polyurethane leaflet eng

12
ESTABLISHED 1977 POLYURETHANE INSULATING PANELS

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Page 1: Polyurethane Leaflet ENG

ESTABLISHED 1977

POLYURETHANE INSULATING PANELS

Page 2: Polyurethane Leaflet ENG

Nicolaides & Kountouris Metal Company Ltd, established 1977, deal with the design, fabrication and erection of steel structures, the production of cold forming steel products (trapezoidal steel sheets, metal tiles and sections), as well as with the production of polyurethane insulated boards and panels.

Polyurethane insulating panels are produced with computational accuracy and characterized separately for ease of ordering, transportation, delivery and installation.

Page 3: Polyurethane Leaflet ENG

ADVANTAGES

• Wide range of applications

• Innovative design and a wide choice of colours

• Long life

• Flexibility

• Time saving

• High mechanical strength

• Protection from weather conditions and corrosion

• Fire

• Partial acoustic insulation

• Economy

• Energy saving compared with energy production

> Architectural investment

> Interior design

> Interior walls

> Cladding of industrial, farm, residential

buildings etc.

> Signs

> Renovation of buildings

> Exhibition halls/stands

> Internal partitions

> Ceilings

> Construction of prefabricated houses

> Construction of cold storage rooms

Composite polyurethane insulating panels are

available for a wide range of applications.

From cladding to complete facades structure, to

refrigeration applications and air conditioning sector,

polyurethane insulating panels are the way to go.

On roofs, façades, partitions or even decorative

interior elements, polyurethane composite panels

offer many attractive and varied solutions:

Page 4: Polyurethane Leaflet ENG

a. Trapezoidal Roof Panels with prepainted galvanized steel sheets on both sides in 40mm, 50mm, 60mm, 80mm and 100mm thicknesses

b. Wall Panels with prepainted galvanized steel sheets on both sides, in 50mm, 60mm, 80mm and 100mm thicknesses

PROFILES

Polyurethane insulating panels can be used in roofing, external and internal walls, ceilings on prefabricated houses, cold stores etc.

For the requirements of the above applications, N & K Metal Company Ltd, produce panels in varied profiles and formats:

PREPAINTED TRAPEZOIDAL METAL SHEET 0.5MM THK

N&K ROOF SYSTEM

1100MM

PREPAINTED METAL SHEET 0.5MM THK

1000MM

40/50/60/80/100MM

P. U. FOAM (DENSITY 40KG/M - B2)3

RANGE NK 300

PREPAINTED METAL SHEET 0.5MM THK

1000MM

P. U. FOAM (DENSITY 40KG/M - B2)PREPAINTED METAL SHEET 0.5MM THK

N&K WALL SYSTEM

RANGE NK 100

50/60/80/100MM

JOINT DETAIL

PREPAINTED METAL SHEET 0.5MM THK

1000MM

P. U. FOAM (DENSITY 40KG/M - B2)PREPAINTED METAL SHEET 0.5MM THK

N&K WALL SYSTEM

RANGE NK 120

50/60/80/100MM

JOINT DETAIL

3

3

Page 5: Polyurethane Leaflet ENG

c. Wall Panels with prepainted galvanized steel sheets on both sides and a concealed screw support in 50mm, 60mm and 80mm thicknesses

d. Trapezoidal Roof Panels with prepainted galvanized steel sheet on the upper side and aluminium foil (aluminium embossed) on the underside with 40mm and 50mm thicknesses

1100MM

1000MM

PREPAINTED TRAPEZOIDAL METAL SHEET 0.5MM THK.

ALUMINIUM EMBOSSED

PREPAINTED TRAPEZOIDAL METAL SHEET 0.5MM THK.

SELF TAPPING SCREW

40MM

P. U. FOAM (DENSITY 40KG/M - B2)

P. U. FOAM (DENSITY 40KG/M - B2)

ALUMINIUM EMBOSSED

JOINT DETAIL

PREPAINTED METAL SHEET 0.5MM THK

1000MM

P. U. FOAM (DENSITY 40KG/M - B2)PREPAINTED METAL SHEET 0.5MM THK

N&K WALL SYSTEM

RANGE NK 120

50/60/80/100MM

JOINT DE

JOINT DE

TA

TA

IL

IL

1000MM

50/60/80MM

N&K WALL SYSTEM - CONCEALED FIXATION

RANGE NK 220

PREPAINTED METAL SHEET 0.5MM THK P.U.FOAM (DENSITY 40KG/M-B2)

PREPAINTED METAL SHEET 0.5MM THK

RANGE NK 200

JOINT DETAIL

1000MM

50/60/80MM

N&K WALL SYSTEM - CONCEALED FIXATION

PREPAINTED METAL SHEET 0.5MM THK P.U.FOAM (DENSITY 40KG/M-B2)

PREPAINTED METAL SHEET 0.5MM THK

3

3

3

3

Page 6: Polyurethane Leaflet ENG

e. Trapezoidal Roof Panels with prepainted galvanized steel sheet on the upper side and overlay bituminous fibre glass felt on the underside, in 40mm and 50mm thicknesses

f. Wall Panels with aluminium foil (aluminium embossed) on the upperside and galvanized prepainted steel sheet on the underside, in 50mm thicknesses

g. Insulating Boards in 30mm, 40mm, 50mm, 60mm, 80mm and 100mm thicknesses i. With bituminous fibreglass on the upperside and bituminized paper at the bottom. ii. With aluminium foil on the upperside and aluminium embossed on the bottom. iii. With bituminized paper on both sides

N&K WALL PANEL WP/AL-50

PREPAINTED METAL SHEET WITH PROTECTIVE FILM

1132MM

ALUMINIUM EMBOSSED

50

P. U. FOAM (DENSITY 40KG/M - B2)3

1100MM

JOINT DETAIL

1000MM

PREPAINTED TRAPEZOIDAL METAL SHEET 0.5MM THK.

BITUMINISED FIBRE GLASS FELT

PREPAINTED TRAPEZOIDAL METAL SHEET 0.5MM THK.

SELF TAPPING SCREW

P. U. FOAM (DENSITY 40KG/M - B2)

P. U. FOAM (DENSITY 40KG/M - B2 **)

BITUMINISED FIBRE GLASS FELT

40/50MM

3

3

Page 7: Polyurethane Leaflet ENG

INSULATING MATERIAL

Nicolaides & Kountouris Metal Company Ltd use CFC free polyurethane foam, with fire resistance class B2 in accordance with standard DIN 4102-1 :1995-05.(Class E according to EN ISO 11925-Part 2)

The main properties are:

Density of foam: 40 kg/m3 ± 2kg/m3Thermal conductivity: λ = 0.021 -0.022 W/mkCompressive Strength: 140 - 150 KpaWater Permeability: Percentage of closed cells 95% ± 2%

THERMAL TRANSMITTANCE (U-VALUE) Thermal transmittance value varies in relation to the thickness of the panel.The table below shows U-values of our panels.

PANEL TOLERANCES

The panels have the following geometric tolerances: > Width tolerance: ± 2 mm> Length tolerance: ± 5 mm> Thickness tolerance: ± 2 mm

PANEL DIMENSIONS

Length: up to 15000mmWidth: 1000mm

Thermal Resistance R =T (thickness in metres)

Lamda (l) (thermal conductivity)Wm2( )

Thermal Transmittance U - Value =R1W

Km2( )

Panel Thickness D (mm)

U-value(W/m2K)

40 0,525

50 0,42

60 0,35

80 0,26

100 0,21

Our company started labelling sandwich panels with a CE mark .The CE mark unifies the requirements for a clear and publicly accessible declaration of a product’s technical specifications. This enables simple comparisons of specifications; and the CE mark also demonstrates that the panel’s characteristics were verified in accordance with european standards.

Page 8: Polyurethane Leaflet ENG

APPLICATIONS/SOLUTIONS

a. Cladding of flat or inclined roofs

POLYURETHANE FOAM

POLYURETHANE FOAM

SECTION ACROSS

SECTION A-A

SEALAR SCREW

SEALAR SCREW

ZED PURLIN

ZED PURLIN

ALUMINIUM EMBOSSED

ALUMINIUM EMBOSSED

ALUMINIUM FOIL WITH KRAFT PAPER

TRAPEZOIDOL METAL SHEETS N&K 33

A

A

TRAPEZOIDAL METAL SHEETS N&K 33

ZED PURLIN

ZED PURLIN

BOTTOM GALV. PREP. STEEL SHEET

BOTTOM GALV. PREP. STEEL SHEET

TOP FACE BITUMINISED FIBER GLASS FELT

TOP FACE BITUMINISED FIBER GLASS FELT

POLYURETHANE INSULATED PANEL

POLYURETHANE INSULATED PANEL

TWO LAYERS OF BITUMINOUS FELT

TWO LAYERS OF BITUMINOUS FELT

SECTION ACROSS

A

A

SECTION A-A

SELF TAPPING SEALASCREW 6.3mm dia.

SELF TAPPING SEALASCREW 6.3mm dia.

Page 9: Polyurethane Leaflet ENG

POLYURETHANE FOAM

SEALAR SCREW

ALUMINIUM FOIL WITH KRAFT PAPER

ZED PURLIN

POLYURETHANE FOAM

SEALAR SCREW

ZED PURLIN

A

A

SECTION ACROSS

TRAPEZOIDAL METAL SHEETS N&K 33

TRAPEZOIDAL METAL SHEETS N&K 33

PREPAINTED METAL SHEET 0.5mm thk

PREPAINTED METAL SHEET 0.5mm thk

POLYURETHANE FOAM

BITUMINISED FIBRE GLASS FELT

BITUMINISED FIBRE GLASS FELT

BITUMINISED FACING MATERIAL

POLYURETHANE FOAM

ZED PURLIN

ZED PURLIN

SECTION ACROSS

SECTION A-A SECTION A-A

A

A

TWO LAYERS OF BITUMINOUS FELT

TWO LAYERS OF BITUMINOUS FELT

SELF TAPPING SEALASCREW 6.3mm dia.

SELF TAPPING SEALASCREW 6.3mm dia.

TRAPEZOIDAL METAL SHEETS N&K 33

TRAPEZOIDAL METAL SHEETS N&K 33

b. Wall claddings

Page 10: Polyurethane Leaflet ENG

c. Roof cladding using metal or clay tiles

POLYURETHANE INSULATION PANELTOP FACE AI. EMBOSED, BOTTOM GALV. PREP. STEEL SHEET

POLYURETHANE INSULATION PANELTOP FACE AI. EMBOSED, BOTTOM GALV. PREP. STEEL SHEET

ROOF TILES

ROOF TILESNAILS OR TIMBER SCREWS

ANTISAG RODS

BITUMINISED TAPE 50mm WIDE

TIMBER BATTEN 2”X1”

TIMBER BATTEN 2”X1”

TIMBER BATTEN SUPPORT 2”X1”(max spacing 1000mm)

TIMBER BATTEN SUPPORT 2”X1” (max spacing 600mm)

SEALAR SCREW

SEALAR SCREW

ZED PURLIN

ZED PURLINS (max spacing 1000mm)

ZED PURLIN CLEATZED PURLIN SLEEVE

RHS MEMBER

RHS MEMBER

POLYURETHANE INSULATION PANEL N&K33-40mm thk(TOP TRAPEZOIDAL METAL SHEET, BOTTOM ALUMINIUM EMBOSSED)

POLYURETHANE INSULATION PANEL N&K33-40mm thk(TOP TRAPEZOIDAL METAL SHEET, BOTTOM ALUMINIUM EMBOSSED)

ROOF TILES

ROOF TILES

ANTISAG RODS

TIMBER BATTEN 2”X1”

TIMBER BATTEN 2”X1”

TIMBER BATTEN 50x33mm

SEALAR SCREW

ZED PURLIN

ZED PURLINS (max spacing 1000mm)

ZED PURLIN CLEATZED PURLIN SLEEVE

RHS MEMBER

RHS MEMBER

A

A

(TOP FACE GALV, PREP. STEEL SHEET, BOTTOM AI. EMBOSED)

N&K POLYURETHANE INSULATION PANEL 50mm thk(TOP FACE GALV, PREP. STEEL SHEET, BOTTOM AI. EMBOSED)

N&K METAL ROOF TILES

ANTISAG RODS

N&K METAL ROOF TILES

ZED PURLINS (max spacing 1000mm)

RHS MEMBER

BITUMINISED TAPE 100mm Wide

ZED PURLINZED PURLIN CLEATZED PURLIN SLEEVE

RHS MEMBER

A

A

N&K POLYURETHANE INSULATION PANEL 50mm thk

A

A

Page 11: Polyurethane Leaflet ENG

d. Exterior wall using insulating boards between bricks

e. Insulation of existing and new flat concrete roofs

*the above application/solution is implemented together with N&K Full Circle Ltd

f. External decorative wall cladding with high pressure laminate wood (N & K Thermo - Wood)*

JOINT DETAIL

POLYURETHANE INSULATION PANEL

HIGH PRESSURE LAMINATE

Non water penetrading bituminous membrane (asphalt building paper)

Reinforced concrete slab

Page 12: Polyurethane Leaflet ENG

GERI INDUSTRIAL AREAP.O. Box 12665 – 2251 NICOSIAΤ: +357 22 482 000F: +357 22 485 380Ε: [email protected]