plastic injection molding and contract manufacturing

15
John Carpenter, Director of Sales & Estimating 760 Water St., Meadville, PA 16335 [email protected] cjindustries.com (814) 724-4950 PLASTIC INJECTION MOLDINGAND CONTRACT MANUFACTURING

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Page 1: Plastic Injection Molding and Contract Manufacturing

John Carpenter, Director of Sales & Estimating

760 Water St., Meadville, PA 16335

[email protected]

cjindustries.com

(814) 724-4950

PLASTIC INJECTION MOLDING AND

CONTRACT MANUFACTURING

Page 2: Plastic Injection Molding and Contract Manufacturing

OVERVIEW

Custom Plastic Injection Molder for 59 years

• ISO 13485:2016, ISO 9001:2015 & FDA Registered

• One-Stop Shop for Contract Manufacturing Services

• Full Service Product Design & Development

• In-House Tool Shop, 10 year mold Warranty

• 27 Engineers across All Departments

• 55 Presses, ranging from 20 to 710 tons of clamping pressure

• Molding: (3) Class 8 Cleanrooms, (1) White Room

• Assembly: (1) Class 7 & (2) Class 8 Cleanrooms, (1) General Assembly Room

• Shipped approximately 500 million parts in 2019 fiscal year

Page 3: Plastic Injection Molding and Contract Manufacturing

EXPANSION & GROWTH

Expanding to Meet Your Needs

$6.8 Million Expansion (2012)Additional manufacturing space and quality lab.

Purchased 53,000 Sq. Ft. (2016)Property is adjacent to main facility. Increases

total footprint to 214,000 Sq. Ft.

Page 4: Plastic Injection Molding and Contract Manufacturing

CONTINUALLY INVESTING

Plastic Injection Molding Presses

Investments in equipment increases efficiency and control which

translates to a higher quality product and decreased time to market.

Toshiba Shibaura EC55SX III

(2020)

Arburg Allrounder275 Vertical

(2019)

Toshiba Shibaura EC30SX II

(2020)(5) Sumitomo 9E280EV-A

(2016)

Page 5: Plastic Injection Molding and Contract Manufacturing

CONTINUALLYINVESTING

Tool Shop Equipment

Investments in equipment increases efficiency and control which

translates to a higher quality product and decreased time to market.

Makino E33 Milling Center (2006)AgieCharmillesF0550

EDM Machine (2014)

Mazak VCU 500 CNC

Milling Center (2015)

Page 6: Plastic Injection Molding and Contract Manufacturing

RECENT CAPITAL INVESTMENTS

Additional Class VIII Assembly Cleanroom (2019)

Page 7: Plastic Injection Molding and Contract Manufacturing

ENGINEERING SERVICES

An Engineering Team of 27 Across 9 Disciplines

• New Business

Development

• Tooling

• Simulation

• Design

• Project

• Quality

• Process

• Manufacturing

• Sustaining

Page 8: Plastic Injection Molding and Contract Manufacturing

ENGINEERING SERVICES

Capabilities

• Product Design and

Development Assistance

• Mold Design

• Molding Simulation

• 3D Printing

• Project Planning

• Innovative Quality Testing

• Full and Semi-Automation

Development

Design & Simulation Software• 2D –AutoCAD, ProE/ Creo, SolidWorks

• 3D –ProE/ Creo, SolidWorks, SIGMASOFT

• FEA/ Simulation –SolidWorks, SIGMASOFT

Page 9: Plastic Injection Molding and Contract Manufacturing

MOLD BUILD/ MAINTENANCE/ REPAIR

Full Service In-House Tool Shop

• Design, Build, Repair, Refurbish

• Customers have transferred over 136 plastic injection

molds from North America and Asia in the last four years

• 10 Year Mold Warranty on any SPI 101 production molds

• Small Tooling services: assembly fixtures, gauges and

tooling components

• A team of 20 tool shop personnel

• Dedicated in-house Polisher

1962Dick Johnston and Harold Corner founded

Meadville Precision Tool & Mold (present day C&J Industries)

in a small garage in Meadville, PA. They quickly gained notoriety for

building high-precision plastic injection molding components and

quality injection molds. Some of their first customers were AMP,

Western Electric, & Packard Electric.

Page 10: Plastic Injection Molding and Contract Manufacturing

OUR MARKETS

Medical Technology

Consumer Industrial

Page 11: Plastic Injection Molding and Contract Manufacturing

MEDICAL SERVICES

Medical Contract Manufacturing

• ISO 13485:2016, ISO 9001:2015 & FDA Registered.

• Complete range of medical contract manufacturing capabilities.

• Full and Semi-Automatic Assembly, Automated Parts Handling Systems,

Pad Printing, CNC Sonic Welding, Heat Staking, and Laser Etching.

• Final Packaging Options: Bag Sealing, Auto-Bagging, Tray Sealing, and

Custom Molded Packaging.

• Experienced with current medical OEM validation protocols (IQ, OQ, & PQ)

and we can help you develop your own process validation and DOE

protocols.

Page 12: Plastic Injection Molding and Contract Manufacturing

CLEANROOM & WHITE ROOM MOLDING

(3) Class VIII Cleanrooms - Molding

• 27 Presses ranging from 20 to 720 tons of clamping pressure.

• 14,000 Sq. Ft.

Page 13: Plastic Injection Molding and Contract Manufacturing

CLEANROOM & WHITE ROOM MOLDING

White Room Molding

• 28 Presses ranging from 20 to 720 tons of clamping pressure.

• 12,000 Sq. Ft.

Page 14: Plastic Injection Molding and Contract Manufacturing

QUALITY ASSURANCE

• 1stArticle Inspection

• Protocol Validation

(PPAP, IQ/OQ/PQ)

• Gauge R&R

• Cap. Study

• Leak Decay Testing

• SPC

Committed to QualityEarly Supplier involvement is key. Our In-Process Quality Department and Metrology Lab take an active role in creating quality plans and expectations early on.

InstronModel 3345 OGP SmartScopeFlash 500

Nikon MeasurescopeMM-10 Keyence Instant Image

Page 15: Plastic Injection Molding and Contract Manufacturing

CLEANROOM & GENERAL ASSEMBLY

(1) Class VII Cleanroom, (2) Class VIII Cleanrooms & General Assembly

Full Service Contract Manufacturing• Part Decoration: Pad Printing, Hot Stamping, Flatbed Inkjet, Laser Etching.

• Full and Semi-Automatic Assembly, Sonic Welding, Heat Staking, Adhesives,

Mechanical Fasteners, and Custom Packaging.

• For many of our plastic contract manufacturing customers we are the private label

manufacturer and ship product directly to the end user.