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    Position synthesis1

    Analytic Approach to

    Mechanism Design

    ME 324

    Fall 2000

    http://www.engr.colostate.edu/me/program/courses/ME324/notes/PositionAnalysis.ppt

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    Position synthesis2

    Chapter 4 -

    Analytic Position Analysis

     A !ector can "e

    represented "y a

    comple# num"er  $eal part is #%a#is

    &maginary part is y%

    a#is

    'se(ul when we

    "egin to ta)e

    deri!ati!es

    RealAxis

    ImaginaryAxis

    Point A

    RA

    θ

    R cos θ

     jR sin θ

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    Position synthesis4

    a!eling o" in#s an$

    in# engths

    in) la"eling starts

    with ground lin)

    a"eling o( lin)lengths starts with lin)

    ad+acent to ground

    lin)

    Ma)es no sense % +ust

    go with it

    Ground Link

    Coupler 

    Link 1, length d

    Pivot 02 Pivot 04

    A

    B

    Link 2,

    length a

    Link 3, length b

    Link 4,

    length

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    Position synthesis!

    Angle Meas%rement Convention

     All angles measured

    (rom angle o( the

    ground lin) 1e(ine θ  0-

    ne 1F5 so can

    descri"e all angles interms o( one input5

    usually θ2

    1

    A

    B

    2

    3

    4

    θ2

    θ3θ4

    θ1 = 0-

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    Position synthesis"

    More on Complex &otation

    Polar (orm:

    re  j θ 

    artesian (orm:r   cosθ   6 j r   sinθ  

    Euler identity:

    7e j θ 

      cosθ   7 j sin

    θ  

    1i((erentiation:

    de jθ 

    d θ 

    =  je jθ 

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    'he Vector oop 'echni(%e

    8ector loop e9uation:

    $2 6 $3 % $4 % $1  0

     Alternati!e notation: $A%2 6 $BA % $B%4 % $%4%2  0

    nomenclature % tip then tail

    omple# notation:

    ae +θ2 6 "e +θ3 % ce +θ4 % de +θ  0

    u"stitute Euler e9uation:

    a ;cos θ26+ sinθ2< 6 " ;cos θ36+ sinθ3<

    % c ;cos θ46+ sinθ4< % d ;cos θ6+ sinθ< 0

    d

    A

    B

    a

    b

    θ2

    θ3θ4

    R1

    R2

    R3 R4

    O2

    O4

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    Position synthesis&

    Vector oop 'echni(%e - contin%e$

    eparate into real and imaginary parts:

    $eal:

    a cos θ2 6 " cos θ3 % c cos θ4 % d cos θ  0a cos θ2 6 " cos θ3 % c cos θ4 % d 05since θ  05 cos θ 

    &maginary: +a sin θ2 6 +" sin θ3 % +c sin θ4 % +d sin θ  0

     a sin θ2 6 " sin θ3 % c sin θ4  05 since θ  05 sin θ  0

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    Position synthesis'

    Vector oop 'echni(%e -

    contin%e$

    a cos θ2 6 " cos θ3 % c cos θ4 % d 0

    a sin θ2 6 " sin θ3 % c sin θ4  0

    a5"5c5d are )nown

    ne o( the three angles is gi!en

    2 un)nown angles remain

    2 e9uations gi!en a"o!e

    ol!e simultaneously (or remaining angles

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    Position synthesis10

    Vector oop -

    )%mmary

    1raw and la"el !ector loop (or mechanism

    rite !ector e9uations

    u"stitute Euler identity

    eparate into real and imaginary

    2 e9uations5 2 un)nown angles

    ol!e (or 2 un)nown angles

    =ote: there will "e two solutions since

    mechanism can "e open or crossed

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    Position synthesis11

    *xample+

    Analytic Position Analysis

    &nput position θ2 gi!en

    ol!e (or θ3 > θ4

    θ2?.3-

    a.@

    "2.4

    c2.0@

    d3.?

    θ3-

    θ4-

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    Position synthesis12

    *xample+

    Vector oop *(%ation

    $2 6 $3 % $4 % $1  0

    ae +θ2 6 "e +θ3 % ce +θ4 % de +θ  0

    .@e +?.3B 6 2.4e +θ3 % 2.0@e +θ4 % 3.?e ,0-  0

    θ2?.3-

    a.@

    "2.4

    c2.0@

    d3.?

    θ3-

    θ4-

    $2

    $3

    $4

    $1

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    Position synthesis13

    *xample+

    Analytic Position Analysis

    ae +θ2 6 "e +θ3 % ce +θ4 % de +θ  0

    a;cosθ26+sinθ2< 6 ";cosθ36+sinθ3< % c;cosθ46+sinθ4< % d;cosθ6+sinθ

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    Position synthesis14

    )ol%tion+ pen in#age

    2 e9uations (rom real > imaginary e9uations

    .@ cos 51.3 6 2.4 cos θ3 % 2.0@ cos θ4 % 3.? 0

    .@ sin 51.3 6 2.4 sin θ3 % 2.0@ sin θ4  02 un)nowns: θ3 > θ4ol!e simultaneously to yield

    2 solutions.%pen solution(

      3 ) 21*, 4 ) 104+ θ2?.3A

    a.@

    "2.4

    c2.0@

    d3.?

    C32A

    C404A

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    Position synthesis1!

    Revie. - a. o" Cosines

    A

    B

    C

    θ

    cosθ  = A

    2 + B2 − C 2

    2 AB

    θ  =arccos A

    2 + B2 − C 2

    2 AB

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    Position synthesis1"

    'ransmission Angles

    *ransmission angle is the angle

    "etween the output angle and the

    coupler   A"solute !alue o( the acute angle

    Measure o( 9uality o( (orce

    transmission

    &deally5 as close to ,0-

    as possi"le

    µ1180°- µ1

    acte

    µ2180°°- µ2

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    Position synthesis1#

    *xtreme 'ransmission Angles -

    /rasho" Cran# Roc#er 

    For a Drasho( (our"ar5e#treme !alues occur

    when cran) is collinearwith ground

    For the e#tended position shown:µarccos ;"26;a6d< 2 % c2

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    Position synthesis1&

    *xtreme 'ransmission Angles -

    /rasho" Cran# Roc#er 

    For the o!erlapped case shown:

    µHHHHHHHHHHHHHHHHHHHHHHHHHH 

    µ2HHHHHHHHHHHHHHHHHHHHHHHHHH a

    !

    c

    "µ1

    µ2

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    Position synthesis1'

    *xtreme 'ransmission Angles -

    /rasho" Do%!le Roc#er 

    $emem"er: coupler

    ma)es a (ull re!olution

    with respect toroc)ers

    *ransmission angle

    !aries (rom 0- to ,0-

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    Position synthesis20

    *xtreme 'ransmission Angles -

     &on-/rasho" in#age

    *ransmission angle is Iero

    degrees in toggle position:output roc)er > coupler 

    ther transmission angle gi!en

     as:

     µ  2HHHHHHHHHHHHHHHHHHHHHHHHHH 

    imilar analysis (or other toggle

    position

    a

    !

    c

    "

    µ1=0°°µ2

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    Position synthesis21

    Calc%lation o" 'oggle Angles

    *he input angle5 θ2 5 (or the (irsttoggle position gi!en as:

    θ2HHHHHHHHHHHHHHHHHHHHHHHHHH 

    imilar analysis (or the other toggleposition

    a

    !

    c

    "θ2