pop catalog

Blind Riveting Systems

www.emhart.com

61143_Pop2_Q6.qxd 5/26/04 7:56 PM

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DODGE GRIPCO HELI-COIL NPR PARKER-KALON POP TUCKER WARREN

At Emhart , creating the future is about growth, about change and about taking risks.

It is who we are and what we do. Our focus is to reduce the overall product assembly costs of our

customers by anticipating needs and meeting those needs with technology and market-driven

solutions.

Emhart is a global leader in the design and creation of unique assembly technologies, delivering depth

and breadth of service and product through a flexible, cross-functional global organization.

Owning The Customer’s Total Experience

We provide every customer with the capability to satisfy every aspect of fastening and assembly

technology. From concept through installation, around the corner and around the globe, Emhart

develops and delivers solutions for challenging assembly applications.

Technology Optimization Emhart has the ability to objectively match customer priorities, applications and manufacturing

environment with the most appropriate assembly technology and fastening systems. We provide this

capability through Application Engineers, and Mobile, Stationary and Virtual Innovation Centers located

around the world. Each is electronically linked, capable of sharing application data and new design

concepts with each other as well as with our customers.

System Integration Emhart provides technological solutions in over 100 different countries. For each of these countries and

for every application, we deliver innovative, integrated systems solutions from concept and design

through system integration, worldwide.

Product Consultancy Emhart employs Application Analysis and Value Engineering to demonstrate how our technology can

enhance the assembly process, and Value Analysis to detail the cost/benefit relationship of applying

our technologies.

Innovative Services Emhart is infused with the spirit and culture of innovation. From our Stationary Innovation Centers to

our unique Mobile Innovation Centers, Emhart

has built a worldwide service and technology

infrastructure to support our customers,

24 hours a day, seven days a week.

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POP®

is not only the market’s leading innovator in blind rivets but also the original blind

rivet manufacturer. Focused on value-added assembly technology, the extensive POP® product

portfolio has been developed to increase the efficiencies within your manufacturing operations.

POP® remains committed to furthering our technology base and supporting the introduction of

product breakthroughs. Extensive experience provides our customers with easy access to assembly

solutions and to our dedicated Application Engineers who are readily available to offer application

specific product development solutions.

Our customers can be assured that they will receive total support from a full service company.

We believe in establishing strong, long term relationships. Our intention is to make certain that

every effort is made to ensure that we continue to build on that relationship by exceeding our

customers’ expectations with dedicated, quality service.

Brand Rivets

N

As a result of our continuous design improvment,“POP” fastening products are subject to modifications.Technical data and drawings are available for any specific products upon request.

DomedHead

LargeFlanged

Countersunk

POP® Table of ContentsA Complete Range of Blind Riveting Products and Technical Information

Introduction to Emhart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2POP® Brand Rivets, Anatomy of the POP® Brand Rivet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . POP® Brand Rivets, Design Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5-6POP® Brand Rivet Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7-41POP® Trouble Shooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 42POP® Brand Tool Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 43POP® Brand Power Tools Portfolio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 44-45POP® Brand Hand Tools, Rivet Kits, Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 46Emhart Product Portfolio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 47

EMHART TEKNOLOGIES • 50 Shelton Technology Center, Shelton, CT 06484 • Tel. (203) 924-9341 • Fax: (203) 925-3109 • www.emhart.com Page 3

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Body Style Body Material Mandrel Material Head Style Page

5052 Aluminum Aluminum � � � 7-9

5056 Aluminum Steel � � � 9-12

C1006-C1010 Steel Steel � � � 12-15

Open End300 Series Stainless Steel Stainless Steel � � � 16-17

300 Series Stainless Steel Steel � � � 18-19

110 Copper Steel � 19

400 Monel Steel � � 20-21

400 Monel Stainless Steel � � 22-23

Easy Entry®5056 Aluminum Steel � � 24

C1006-C1010 Steel Steel � � 24

Soft Set 1100 Aluminum Aluminum � 25

Micro 1100 Aluminum Steel � 26

1100 Aluminum Aluminum � � 27

Multi Grip® 5052 Aluminum Steel � � � 28-29

5052 Aluminum Stainless Steel � � � 29

LSR® 5154 Aluminum Aluminum � � 30

1100 Aluminum Aluminum � 31

5056 Aluminum Steel � � � 32-34

Closed EndC1002 Steel Steel � 35

5056 Aluminum Stainless Steel � 35

300 Series Stainless Steel Stainless Steel � 36

110 Copper Steel � 36

F Series®5052 Aluminum Steel � 37

C1006-C1010 Steel Steel � 37

Self Plugger C1006-C1010 Steel Steel � � 38

T Rivets® 5056 Aluminum Steel � � 39

5056 Aluminum Aluminum � � 40

Ultra Grip® C1006-C1010 Steel Steel � � � 40-41

300 Series Stainless Steel Stainless Steel � � 41

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EMHART TEKNOLOGIES • 50 Shelton Technology Center, Shelton, CT 06484 • Tel. (203) 924-9341 • Fax: (203) 925-3109 • www.emhart.com

The rivet body style you choose should possess all the necessary features and benefits unique to your specific application. Given the expansive list of optionsPOP® offers, you can expect exceptional versatility and therefore design flexibility. Fastening with POP® Brand rivets will provide any number of innovativeadvantages, from faster assembly, to vibration proof riveting, to higher strength joints, to tamper proof capability and no surface marring. As the industryleader, Emhart is uniquely positioned to offer consistently lower in-place costs. Further, you can depend on both our Sales and Engineering teams who arealways available to assist in your rivet selection process.

Over and above our published rivet selection, POP® is poised as a uniqueresource that is both technology driven and customer oriented. As such,when you find the norm won't handle your unique circumstances, consultwith our Application Engineers for your custom fastening solutions. Ourcapabilities include unique body features, exotic finishes and automation-friendly designs.

A state of the art special rivet finish may solve either a strictly functional needor perhaps provide the necessary aesthetic characteristics for your application.From corrosion prevention to matching the most exotic of colors, POP® iscommitted to provide the complete solution to any application challenge. Utilizeour Customer Service department, our Engineers and/or your local SalesRepresentative to supply you with our list of available finishes.

There is always an optimum solution to the question of what materialshould be considered when selecting the appropriate riveting system. Therivet assembly, both body and mandrel, can be of the same material or acomposite of two different materials. Among the materials we manufactureare aluminum, steel, stainless steel, copper and monel. Should there be anyassistance needed in determining the proper combination of materials,please contact us.

Your application will determine the most appropriate POP® rivet head style tobe used. The Domed Head is the most versatile and commonly specified.This style will provide the necessary bearing surface to retain all but theextremely soft or brittle materials. In contrast, the Large Flange POP® rivetshave twice the under-head bearing surface of comparable domed head rivetsand are designed for applications where soft or brittle materials must beassembled to a rigid backing material. The Countersunk POP® rivet has a120° head design and is specified whenever a flush surface is required.

POP® Brand RivetsAnatomy of the POP® Blind Rivet

Rivet Body Styles from left to right, Open End, Easy Entry, Soft Set, Micro, Multi Grip, LSR, ClosedEnd, F Series, Self Plugger, T Rivet, Ultra Grip

Custom Rivet Capabilities Specialized Rivet Finishes

Rivet Materials Rivet Head Styles

Emhart Teknologies not only offers the services of our Applications Engineers to assist our customers, but also extends an invitiation to visit our multi-milliondollar Shelton Innovation Center. We also can bring our Mobile Innovation Center to you or you can simply tour our Virtual Innovation Center onthe Emhart web site; www.emhart.com. Emhart has built a worldwide service and technology infrastructure to support you 24 hours a day, 7 days a week.

Domed Head Large Flange Countersunk

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POP® Design GuidelinesRelationship between Rivet and Workpiece

Channel MaterialIf the tool does not reach the bottom of a channel material, use a long nosepiece(A). The maximum application diameter of the long nosepiece is the same as thediameter of the rivet flange. The maximum length is 20mm. In this case, use along mandrel rivet. If method (A) is not applicable, set the rivet from the oppo-site side (B). In (C), a standard rivet tool can be used.

Soft to Hard MaterialsWhen a standard type rivet is used to set soft materials onto hard materials, frac-ture of the soft material should be prevented when setting (A). When the softmaterial is positioned at the secondary side, use a metal washer (B). When it islocated at the flange side, use a large flange (D) to distribute the stress.

Pivot FasteningWhen it is required to rotate a fastened part, use a pivot nosepiece to provide asmall gap.

Gap FasteningPOP® Brand Rivets are widely used in assembling extruded sections because ofthe limited access and clearances involved. As shown in (A), avoid settingagainst unsupported internal sections, which results in poor rigidity. Select (B)to insure success.

Plastic MaterialSelect soft set aluminum rivets (A), large flange rivets (B), Peel rivets (C) orLSR rivets (D) according to strength of resin workpiece. The standard types arealso applicable to a high-strength resin material.

Fastening in Blind HoleTaking advantage of the swollen rivet diameter after setting, it is possible toapply the rivet to a straight-through hole (A) or a blind hole (B).

Edge DistanceA distance of two times the rivet diameter (D) or more from the rivet center tothe end of the workpiece is recommended to avoid material fracture.

Consult our Application Engineers to develop your design criteria.

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Fastener MetalAustenitic

Zinc and Aluminum Steel Copper Martensitic StainlessGalvanized and and and Stainless Types

Steel Aluminum Cast Iron Monel Type 410 302/304Alloys 303, 305

Zinc andGalvanized Steel

Aluminum andAluminum Alloys

Steel andCast Iron

Terne (Lead-Tin)Plated Steel Sheets

Copper andMonel

Ferritic StainlessSteel (Type 430)

Austenitic StainlessSteel (Types 302/304)

Joint StrengthFirst assess the tensile and shear loads the riveted joint must withstand inservice.The correct number and spacing of fastenings with a body of the correctdiameter and material will achieve this performance specification.As a guide to spacing, the distance between rivet centers should ideally bethree times the body diameter. This factor can be increased or decreased,depending upon joint load, but testing is recommended before final pro-duction commitments are made. Rivets should also be set at a minimum oftwo diameters away from the edge of the work.Actual performance will depend on component materials and thicknesses.

Joint ThicknessHaving identified a rivet of the correct strength, calculate the combined thick-ness of the components to be joined.An allowance should be included for any intermediate layer such as a sealantand/or for any gap between materials prior to setting. Then select the rivetlength accommodating the calculated “grip”.

When two metals are in electrical contact in the presence of an electrolyte,galvanic corrosion is possible. Metals farthest apart in a galvanic serieswill corrode most rapidly. Galvanic corrosion may be produced by twoentirely different metals or two similar metals differing only slightly in

The corrosion of the base metal is notincreased by the fastener.

The corrosion of the base metal is notincreased by the fastener.The plating on the fastener is rapidly con-sumed, leaving the bare fastener metal.The corrosion of the fastener is increased bythe base metal.

The corrosion of the base metal is marginallyincreased by the fastener.

The corrosion of the base metal is not increasedby the fastener.The corrosion of the fastener is increased by thebase metal.

The corrosion of the base metal may bemarkedly increased by the fastener material.

NotRecommended

Note: Surface treatment and environment can change activity.

Base Metal

Tensile/ShearPerformance The tensile and shear figuresquoted are indicative of the per-formance of the rivet. Acual per-formance will depend on work-piece material type and thickness.

Recommended Grip RangeThis is the recommended thickness range over whichthe body length will consistently provide a good set-ting in a hole of the specified diameter.

Hole SizeThis is the minumum recommended diameter of thedrilled/punched hole, which should be burr free.

POP® Design GuidelinesGalvanic Compatibility of Various Metals

Grip Range

Hole Size

chemical composition or physical condition. To help prevent corrosion cellsfrom forming, all cracks, crevices, sharp bends, scale and other surfacedeposits between interface areas should be avoided when possible.

The corrosion of the base metal is marginal-ly increased by the fastener.The plating on the fastener is rapidly con-sumed, leaving the the base fastener metal.

Tensile Shear

Primary Selection Criteria

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(L) (F)Nominal Nominal

Nominal Rivet Blind RivetRivet Body Side Part Hole Shear Tensile

Diameter Length Protrusion Grip Range Number Size Strength StrengthIn. In. In. In. In. Lbs. Lbs.

(mm) (mm) (mm) (mm) (mm) (n) (n)

.225 .325 .032-.125AD 32 ABS(5.7) (8.3) (.8-3.2)

3/32 .350 .450 .126-.250AD 34 ABS

.097-.100 85 135(2.4) (8.9) (11.4) (3.2-6.4) (2.46-2.54) (378) (600)

.475 .575 .251-.375AD 36 ABS(12.1) (14.6) (6.4-9.5)

.188 .308 .032-.062AD41 ABS(4.8) (7.8) (.8-1.6)

.250 .370 .063-.125AD 42ABS(6.4) (9.4) (1.6-3.2)

.313 .433 .126-.187AD 43ABS(8.0) (11.0) (3.2-4.8)

.375 .495 .188-.250AD 44 ABS

1/8 (9.5) (12.6) (4.8-6.4) .129-.133 155 235(3.2) .438 .558 .251-.312

AD 45 ABS(3.30-3.40) (689) (1045)

(11.1) (14.2) (6.4-7.9).500 .620 .313-.375

AD 46 ABS(12.7) (15.7) (7.9-9.5).625 .745 .376-.500

AD 48 ABS(15.9) (18.9) (9.6-12.7).750 .870 .501-.625

AD 410 ABS(19.1) (22.1) (12.7-15.9).275 .415 .063-.125

AD 52 ABS(7.0) (10.5) (1.6-3.2).338 .478 .126-.187

AD 53 ABS(8.6) (12.1) (3.2-4.8).400 .540 .188-.250

AD 54 ABS5/32 (10.2) (13.7) (4.8-6.4) .160-.164 225 350(4.0) .525 .665 .251-.375

AD 56 ABS(4.06-4.17) (1000) (1556)

(13.3) (16.9) (6.4-9.5).650 .790 .376-.500

AD 58 ABS(16.5) (20.1) (9.6-12.7).775 .915 .501-.625

AD 510 ABS(19.7) (23.2) (12.7-15.9).300 .460 .063-.125

AD 62 ABS(7.6) (11.7) (1.6-3.2).425 .585 .126-.250

AD 64 ABS(10.8) (14.9) (3.2-6.4).550 .710 .251-.375

AD 66 ABS(14.0) (18.0) (6.4-9.5).675 .835 .376-.500

AD 68 ABS3/16 (17.2) (21.2) (9.6-12.7) .192-.196 315 500(4.8) .800 .960 .501-.625

AD 610 ABS(4.88-4.98) (1401) (2224)

(20.3) (24.4) (12.7-15.9).925 1.085 .626-.750

AD 612 ABS(23.5) (27.6) (15.9-19.1)1.05 1.210 .751-.875

AD 614 ABS(26.7) (30.7) (19.1-22.2)1.175 1.335 .876-1.00

AD 616 ABS(29.9) (33.9) (22.3-25.4)

POP® Brand Open End Rivets

.024-.032(0.61-0.82)

.092-.096(2.34-2.41)

.178-.198(4.56-5.07)

.032-.040(0.82-1.02)

.122-.128(3.12-3.28)

.238-.262(6.09-6.71)

.039-.047(1.00-1.20)

.153-.159(3.92-4.07)

.296-.328(7.58-8.40)

.047-.055(1.20-1.41)

.183-.191(4.68-4.89)

.357-.393(9.14-10.06)

5052 Aluminum Body/Aluminum Mandrel – Domed Head – Finish: Plain /Plain

• Strong, low cost fastenings.• Ideal for wide range of applications.• Versatile for general fastening needs.• Available in a range of sizes and materials.

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(mm) (mm) (mm) (mm) (mm) (n) (n)

.350 .585 .062-.150AD 82 ABS(8.9) (14.9) (1.5-3.8)

.475 .710 .063-.250AD 84 ABS(12.1) (18.0) (1.6-6.4)

.600 .835 .251-.375AD 86 ABS(15.2) (21.2) (6.4-9.5)

.725 .960 .376-.500AD 88 ABS

1/4 (18.4) (24.4) (9.5-12.7) .257-.261 600 750(6.4) .850 1.085 .501-.625

AD 810 ABS(6.53-6.63) (2669) (3336)

(21.6) (27.6) (12.8-15.9).975 1.210 .626-.750

AD 812 ABS(24.8) (30.7) (15.9-19.1)1.100 1.335 .751-.875

AD 814 ABS(27.9) (33.9) 19.1-22.2)1.225 1.460 .876-1.00

AD 816 ABS(31.1) (37.1) (22.2-25.4)

.250 .370 .063-.125 AD 42 ABS LF(6.4) (9.4) (1.6-3.2).313 .433 .126-.187 AD 43 ABS LF

1/8 (7.9) (11.0) (3.2-4.8) .129-.133 155 235(3.2) .375 .495 .188-.250 AD 44 ABS LF

(3.30-3.40) (689) (1045)(9.5) (12.6) (4.8-6.4).500 .620 .313-.375 AD 46 ABS LF

(12.7) (15.7) (7.9-9.5).400 .540 .188-.250 AD 54 ABS LF

(10.2) (13.7) (4.8-6.4)5/32 .525 .665 .251-.375 AD 56 ABS LF .160-.164 225 350(4.0) (13.3) (16.9) (6.4-9.5) (4.06-4.17) (1000) (1556)

.650 .790 .376-.500 AD 58 ABS LF(16.5) (20.1) (9.5-12.7).425 .585 .126-.250

AD 64 ABS LF(10.8) (14.9) (3.2-6.4).550 .710 .251-.375

AD 66 ABS LF(14.0) (18.0) (6.4-9.5).675 .835 .376-.500

AD 68 ABS LF3/16 (17.1) (21.2) (9.5-12.7) .192-.196 315 500(4.8) .800 .960 .501-.625

AD 610 ABS LF(4.88-4.98) (1401) (2224)

(20.3) (24.4) (12.8-15.9).925 1.085 .626-.750

AD 612 ABS LF(23.5) (27.6) (15.9-19.1)1.175 1.335 .876-1.000

AD 616 ABS LF(29.8) (33.9) (22.2-25.4)

.065-.073(1.66-1.86)

.249-.255(6.37-6.53)

.475-.525(12.16-13.44)

.034-.046(0.87-1.18)

.122-.128(3.12-3.28)

.360-.390(9.14-9.91)

.042-.056(1.08-1.43)

.153-.159(3.92-4.07)

.448-.488(11.38-12.40)

.067-.083(1.72-2.12)

.183-.191(4.68-4.89)

.600-.650(15.24-16.51)

5052 Aluminum Body/Aluminum Mandrel – Large Flange – Finish: Plain /Plain


Page 8 EMHART TEKNOLOGIES • 50 Shelton Technology Center, Shelton, CT 06484 • Tel. (203) 924-9341 • Fax: (203) 925-3109 • www.emhart.com

61143_Pop2_Q6.qxd 5/26/04 7:57 PM Page 8







(mm) (mm) (mm) (mm) (mm) (n) (n)

.250 .370 .063-.125AK 42 ABS(6.5) (9.4) (1.6-3.2)

.313 .433 .126-.187AK 43 ABS(8.0) (11.0) (3.2-4.8)

.375 .495 .188-.250AK 44 ABS

1/8 (9.5) (12.6) (4.8-6.4) .129-.133 155 235(3.2) .438 .558 .251-.312

AK 45 ABS(3.30-3.40) (689) (1045)

(11.1) (14.2) (6.4-7.9).500 .620 .313-.375

AK 46 ABS(12.7) (15.7) (7.9-9.5).750 .870 .501-.625

AK 410 ABS(19.1) (22.1) (12.8-15.9).275 .415 .063-.125

AK 52 ABS(7.0) (10.5) (1.6-3.2)5/32 .400 .540 .188-.250

AK 54 ABS.160-.164 225 350

(4.0) (10.2) (13.7) (4.8-6.4) (4.06-4.17) (1000) (1556).525 .665 .313-.375

AK 56 ABS(13.3) (16.9) (7.9-9.5)

3/16 1.175 1.335 .876-1.00AK 616 ABS

.192-.196 315 500(4.8) (29.9) (33.9) (22.2-25.4) (4.88-4.98) (1401) (2224)

.225 .325 .031-.125AD 32 BS

3/32(5.7) (8.3) (.8-3.2)

.097-.100 125 175(2.4)

.350 .450 .126-.250AD 34 BS

(2.46-2.54) (378) (778)

(8.9) (11.4) (3.2-6.4)

.188 .308 .032-.062AD 41 BS(4.8) (7.8) (.8-1.6)

.250 .370 .063-.125AD 42 BS(6.5) (9.4) (1.6-3.2)

.313 .433 .126-.187)AD 43 BS(8.0) (11.0) (3.2-4.8)

.375 .495 .188-.250AD 44 BS

1/8 (9.5) (12.6) (4.8-6.5) .129-.133 210 325(3.2) .438 .558 .251-.312

AD 45 BS(3.30-3.40) (934) (1445)

(11.1) (14.2) (6.5-7.9).500 .620 .313-.375

AD 46 BS(12.7) (15.7) (7.9-9.5).625 .745 .376-.500

AD 48 BS(15.9) (18.9) (9.5-12.7).750 .870 .501-.625

AD 410 BS(19.1) (22.1) (12.8-15.9)

.024-.032(0.61-0.82)

.092-.096(2.34-2.41)

.178-.198(4.56-5.07)

.032-.040(.082-1.02)

.122-.128(3.12-3.28)

.238-.262(6.09-6.65)

.025-.035(0.64-0.90)

.122-.128(3.12-3.28)

.207-.233(5.30-5.96)

.035-.045(0.90-1.15)

.153-.159(3.92-4.07)

.266-.296(6.81-7.58)

. 045-.055 (1.15-1.41)

.183-.191(4.68-4.89)

.333-.363 (8.46-9.22)

5056 Aluminum Body/Steel Mandrel – Domed Head – Finish: Plain /Protective Coating

5052 Aluminum Body/Aluminum Mandrel – 120° Countersunk – Finish: Plain /Plain

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(mm) (mm) (mm) (mm) (mm) (n) (n)

.275 .415 .063-.125AD 52 BS(7.0) (10.5) (1.6-3.2)

.338 .478 .126-.187AD 53 BS(8.6) (12.1) (3.2-4.8)

5/32 .400 .540 .188-.250AD 54 BS

.160-.164 340 490(4.0) (10.2) (13.7) (4.8-6.4) (4.06-4.17) (1512) (2179)

.525 .665 .251-.375AD 56 BS(13.3) (16.9) (6.4-9.5)

.650 .790 .376-.500AD 58 BS(16.5) (20.1) (9.5-12.7)

.300 .460 .063-.125AD 62 BS(7.6) (11.7) (1.6-3.2)

.425 .585 .126-.250AD 64 BS(10.8) (14.9) (3.2-6.4)

.550 .710 .251-.375AD 66 BS(14.0) (18.0) (6.4-9.5)

.675 .835 .376-.500AD 68 BS

3/16 (17.2) (21.2) (9.5-12.7) .192-.196 445 720(4.8) .800 .960 .501-.625

AD 610 BS(4.88-4.98) (1979) (3202)

(20.3) (24.4) (12.8-15.9).925 1.085 .626-.750

AD 612 BS(23.5) (27.6) (15.9-19.1)1.05 1.210 .751-.875

AD 614 BS(26.7) (30.7) (19.1-22.2)1.175 1.335 .876-1.00

AD 616 BS(29.9) (33.9) (22.2-25.4).475 .710 .063-.250

AD 84 BS(12.1) (18.0) (1.6-6.4).600 .835 .251-.375

AD 86 BS(15.2) (21.2) (6.4-9.5).725 .960 .376-.500

AD 88 BS1/4 (18.4) (24.4) (9.5-12.7) .257-.261 890 1200

(6.4) .850 1.085 .501-.625AD 810 BS

(6.53-6.63) (3958) (5337)(21.6) (27.6) (12.8-15.9).975 1.210 .626-.750

AD 812 BS(24.8) (30.7) (15.9-19.1)1.225 1.460 .876-1.00

AD 816 BS(31.1) (37.1) (22.2-25.4)

.039-.047(1.00-1.20)

.153-.159(3.92-4.07)

.296-.328(7.58-8.40)

.047-.055(1.20-1.41)

.183-.191(4.68-4.89)

.357-.393(9.14-10.06)

.065-.073(1.66-1.86)

.249-.255(6.37-6.53)

.475-.525(12.16-13.44)

5056 Aluminum Body/Steel Mandrel – Domed Head – Finish: Plain /Protective Coating

POP® Brand RivetsIn Hearth, Grill andPatio Applications

61143_Pop2_Q6.qxd 5/26/04 7:57 PM Page 10







(mm) (mm) (mm) (mm) (mm) (n) (n)

.250 .370 .063-.125AD 42 BS LF(6.5) (9.4) (1.6-3.2)

.313 .433 .126-.187AD 43 BS LF

1/8 (8.0) (11.0) (3.2-4.8) .129-.133 210 325(3.2) .375 .495 .188-.250

AD 44 BS LF(3.30-3.40) (934) (1445)

(9.5) (12.6) (4.8-6.4).438 .558 .251-.312

AD 45 BS LF(11.1) (14.2) (6.4-7.9)

5/32 .400 .540 .188-.250AD 54 BS LF

.160-.164 340 490(4.0) (10.2) (13.7) (4.8-6.4) (4.06-4.17) (1512) (2179)

.425 .585 .126-.250AD 64 BS LF(10.8) (14.9) (3.2-6.4)

.550 .710 .251-.375AD 66 BS LF(14.0) (18.0) (6.4-9.5)

.675 .835 .376-.500AD 68 BS LF(17.2) (21.2) (9.5-12.7)

3/16 .800 .960 .501-.625AD 610 BS LF

.192-.196 445 720(4.8) (20.3) (24.4) (12.8-15.9) (4.88-4.98) (1979) (3202)

.925 1.085 .626-.750AD 612 BS LF(23.5) (27.6) (15.9-19.1)

1.05 1.210 .751-.875AD 614 BS LF(26.7) (30.7) (19.1-22.2)

1.175 1.335 .876-1.00AD 616 BS LF(29.9) (33.9) (22.2-25.4)

.065-.073(1.66-1.86)

.122-.128(3.12-3.28)

.360-.390(9.14-9.91)

.042-.056(1.08-1.43)

.153-.159(3.92-4.07)

.448-.488(11.38-12.44)

.067-.083(1.72-2.12)

.183-.191(4.68-4.89)

.600-.650(15.24-16.51)

5056 Aluminum Body/Steel Mandrel – Large Flange – Finish: Plain /Protective Coating

POP® Brand Rivets In Lighting Applications

61143_Pop2_Q6.qxd 5/26/04 7:57 PM Page 11







(mm) (mm) (mm) (mm) (mm) (n) (n)

.250 .370 .063-.125AK 42 BS(6.5) (9.4) (1.6-3.2)

.313 .433 .126-.187AK 43 BS(8.0) (11.0) (3.2-4.8)

.375 .495 .188-.250AK 44 BS

1/8 (9.5) (12.6) (4.8-6.4) .129-.133 210 325(3.2) .438 .558 .251-.312

AK 45 BS(3.30-3.40) (934) (1445)

(11.1) (14.2) (6.4-7.9).500 .620 .313-.375

AK 46 BS(12.7) (15.7) (7.9-9.5).625 .745 .376-.500

AK 48 BS(15.9) (18.9) (9.5-12.7).275 .415 .063-.125

AK 52 BS(7.0) (10.5) (1.6-3.2)5/32 .400 .540 .188-.250

AK 54 BS.160-.164 340 490

(4.0) (10.2) (13.7) (4.8-6.4) (4.06-4.17) (1512) (2179).52 .665 .313-.375

AK 56 BS(13.3) (16.9) (7.9-9.5)

.425 .585 .126-.250AK 64 BS

3/16(10.8) (14.9) (3.2-6.4)

.192-.196 445 720(4.8)

.550 .710 .251-.375AK 66 BS

(4.88-4.98) (1979) (3202)

(14.0) (18.0) (6.4-9.5)

.225 .325 .032-.125SD 32 BS

3/32(5.7) (8.3) (.8-3.2)

.097-.100 150 205(2.4)

.350 .450 .126-.250SD 34 BS

(2.48-2.56) (668) (912)

(8.9) (11.4) (3.2-6.4) .024-.032(0.61-0.82)

.092-.096(2.34-2.41)

.178-.198(4.56-5.07)

.025-.035(0.64-0.90)

.122-.128(3.10-3.25)

.207-.233(5.30-5.96)

.035-.045(0.90-1.15)

.153-.159(3.92-4.07)

.266-.296(6.81-7.52)

.045-.055(1.15-1.41)

.183-.191(4.68-4.89)

.333-.363(8.52-9.29)

C1006-C1010 Steel Body/Steel Mandrel – Domed Head – Finish: Zinc/Protective Coating

5056 Aluminum Body/Steel Mandrel – 120° Countersunk – Finish: Plain/Protective Coating

POP® Brand Rivets In Furniture Applications

61143_Pop2_Q6.qxd 5/26/04 7:57 PM Page 12







(mm) (mm) (mm) (mm) (mm) (n) (n)

.188 .308 .032-.062SD 41 BS(4.8) (7.8) (.8-1.6)

.250 .370 .063-.125SD 42 BS(6.5) (9.4) (1.6-3.2)

.313 .433 .126-.187SD 43 BS(8.0) (11.0) (3.2-4.8)

1/8 .375 .495 .188-.250SD 44 BS

.129-.133 295 425(3.2) (9.5) (12.8) (4.8-6.4) (3.30-3.40) (1313) (1891)

.438 .558 .251-.312SD 45 BS(11.1) (14.2) (6.4-7.9)

.500 .620 .313-.375SD 46 BS(12.7) (15.8) (7.9-9.5)

.625 .745 .376-.500SD 48 BS(15.9) (18.9) (9.5-12.7)

.275 .415 .063-.125SD 52 BS(7.0) (10.5) (1.6-3.2)

.338 .478 .126-.187SD 53 BS(8.6) (12.1) (3.2-4.8)

5/32 .400 .540 .188-.250SD 54 BS

.160-.164 410 570(4.0) (10.2) (13.7) (4.8-6.4) (4.06-4.17) (1825) (2537)

.525 .665 .251-.375SD 56 BS(13.3) (16.9) (6.4-9.5)

650 .790 .376-.500SD 58 BS(16.5) (20.1) (9.5-12.7)

.300 .460 .063-.125SD 62 BS(7.6) (11.7) (1.6-3.2)

.425 .585 .126-.250SD 64 BS(10.8) (14.9) (3.2-6.4)

.550 .710 .251-.375SD 66 BS(14.0) (18.0) (6.4-9.5)

.675 .835 .376-.500SD 68 BS

3/16 (17.2) (21.2) (9.5-12.7) .192-.196 590 815(4.8) .800 .960 .501-.625

SD 610 BS(4.88-4.98) (2626) (3627)

(20.3) (24.4) (12.8-15.9).925 1.085 .626-.750

SD 612 BS(23.5) (27.6) (15.9-19.1)1.05 1.210 .751-.875

SD 614 BS(26.7) (30.7) (19.1-22.2)1.175 1.335 .876-1.00

SD 616 BS(29.9) (33.9) (22.2-25.4)

.032-.040(0.82-1.02)

.122-.128(3.10-3.25)

.238-.262(6.09-6.71)

.039-.047(1.00-1.20)

.153-.159(3.92-4.07)

.296-.328(7.58-8.40)

.047-.055(1.20-1.41)

.183-.191(4.68-4.89)

.357-.393(9.14-10.06)


POP® Brand RivetsIn Heating,Ventillation and AirConditioningApplications

61143_Pop2_Q6.qxd 5/26/04 7:57 PM Page 13







(mm) (mm) (mm) (mm) (mm) (n) (n)

.475 .710 .063-.250SD 84 BS(12.1) (18.0) (1.6-6.4)

.600 .835 .251-.375SD 86 BS(15.2) (21.2) (6.4-9.5)

.725 .960 .376-.500SD 88 BS(18.4) (24.4) (9.5-12.7)

1/4 .850 1.085 .501-.625SD 810 BS

.257-.261 1245 1505(6.4) (21.6) (27.6) (12.8-15.9) (6.53-6.63) (5538) (6694)

.975 1.210 .626-.750SD 812 BS(24.8) (30.7) (15.9-19.1)

1.10 1.335 .751-.875SD 814 BS(27.9) (33.9) (19.1-22.2)

1.225 1.460 .876-1.00SD 816 BS(31.1) (37.1) (22.2-25.4)

.250 .370 .063-.125SD 42 BS LF(6.5) (9.4) (1.6-3.2)

1/8 .313 .433 .126-.187SD 43 BS LF

.129-.133 295 425(3.2) (8.0) (11.0) (3.2-4.8) (3.30-3.40) (1313) (1891)

.375 .495 .188-.250SD 44 BS LF(9.5) (12.6) (4.8-6.4)

.338 .478 .126-.187SD 53 BS LF(8.6) (12.1) (3.2-4.8)

5/32 .400 .540 .188-.250SD 54 BS LF

.160-.164 410 570(4.0) (10.2) (13.7) (4.8-6.4) (4.06-4.17) (1825) (2537)

.525 .665 .251-.375SD 56 BS LF(13.3) (16.9) (6.4-9.5)

.065-.073(1.66-1.86)

.249-.255(6.37-6.53)

.475-.525(12.16-13.44)

.034-.046(0.87-1.18)

.122-.128(3.10-3.25)

.360-.390(9.14-9.91)

.042-.056(1.08-1.43)

.153-.159(3.92-4.07)

.448-.488(11.38-12.40)


C1006-C1010 Steel Body/Steel Mandrel – Large Flange – Finish: Zinc/Protective Coating

POP® Brand Rivets In Building andConstruction Applications

61143_Pop2_Q6.qxd 5/26/04 7:58 PM Page 14







(mm) (mm) (mm) (mm) (mm) (n) (n)

.300 .460 .063-.125SD 62 BS LF(7.6) (11.7) (1.6-3.2)

.425 .585 .126-.250SD 64 BS LF(10.8) (14.9) (3.2-6.4)

.550 .710 .251-.375SD 66 BS LF

3/16 (14.0) (18.0) (6.4-9.5) .192-.196 590 815(4.8) .675 .835 .376-.500

SD 68 BS LF(4.88-4.98) (2626) (3627)

(17.2) (21.2) (9.5-12.7).800 .960 .501-.625

SD 610 BS LF(20.3) (24.4) (12.8-15.9).925 1.085 .626-.750

SD 612 BS LF(23.5) (27.6) (15.9-19.1).600 .835 .251-.375

SD 86 BS LF(15.2) (21.2) (6.4-9.5)1.4 .850 1.085 .501-.625

SD 810 BS LF.257-.261 1245 1505

(6.4) (21.6) (27.6) (12.7-15.8) (6.53-6.63) (5538) (6694)1.100 1.335 .751-.875

SD 814 BS LF(27.9) (33.9) (19.1-22.2)

3/32 .225 .325 .063-.125SK 32 BS

.097-.100 150 205(2.4) (5.8) (8.3) (1.6-3.2) (2.46-2.54) (668) (912)

.250 .370 .063-.125SK 42 BS(6.5) (9.4) (1.6-3.2)

.313 .433 .126-.187SK 43 BS

1/8 (8.0) (11.0) (3.2-4.8) .129-.133 295 425(3.2) .375 .495 .188-.250

SK 44 BS(3.30-3.40) (1313) (1891)

(9.5) (12.6) (4.8-6.4).438 .558 .313-.375

SK 46 BS(11.1) (14.2) (7.9-9.5)

5/32 .650 .790 .376-.500SK 58 BS

.160-.164 410 570(4.0) (16.5) (20.1) (9.6-12.7) (4.06-4.17) (1824) (2537)

3/16 .425 .585 .126-.250SK 64 BS

.192-.196 590 815(4.8) (10.8) (14.9) (3.2-6.4) (4.88-4.98) (2626) (3627)

.249-.255(6.32-6.48)

.720-.780(18.3-19.8)

.067-.083(1.72-2.12)

.183-.191(4.65-4.85)

.600-.650(15.36-16.64)

.023-.033(0.58-0.84)

.092-.096(2.34-2.45)

.161-.187(4.12-4.79)

.025-.035(0.64-0.90)

.122-.128(3.12-3.28)

.207-.233(5.30-5.96)

.045-.055(1.15-1.41)

.183-.191(4.64-4.85)

.333-.363(8.52-9.29)

.035-.045(0.89-1.14)

.153-.159(3.88-4.04)

.266-.296(6.75-7.52)


C1006-C1010 Steel Body/Steel Mandrel – 120° Countersunk – Finish: Zinc/Protective Coating

.098-.107(2.48-2.71)

61143_Pop2_Q6.qxd 5/26/04 7:58 PM Page 15







(mm) (mm) (mm) (mm) (mm) (n) (n)

.188 .308 .032-.062SSD 41 SSBS(4.8) (7.8) (.8-1.6)

.250 .370 .063-.125SSD 42 SSBS(6.5) (9.4) (1.6-3.2)

.313 .433 .126-.187SSD 43 SSBS(8.0) (11.0) (3.2-4.8)

1/8 .375 .495 .188-.250SSD 44 SSBS

.129-.133 550 700(3.2) (9.5) (12.6) (4.8-6.4) (3.30-3.40) (2448) (3115)

.438 .558 .251-.312SSD 45 SSBS(11.1) (14.2) (6.4-7.9)

.500 .620 .313-.375SSD 46 SSBS(12.7) (15.8) (7.9-9.5)

.625 .745 .376-.500SSD 48 SSBS(15.9) (18.9) (9.5-12.7)

.275 .415 .063-.125SSD 52 SSBS(7.0) (10.5) (1.6-3.2)

.338 .478 .126-.187SSD 53 SSBS

5/32 (9.9) (12.1) (3.2-4.8) .160-.164 900 1130(4.0) .400 .540 .188-.250

SSD 54 SSBS(4.06-4.17) (4005) (5029)

(10.2) (13.7) (4.8-6.4).525 .665 .251-.375

SSD 56 SSBS(13.3) (16.9) (6.4-9.5).300 .460 .063-.125

SSD 62 SSBS(7.6) (11.7) (1.6-3.2).425 .585 .126-.250

SSD 64 SSBS(10.8) (14.9) (3.2-6.4).550 .710 .251-.375

SSD 66 SSBS3/16 (14.0) (18.0) (6.4-9.5) .192-.196 1000 1375(4.8) .675 .835 .376-.500

SSD 68 SSBS(4.88-4.98) (4450) (6119)

(17.2) (21.2) (9.5-12.7).800 .960 .501-.625

SSD 610 SSBS(20.3) (24.4) (12.8-15.9)1.17 1.335 .876-1.000

SSD 616 SSBS(29.9) (33.9) (22.3-25.4)

.032-.040(0.82-1.02)

.122-.128(3.10-3.25)

.238-.262(6.09-6.71)

.039-.047(1.00-1.20)

.153-.159(3.92-4.07)

.296-.328(7.58-8.40)

.047-.055(1.20-1.41)

.183-.191(4.68-4.89)

.357-.393(9.14-10.06)

300 Series Stainless Steel Body/Stainless Steel Mandrel – Domed Head – Finish: Plain /Plain

POP® Brand Rivets In Domestic Appliance Applications

61143_Pop2_Q6.qxd 5/26/04 7:58 PM Page 16







(mm) (mm) (mm) (mm) (mm) (n) (n)

.250 .370 .063-.125SSD 42 SSBS LF(6.4) (9.4) (1.6-3.2)

1/8 .313 .433 .126-.187SSD 43 SSBS LF

.129-.133 550 700(3.2) (8.0) (11.0) (3.2-4.8) (3.30-3.40) (2448) (3115)

.375 .495 .188-.250SSD 44 SSBS LF(9.5) (12.6) (4.8-6.4)

5/32 .525 .665 .251-.375SSD 56 SSBS LF

.160-.164 900 1130(4.0) (13.3) (16.9) (6.4-9.5) (4.06-4.17) (4005) (5029)

.675 .835 .376-.500SSD 68 SSBS LF(17.2) (21.2) (9.5-12.7)

3/16 .800 .960 .501-.625SSD 610 SSBS LF

.192-.196 1000 1375(4.8) (20.3) (24.4) (12.8-15.9) (4.88-4.98) (4450) (6119)

.925 1.085 .626-.750SSD 612 SSBS LF(23.5) (27.6) (15.9-19.1)

.250 .370 .063-.125SSK 42 SSBS(6.4) (9.4) (1.6-3.2)

1/8 .313 .433 .126-.187SSK 43 SSBS

.129-.133 550 700(3.2) (8.0) (11.0) (3.2-4.8) (3.30-3.40) (2448) (3115)

.375 .495 .188-.250SSK 44 SSBS(9.5) (12.6) (4.8-6.4)

.425 .585 .126-.250SSK 64 SSBS

3/16(10.8) (14.9) (3.2-6.4)

.192-.196 1000 1375(4.8)

.675 .835 .376-.500SSK 68 SSBS

(4.88-4.98) (4450) (6119)

(17.2) (21.2) (9.5-12.7)

.034-.046(0.87-1.18)

.122-.128(3.10-3.25)

.360-.390(9.22-9.98)

.042-.056(1.08-1.43)

.153-.159(3.92-4.07)

.448-.488(11.47-12.49)

.067-.083(1.72-2.12)

.183-.191(4.68-4.89)

.600-.650(15.36-16.64)

.025-.035(0.64-0.90)

.122-.128(3.10-3.25)

.207-.233(5.30-5.96)

.045-.055(1.15-1.41)

.183-.191(4.68-4.89)

.333-.363(8.52-9.29)

300 Series Stainless Steel Body/Stainless Steel Mandrel – 120° Countersunk – Finish: Plain /Plain

300 Series Stainless Steel Body/Stainless Steel Mandrel – Large Flange – Finish: Plain /Plain

POP® Brand Rivets In Medical Devices and Equipment Applications

61143_Pop2_Q6.qxd 5/26/04 7:58 PM Page 17







(mm) (mm) (mm) (mm) (mm) (n) (n)

.188 .308 .032-.062SSD 41 BS(4.8) (7.8) (.8-1.6)

.250 .370 .063-.125SSD 42 BS(6.4) (9.4) (1.6-3.2)

.313 .433 .126-.187SSD 43 BS(8.0) (11.0) (3.2-4.8)

1/8 .375 .495 .188-.250SSD 44 BS

.129-.133 550 700(3.2) (9.5) (12.6) (4.8-6.4) (3.30-3.40) (2448) (3115)

.438 .558 .251-.312SSD 45 BS(11.1) (14.2) (6.4-7.9)

.500 .620 .313-.375SSD 46 BS(12.7) (15.8) (7.9-9.5)

.625 .745 .376-.500SSD 48 BS(15.9) (18.9) (9.5-12.7)

.275 .415 .063-.125SSD 52 BS(7.0) (10.5) (1.6-3.2)

5/32 .400 .540 .188-.250SSD 54 BS

.160-.164 900 1130(4.0) (10.2) (13.7) (4.8-6.4) (4.06-4.17) (4005) (5029)

.525 .665 .251-.375SSD 56 BS(13.3) (16.9) (6.4-9.5)

.300 .460 .063-.125SSD 62 BS(7.6) (11.7) (1.6-3.2)

.425 .585 .126-.250SSD 64 BS(10.8) (14.9) (3.2-6.4)

3/16 .550 .710 .251-.375SSD 66 BS

.192-.196 1000 1375(4.8) (14.0) (18.0) (6.4-9.5) (4.88-4.98) (4450) (6119)

.675 .835 .376-.500SSD 68 BS(17.2) (21.2) (9.5-12.7)

.800 .960 .501-.625SSD 610 BS(20.3) (24.4) (12.8-15.9)

.032-.040(0.82-1.02)

.122-.128(3.10-3.25)

.238-.262(6.09-6.71)

.039-.047(1.00-1.20)

.153-.159(3.92-4.07)

.296-.328(7.58-8.40)

.047-.055(1.20-1.41)

.183-.191(4.68-4.89)

.357-.393(9.14-10.06)

300 Series Stainless Steel Body/Steel Mandrel – Domed Head – Finish: Plain /Protective Coating

POP® Brand Rivets In Commercial Appliance Applications

61143_Pop2_Q6.qxd 5/26/04 7:58 PM Page 18







(mm) (mm) (mm) (mm) (mm) (n) (n)

.250 .370 .063-.125SSD 42 BS LF(6.4) (9.4) (1.6-3.2)

1/8 .313 .433 .126-.187SSD 43 BS LF

.129-.133 550 700(3.2) (8.0) (11.0) (3.2-4.8) (3.30-3.40) (2448) (3115)

.375 .495 .188-.250SSD 44 BS LF(9.5) (12.6) (4.8-6.4)

3/16 .800 .960 .501-.625SSD 610 BS LF

.192-.196 1000 1375(4.8) (20.3) (24.4) (12.8-15.9) (4.88-4.98) (4450) (6119)

1/8 .250 .370 .063-.125SSK 42 BS

.129-.133 550 700(3.2) (6.4) (9.4) (1.6-3.2) (3.30-3.40) (2448) (3115)

3/16 .425 .585 .126-.250SSK 64 BS

.192-.196 1000 1375(4.8) (10.8) (14.9) (3.2-6.4) (4.88-4.98) (4450) (6119)

.250 .370 .063-.125CD 42 BS(6.4) (9.4) (1.6-3.2)

1/8 .375 .495 .188-.250CD 44 BS

.129-.133 215 300(3.2) (9.5) (12.6) (4.8-6.4) (3.30-3.40) (957) (1335)

.500 .620 .313-.375CD 46 BS(12.7) (15.8) (7.9-9.5)

.034-.046(0.87-1.18)

.122-.128(3.10-3.25)

.360-.390(9.22-9.98)

.067-.083(1.72-2.12)

.183-.191(4.65-4.85)

.600-.650(15.36-16.64)

.032-.040(0.82-1.02)

.122-.128(3.10-3.25)

.238-.262(6.09-6.71)

.025-.035(0.64-0.90)

.122-.128(3.10-3.25)

.207-.233(5.30-5.96)

.045-.055(1.15-1.41)

.183-.191(4.68-4.89)

.333-.363(8.52-9.29)

110 Copper Body/Steel Mandrel – Domed Head – Finish: Plain/Protective Coating

300 Series Stainless Steel Body/Steel Mandrel – Large Flange – Finish: Plain/Protective Coating

300 Series Stainless Steel Body/Steel Mandrel – 120° Countersunk – Finish: Plain/Protective Coating

POP® Brand Rivets In Marine Applications

61143_Pop2_Q6.qxd 5/26/04 7:59 PM Page 19







(mm) (mm) (mm) (mm) (mm) (n) (n)

.195 .295 .020-.070MD 319 BS

7/64(5.0) (7.5) (.51-1.8)

.113-.117 258 292(2.4)

.217 .317 .070-.090MD 321 BS

(2.87-2.97) (1150) (1300)

(5.5) (8.1) (1.8-2.3)

.195 .315 0-.070MD 419 BS(5.0) (8.0) (0-1.8)

.242 .362 .071-.121MD 424 BS(6.2) (9.2) (1.8-3.1)

1/8 .293 .413 .121-.168MD 429 BS

.129-.133 394 562(3.2) (7.5) (10.5) (3.1-4.3) (3.30-3.40) (1750) (2500)

.352 .472 .168-.227MD 435 BS(9.0) (12.0) (4.3-5.8)

.402 .522 .227-.277MD 440 BS(10.3) (13.3) (5.8-7.1)

.242 .382 0-.098MD 524 BS(6.2) (9.7) (0-2.5)

.305 .445 .098-.160MD 530 BS(7.8) (11.3) (2.5-4.1)

5/32 .375 .511 .160-.228MD 537 BS

.161-.165 675 900(4.0) (9.5) (13.0) (4.1-5.8) (4.09-4.19) (3000) (4000)

.405 .542 .228-.260MD 540 BS(10.3) (13.8) (5.8-6.6)

.453 .590 .260-.311MD 545 BS(11.5) (15.0) (6.6-7.9)

.242 .402 0-.090MD 624 BS(6.2) (10.2) (0-2.3)

.301 .461 .090-.148MD 630 BS(7.7) (11.7) (2.3-3.8)

.363 .523 .148-.199MD 636 BS(9.3) (13.3) (3.8-5.1)

3/16 .391 .551 .199-.227MD 639 BS

.192-.196 742 844(4.8) (10.0) (14.0) (5.1-5.8) (4.88-4.98) (3300) (3750)

.500 .660 .227-.336MD 650 BS(12.8) (16.8) (5.8-8.6)

.645 .805 .336-.488MD 665 BS(16.5) (20.5) (8.6-12.5)

.742 .902 .488-.586MD 675 BS(19.0) (22.9) (12.5-15.0)

.500 .735 0-.297MD 850 BS

1/4(12.8) (18.7) (0-7.6)

.257-.261 1215 1519(6.4)

.703 .938 .297-.496MD 870 BS

(6.53-6.63) (5400) (6750)

(18.0) (23.8) (7.6-12.7)

.012-.028(0.31-0.72)

.107-.113(2.72-2.87)

.179-.205(4.59-5.26)

.023-.043(0.59-1.10)

.123-.128(3.12-3.25)

.230-.262(5.84-6.65)

.029-.053(0.74-1.35)

.151-.161(3.84-4.09)

.287-.323(7.36-8.22)

.025-.055(0.64-1.41)

.185-.191(4.70-4.85)

.300-.340(7.69-8.72)

.038-.068(0.97-1.74)

.251-.257(6.44-6.59)

.402-.452(10.30-11.59)

400 Monel Body/Steel Mandrel – Domed Head – Finish: Zinc/Zinc

61143_Pop2_Q6.qxd 5/26/04 7:59 PM Page 20







(mm) (mm) (mm) (mm) (mm) (n) (n)

.215 .315 0-.090MK 319 BS

7/64(5.5) (8.0) (0-2.3)

.113-.117 258 292(2.4)

.234 .334 .090-.109MK 321 BS

(2.87-2.97) (1150) (1300)

(6.0) (8.5) (2.3-2.8)

.227 .347 0-.098MK 419 BS(5.8) (8.8) (0-2.5)

.273 .393 .098-.148MK 424 BS(7.0) (10.0) (2.5-3.8)

1/8 .332 .452 .148-.199MK 429 BS

.129-.133 394 562(3.2) (8.5) (11.5) (3.8-5.1) (3.28-3.38) (1750) (2500)

.391 .511 .199-.259MK 435 BS(10.0) (13.0) (5.1-6.6)

.438 .558 .259-.309MK 440 BS(11.2) (14.2) (6.6-7.9)

.281 .421 0-.129MK 524 BS(7.2) (10.7) (0-3.3)

.340 .480 .129-.188MK 530 BS(8.7) (12.2) (3.3-4.8)

5/32 .410 .550 .188-.258MK 537 BS

.153-.159 675 900(4.0) (10.5) (14.0) (4.8-6.6) (3.88-4.04) (3000) (4000)

.441 .581 .258-.289MK 540 BS(11.3) (14.8) (6.6-7.4)

.488 .628 .289-.336MK 545 BS(12.5) (16.0) (7.4-8.6)

.290 .450 0-.120MK 624 BS(7.4) (11.4) (0-3.1)

.383 .543 0-.180MK 630 BS(9.0) (13.8) (0-4.6)

.410 .570 .180-.227MK 636 BS(10.5) (14.5) (4.6-5.8)

3/16 .430 .590 .227-.259MK 639 BS

.192-.196 742 844(4.8) (11.0) (15.0) (5.8-6.6) (4.88-4.98) (3300) (3750)

.547 .707 .259-.367MK 650 BS(14.0) (18.0) (6.6-9.4)

.703 .863 .367-.516MK 665 BS(18.0) (21.9) (9.4-13.2)

.801 .961 .516-.617MK 675 BS(20.5) (24.4) (13.2-15.8)

.565 .745 .151-.300MK 850 BS.

1/4(14.5) (19.1) (3.8-7.6)

.257-.261 1215 1519(6.4)

.763 .885 .301-.500MK 870 BS

(6.53-6.63) (5400) (6750)

(19.4) (22.5) (7.6-12.7)

.018-.038(0.46-0.97)

.107-.113(2.72-2.87)

.179-.205(4.59-5.26)

.030-.050(0.76-1.27)

.123-.127(3.12-3.23)

.228-.262(5.84-6.65)

.044-.064(1.13-1.65)

.150-.159(3.81-4.04)

.287-.321(7.36-8.22)

.025-.055(0.64-1.41)

.185-.191(4.74-4.90)

.300-.340(7.69-8.72)

.049-.069(1.26-1.77)

.251-.257(6.44-6.59)

.417-.433(10.6-11.10)

400 Monel Body/Steel Mandrel – 120° Countersunk – Finish: Zinc/Zinc

61143_Pop2_Q6.qxd 5/26/04 7:59 PM Page 21







(mm) (mm) (mm) (mm) (mm) (n) (n)

.195 .315 0-.070MD 419 SSBS

.(5.0) (8.0) (0-1.8).242 .362 .07-.121

MD 424 SSBS(6.2) (9.2) (1.8-3.1)1/8 .293 .413 .121-.168

MD 429 SSBS.129-.133 394 562

(3.2) (7.5) (10.5) (3.1-4.3) (3.28-3.38) (1750) (2500).352 .472 .168-.227

MD 435 SSBS(9.0) (12.0) (4.3-5.8).402 .522 .227-.277

MD 440 SSBS(10.3) (13.3) (5.8-7.1).242 .382 0-.098

MD 524 SSBS(6.2) (9.7) (0-2.5).305 .445 .098-.160

MD 530 SSBS(7.8) (11.3) (2.5-4.1)5/32 .375 .511 .160-.228

MD 537 SSBS.161-.165 675 900

(4.0) (9.5) (13.0) (4.1-5.8) (4.09-4.19) (3000) (4000).405 .542 .228-.260

MD 540 SSBS(10.3) (13.8) (5.8-6.6).453 .590 .260-.311

MD 545 SSBS(11.5) (15.0) (6.6-7.9)0.242 .402 0-.090

MD 624 SSBS(6.2) (10.2) (0-2.3).301 .461 .090-.148

MD 630 SSBS(7.7) (11.7) (2.3-3.8).363 .523 .148-.199

MD 636 SSBS(9.3) (13.3) (3.8-5.1)3/16 .391 .551 .199-.227

MD 639 SSBS.192-.196 742 843

(4.8) (10.0) (14.0) (5.1-5.8) (4.88-4.98) (3300) (3750).500 .660 .227-.336

MD 650 SSBS(12.8) (16.8) (5.8-8.6).645 .805 .336-.488

MD 665 SSBS(16.5) (20.5) (8.6-12.5).742 .902 .488-.586

MD 675 SSBS(19.0) (22.9) (12.5-15.0)

.023-.043(0.59-1.10)

.123-.128(3.15-3.25)

.230-.262(5.84-6.65)

.029-.053(0.74-1.35)

.151-.161(3.85-4.09)

.287-.323(7.36-8.22)

.025-.055(0.64-1.41)

.185-.191(4.74-4.90)

.300-.340(7.69-8.22)

400 Monel Body/Stainless Steel Mandrel – Domed Head – Finish: Zinc/Plain

POP® Brand Rivets In Lawn And Garden Applications

61143_Pop2_Q6.qxd 5/26/04 7:59 PM Page 22







(mm) (mm) (mm) (mm) (mm) (n) (n)

.227 .347 0-.098MK 419 SSBS(5.8) (8.8) (0-2.5)

.273 .393 .098-.148MK 424 SSBS(7.0) (10.0) (2.5-3.8)

1/8 .332 .452 .148-.199MK 429 SSBS

.129-.133 394 562(3.2) (8.5) (11.5) (3.8-5.1) (3.28-3.38) (1750) (2500)

.391 .511 .199-.259 MK 435 SSBS(10.0) (13.0) (5.1-6.6).438 .558 .259-.309

MK 440 SSBS(11.2) (14.2) (6.6-7.9).281 .421 0-.129

MK 524 SSBS(7.2) (10.7) (0-3.3).340 .480 .129-.188

MK 530 SSBS(8.7) (12.2) (3.3-4.8)5/32 .410 .550 .188-.258

MK 537 SSBS.161-.165 675 900

(4.0) (10.5) (14.0) (4.8-6.6) (4.09-4.19) (3000) (4000).441 .581 .258-.289

MK 540 SSBS(11.3) (14.8) (6.6-7.4).488 .628 .289-.336

MK 545 SSBS(12.5) (16.0) (7.4-8.6).383 .543 0-.180

MK 630 SSBS(9.0) (13.8) (0-4.6).410 .570 .180-.227

MK 636 SSBS(10.5) (14.5) (4.6-5.8).430 .590 .227-.259

MK 639 SSBS3/16 (11.0) (15.0) (5.8-6.6) .192-.196 742 843(4.8) .547 .707 .259-.367

MK 650 SSBS(4.88-4.98) (3300) (3750)

(14.0) (18.0) (6.6-9.4).703 .863 .367-.516

MK 665 SSBS(18.0) (21.9) (9.4-13.2).801 .961 .516-.617

MK 675 SSBS(20.5) (24.4) (13.2-15.8)

.030-.050(0.77-1.30)

.123-.127(3.15-3.28)

.228-.244(5.80-6.20)

.044-.064(1.13-1.65)

.154-.161(3.90-4.09)

.290-.324(7.36-8.23)

.025-.055(0.64-1.41)

.185-.191(4.70-4.88)

.300-.330(7.85-8.40)

400 Monel Body/Stainless Steel Mandrel – 120° Countersunk – Finish: Zinc/Plain

POP® Brand Rivets In Storage and Handling Applications

61143_Pop2_Q6.qxd 5/26/04 7:59 PM Page 23





(mm) (mm) (mm) (mm) (mm) (n) (n)

.250 .415 .031-.094EAD 42 BS(6.4) (10.5) (.8-2.4)

1/8 .313 .478 .095-156EAD 43 BS

.129-.133 210 325(3.2) (8.0) (12.1) (2.4-4.0) (3.28-3.38) (935) (1446)

.375 .540 .157-.218EAD 44 BS(9.5) (13.7) (4.0-5.5)

5/32 .400 .565 .188-.218EAD 54 BS

.160-.164 340 490(4.0) (10.2) (14.4) (4.8-5.5) (4.06-4.17) (1513) (2181)

1/8 .375 .540 .157-.218EAD 44 BS LF

.129-.133 210 325(3.2) (9.5) (13.7) (4.0-5.5) (3.28-3.38) (935) (1446)

.250 .415 .031-.094ESD 42 BS(6.4) (10.5) (.8-2.4)

1/8 .313 .478 .095-156ESD 43 BS

.129-.133 295 425(3.2) (8.0) (12.1) (2.4-4.0) (3.28-3.38) (1313) (1891)

.375 .540 .157-.218ESD 44 BS LF(9.5) (13.7) (4.0-5.5)

.425 .660 .126-.218ESD 64 BS

3/16(10.8) (16.8) (3.2-5.5)

.192-.196 590 815(4.8)

.550 .785 .251-.343ESD 66 BS

(4.88-4.98) (2626) (3627)

(14.0) (19.9) (6.4-8.7)

1/8 .375 .540 .157-.218ESD 44 BS LF

.129-.133 295 425(3.2) (9.5) (13.7) (4.0-5.6) (3.28-3.38) (1313) (1891)

LF

.032-.040(0.82-1.02)

.122-.128(3.10-3.25)

.238-.262(6.04-6.65)

.039-.047(1.00-1.20)

.153-.159(3.86-4.04)

.296-.328(7.51-8.33)

.057-.065(1.46-1.66)

.122-.128(3.12-3.28)

.360-.390(9.14-9.90)

.032-.040(0.82-1.02)

.122-.128(3.10-3.25)

.238-.262(6.04-6.65)

.047-.055(1.20-1.41)

.183-.191(4.68-4.89)

.359-.391(9.11-9.95)

.032-.040(0.82-1.02)

.122-.128(3.12-3.28)

.360-.390(9.14-9.90)

5056 Aluminum Body/Steel Mandrel – Domed Head – Finish: Plain/Protective Coating

5056 Aluminum Body/Steel Mandrel – Large Flange – Finish: Plain/Protective Coating



POP® BrandEasy Entry® Rivets

• Aligns odd shaped and misaligned holes with a unique mandrel head design.

• Large expansion capabilities for strong, tight fit.• Increases productivity while reducing assembly

time.

LF

LF

LF

LF

LF

61143_Pop2_Q6.qxd 5/26/04 8:00 PM Page 24





(mm) (mm) (mm) (mm) (mm) (n) (n)

.287 .421 .126-.189PAD 25M3 ABS(7.3) (10.7) (3.2-4.8)

.098 .350 .484 .189-.252PAD 25M4 ABS

.100-.104 60 74(2.5) (8.9) (12.3) (4.8-6.4) (2.54-2.64) (270) (330)

.448 .583 .252-.315PAD 25M5 ABS(11.4) (14.8) (6.4-8.0)

.315 .492 .126-189PAD 30M3 ABS(8.1) (12.5) (3.2-4.8)

.118 .385 .559 .189-.252PAD 30M4 ABS

.120-.124 69 94(3.0) (9.8) (14.2) (4.8-6.4) (3.05-3.15) (310) (420)

.456 .630 .252-.315PAD 30M5 ABS(11.6) (10.0) (6.4-8.0)

.188 .308 .032-.062PAD 41 ABS(4.8) (7.8) (1.1-1.6)

.250 .370 .063-.125PAD 42 ABS(6.4) (9.4) (1.6-3.2)

.313 .433 .126-.187PAD 43 ABS

1/8 (8.0) (11.0) (3.2-4.8) .129-.133 65 85(3.2) .375 .495 .188-.250

PAD 44 ABS(3.28-3.38) (289) (378)

(9.5) (12.8) (4.8-6.4).438 .558 .251-.312

PAD 45 ABS(11.1) (14.2) (6.4-7.9).500 .620 .313-.375

PAD 46 ABS(12.7) (15.8) (7.9-9.5)

.400 .540 .188-.250PAD 54 ABS

5/32(10.2) (13.7) (4.8-6.4)

.160-.164 105 145(4.0)

.525 .665 .251-.375PAD 56 ABS

(4.06-4.17) (467) (645)

(13.3) (16.9) (6.4-9.5)

.425 .585 .126-.250PAD 64 ABS(10.8) (14.9) (3.2-6.4)

3/16 .550 .710 .251-.375PAD 66 ABS

.192-.196 145 205(4.8) (14.0) (18.0) (6.4-9.5) (4.88-4.98) (645) (912)

.675 .835 .376-.500PAD 68 ABS(17.2) (21.2) (9.5-12.7)

.032-.040(0.82-1.02)

.122-.128(3.12-3.28)

.238-.262(6.09-6.71)

.039-.047(1.00-1.20)

.153-.159(3.42-4.07)

.296-.328(7.58-8.40)

.047-.055(1.20-1.41)

.183-.191(4.68-4.89)

.357-.393(9.14-10.06)

1100 Aluminum Body/Aluminum Mandrel – Domed Head – Finish: Plain/Plain

.020-.031(0.50-0.80)

.095-.101(2.41-2.56)

.160-.172(4.10-4.40)

.027-.043(0.70-1.10)

.223-.246(5.70-6.30)

.115-.121(2.92-3.07)

POP® BrandSoft Set Rivets

• Designed for soft or brittle materials.• 1100 Aluminum Alloy.• Low clamping force.• Available in 3/32" thru 3/16".• Low cost.

POP® Brand Rivets In Portable StructuresApplications

61143_Pop2_Q6.qxd 5/26/04 8:00 PM Page 25





(mm) (mm) (mm) (mm) (mm) (n) (n)

.161 .295 0-.063TAPD 20M1 BS(4.1) (7.5) (0-1.6)

.224 .358 .039-.126TAPD 20M2 BS(5.7) (9.1) (1.0-3.2)

.078 .291 .425 .126-.189TAPD 20M3 BS

.080-.084 66 87(2.0) (7.4) (10.8) (3.2-4.8) (2.03-2.13) (295) (390)

.354 .488 .189-.252TAPD 20M4 BS(9.0) (12.4) (4.8-6.4)

.421 .555 .252-.315TAPD 20M5 BS(10.7) (14.1) (6.4-8.0)

.018-.029(0.45-0.75)

.075-.081(1.93-2.07)

.141-.156(3.60-4.00)

5154 Aluminum Body/Steel Mandrel – Domed Head – Finish: Plain /Zinc

POP® BrandMicro Rivets

• Very low secondary side clearance.• Suitable for tight spaces.• Smallest blind breakstem rivet availiable.• Low head height.

POP® Brand Rivets In Micro-Electronics

Applications

61143_Pop2_Q6.qxd 5/26/04 8:00 PM Page 26





(mm) (mm) (mm) (mm) (mm) (n) (n)

.313 .433 .039-.187AD 41-43 ABS(7.9) (11.0) (1.0-4.7)

1/8 .453 .573 .157-.312AD 43-45 ABS

.129-.142 65 85(3.2) (11.5) (14.6) (3.9-7.9) (3.28-3.61) (287) (378)

.594 .714 .251-.437AD 45-47 ABS(15.0) (18.1) (6.3-11.0)

.425 .585 .063-.250AD 62-64 ABS(10.7) (14.9) (1.6-6.3)

.605 .765 .188-.375AD 63-66 ABS

3/16 (15.3) (19.4) (4.7-9.5) .192-.205 145 205(4.8) .716 .876 .251-.500

AD 66-68 ABS(4.88-4.98) (644) (911)

(18.2) (22.3) (6.3-12.7)1.05 1.21 .438-.750

AD 68-612 ABS(26.6) (30.7) (11.1-19.0)

1/8 .313 .433 .039-.187AD 41-43 ABS LF

.129-.142 65 85(3.2) (7.9) (11.0) (1.0-4.7) (3.28-3.61) (287) (378)

.425 .585 .063-.250AD 62-64 ABS LF(10.7) (14.9) (1.6-6.3)

3/16 .605 .765 .188-.375AD 63-66 ABS LF

.192-.205 145 205(4.8) (15.3) (19.4) (4.7-9.5) (4.88-4.98) (644) (911)

1.05 1.21 .438-.750AD 68-612 ABS LF(26.6) (30.7) (11.1-19.0)

F

.032-.040(0.82-1.02)

.122-.128(3.12-3.28)

.238-.262(6.04-6.65)

.047-.055(1.20-1.41)

.183-.191(4.68-4.89)

.360-.390(9.14-9.91)

.036-.052(0.91-1.33)

.122-.128(3.12-3.28)

.360-.390(9.14-9.91)

.067-.083(1.72-2.12)

.183-.191(4.68-4.89)

.600-.650(15.24-16.50)


1100 Aluminum Body/Aluminum Mandrel – Large Flange – Finish: Plain/Plain

POP® BrandMulti-Grip® Rivets

• Accommodates oversized and irregular sized holes.• Vibration and moisture resistant.• Wide grip range.• Reduces inventory.

F

F

F

POP® Brand Rivets In Recreational Vehicles Applications

61143_Pop2_Q6.qxd 5/26/04 8:00 PM Page 27







(mm) (mm) (mm) (mm) (mm) (n) (n)

.313 .433 .039-.187AD 41-43 BS(8.0) (11.0) (1.0-4.8)

1/8 .453 .573 .157-.312AD 43-45 BS

.129-.142 150 220(3.2) (11.5) (14.6) (4.0-7.9) (3.28-3.61) (667) (978)

.594 .714 .251-.437AD 45-47 BS(15.1) (18.1) (6.4-11.1)

.400 .540 .047-.250AD 52-54 BS(10.2) (13.7) (1.2-6.4)

5/32 .485 .625 .126-.312AD 53-55 BS

.160-.173 250 360(4.0) (12.3) (15.9) (3.2-7.9) (4.06-4.39) (1112) (1601)

.715 .855 .251-.500AD 56-58 BS(18.2) (21.7) (6.4-12.7)

.425 .585 .063-.250AD 62-64 BS(10.8) (14.9) (1.6-6.4)

.605 .765 .188-.375AD 63-66 BS

3/16 (15.4) (19.4) (4.8-9.5) .192-.205 350 505(4.8) .716 .876 .251-.500

AD 66-68 BS(4.88-4.98) (1556) (2246)

(18.2) (22.3) (6.4-12.7)1.05 1.21 .438-.750

AD 68-612 BS(26.7) (30.7) (11.1-19.1)

1/4 .600 .780 .080-.350AD 82-86 BS

.257-.275 460 560(6.4) (15.2) (19.8) (2.0-8.9) (6.53-6.99) (2046) (2491)

.313 .433 1.0-.187AD 41-43 BS LF

1/8(8.0) (11.0) (.990-4.8)

.129-.142 150 220(3.2)

.453 .573 .157-.312AD 43-45 BS LF

(3.28-3.61) (667) (978)

(11.5) (14.6) (4.0-7.9)

.400 .540 .047-.250AD 52-54 BS LF

5/32(10.2) (13.7) (1.2-6.4)

.160-.173 250 360(4.0)

.485 .625 .126-.312AD 53-55 BS LF

(4.06-4.39) (1112) (1601)

(12.3) (15.9) (3.2-7.9)

.425 .585 .063-.250AD 62-64 BS LF(10.8) (14.9) (1.6-6.4)

3/16 .716 .876 .251-.500AD 66-68 BS LF

.192-.205 350 505(4.8) (18.2) (22.3) (6.4-12.7) (4.88-5.21) (1556) (2246)

1.05 1.21 .438-.750AD 68-612 BS LF(26.7) (30.7) (11.1-19.1)

.032-.040(0.82-1.02)

.122-.128(3.12-3.28)

.238-.262(6.04-6.65)

.039-.047(1.00-1.20)

.153-.159(3.92-4.07)

.297-.327(7.54-8.30)

.047-.055(1.20-1.41)

.183-.191(4.68-4.89)

.360-.390(9.14-9.91)

.065-.073(1.66-1.87)

.249-.257(6.37-6.53)

.475-.525(12.06-13.44)

.036-.052(0.91-1.33)

.122-.128(3.12-3.28)

.360-.390(9.14-9.91)

.055-.071(1.41-1.82)

.153-.159(3.92-4.07)

.448-.488(11.38-12.40)

.067-.083(1.72-2.12)

.183-.191(4.68-4.89)

.600-.650(15.24-16.50)


5052 Aluminum Body/Steel Mandrel – Domed Head – Finish: Plain/Protective CoatingF

F

F

F

F

F

F

61143_Pop2_Q6.qxd 5/26/04 8:00 PM Page 28







(mm) (mm) (mm) (mm) (mm) (n) (n)

1/8 .375 .477 .039-.252AK 41-44 BS

.129-.142 150 220(3.2) (9.5) (12.1) (1.0-6.4) (3.28-3.61) (667) (978)

.565 .725 .126-.375AK 64-66 BS

3/16(14.4) (18.4) (3.2-9.6)

.192-.205 350 505(4.8)

.716 .876 .251-.500AK 66-68 BS

(4.88-5.21) (1556) (2246)

(18.2) (22.3) (6.4-12.7)

5/32 .715 .855 .376-.500AD 56-58 SSBS

.160-.173 250 360(4.0) (18.2) (21.7) (9.6-12.7) (4.06-4.39) (1111) (1600)

.425 .585 .063-.250AD 62-64 SSBS

3/16(10.8) (14.9) (1.6-6.4)

.192-.205 350 505(4.8)

.605 .765 .188-.375AD 63-66 SSBS

(4.88-5.21) (1556) (2246)

(15.4) (19.4) (4.8-9.5)

.425 .585 .063-.250AD 62-64 SSBS LF(10.8) (14.9) (1.6-6.4)

3/16 .716 .876 .126-500AD 64-68 SSBS LF

.192-.205 350 505(4.8) (18.2) (22.3) (3.2-12.7) (4.88-5.21) (1556) (2246)

1.05 1.210 .438-.750AD 68-612 SSBS LF(26.7) (30.7) (11.1-19.1)

3/16 .565 .725 .126-.375AK 64-66 SSBS

.192-.205 350 505(4.8) (14.4) (18.4) (3.2-9.6) (4.88-5.21) (1556) (2246)

.039-.047(1.00-1.20)

.153-.159(3.92-4.07)

.297-.327(7.54-8.30)

.047-.055(1.20-1.41)

.183-.191(4.68-4.89)

.360-.390(9.14-9.91)

.067-.083(1.72-2.12)

.183-.191(4.68-4.89)

.600-.650(15.24-16.50)

F

.020-.036(0.51-0.91)

.122-.128(3.12-3.28)

.207-.233(5.30-5.97)

.070-.080(1.79-2.05)

.183-.191(4.68-4.89)

.333-.363(8.45-9.22)

.067-.083(1.72-2.12)

.183-.191(4.68-4.89)

.335-.361(8.45-9.22)

5052 Aluminum Body/Stainless Steel Mandrel – Domed Head – Finish: Plain/Plain

5052 Aluminum Body/Stainless Steel Mandrel – Large Flange – Finish: Plain/Plain


5052 Aluminum Body/Stainless Steel Mandrel – 120° Countersunk – Finish: Plain/Plain

F

F

F

F

F

61143_Pop2_Q6.qxd 5/26/04 8:00 PM Page 29





(mm) (mm) (mm) (mm) (mm) (n) (n)

1/8 .664 .755 0-.250ACD 408 AS

.129-.133 124 202(3.2) (16.9) (19.2) (0-6.4) (3.28-3.38) (550) (900)

.689 .780 0-.250ACD 508 ASM(17.5) (19.8) (0-6.4)

5/32 .838 .929 .3.0-.375ACD 512 ASM

.165-.169 202 292(4.0) (21.3) (23.6) (3.0-9.5) (4.19-4.30) (900) (1300)

.984 1.071 .197-.472ACD 516 ASM(25.0) (27.2) (5.0-12.0)

.689 .800 0-.250ACD 608 ASM(17.5) (20.3) (0-6.4)

3/16 .795 .890 .118-.374ACD 612 ASM

.197-.205 225 312(4.8) (19.8) (22.6) (3.0-9.5) (5.00-5.21) (1000) (1400)

.925 1.040 .197-.472ACD 616 ASM(23.5) (26.4) (5.0-12.0)

.690 .800 0-.248ACD 608 ASM LF12(17.5) (20.3) (0-6.4)

3/16 .787 .890 0-.332ACD 612 ASM LF12

.197-.205 225 312(4.8) (19.8) (22.6) (6.4-9.5) (5.00-5.21) (1000) (1400)

.925 1.040 .332-.469ACD 616 ASM LF12(23.5) (26.4) (5.0-12.0)

.690 .800 0-.248ACD 608 ASM LF14(17.5) (20.3) (0-6.4)

3/16 .787 .890 0-.332ACD 612 ASM LF14

.197-.205 225 312(4.8) (19.8) (22.6) (3.0-9.5) (5.00-5.21) (1000) (1400)

.925 1.040 .332-.469ACD 616 ASM LF14(23.5) (26.4) (5.0-12.0)

LF

.031-.039(0.78-1.00)

.123-.128(3.15-3.28)

.236-.260(6.05-6.65)

.045-.053(1.14-1.34)

.154-.163(3.94-4.18)

.297-.325(7.60-8.25)

.054-.062(1.37-1.57)

.184-.194(4.70-4.97)

.363-.387(9.23-9.83)

.067-.075(1.70-1.90)

.184-.194(4.70-4.97)

.539-.563(13.70-14.30)

.067-.075(1.70-1.90)

.189-.194(4.70-4.97)

.460-.482(11.70-12.25)


5154 Aluminum Body/Aluminum Mandrel – Large Flange – Finish: Plain/Plain

POP® BrandLoad Spreading Rivets (LSR®)

• Splits to provide large secondary bearing surface.

• Will not crack soft or brittle material.• Eliminates need for backup washers.

LF

LF

LF

LF

LF

LF

LF

POP® Brand Rivets In Automotive Applications

61143_Pop2_Q6.qxd 5/26/04 8:00 PM Page 30


(L)Nominal

Nominal Rivet RivetRivet Body Part Hole Shear Tensile

Diameter Length Grip Range Number Size Strength StrengthIn. In. In. In. Lbs. Lbs.

(mm) (mm) (mm) (mm) (n) (n)

.237 .032-.062AD 41 AH(6.0) (.8-1.6)

.301 .063-.125AD 42 AH

1/8 (7.7) (1.6-3.2) .129-.133 105 150(3.2) .362 .126-.187

AD 43 AH(3.28-3.38) (467) (667)

(9.2) (3.2-4.8).425 .188-.250

AD 44 AH(10.8) (4.8-6.4)

.440 .188-.250AD 54 AH

5/32(11.2) (4.8-6.4)

.160-.164 155 240(4.0)

.502 .251-.312AD 55 AH

(4.06-4.17) (689) (1067)

(12.8) (6.4-7.9)

.330 .063-.125AD 62 AH(8.4) (1.6-3.2)

.455 .126-.250AD 64 AH

3/16 (11.6) (3.2-6.4) .192-.196 220 310(4.8) .580 .313-.375

AD 66 AH(4.88-4.98) (978) (1378)

(14.7) (7.9-9.5).705 .376-.500

AD 68 AH(17.9) (9.5-12.7)

.031-.051(0.79-1.31)

.124-.128(3.17-3.28)

.224-.248(5.73-6.30)

.046-.066(1.18-1.69)

.154-.159(3.94-4.07)

.297-.327(7.55-8.31)

.061-.081(1.56-2.07)

.186-.191(4.76-4.89)

.357-.393(9.07-9.98)


POP® BrandClosed End Rivets

• Seals out moisture, air and other contaminants.• Higher tensile and shear strength than the

equivalent open end rivet.• 100% mandrel head retention guaranteed.

POP® Brand Rivets In Equipment And Machinery Applications

61143_Pop2_Q6.qxd 5/26/04 8:01 PM Page 31





(L)Nominal



(mm) (mm) (mm) (mm) (n) (n)

.237 .032-.062AD 41 H(6.0) (.8-1.6)

.301 .063-.125AD 42 H

1/8 (7.7) (1.6-3.2) .129-.133 305 385(3.2) .362 .126-.187

AD 43 H(3.28-3.38) (1356) (1712)

(9.2) (3.2-4.8).425 .188-.250

AD 44 H(10.8) (4.8-6.4).487 .251-.312

AD 45 H(12.4) (6.4-7.9)1.8 .550 .313-.375

AD 46 H.129-.133 305 385

(3.2) (14.0) (7.9-9.5) (3.28-3.38) (1356) (1712).675 .376-.500

AD 48 H(17.2) (9.5-12.7).315 .063-.125

AD 52 H(8.0) (1.6-3.2).377 .126-.187

AD 53 H5/32 (9.6) (3.2-4.8) .160-.164 430 605(4.0) .440 .188-.250

AD 54 H(4.06-4.17) (1912) (2691)

(11.2) (4.8-6.4).502 .251-.312

AD 55 H(12.8) (6.4-7.9).330 .063-.125

AD 62 H(8.4) (1.6-3.2).392 .126-.187

AD 63 H(10.0) (3.2-4.8).455 .188-.250

AD 64 H3/16 (11.6) (4.8-6.4) .192-.196 575 840(4.8) .517 .251-.312

AD 65 H(4.88-4.98) (2557) (3736)

(13.1) (6.4-7.9).580 .313-.375

AD 66 H(14.7) (7.9-9.5).705 .376-.500

AD 68 H(17.9) (9.5-12.7)

.485 .126-.250AD 84 H

1/4(12.3) (3.2-6.4)

.257-.261 900 1100(6.4)

.610 .251-.375AD 86 H

(6.53-6.63) (4003) (4893)

(15.5) (6.4-9.5)

.031-.051(0.79-1.31)

.124-.128(3.17-3.28)

.224-.248(5.73-6.30)

.046-.066(1.18-1.69)

.154-.159(3.94-4.07)

.297-.327(7.55-8.31)

.061-.081(1.56-2.07)

.186-.191(4.76-4.89)

.357-.393(9.07-9.98)

.079-.099(2.00-2.51)

.249-.255(6.32-6.48)

.475-.525(12.07-13.34)

.031-.051(0.79-1.31)

.124-.128(3.17-3.28)

.248-.272(6.30-6.91)

5056 Aluminum Body/Steel Mandrel – Domed Head – Finish: Plain/Protective Coating

61143_Pop2_Q6.qxd 5/26/04 8:01 PM Page 32





(L)Nominal



(mm) (mm) (mm) (mm) (n) (n)

.262 0-.063AD 402 SBM LF8(6.7) (0-1.6)

1/8 .324 .063-.125AD 404 SBM LF8

.129-.133 305 385(3.2) (8.3) (1.6-3.2) (3.28-3.38) (1358) (1712)

.387 .125-.188AD 406 SBM LF8(9.9) (3.2-4.8)

.332 0-.125AD 504 SBM LF10(8.5) (0-3.2)

.394 .125-.188AD 506 SBM LF10

5/32 (10.2) (3.2-4.8) .160-.164 430 605(4.0) .461 .188-.250

AD 508 SBM LF10(4.06-4.17) (1913) (2691)

(11.8) (4.8-6.4).523 .250-.309

AD 510 SBM LF10(13.4) (6.4-7.9).348 0-.125

AD 604 SBM LF11(8.9) (0-3.2).410 .125-.188

AD 606 SBM LF11(10.5) (3.2-4.8)3/16 .473 .188-.250

AD 608 SBM LF11.192-.196 575 840

(4.8) (12.1) (4.8-6.4) (4.88-4.98) (2558) (3736).527 .250-.309

AD 610 SBM LF11(13.5) (6.4-7.9).590 .309-.371

AD 612 SBM LF11(15.1) (7.9-9.5)

.027-.047(0.68-1.20)

.121-.128(3.10-3.28)

.295-.334(7.50-8.50)

.154-.161(3.90-4.08)

.374-.413(9.50-10.50)

.182-.191(4.70-4.88)

.413-.452(10.50-11.50)

.047-.067(1.20-1.70)

.056-.076(1.42-1.95)


POP® Brand Rivets In Playground Equipment Applications

61143_Pop2_Q6.qxd 5/26/04 8:01 PM Page 33





(L)Nominal



(mm) (mm) (mm) (mm) (n) (n)

.227 .031-.062AK 41 H(5.8) (.8-1.6)

.341 .063-.125AK 42 H(8.7) (1.6-3.2)

.402 .126-.250AK 43 H

1/8 (10.2) (3.2-6.4) .129-.133 305 385(3.2) .466 .188-.250

AK 44 H(3.28-3.38) (1358) (1712)

(11.8) (6.4-7.9).528 .251-.312

AK 45 H(13.4) (7.9-9.5).591 .313-.375

AK 46 H(15.0) (9.5-12.7).315 .032-.062

AK 51 H(8.0) (1.6-3.2).377 .063-.125

AK 52 H(9.6) (3.2-4.8)5/32 .440 .126-.187

AK 53 H.160-.164 430 605

(4.0) (11.2) (4.8-6.4) (4.06-4.17) (1913) (2691).558 .251-.312

AK 55 H(14.2) (6.4-7.9).621 .313-.375

AK 56 H(15.8) (7.9-9.5).395 .063-.125

AK 62 H(10.0) (1.6-3.2)3/16 .520 .126-.250

AK 64 H.192-.196 575 840

(4.8) (13.2) (3.2-6.4) (4.88-4.98) (2558) (3736).645 .251-.375

AK 66 H(16.4) (6.4-9.5)

.030-.040(0.77-1.02)

.124-.128(3.17-3.28)

.221-.245(5.61-6.22)

.045-.055(1.15-1.40)

.155-.159(3.94-4.07)

.297-.327(7.54-8.31)

.055-.065(1.41-1.66)

.186-.191(4.76-4.89)

.355-.395(9.02-10.03)


POP® Brand Rivets In Personal Watercraft Applications

61143_Pop2_Q6.qxd 5/26/04 8:01 PM Page 34





(L)Nominal



(mm) (mm) (mm) (mm) (n) (n)

1/8 .382 .062-.187SD 46 SB

.129-.133 259 270(3.2) (9.7) (1.6-4.8) (3.28-3.38) (1150) (1200)

5/32 .040 .062-.187SD 56 SB

.160-.164 389 418(4.0) (10.2) (1.6-4.8) (4.06-4.17) (1730) (1860)

.362 0-.125SD 64 SB

3/16(9.2) (0-3.2)

.192-.196 545 638(4.8)

.488 .126-.250SD 68 SB

(4.88-4.98) (2425) (2840)

(12.4) (3.2-6.4)

.455 .126-.250AD 64 SSH(11.6) (3.2-6.4)

3/16 .580 .313-.375AD 66 SSH

.192-.196 575 840(4.8) (14.7) (7.9-9.5) (4.88-4.98) (2559) (3738)

.705 .376-.500AD 68 SSH(17.9) (9.5-12.7)

.039 (1.00)

.122-.129(3.10-3.28)

.240-.259(6.12-6.58)

.047 (1.20)

.151-.160(3.85-4.08)

.300-.323(7.62-8.22)

.051 (1.30)

.183-.192(4.65-4.88)

.363-.387(9.23-9.83)

.061-.081(1.56-2.07)

.186-.191(4.76-4.89)

.357-.393(9.07-9.98)

5056 Aluminum Body/Stainless Steel Mandrel – Domed Head – Finish: Plain/Plain

C1002 Steel Body/Steel Mandrel – Domed Head – Finish: Zinc/Zinc

POP® Brand Rivets In Electronics Applications

Max

Max

Max

61143_Pop2_Q6.qxd 5/26/04 8:01 PM Page 35





(L)Nominal



(mm) (mm) (mm) (mm) (n) (n)

.258 0-.063SSD 41 SSH(6.6) (0-1.6)

.313 .063-.125SSD 42 SSH(8.0) (1.6-3.2)

1/8 .379 .125-.188SSD 43 SSH

.129-.133 472 499(3.2) (9.7) (3.2-4.8) (3.28-3.38) (2100) (2220)

.441 .188-.250SSD 44 SSH(11.3) (4.8-6.4)

.504 .250-.309SSD 45 SSH(12.9) (6.4-7.9)

.338 0-.125SSD 52 SSH(8.6) (0-3.2)

.394 .125-.188SSD 53 SSH

5/32 (10.2) (3.2-4.8) .160-.164 742 899(4.0) .461 .188-.250

SSD 54 SSH(4.06-4.17) (3300) (4000)

(11.8) (4.8-6.4).523 .250-.309

SSD 55 SSH(13.4) (6.4-7.9).359 0-.125

SSD 62 SSH(9.2) (0-3.2).422 .125-.188

SSD 63 SSH(10.8) (3.2-4.8)3/16 .488 .188-.250

SSD 64 SSH.192-.196 966 990

(4.8) (12.5) (4.8-6.4) (4.88-4.98) (4300) (4400).605 .250-.371

SSD 66 SSH(15.5) (6.4-9.5).723 .371-.496

SSD 68 SSH(18.5) (9.5-12.7).555 0-.250

SSD 84 SSH(14.2) (0-6.4)1/4 .613 .250 -.371

SSD 85 SSH.257-.261 1528 1955

(6.4) (15.7) (6.4-7.9) (6.53-6.63) (6800) (8700).801 .371-.496

SSD 88 SSH(20.5) (7.9-12.7)

.362 .126-.187CD 43 H(9.2) (3.2-4.8)

1/8 .425 .188-.250CD44 H

.129-.133 270 335(3.2) (10.8) (4.8-6.4) (3.28-3.38) (1202) (1490)

.487 .251-.312CD 45 H(12.4) (6.4-7.9)

.019-.039(0.49-1.00)

.122-.128(3.12-3.28)

.238-.262(6.09-6.65)

.022-.042(0.56-1.08)

.152-.158(3.89-4.04)

.308-.338(7.82-8.59)

.029-.049(0.74-1.25)

.184-.190(4.71-4.86)

.357-.393(9.07-9.98)

.079-.099(2.02-2.53)

.249-.255(6.32-6.48)

.475-.525(12.07-13.34)

.031-.051(0.79-1.31)

.124-.128(3.17-3.28)

.224-.248(5.73-6.35)

110 Copper Body/ Steel Mandrel – Domed Head – Finish: Plain /Protective Coating

300 Stainless Steel Body/Stainless Steel Mandrel – Domed Head – Finish: Plain /Plain

61143_Pop2_Q6.qxd 5/26/04 8:01 PM Page 36


(L)Nominal Rivet Rivet

Rivet Body Part Hole Shear TensileDiameter Length Grip Range Number Size Strength Strength

In. In. In. In. Lbs. Lbs.(mm) (mm) (mm) (mm) (n) (n)

1/8 .315 .057-.137FAD 3208 BS

.130-.134 191 207(3.2) (8.0) (1.5-3.5) (3.30-3.40) (850) (925)

.433 .057-.137FAD 4811 BS

415 460(11.0) (1.5-3.5) (1850) (2050)

3/16 .551 .137-.236FAD 4814 BS

.193-.197 472 494(4.8) (14.0) (3.5-6.0) (4.90-5.00) (2100) (2200)

.629 .236-.334FAD 4816 BS

697 494(16.0) (6.0-8.5) (3100) (2200)

.393 .057-.137FSD 4010 BS

5/32(10.0) (1.5-3.5)

.161-.165 786 629(4.0)

.472 .137-.236FSD 4012 BS

(4.10-4.20) (3500) (2800)

(12.0) (3.5-6.0)

.472 .057-.137FSD 4812 BS

810 955(12.0) (1.5-3.5) (3600) (4250)

3/16 .193-.197.590 .137-.236FSD 4815 BS

1033 899(4.8) (15.0) (3.5-6.0) (4.90-5.00) (4600) (4000)

.669 .236-.334FSD 4817 BS

1280 798(17.0) (6.0-8.5) (5700) (3550)

L

.027-.043(0.69-1.10)

.122-.129(3.10-3.28)

.238-.262(6.05-6.65)

.047-.063(1.20-1.60)

.182-.191(4.65-4.88)

.360-.384(9.22-9.82)

.037-.053(0.95-1.35)

.146-.157(3.75-3.98)

.300-.323(7.62-8.22)

.047-.063(1.20-1.60)

.182-.191(4.65-4.88)

.360-.384(9.22-9.82)

C1006-C1010 Steel Body/ Steel Mandrel – Domed Head – Finish: Zinc/Zinc

5052 Aluminum Body/ Steel Mandrel – Domed Head – Finish: Plain/Zinc

POP® BrandF Series Rivets

• Locked, rattle free mandrel.• Superior shear and tensile strength, soft and

brittle materials inclusive.• Provides excellent joint integrity.• Fills irregular holes.

L

L

L

POP® Brand Rivets In Transportation Applications

61143_Pop2_Q6.qxd 5/26/04 8:01 PM Page 37


(L) (F)Nominal Maximum



(mm) (mm) (mm) (mm) (mm) (n) (n)

.250 .452 .063-.125SD 42 SP.093(6.4) (11.5) (1.6-3.1)

.329 .528 .150-.195SD 43 SP.165

1/8 (8.4) (13.4) (3.8-4.9) .129-.133 450 350(3.2) .391 .590 .185-.240

SD 44 SP.185(3.30-3.40) (2001) (1556)

(19.93) (15.0) (4.6-6.0).507 .706 .312-.360

SD 46 SP.312(12.9) (17.9) (7.9-9.1)

.437 .669 .205-.260SD 55 SP.218

5/32(11.1) (17.0) (5.2-6.6)

.160-.164 525 500(4.0)

.562 .794 .241-.368SD 56 SP.241

(4.06-4.17) (2335) (2224)

(14.3) (20.2) (6.1-9.3)

.315 .612 .062-.125SD 62 SP.093(8.0) (13.8) (1.5-3.1)

.378 .668 .065-.187SD 63 SP.130(9.6) (17.0) (1.6-4.7)

3/16 .425 .693 .126-.250ESD 64 SP.187*

.192-.196 900 700(4.8) (10.8) (17.6) (3.2-6.4) (4.88-4.98) (4005) (3113)

.440 .702 .181-.272SD 64 SP.220(11.2) (17.8) (4.6-6.9)

.700 .950 .376-.500SD 68 SP.437(17.7) (24.1) (9.6-12.7)

1/4 .365 .650 .062-.125SD 82 SP.093

.257-.261 1750 1400(6.4) (9.3) (16.5) (1.5-3.1) (6.53-6.63) (7788) (6227)

.300 .503 .063-.125SD 52 SP LF.093(7.6) (12.8) (1.6-3.1)

5/32 .417 .628 .129-.256SD 54 SP LF.129

.160-.164 525 500(4.0) (10.6) (16.0) (3.2-6.5) (4.06-4.17) (2335) (2224)

.525 .794 .126-.343SD 56 SP LF.129(13.3) (20.17) (3.2-8.7)

.700 .918 .407-.467SD 68 SP LF.225(17.7) (23.3) (10.3-11.8)

.442 .579 .187-.235SD 64 SPR LF.187**

(11.2) (14.7) (4.7-6.0)3/16

.575 .793 .210-.327SD 65 SPR LF.225**

.192-.196 900 700(4.8)

(14.6) (20.1) (5.3-8.3)(4.88-4.98) (4005) (3113)

.566 .716 .188-.384(14.4) (20.1) (4.7-9.7) SD 66 SPR LF.210**

.566 .716 .210-.375SD 66 SPR LF.225**(14.4) (20.1) (5.3-9.3)

LF

.031-.041(0.79-1.05)

.122-.128(3.10-3.25)

.238-.262(6.09-6.71)

.040-.050(1.03-1.28)

.152-.158(3.89-4.04)

.296-.328(7.59-8.41)

.057-.073(1.45-1.85)

.152-.158(3.29-4.04)

.448-.488(11.38-12.40)

.045-.058(1.14-1.48)

.183-.191(4.71-4.86)

.355-.393(9.09-10.06)

.066-.076(1.69-1.95)

.249-.255(6.37-6.53)

.475-.525(12.16-13.33)

.057-.073(1.82-2.33)

.184-.190(6.37-6.53)

.600-.650(15.24-16.51)

.071-.091(1.80-2.31)

.184-.190(4.67-4.83)

.600-.650(15.24-16.51)

C1006-C1010 Steel Body/ Steel Mandrel – Large Flange – Finish: Zinc/Zinc

C1006-C1010 Steel Body/ Steel Mandrel – Domed Head – Finish: Zinc/Zinc

(*) E: Equipped with Easy Entry Mandrel (**) R: Recessed Body Note: Please call to request custom specifications.

POP® BrandSelf Plugger Rivets

• Mandrel remains locked in shear plain for optimum strength.

• Rattle resistant.• Mandrel gripping rings provide optimum set.

LF

LF

LF

LF

LF

LF

61143_Pop2_Q6.qxd 5/27/04 2:52 PM Page 38




(mm) (mm) (mm) (mm) (mm) (n) (n)

.447 .565 .032-.140AD 6140 TFBS

950(11.4) (14.4) (.8-3.6) (4228).510 .630 .141-.187

AD 6187 TFBS1025

(13.0) (16.0) (3.6-4.8) (4561).572 .690 .188-.250

AD 6250 TFBS1050

(14.5) (17.5) (4.8-6.4) (4670)3/16 .635 .755 .251-.312

AD 6321 TFBS.192-.196 1125 600

(4.8) (16.1) (19.2) (6.4-7.9) (4.88-4.98) (5006) (2670).697 .820 .313-.375

AD 6375 TFBS1200

(17.7) (20.8) (8.0-9.5) (5340).760 .880 .376-.437

AD 6437 TFBS1275

(19.3) (22.4) (9.5-11.1) (5674).822 .940 .438-.519

AD 6519 TFBS1350

(20.9) (23.9) (11.1-13.2) (6008).500 .625 .032-.140

AD 8140 TFBS1425

(12.7) (15.9) (.8-3.6) (6341).552 .710 .141-.187

AD 8187 TFBS1575

(14.0) (18.0) (3.6-4.8) (7009).615 .775 .188-.250

AD 8250 TFBS1650

(15.6) (19.7) (4.8-6.4) (7343).677 .840 .251-.312

AD 8312 TFBS1775

1/4 (17.2) (21.3) (6.4-7.9) .257-.261 (7899) 1110(6.4) .740 .900 .313-.375

AD 8375 TFBS(6.53-6.63) 2050 (4940)

(18.8) (22.9) (8.0-9.5) (9123).802 .960 .376-.437

AD 8437 TFBS2150

(20.4) (24.4) (9.5-11.1) (9568).865 1.025 .437-.519

AD 8519 TFBS2325

(22.0) (26.0) (11.1-13.2) (10346).937 1.094 .520-.620

AD 8620 TFBS2400

(23.8) (27.8) (13.2-15.8) (10680)

.382 .500 .046-.140AD 6075 TFBS LF

3/16(9.7) (12.7) (1.2-3.6)

.192-.196 950 600(4.2)

.447 .565 .032-.140AD 6140 TFBS LF

(4.88-4.98) (4228) (2670)

(11.4) (14.4) (.8-3.6)

1/4 .500 .625 .032-.140AD 8140 TFBS LF

.257-.261 1425 1110(6.4) (12.7) (15.9) (.8-3.6) (6.53-6.63) (6341) (4940)

LF

.083-.103(2.12-2.62)

.186-.191(4.76-4.89)

.375-.405(9.60-10.37)

.106-.126(2.71-3.23)

.248-.254(6.35-6.50)

.485-.535(12.42-13.70)

.083-.103(2.12-2.64)

.186-.191(4.76-4.89)

.543-.583(13.90-14.92)

.106-.126(2.71-3.23)

.248-.254(6.35-6.50)

.720-.780(18.28-19.81)

5056 Aluminum Body/ Steel Mandrel – Large Flange – Finish: Plain/Zinc

5056 Aluminum Body/ Steel Mandrel – Domed Head – Finish: Plain/Zinc

POP® BrandT Rivet® Rivets

• Provides large secondary bearing surface.• Flush break feature provides high shear

and tensile strength.• Exceptional pull-up/clamp-up properties.

LF

LF

LF


61143_Pop2_Q6.qxd 5/26/04 8:02 PM Page 39


(L) (F)Maximum Maximum



(mm) (mm) (mm) (mm) (mm) (n) (n)

3/16 .413 .720 .062-.270AD 6270 UG

.191-.201 700 500(4.8) (10.5) (18.3) (1.6-6.9) (4.85-5.10) (3113) (2224)

1/4 .560 .970 .080-.375AD 8375 UG

.261-.272 1300 890(6.4) (14.2) (24.6) (2.0-9.5) (6.63-6.91) (5783) (3960)

.486 .795 .125-.331AK 6331 UG

3/16(12.3) (20.2) (3.2-8.4)

.191-.201 700 500(4.8)

.653 .929 .305-.500AK 6500 UG

(4.85-5.15) (3113) (2224)

(16.6) (23.6) (7.8-12.7)

1/4 .660 1.059 .160-.475AK 8475 UG

.261-.272 1300 890(6.4) (16.8) (27.9) (4.1-12.1) (6.63-6.91) (5783) (3690)

.415 .743 .062-.270SD 6270 UG

3/16(10.5) (18.9) (1.6-6.9)

.191-.201 1450 1200(4.8)

.582 1.011 .062-.437SD 6437 UGX*

(4.85-5.15) (6452) (5340)

(14.8) (25.7) (1.6-11.1)

.560 .999 .080-.375SD 8375 UG

1/4(14.2) (25.4) (2.0-9.5)

.261-.272 2750 2200(6.4)

.810 1.220 .080-.625SD 8625 UGX*

(6.63-6.91) (12237) (9790)

(20.6) (31.0) (2.0-15.9)

.415 .710 .062-.270SD 6270 UG LF

3/16(10.5) (18.0) (1.6-6.9)

.191-.201 1450 1200(4.8)

.572 .865 .214-.437SD 6437 UG LF

(4.85-5.15) (6452) (5340)

(14.5) (22.0) (5.4-11.1)

LF

.085 Max(22.16)

.184-.190(4.67-4.83)

.355-.385(9.02-9.78)

.117 Max(2.97)

.248-.258(6.30-6.55)

.525 Max(13.34)

.085 Max(2.16)

.184-.190(4.67-4.83)

.395 Max(10.03)

.127 Max(3.23)

.248-.258(6.35-6.60)

.525 Max(13.34)

.095 Max(2.41)

.184-190(4.67-4.83)

.493-.533(12.52-13.54)

LF

.060-.080(1.52-2.03)

.184-.190(4.67-4.83)

.345 Max(8.76)

.079 Max(2.00)

.248-.258(6.30-6.55)

.405 Max(10.29)


5056 Aluminum Body/Aluminum Mandrel – 100° Countersunk – Finish: Plain/Plain

C1006-C1010 Steel Body/Steel Mandrel – Domed Head – Finish: Zinc/Zinc

C1006-C1010 Steel Body/Steel Mandrel – Large Flange – Finish: Zinc/Zinc

LF

LF

LF

LF

LF

POP® BrandUltra Grip® Rivets

• High shear & tensile strength.• Superior holding power (clamp up).• Fastens over wide grip range.• Locking feature prevents loosening of mandrel

from vibration.

(*) X Extended grip range

61143_Pop2_Q6.qxd 5/26/04 8:02 PM Page 40

POP® BrandUltra Grip® Rivets

• High shear & tensile strength.• Superior holding power (clamp up).• Fastens over wide grip range.• Locking feature prevents loosening of mandrel

from vibration.





(mm) (mm) (mm) (mm) (mm) (n) (n)

3/16 .486 .795 .125-.331SK 6331 UG

.191-.201 1450 1200(4.8) (12.3) (20.2) (3.2-8.4) (4.85-5.10) (6452) (5340)

.660 1.059 .160-.475SK 8475 UG

1/4(16.8) (27.9) (4.1-12.1)

.261-.272 2500 1850(6.4)

.910 1.309 .415-.725SK 8725 UG

(6.63-6.91) (11125) (8233)

(23.1) (33.2) (10.5-18.4)

3/16 .415 .720 .062-.270SSD 6270 UG

.191-.201 1600 1100(4.8) (10.5) (18.3) (1.6-6.9) (4.85-5.11) (7120) (4895)

.560 .995 .080-.375SSD 8375 UG(14.2) (25.3) (2.0-9.5)

1/4 .810 1.245 .350-.625SSD 8625 UG

.261-.272 2500 2000(6.4) (20.6) (31.6) (8.9-15.9) (6.63-6.91) (11125) (8900)

.810 1.434 .080-.625SSD 8625 UGX*(20.6) (36.4) (2.0-15.9)

3/16 .486 .762 .125-.331SSK 6331 UG

.191-.201 1400 1000(4.8) (12.3) (19.4) (3.2-8.4) (4.85-5.11) (6230) (4450)

1/4 .660 1.059 .160-.475SSK 8475 UG

.261-.272 2500 2000(6.4) (16.8) (27.9) (4.1-12.1) (6.63-6.91) (11125) (8900)

LF

.060-.080(1.52-2.03)

.185-.191(4.70-4.85)

.345 Max(8.76)

.079 Max(2.00)

.248-.258(6.35-6.60)

.405 Max(10.29)

.070 Max(1.78)

.184-.190(4.67-4.83)

.345 Max(8.76)

.085 Max(2.16)

.248-.258(6.68-6.96)

.405 Max(10.29)

LF

.099 Max(2.51)

.185-.189(4.70-4.80)

.395 Max(10.03)

.127 Max(3.23)

.248-.258(6.35-6.60)

.525 Max(13.33)

C1006-C1010 Steel Body/Steel Mandrel – 100° Countersunk – Finish: Zinc/Zinc

300 Stainless Steel Body/Stainless Steel Mandrel – Domed Head – Finish: Plain/Plain

300 Stainless Steel Body/Stainless Steel Mandrel – 100° Countersunk – Finish: Plain/Plain

LF

LF

LF

LF

(*) X Extended grip range

61143_Pop2_Q6.qxd 5/26/04 8:02 PM Page 41


POP® Trouble Shooting GuideDescription of Typical Problem

Pull Thru Partial Pull Thru Head Popper

Over1/16”

Break notat clamp

Loose Set/Plate Freeze High Mandrel Break Sheared Secondary Head

Problem Type

Partial High ShearedPotential Cause Pull Pull Head Loose Plate Mandrel Secondary

Thru’s Thru’s Popper Sets Freeze Breaks Head

Over maximumrecommended hole

Under minimumrecommended hole

Grip thicknessover maximum

Grip thicknessunder maximum

Improper Hole ConditionExcessive variationin size

Noncircular hole

Tapered hole

Burrs andsharp edges

Applicable materialtoo soft

Non-perpendicular set(improper alignment of tooling to application)

Wrong nosepieceon tooling

Gap between materialthicknesses

Insufficient secondaryside clearance

If modification to the system does not resolve the problem, please contact our application engineers and be prepared to supply the follow-ing information and samples.

• Company Name / Contact Name • Rivet part number • Tooling information• Address / Tel. # / Fax # • Affected quantities • Tooling nosepiece• Sales representative or Distributor • Affected lot numbers • 50 unset rivets for tests• Frequency of failure • Hole sizes (tolerances) • Samples of failed rivets

• Grip thickness (ranges) • Sample of application

= NOT APPLICABLE= APPLICABLE

61143_Pop2_Q6.qxd 5/27/04 2:52 PM Page 42

Closed End

Open End

Soft Set

Multi Grip

Easy Entry

Micro

1500

510A511A2101

5251A

21005250A5800

AutoSet™

5405400

5400LS

Tool

Rivet Material

0.078" 3/32" 0.098" 7/64" 0.118" 1/8" 5/32" 3/16" 1/4" 1/8" 5/32" 3/16" 1/4"Body Mandrel (2 mm) (2.4 mm) (2.5 mm) (2.8 mm) (3 mm) (3.2mm) (4.0mm) (4.8mm) (6.4mm) (3.2mm) (4.0mm) (4.8mm) (6.4mm)

Aluminum Aluminum � � � � �

Aluminum Steel � � �

Aluminum Aluminum � � � � � � �

Aluminum Steel � � � � �

Steel Steel � � � � �

Monel Steel � �

Stainless Steel � �

Stainless Stainless � �

Copper Steel � �

Aluminum Aluminum � � � � � � �

Aluminum Steel � � � � � � �

Aluminum Stainless � � � � � �

Steel Steel � � � � � � �

Monel Steel � � � �

Monel Stainless � � �

Stainless Steel � � �

Stainless Stainless � � � � � �


Aluminum Aluminum � � � � � � � �

Aluminum Steel � � � � � � � � �

Aluminum Stainless � � � � � � �

Steel Steel � � � � � � � � �

Monel Steel � � � � �

Monel Stainless � � �

Stainless Steel � � �

Stainless Stainless � � � � � � �


Aluminum Aluminum � � � � � �


Aluminum Stainless � � � � �

Steel Steel � � � �



Copper Steel �


POP® Brand RivetsTool Selection Guide

T Rivet Ultra GripF Series LSRSelf Plugger

AutoSet™

5405400

5400 LS

21005250A5800

510A511A, 2101

5251A

Tool

Rivet Material

1/8" 5/32" 3/16" 1/4" 1/8" 5/32" 3/16" 1/8" 5/32" 3/16" 3/16" 1/4" 3/16" 1/4"Body Mandrel (3.2mm) (4.0mm) (4.8mm) (6.4mm) (3.2mm) (4.0mm) (4.8mm) (3.2mm) (4.0mm) (4.8mm) (4.8mm) (6.4mm) (4.8mm) (6.4mm)

Aluminum Aluminum � � �

Aluminum Steel �

Steel Steel � �



Steel Steel � � � �

Stainless Steel �

Stainless Stainless �


Aluminum Steel � � � � � � �

Steel Steel � � � � � � �



Aluminum Steel �


Consult our Application Engineers to Develop Your Design Criteria

61143_Pop2_Q6.qxd 5/26/04 8:02 PM Page 43

PRT/MCS 5400Offering a number of options tomeet customer requirements, the5400 family members are all capa-ble of setting the entire range ofPOP® blind rivets. The 5400 fea-tures light trigger action, ease ofhandlingand an airlineattached atthe toolcenterlinefor lessresistanceto operatormovement.The Long Stroke version,PRT/MCS 5400 LS, provides astroke of 26mm for setting longerand more specialized rivets.

PRG/MCS 540The heavy-duty, pneumatic-hydraulic 540 is extremely strongand robust as a result of the solidcast construction. As such, it is

unbeatablefor efficientriveting onmass-pro-ductionlines. Itcomesstandard asa PRG ver-sion. An

optional Mandrel CollectionSystem (MCS) version is alsoavailable.

PRG/MCS 510AThis simple, effective pneumatictool is small, lightweight and hasa solid cast aluminum construc-tion. An optional MandrelCollection System (MCS) versionis also available. The PRG/MCS511A offers an extended nosehousing (1-7/8” larger then510A) for extra reach andimproved access.

PowerLink®

1500/MCSThe 1500 is the smallest and light-est of the POP® blind rivet toolfamily. The 1500 is designed tofacilitate blind rivet installation inapplications with limited access.An optionalMandrelCollectionSystem(MCS) ver-sion is avail-able.


POP® BrandRivet Tool Systems PortfolioInnovations in Blind Rivet Assembly

ProSet™ 2100/MCS The newest innovation in blind riveting is the ProSet™ family of rivettools. The ProSet™ provides leading industry enhancements, suchas it’s patent-pending Auto Shut-Off Mandrel Collection System(MCS) designed to conserve air consumption when the tool is notin use. While incorporating the latest in ergonomic design, thepatent-pending front end requires no tools for removal during routinemaintenance and is a first in the industry. The ProSet™ 2101 offers areduced nose housing diameter (0.689”) for narrow access applica-tions. The ProSet™ tool is capable of setting rivets from 1/8”-3/16”.

Quick and easy jaw service without tools.

61143_Pop2_Q6.qxd 5/26/04 8:03 PM Page 44

MCS 5800Ideal for site and maintenance work,the cordless MCS 5800 alsoexpands options on the productionline allowing blind rivets to beinstalled at assembly stations wherethere is no convenient available airsupply. Designedand con-structed towithstandindustrialconditions,the MCS5800 is easyto use, wellbalanced and comfortable. Thehigh-capcity, rechargeable batterypack has the endurance to set up to1900 rivets and can be recharged injust an hour.

PRT/MCS5250A

The 5250A In-Line Riveteroffers a range of features con-

tributing to new standards inoperator comfort and ease ofmovement. This style of settingtool accommodates the naturalmovements associated with verti-cal riveting operations at assemblybenches or work stations. The5251A offers a reduced nosehousing diameter for limitedaccess applications. The MCSmodel is equippedwith a largecapacityremote man-drelcollectioncontainer(MCS5000).

AutoSet™AutoSet™ is a state-of-the-art hand held riveting system that uses rivets-pre-loaded on tape to enable auto-feeding A two (2) second cycle time and less thanten (10) second re-load means increased productivity and decrease in-placeinstallation cost. A built-in vacuum Mandrel Collector System (MCS) maintainsrivets in the tool in any attitude. Targeted for mid to high volume applications,this fully portable and ergonomically balanced tool can be suspended either hori-zontally or vertically. Capable of setting 1/8" to 3/16" rivets.

Point & Set®

A portable, self-contained, highspeed riveting system designed todramaticallyimprove pro-ductivity inmost high-volume blindrivetingapplications.Rivets areautomaticallydelivered andloaded into the tool - on demand;the operator need never touch therivets. Multiple configurations areavailable with either Pistol Grip orIn-line and Umbilical packagesfrom 6-12 feet. The system iscapable of feeding/setting 1/8" -3/16" standard off-the-shelf POP®

pull stem blind rivets.

Rivet PresenterThe Rivet Presenter (RP) providesthe ability to automatically loadrivets into a hand-held POP® rivettool equipped with a MandrelCollection System (MCS). This isa cost-effectiverivetfeedingsystemin whichthe oper-ator isnotrequiredto handle the rivets. The RivetPresenter is available for 1/8",5/16" or 3/16" rivets and feeds upto 30 rivets per minute.


Preloaded Rivets on Tape Built-in MCSEasy to Feed

61143_Pop2_Q6.qxd 5/26/04 8:03 PM Page 45

Description Part Number Outside Diameter Inside Diameter

Backup Plate SBUP 1/8” .375 .129(Steel) SBUP 3/16 .375 .192

Backup Plate ABUP 1/8” .375 .129(Aluminum) ABUP 3/16 .375 .192

PowerLink 30®

Repair KitContains one PowerLink 30™rivet tool in a rugged car-rying case AND an assort-ment of FIVE popular rivetssizes including MultiGrip, Close End, Groovedand POP Plus rivets and 1/8" backup washers ideal for around home,garage and garden repairs. Model # PL30-REPAIR


POP® Brand Hand Rivet Tools, Kits & AccessoriesFor Light applications, Complete kits, Custom finishes

Description Part Number Lead-in Dia. Plug Dia. Stem Dia.Plug for 3/16” MPA61 .096 .432 .1195Aluminum MPA6 .116 .432 .127

Rivet

POP® Research andDevelopment KitPractical for prototype, engineer-ing design and product develop-ment programs; the most versatileassortment of both multi-purpose and spe-cialty POP® Brand Rivets.Model # BRK 500RD

POP® Marine KitDesigned for boat repair and overall

marine/salt water applications;contains one dozen (12) of the mostwidely used all stainless steel POP®

Brand Rivets. Model # BRK 300SS

PowerLink Leverlite™A powerful manual riveter for setting the largestPOP® rivets sizes where power in not available.Durable cast body construction and long han-dles make it easier to set up to a 1/4" diameterrivet in all materials. Long 5.9" (15mm) nosehousing improves access and versatility.Equipped with wrench & nosepieces to set 1/8",5/32", 3/16",1/4" standard rivets and 1/4" T-Rivet®. Weight: 4 lb (1.8 Kg). Model # PL-LEVERLITE

PowerLink Plus™All steel compact design linkage for improvedstrength and longevity this manual tool is ideal wherelateral space is limited. Features a stroke adjustmentlock-nut on the nose housing to set up to 1/4" rivets.Includes interchangeable 1/8", 5/32", 3/16" and 1/4"nosepieces and wrench. Weight: 4 lb (1.8 Kg). Model # PL-PLUS

PowerLink 30®+Advanced design industrial quality manualrivet tool. A compound link and soft gripsmake it comfortable and easier to use. Ashorter grip opening ergonomicallydesigned to operate with one hand.Innovative latch design keeps handlesclosed without cumbersome chains. Storeinside the handle tool is equipped withwrench and nosepieces to set 1/8", 5/32"and 3/16". Weight: 1.2 lb (0.55 Kg).Model# POWERLINK30+

PowerLink 30®

MRO KitA rugged carrying case that eas-ily fits in a toolbox contains aPowerLink 30™ rivet tool AND anassortment of FIVE popular Maintenance,Repair & Overhaul rivets sizes/materials and 1/8" &3/16" backup washers for soft materials and oversize holes. Model # PL30-MRO

POP® Mushroom Plugs POP® Washers (Back-up Plates)

61143_Pop2_Q6.qxd 5/26/04 8:04 PM Page 46

We provide every customer with the capability to satisfy every

aspect of fastening and assembly technology. From concept

through installation, around the corner and around the globe,

Emhart develops and delivers solutions for challenging assem-

bly applications.

World Vision

Owning the Customer’sTotal Experience

Globa

l Res

ource

s

Produ

ct Po

rtfoli

oEmhart Teknologies

Emhart applies unconventionalthinking and innovation, routinely combining multiple technologies in new ways to create cost-effective assembly systems. Focused on intimatecustomer relationships in every phase ofthe manufacturing process, Emhart providesassembly solutions through computer-based modeling and value analysis frommobile and stationary innovation centerslocated around the Globe and online atwww.emhart.com.

Dodge Threaded Inserts for plasticare designed to provide strong metalthreads in soft materials. Dodge insertsare installed in a variety of ways includingsemi- and full automation using ultrasonicwelding, hot or cold press-in, mold-inand self-threading.

• Application and Product Development• Pre-production Prototyping and

Sampling• Extensive Product Range• Installation Equipment Coordination

Heli-Coil precision formed stainless steel wire inserts for tappedthreads in any materials provide permanent, conventional 60-degree internal screw threads that accommodateany standard bolt or screw.

• Tangless• Gall Resistant• Self Locking• Cordless Installation System

Parker-Kalon Specialty threadedfasteners set the industry standard forquality and consistency, providing highperformance assembly for metal, plasticand masonry applications.

• Value-added design and engineeringservices

• QS and ISO certified• Thread rolling, thread forming and

self-drilling screws• Assembled screws• Weld screws and weld pins

Tucker AssemblySystems from fully automated drawn ARC stud, Nut (Nut-fast) andbracket (Weldfast) welding to automaticplastic clip assembly and self-piercingriveting; Tucker supplies the most innovative and cost-effective assemblysystems in the world.

• Application-Based Product Design• Full System Approach• Performance Monitoring, Self-

Compensation and Diagnostics• Production Line Integration

Warren Metal andPlastic Clips The no-hole,fastening system combines plastic clips,studs and TUCKER welding equipment toretain insulation, route wire or groundelectrical systems. Warren metal clipsfasten plastic moldings and decorativeparts.

• Design Flexibility• Snap-on, Serviceable and Reusable• Designed For Specific Applications• Part of an Integrated System

Gripco Prevailing torque nuts andassemblies are an integral part of OEMassembly operations, providing exceptionalperformance and simplification of theassembly process.

• Application and Standards Engineering• Extensive Product Selection• Cold and Hot Forming• Heat Treating and Plating

Download Emhart Catalogs and Manuals @ www.emhart.com.

61143_Pop2_Q6.qxd 5/26/04 8:04 PM Page 47

DODGE

DRIL-KWICK

GRIPCO

GRIPCO ASSEMBLIES

HELI-COIL

JACKNUT

KALEI

NPR

NUT-FAST

PARABOLT

PARKER-KALON

PLASTIFAST

PLASTI-KWICK

POP

POP-LOK

POPMATIC

POPNUT

POP-SERT

POWERLINK 30

SPLITFAST

SWAGEFORM

SWS

T-RIVET

TUCKER

ULTRA-GRIP

WARREN

WELDFAST

WELLNUT

©2003 Emhart Industries, Inc.

Visit our Web Site at http://www.emhart.com P3100 (05/04) 30M

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