Value (mL) (xxxx)
135 138 4 Final Fill Volume High Tolerance (xxxx)
139 142 4 Final Fill Volume Low Tolerance (xxxx)
143 143 1 Final Fill Time (P)ass/(F)ail/(Z)No Test (P/F/Z)
144 146 3 Final Fill Time Value (Sec) (xx.x)
147 149 3 Final Fill Time High Tolerance (xx.x)
150 152 3 Final Fill Time Low Tolerance (xx.x)
153 153 1 Final Fill Pressure (P)ass/(F)ail/(Z)No Test (P/F/Z)
154 156 3 Final Fill Pressure Value (psi) (xx.x)
157 159 3 Final Fill Pressure High Tolerance (xx.x)
160 162 3 Final Fill Pressure Low Tolerance (xx.x)
163 166 4 Overall Cycle Time (Sec) (xxx.x)
167 167 1 Fault During Cycle (Y)es/(N)o (Y/N)
168 170 3 Fault Code (xxx)
171 171 1 (V)olume Fill Or (P)ressure Fill (V/P)
ICT LAUNCH MANAGEMENT
NAFTA Region PLANT FLOOR DEVICE STANDARD
Power Steering Fill MACHINES
(FCA US LLC ICT Requirements)
Owner: ICT Launch Management Page 11 of 15 Revision: 2.4
Document: Power Steering Fill ICT Standard Revised: 05/08/2019
Power Steering ITM Standard Rev 2.4(MEGA.ICT-8519-04_A.01).Docx PROPRIETARY
Document Number: APGL14701
172 172 1 Console Number (1,2,3) or (A,B,C) (x)
173 173 1 Operator Abort During Cycle (P)ass/(F)ail (P/F)
174 174 1 Late Start (Past Start Zone) (Y)es/(N)o (Y/N)
175 175 1 End of Travel Actuated During Cycle (Y)es/(N)o (Y/N)
176 176 1 (H)and Scanner/(M)anual VIN entry/(Q)as (x)
177 178 2 Internal Program Style Selected (xx)
179 180 2 Broadcast/QAS Download Style Received (xx)
ICT LAUNCH MANAGEMENT
NAFTA Region PLANT FLOOR DEVICE STANDARD
Power Steering Fill MACHINES
(FCA US LLC ICT Requirements)
Owner: ICT Launch Management Page 12 of 15 Revision: 2.4
Document: Power Steering Fill ICT Standard Revised: 05/08/2019
Power Steering ITM Standard Rev 2.4(MEGA.ICT-8519-04_A.01).Docx PROPRIETARY
Document Number: APGL14701
9) ACCEPTANCE CRITERIA
QAS DOWNLOAD
QAS Downloads will be sent unsolicited on the machine ID ending with a letter (example:
PF0A). A handheld scanner shall be used as a backup device should QAS not be functioning.
The handheld scanner will make its request, and gets its reply, on the machine ID ending with
a number (example: PF01).
This is a sample QAS style download for a Power Steering fill machine:
Start End Len Field Name Description
1 4 4 Machine ID’s: PF0A, PF0B…
5 7 3 Spaces
8 13 6 Message Sequence Number Refer to PFCS vendor specs
14 17 4 0003
18 21 4 Data byte count Position 22 to end, exclude <cr>
22 23 2 Aa Broadcast Message Type Code
24 25 2
Bc
B=Model year
C=plant code
26 31 6 Last 6 of the VIN
32 41 8 Label Barcode
42 43 2 Vehicles status
44 49 6 Track Sequence number
50 51 2
Style download to device 00 – Invalid style
01-89 plant specific engine type
90 No Op condition
ICT LAUNCH MANAGEMENT
NAFTA Region PLANT FLOOR DEVICE STANDARD
Power Steering Fill MACHINES
(FCA US LLC ICT Requirements)
Owner: ICT Launch Management Page 13 of 15 Revision: 2.4
Document: Power Steering Fill ICT Standard Revised: 05/08/2019
Power Steering ITM Standard Rev 2.4(MEGA.ICT-8519-04_A.01).Docx PROPRIETARY
Document Number: APGL14701
10) ACCEPTANCE CRITERIA
This is a summary of the ICT acceptance criteria required of the vendor; please refer to the
FCA Do’s and Don’ts for more detail.
1. PFCS certification must be completed before:
The device can be attached to the plant network
PFS data certification can be conducted
2. PFS certification must be complete before the device ships to the plant.
3. AVI standard point certification must be followed if an AVI barcode reader is used;
this includes testing at the OEM prior to equipment shipping.
4. FIS certification is required.
5. The following line items are examples of what must be tracked in the OEM timeline:
1. ICT Hardware Design
2. ICT Software Design
3. ICT Communications Testing At FCA US LLC (PFCS)
4. ICT System Testing At OEM (PFS Functionality)
5. ICT System Testing at FCA US LLC Assembly Plant
ICT LAUNCH MANAGEMENT
NAFTA Region PLANT FLOOR DEVICE STANDARD
Power Steering Fill MACHINES
(FCA US LLC ICT Requirements)
Owner: ICT Launch Management Page 14 of 15 Revision: 2.4
Document: Power Steering Fill ICT Standard Revised: 05/08/2019
Power Steering ITM Standard Rev 2.4(MEGA.ICT-8519-04_A.01).Docx PROPRIETARY
Document Number: APGL14701
Document Revisions
Doc.
Rev.
Date
Doc.
Rev.
Number
Doc. Rev.
Description
Page No.
Revised
11/12/03 1.0 Initial Draft N/A
12/09/03 1.1 Expand BOIG 1
Remove reference to Broadcast 3.7
Add statement about default PFS string values 3.10
Remove reference to Broadcast 4.8.b
Reorganize PFS Data, group Pass/Fail Fields 8
Add Operator Abort Field 8
Add End of Travel Abort Field 8
Acceptance criteria clarified 10.5
2/09/09 1.2 Removed all references to ‘Daimler’ & ‘DCX’ Header, All
12/4/05 1.3 Revise PFS data field to match process spec 8
7/9/05 1.4 Modified PFS data string to match current process
specs
8
Added QAS wording 3
Added QAS wording 3
10/6/05 1.5 Remove requirements for additional CLx processor
when working with QAS
3
2/27/07 1.6 Note that hand scanner is required for backup to QAS 3.6
Add Clx details to hardware 5.1
4/6/07 1.7 Delete diagram 9
Add QAS download information 9
Add direction for PFS values in the volume fill field
when this is a pressure fill
8
2/09/09 1.1 Removed all references to ‘Daimler’ & ‘DCX’ Header, All
Change ITM to ICT All
ICT LAUNCH MANAGEMENT
NAFTA Region PLANT FLOOR DEVICE STANDARD
Power Steering Fill MACHINES
(FCA US LLC ICT Requirements)
Owner: ICT Launch Management Page 15 of 15 Revision: 2.4
Document: Power Steering Fill ICT Standard Revised: 05/08/2019
Power Steering ITM Standard Rev 2.4(MEGA.ICT-8519-04_A.01).Docx PROPRIETARY
Document Number: APGL14701
Doc.
Rev.
Date
Doc.
Rev.
Number
Doc. Rev.
Description
Page No.
Revised
02/01/17 2.0 Converted to New MEGA form All
Added FCA Logo Header
Reorganize PFS Data, group Pass/Fail Fields 8
04/12/17 2.1 Updated PFS Data String 8
Change Chrysler to FCA US LLC All
Added step 3 in section 7 7
07/11/17 2.2 Added FIS bit map 6
10/10/17 2.3 Updated PFS Data String 8
5/08/19 2.4 Updated PFS Data String 8