planning and execution turnaround design, engineering, · zap utilizes our 3d scanning software to...
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TURNAROUND DESIGN, ENGINEERING,PLANNING AND EXECUTIONREDUCING CONSTRUCTION COSTS AND FACILITY DOWN TIMETHROUGH DESIGN AND PLANNING
333 S Allison Parkway, Suite 100Lakewood, CO 80226
720.529.4430www.zapecs.com
A successful turnaround takes properdesign and engineering, planning andexecution. ZAP takes each step seriouslyto ensure that costs are minimized andthe desired turnaround, or work outage,duration is achieved.
Reduction in turnaround durationIdentify and manage shutdown risksthrough detailed execution planningAbility to determine cost vs. schedulebenefit
ZAP utilizes our 3D scanning software tosurvey the entire facility. This establishesthat all turnaround tie points are locatedand the appropriate plan can be designed.ZAP's design takes turnaround durationand costs into account to ensure the clientis satisfied with the overall design and plan.
ADVANTAGES
DESIGN AND ENGINEERING
Detailed constructionpackages are tailoredto clients' turnaroundrequirements.
3D Scan Pictured Above
Piping Design Utilizing 3D Scan Pictured Above
A bottom up approach is used when planning a turnaround. Each tie point isscheduled individually in a "Ribbon Schedule", which is then imported into ZAP'sproprietary turnaround scheduling software; allowing the project team to level theavailable personnel and equipment to the desired shutdown duration
"ZAP’s planning empowers shutdown teams to respondquickly when things change, keeping critical work on track."
PLANNING
Once the turnaround planhas been created, it isthen imported into adetailed CPM projectschedule to share with allstakeholders.
All Planning documentsare updated throughoutthe turnaround to ensurethe schedule is followed.
Detailed CPM Schedule (pictured above) sorted byContractor, Crew and Tie-Point Location.
EXECUTION ZAP has the capability to perform workas the EPC contractor or as a clientrepresentative. The client can decidewhich approach fits best.
Work packages are created anddistributed to the crew for each tie pointoutlining the detailed ribbon schedule,any engineering drawings needed tocomplete work, and any additionalinformation
Tie points are flagged at each specifiedlocation, and all necessary materials arestaged prior to turnaround. All personnelwill complete a pre-turnaround walkthrough.
Safety is always the most importantfactor to any turnaround. ZAP coordinates all pre-shift safetymeetings with operations, managersand crew leads prior to remainingpersonnel arrive to review turnaroundshift plan.
SAFETY
TURNAROUND OR WORKOUTAGE?Whether you are planning a largeturnaround project with an extendedduration or a small work outage to swapa pump, proper planning and executionare key to success. ZAP has the ability toensure that the work is completed safelyand the facility comes back on-line asplanned while limiting the outage time. TECHNICAL INQUIRIES
Steve [email protected]
Shane [email protected]
COMMERCIAL INQUIRIES
"A task specific schedule was developedthat allowed good work breakdownstructure, supported procurement,
inventory control and work planning"
"Excellent detail on what was required forthe task, materials, manpower, equipment
wise."
Client PM
Client PM
Evan [email protected]
Lonnie [email protected]