C:\Documents and Settings\Administrator\\ POP-8300A V1.2 operation manual 2014-4-2.docInstruction Manual
Analysis Dosing &Control Integration System manufactured by Hebei Create Instrumentation Technologies Co., Ltd. Proper sensor installation and parameter setting would give maxium performance and advantage of this instrument for your good usage. So please carefully read this manual before installation.
This instrument is a precise electrochemical analysis Dosing &Control Integration System, which should be operated by technicians with relevant professional knowledge.
Please contact technical backup of CREATE when you meet any problems during installation and usage.
Check the actual product with complete set after you receive the package, and contact us if any missing or damage.
Our serious promise: 1. The indicator’s quality guarantee is one year from the date of
purchasing. During this period, if the meter has quality problems, manufacturer is responsible for maintenance for free or replacement.
2. We provide lifelong maintenance service for the product whatever you purchase from us or distributors.
3. If the damage of the meter is caused by the following reasons, it is out of the maintenance service:
A).The meter is burned caused by misconnection with high voltage power supply or soggy.
B).The meter is refitted or misused without permission. C).The meter is damaged under the condition out of use environment. D).The relevant damage caused by choosing the wrong type. E).The physical damage caused by ultimate load F).The meter is out of operation caused by improper storage and
transportation (refer to SJ/T10463-93 standard) G).Consumable material is out of maintenance service.
contact: sale@ponpe.com
POP-8300 Free Chlorine/ClO2/pH/TEMP Online analysis dosing &control integration system comes together intelligent control meter, Free Chlorine/ClO2
sensor, pH sensor, Temp probe and matching constant flow device and other relative accessories, with tight structure, easy transportation and installation and free of maintenance features. ii System characteristics
1. The indicator, sample treatment and flow devices are integrated to build a good environment condition for parameter measurement. Complex on-site problems to be collected and eliminated much uncertain factors during application procedure.
2. Wall mounted protection type , sealed cabinet, transparent panel design, system integration.
3. Build-in filter, constant level and constant flow rate (patent technology) to ensure the water sample flow constant and measurement data stable.(free chlorine)
4. Automatic exhausting and anti-siphon device ensure the equal circulation and always infiltration for all the sensors. (free chlorine)
5. Measurement circuit embedded in the rotor flow meter indicator. Flow rate is visible. (free chlorine)
iii Applications 1It is widely used for free chlorine, ClO2, pH, temperature measurement and
time management of municipal water, potable water, food. 2 It is widely used for swimming pool, SPA, water-fun facilities and
circulating water systems that have to be monitored on-line. 3) It is widely used for disinfection of impounding reservoir and pollution
water, or other disinfection process concerned with free chlorine and ClO2.
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Measurement range
ClO2 (0.01~2.00)mg/Lppm(0.01~20.00)mg/Lppm
pH 2.00 ~ 12.00Free Chlorine Temp (0.0~99.9)(Temp. compensation component Pt1000
Resolution
Accuracy
ClO2 90% confidence interval±10FS pH 0.1 Temp. ±0.5
Medium pH 6.0~8.0(only for Free Chlorine application) Temp. (0.0~40.0)
4~20mA Output
Channels configuration Programmable for free chlorine, ClO2, Temp, pH
Loop resistance 400(max)DC24V
Programmable( free chlorine, ClO2, Temp, pH, timing) output
Communicati on port
Power consumption
Working environment temperature(0~50 )humidity≤85% RHnone condensation
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Protection level
Cabinet material PC
installation Wall mounted
Procedures of installation
A. Please open 4 pcs holes on the wall, reference picture A, recommended hole size Φ10mm
B. Tighten the screws of rear cover (of cabinet) C. Fix the cabinet on the wall by setscrew D. Pull out plug of drain pipe of cabinet.
Make sure the installation horizontally and choose the firm facade plate where is away from light.
iii Flow cell parts
A. There should be drainage pipe to lead water from main pipeline. Ball valve is needed to connect the drainage pipe with main pipeline.
B. Drainage pipe should use 1/4 plastic pipe, inlet flow should be less than 300mL/min.
C. Connect drainage pipe with cabinet. Firstly, take drain plug from drainage pipe outlet , insert drainage pipe with hose clamp into Outlet of cabinet. , then screw on.
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D. Drain pipe should be led to low level place, and avoid any knot on pipe. E. Inlet 1 is for inlet water measurement under normal status. NoteInlet 2 is for inlet water measurement under testing status. Inlet 1 is for inlet water measurement under normal status. The system will
measure water from Inlet 1 during normal operation. Press Enter for 10 seconds, system will switch water sample from Inlet 1 to Inlet 2. Meanwhile, system will shut down all control output, only show measuring value. Inlet 2 is usually used for testing pre-ACF water (activated carbon filter process)
Please make sure the working environment is in accordance with the
technique requirement.
Flow-chart of Flow Part
1 If there are so much impurities in water, PP filter is needed (as above
picture) .
2) Do not use the filter which can absorb Free chlorine; Seriously choose
filter capacity since too big filter may cause lag of measurement data.
3 Floater should be at scale250~350 , if isn’t , please increase pressure
to promote flow speed.
4 Discharged water should be put into where lower than cabinet; Do not
connect drainage pipe into pipe with positive or negative pressure.
iv Check before power supply
1) There is no need to active sensor, because the sensor keep in wet all the
time.
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4) This equipment can be used directly after ex-factory. free chlorine
buffer solution pH 6.2~6.4when ex-factory. Please calibrate the
sensor when testing free chlorine, please reference MEASURMENT
CALIBRATION.
5) Please follow the below diagram to connect 4~20mA transmitting
/control /RS485 communication (Remove the four screws from the
upper plate, then carefully remove the back cover from the meter )
Wire connection
24VB Power input port, DC24V, no polarity
connection
I outputSWITCH1’
SWITCH3 Semiconductor photoelectric Bilateral switch SWITCH3’
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pH-ref pH sensor shielding line
CELL-P Free Chlorine/ ClO2 sensor shielding
line(Green)
CELL-V Free Chlorine/ ClO2 control line (Red)
CELL-G Free Chlorine/ ClO2 measuring line (White TEMP-I Red wire of Temperature sensor
TEMP-B Yellow wire of temperature sensor
TEMP-G Green wire of temperature sensor
RS485A RS485 port.
RS485B RS485 port
conditioning module
instrument
conditioning module
I2+/I2- Second channel mA instrument modepowered by
instrument [note]System with power supply AC 220V, then AC/DC electric transducer will
convert it to low voltage.
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POP-8803A main interface POP-8803B main interface
ii Key introduction Key Name Functions
Back key
1.back to previous menu after setting and saving parameter 2.cancel the current setting 3.switch between main monitor and check interface
Select key
1.cursor movement key 2.left or right option key in parameter setting mode
ADD key
1.select number 0~9 circularly 2.up and down option key in parameter setting mode
Enter key
1.enter into password setting menu 2.confirm parameter saved and enter into the next menu
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the new one.
2. ESC can back to checking transmitting status and control status during running.
3. Configuration: this can configure any value.
4. SWITCH3 output is for switching inlet water sample (factory defaults).
iv Measurement calibration Free Chlorine /ClO2/pH/TEMP is electrochemical sensor, which its sensitivity is
persistent attenuated with time increased and measured media. It’s determined by
the natural law of the sensor. Calibrating the probe slope to make sure the accuracy
measurement and the calibration period is determined by media.
Soft keyboard prompt
Cancel the current setting and back to the previous menu
1.scan the upward menu 2. select the number 0~9 circularly 1.scan the downward menu 2.check the parameter setting when enter into the parameter checking interface
1.right-move operation 2.to enter into the parameter reading interface after enter into the parameter checking interface.
Save parameter and enter into the next menuOK
Esc
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1 System calibration
Free chlorine/ClO2, zero calibration and known concentration calibration; pH calibration; calibrated according to menu prompt (the meter has been calibrated before leaving factory). More detail information, please check the part five.
2 Measurement parameter
zero /slope parameteror set zero/slope value manually
Unit setting Free chlorine/ClO2 unit could be selected ppm or mg/LCelsius or Fahrenheit unit for temperature unit selection
Measurement range selection
0.01-2.00mg/Lppmor 0.01-20.00mg/L ppm
Filter depth Adjust the filter depth for optimizing the measurement parameter.
pH temperature compensation
Running compensation setting
Running the compensation adjustment for parameter measurement error caused by uncertain factors of on-site
Restore the factory default
3 Control parameter
4 Transmitting parameter
5 Communicatio n parameter
setting of RS485 baud rate and address code. Refer to appendix1 for communication protocol.
6 password setting
Engineer user and common user for secondary permission setting, sensor permission downward compatibility
7 Time setting Set and modify the clock
8 Backlight setting Remain ON, delay off, brightness adjustment for selection
9 Language selection
10 Manufacturer information
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Free Chlorine/ClO2calibration
0%
1. Please calibrate this sensor regularly due to keep measurement accuracy.
2. Prepare water which without any chlorine: Boiled tap water, then after cool, please put free chlorine sensor in the water.
3. Enter normal user interface, choose SYSTEM CALIBRATION , then enter the Calibration term, then calibrate the sensor by following pictures.
Low concentration medium of free chlorine calibration: select the suitable buffer solution according to medium range to calibrate the sensor; and choose “Free Chlorine pH Compensation” and adjust pH value of buffer solution.
If high ClO2 concentration is known, just calibrate the sensor within the range which already indicated in the item
After zero calibration of Free Chlorine and ClO2
probes, put the probes into Free Chlorine or ClO2 solution of known concentration. Press Enter key for Free Chlorine and ClO2 calibration according to left diagram.
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pH calibration interface Calibration process stepssuitable for POP8803A
1.Do pH slope calibration for the probe when the probe is used for a long time or long time no use. 2. Select normal User and enter into System Calibration, press Enter key and enter into calibration options. Operate pH slope calibration according to left diagram. 3.There are on-line and off-line modes for pH calibration. 4.On-line calibration, means putting the probe into the prepared solution for calibration(10.00/7.00/4.00 or select acid/neutral or alkali/ neutral two points).
1. Select on-line mode and press Enter key to enter into the current temperature setting interface. 2. Press digit select key and add key to enter into the current temperature of buffer solution. Then press Enter key to save.
1. Please choose buffer solution from 10.00, 7.00, 4.00 by order, or 9.18, 6.86, 4.01 by order.
2. Confirm to continue if pH value is according with buffer solution
3. Skip to continue if pH value is not according with buffer solution
4. Press ENTER to confirm whether past or not after setting.
5. If failed, please re-calibrate.
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According to left diagram, put the cleaned probe into the prepared buffer solution. Press enter to save and enter into the next menu.
Check the displayed mA value stable or not. When the value is stable, press Enter key and start calibration.
1.This interface shows the calibration is succeed and the program switch to the next buffer solution calibration interface automatically. The calibration process is the same as above.
2. If calibration is failed, the interface shows to Replace pH sensor.
3.If succeed, there will be a small face. 4.Enter next calibration item.
IV Maintenance
i Cabinet maintenance
a. The installed pipeline should be unblocked. Check connection part, filter, constant flow device, inlet and outlet often to obverse the sedimentation generated or not. Please clean if there is sedimentation.
b. Open blow down valve regularly to clean sedimentation.
c. Please clean the cabinet by Neutral Cleaner, acidic and corrosive strong
solution or abrasives are not allowed.
ii pH probe maintenance
a. pH probe will keep in wet environment, it can work directly after powered. b. There is not need to calibrate after a long time powered off, sensor will keep in wet environment. c. If probe is slicked by suspended mattercan use 0.01mol/L HCl or NaOH
solution to cleanthen use clear water washing up.
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e. When calibrate the new sensor please keep buffer solution temperature.
f. Except free chlorine/chlorine dioxide, oxidation and other strong reducing
agents of sensor is sensitive to overlapping;
g. The sensor could not be used for measurement of electrolysis brine sodium
hypochlorite. Since the generated hydrogen ion would damage the platinum
layer and form inverse chlorines reverse current. This will harm the sensor and
reduce sensor working life.
iii. Replacement of probes
a. Please use the original sensor, because different manufacturer different sensor.
b. Please indicate the system which the sensor used in , manufacture will provided
the replacement.
c. Please do not lengthen or cut short the cable length!
V. Trouble shooting
Common fault inspection and trouble shooting: symptom Possible causes Trouble shooting
No instrument display Incorrect connection of power supply
Check whether there is 24v between 24V A/B. Whether press power supply switch.
Serious reading error of Free Chlorine and ClO2.
Check the flow speed Adjust inlet ball valve for stable flow speed or replace the sensor.
Different Transmitting data
transfer
Incorrect pH value A. Calibrate the sensor B. pH sensor failed
A. Calibrate pH slope B. Replace the sensor
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POP-8803A POP-8803B Free chlorine sensor ClO2 sensor
pH sensor Temperature sensorTemperature sensor P33 flow device *3 P33 flow derive *3
Filter device Filter device Stable flow speed device Stable flow speed device
Cabinet Cabinet Manual Manual
Certificate Certificate
Other parts 1/4" plastic pipe5 meters Ball adjustment valve1 pc
Drain pipe1 pc Hose clamp1 pc
M6 setscrew4 pcs
1 Free chlorine or ClO2 measurement should be indicated.
2The measurement range of Free Chlorine and ClO2
3) Which industry the meter will be used for.
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RS485 communication protocol.
Please set baud rate and ADDRESS of meter to connect with host computer.
NOTE: Please log on our website for this protocol
Website: http://www.createc.cn
Appendix II
DiagramInternal and external connection in instrumentation mode
Diagram: internal and
external connection in
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With intermediate relay to expand drive high pressure or dynamic load
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iii Control diagram
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