plane strain fracture toughness data handbook for metals

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  • 8/10/2019 Plane Strain Fracture Toughness Data Handbook for Metals

    1/92

    AD-773

    673

    PL NE

    STRAIN

    FR CTURE

    TOUGHNESS (KIC) DATA

    HANDBOOK

    FOR METALS

    ARMY MATERIALS AND MECHANICS RESEARCH CENTER

    DECEMBER

    1973

    DISTRIBUTED

    BY

    1.

    S.

    KPMIUET

    t Uoo=

  • 8/10/2019 Plane Strain Fracture Toughness Data Handbook for Metals

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    I

    I0

    13-

    The findings

    in

    this report are not

    to be construed

    as

    an official

    Department

    of

    the Army position, unless

    so

    designated by

    other

    authorized

    documents.

    Mention-c-f-any

    trad names or

    manufacturers in this

    report

    shall not

    be

    construed as

    advertising

    nor as

    an official

    HinosMent or

    approval of uich products

    or companies bvr

    tOe

    United

    States

    Government

    DISPOSITION

    INSTRUCTIONS

    Destroy

    this

    report when it is

    no

    IoW neeed

    DO not

    return

    ft

    to the origingo.

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    UNCIASS-IFIED

    SECURITY CLASSIFICATION

    OF

    THIS

    PAGE (10%mn

    Date

    Ent_

    ___

    REPORT

    DOJMENTATION

    PAGE

    READ

    Is4TRUCTIONS

    BEFORE

    COMPL

    -IMG FORM

    .R T2.

    OV ACCESSION

    NO.

    3.

    RECIPIENY'S

    CATALOG

    NUMBER

    4.

    TITLE

    (nd

    Subittlo)

    S.

    TYPE Of REPORT

    & PERIOD

    COVER Ed

    PLANE

    STRAINl

    FRACTURE TOUGHNESS

    (KiC)

    DATA

    Final

    Report

    HANDBOOK

    FOR METALS

    1. 7ERFORMING

    ORO. REPORT

    NUMBER

    7. AUTHOR(*)

    S. CONTRACT

    OR GRANT

    NUMBER(E)

    William

    T. Matthews

    f

    9. PERFOWAING

    ORSANIZATION

    NAME AND ADDRESS

    I*. PROGRAM

    ELEMENTrPROJECT,

    T?.SK

    AREA &

    WORK

    UNIT

    NUMBERS

    Army

    Materials and

    Mechanics

    Resevrch

    Center

    )/A Project:

    1T0621059349

    Watertown,

    Mwassachusetts

    02172

    W Code:

    612105.11.299

    AM)M4R-TM

    ___

    ency Accession:

    DA OB4707

    It. CONTROLLING OI'FICE

    NAME

    AND

    ADDRESS

    12. REPORT

    DATE

    U.

    S. Army

    Materiel

    Command

    December

    1973

    Alexandria,

    Virginia

    22304

    IS.

    NUMBER

    OF

    PAGES

    I1.

    MONITORiNG

    AGENCY

    NAME

    & AUDOESS(;i

    differitt

    Ito. Confroline

    Office)

    IS.

    SECURITY

    CLASS.

    (of this toport)

    Unclassified

    15..

    DWCLASSIFCATION/OOWNGWA

    OING

    SCHEDULE

    16. OISTRIBUTION

    STATEMENT (of this Report)

    Approved

    for

    public

    release; distribution

    unlimited.

    17.

    DIST0i8UTION

    STATEMENT

    (of

    the

    abstract

    entered In

    Block

    20. it differsot

    hem

    R~pot)

    10.

    SUPPLEMENTARY

    NOTES

    It. KeY

    WORDS (Ceithwpe

    on

    et.erae

    side

    ii

    ncesas.w

    ind

    Identify

    by

    block number)

    Fracture

    properties

    Tables

    (data)

    Thughness

    Experimental

    data

    Griffith

    crack

    Static

    tests

    20.

    ASSTrIACT

    (Centhnwe

    raentoe

    aide It ndcvzary

    and Idmnfif

    by

    block

    number)

    (SEE REVERSE

    SIDE)

    1f--p-oduced

    by

    NATIONAL

    TECHNICAL

    -NFOPMATION

    SERVICE

    S

    ;.~I

    S

    Oo|)pn {,1rnn

    (,(

    Con'mo:ce

    -

    I

    I _ I ISpr;n-pjl-e-*d

    VP. 2.11-1

    t i

    147

    Z61IiON

    Of

    t

    N(OV

    95IS

    O33OLETP.

    J

    *7,

    UNCL SSIFIED

    Is SECUR11Y

    CLASS)FIC&TATON OF THIS PAGE Utmi

    Dvta Ber.e)

  • 8/10/2019 Plane Strain Fracture Toughness Data Handbook for Metals

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    UNCLASSIFIED

    SECURITY CLASSIFICATION

    o THIS

    PAGE(Wh.a

    Do m U10

    Block

    No. 20

    ABSTRACT

    -A compilation

    of plane

    strain

    KIC

    data

    is presented

    for

    metals

    manu-

    factured

    in the USA

    and

    Europe,

    including SO steels, 21 titanium

    alloys,

    38 alumiuum alloys,

    and

    one beryllium

    material. The data corresponds

    to

    static

    loading in nautral laboratory environment. The

    effect

    of

    tempera-

    tuie

    is included

    in the tables along with the direction

    of testing, the

    form and

    size

    of

    the material, its composition

    and

    heat

    treatment,

    and

    the

    specimen

    type

    and size.

    (Author)

    UNCLASSIFIED

    %ECURiry CLASSIFICATION 101 Y1hS PAGEMl.

    DOM Fnt.md)

    -

    -

    .

    A----

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    TA8UF

    OF CO0%TENTrS

    fitle

    Page

    I.SrRODUCTION

    1

    DEFINITIN

    CF SYMBOLS

    AND

    UNITS

    REFERLMCES

    E

    BIBLIOGRAPHIIY

    Kic DATA

    A. Steel

    Tabl-.-

    i.

    Low

    Alloy

    AISi

    43300I, EN30B

    3SN%016,

    L%40C

    3

    11-11

    AISI

    4140

    4

    AiSI

    4540

    5

    MAC

    7

    I'vZ4.

    Ni-Cr-!4o-i

    8

    ii.

    Nickel

    Steels

    9.i--tzo-.

    2C

    9

    9Ni.4Co-

    .%

    10

    9%i'4Co- .4-5C

    Hi

    10

    Nickel

    12

    iii. Haraging Steel

    12

    Nickel

    13

    IS Xi-200

    Grade

    1.1

    1S

    Ni-250

    Grade,

    DID 212,

    6100, G110

    M.-rval

    18

    is

    18 Ni-300

    Gzade, G125

    16

    18

    Ni-350 Grade

    17

    :

    v.

    Stainless Steel

    17-4

    PII

    18

    17-7 Pit

    19

    Pl1lS.7"o

    20

    PilIl83-1o. FVSZOR

    21

    MU 43SS,

    AFC-77,

    AaC-20

    22

    v. Lcew trength

    AilS-C,

    ASTM A203

    :

    AISI

    1045

    24

    ASM;

    A216

    25

    AMT!

    A'.2,

    26

    SAS"W!S33

    27

    ,STMfA-42,

    ASM A543

    28

    vi. Intertwdiate

    Stt.rth

    AISI 1144,

    !fl 80

    29

    ASMTA469,

    N-.o-V

    30

    ASV4

    A470,

    Cr-Mc-V

    31

    XASr*

    A471,

    Ni-r- P--

    32

    AS 11 AS7-F,

    HY 130

    33

    a.

    Ttanium

    Alloys

    i.

    a Alloy

    SAI-2.S Sn

    34

    111

    679,

    1141

    685, .Al-.Mo-IV,

    6AI-2Sn-CZr-Z4o

    3S

    Uwll

  • 8/10/2019 Plane Strain Fracture Toughness Data Handbook for Metals

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    B.

    Titanium

    ttlloYs

    (Cont.)

    iii.

    u-8 Alloys

    I4I SS0j,

    I

    551,

    6AW-31O

    36

    IA1

    6

    W

    37

    IA1-3No-IV,

    7A1-2.,1o,

    7AI-4'1o

    38

    6AI-4'V

    39

    6AI-6V-Sn

    40

    6A1-6V-4Zr-4Mo, 6A!-2Sn-4Zr-6N'o,

    6AI-2Sn-2Zr-3lo-2Cr

    41

    iv.

    8 Alloys

    13t'-I1Cr-3A.

    8&4o-8V-2Fo-3A1.

    11.5

    Mo-62r-4.SSn,

    3A1-8V-6Cr-4Zr

    42

    C. Aluminui

    Alloys

    i.

    Copper

    Alloys

    2(04,

    DTM

    5020, 111)

    66,

    BS

    177,

    BS

    L93,

    GB-26S

    43

    2020

    44

    2021,

    2219

    ZC-24.

    2124,

    DTD

    S000,

    A-U4Gl

    46

    2613,

    RR 58,

    DTh

    731,

    C01

    003/41,

    A-U2QV

    47

    ii.

    Zn..Ig

    Alloys

    7031,

    7049,

    7050

    48

    7007

    49

    7075, DID

    SOS0,

    0TD

    5074,

    BS

    L9S,

    AZ

    74,

    7175

    sO

    7178,

    DT D

    363

    51

    iii.

    Zn-Mlg-Mn

    Alloys

    "700 9.

    7005

    52

    /079

    53

    DT D

    5024,

    1'W 50L.

    54

    7081),

    .-

    75S

    55

    iv.

    Other Aiinum

    Alloys

    6061

    56

    D.

    Beryllium

    S-200

    57

    1_

    i.l-l

    ;"

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    INTRODUCTION

    The

    plane

    strain

    fracture toughness

    values presented in this compilation are expressed in

    terms

    of

    linear elastic

    fracture mechanics. These KIC values have

    been obtained

    by

    the ASTM'

    E399-72

    "Standard

    Method of

    Test

    for

    Plane

    Strain Fracture

    Toughness Testing

    of

    Metallic

    Materials" or a similar method.

    This

    data compilation includes materials manufactured

    in the USA

    and

    Europe.

    The

    following factors are

    involved

    in

    the

    selection

    and

    interpretation

    of the

    KIC

    values.

    Testing Conditions

    The

    material values shown

    correspond

    to

    quasi-static

    lo.ding of

    approximately one

    to three minutes

    duration.

    The

    environment

    is a

    neutral

    laboratory

    otivironment

    in

    which

    no

    aggressive chemicals

    or

    extreme of humidity are intentionally introdkuced.

    Specimen

    Types

    K

    values

    shown

    have

    been obtai-ied

    from

    AST?

    ecommended

    bend and

    compact

    tensile

    specimens

    an d

    from a variety of other

    specikens:

    four-point ben(,

    double cantilever

    beam,

    wedge

    opening

    loading, side

    edge notched,

    center

    cracked specirens and

    a

    few double

    edge

    cracked and notched round specimens.

    Surface cracked

    specimen

    data

    is

    rot

    included in

    the appendix since, although this configuration is

    extremely important

    in

    applicatiens, criteria for

    validity of

    KIC

    measurements of surface

    cracked

    specimens

    have not been

    establis'ied.

    Criteria for Validity

    of

    Typicv.l KIC Values

    The AST%1 E399-72

    requirerents are

    taken as the

    general

    guide for validity.

    However, since complete

    details of

    factors cited by

    ASli. are usually

    not

    available, personal judgment

    must

    be exercised. For

    example, although

    all data listed pertain

    to

    fatigue-cracked specimens, the range

    of

    imposed KI

    during

    fatiguing

    is usually not

    repirted.

    In addition,

    the crack front curvature and the orientation of the

    crack

    plane with respect to the loading axis are also

    unknown.

    Other

    typical unknowns are the critical

    crack length,

    the

    details

    of selection of the critical

    load

    value,

    the appearance

    of

    the

    fracture sur-

    faces,

    the

    details

    of

    fixture

    design

    to minimize friction and

    the

    linearity

    of

    the displacement

    gage.

    Therefore, it is

    often necessary to assume

    that in

    general the test

    measurements

    have been carried ou t

    according to good practice.

    In term

    of

    specific

    criteria for

    inclusion in

    this

    tabulation

    the

    ASlIl

    requirement of thickness greater than 2.5 (KIC/eYS)

    2

    , was applied.

    Virtually .11

    of

    the

    data

    satisfied

    this requirement. Although it

    would

    be

    destrable to require

    that crack length exceed

    2.S (KIC/OyS)

    2

    ,

    this criterion wrs

    not

    rigidly imposed. Tite minimum

    reported

    crack

    length for data

    presented

    in

    this

    appendix is 1.25

    (KIC/oyS)

    2

    .

    Accuracy of

    KIC

    Values

    In general the KIC values shown are

    averages

    of several tests. The range of typical data may be

    interpreted to be

    the

    average

    shown 10.

    In cases

    %here the range of toughness

    values

    was large,

    either

    the

    entire range is

    shown

    or

    the

    extremely high

    values

    were excluded

    before computing

    the

    average.

    It

    should

    be

    recognized that

    these

    accuracy

    limits rc'er only to the specific results

    obtained

    and may not

    be

    appropriate in

    general

    for

    material

    of the s.,me

    nominal

    compositien, form, and size

    which

    is

    processed and

    tested

    elsewhere.

    Parameters

    Influencing

    KIC

    Where available, the

    influence,

    whether significant or

    negligible, of material form

    and

    thickness,

    composition,

    heat treatment,

    testing t'.mperature and

    material anisotropy

    and yield strength upon KIC

    is

    shown by the series of

    data

    entecred in the tables. In

    most

    cases uhere a particular heat treatment

    prodces both the highest yield strength and toughness, data for other heat

    treatments

    are omitted. It

    - -

    is important

    to

    note that for some materials, data from the

    cumbination

    of

    composition

    and

    processing

    which leads

    to

    the

    highest

    toughness

    is

    not included in

    this

    compilation. In those

    instances

    it is no t

    possible.

    to obtain

    valid

    IC measurements

    for

    the particular

    material

    thickness of interest. There are

    add- ional'-,arameters Vaich may also influeice KIC values vhich are not shown in these tables

    since

    -the"are

    -rtler infrequently reported. Thrse include melting practice, heat

    treating

    practice such as

    the

    qize of quenching bath relative

    to

    the

    material

    size, and

    the amount of

    material

    straining

    during

    ('orging.

    DEHINITION OF SY'MBOLS AND

    NITS

    Ulits, Symbols

    and Nomenclature

    Data is presented in the customary units tiw.ed

    in

    tize

    United States with accompanying International

    Sotem Units (SI)

    it,

    arentheses.

    The definitton of units and

    symbols

    for

    specimen

    orientation and

    tylu

    are

    Liven

    preceding the

    tabulations.

    a) Composition and

    Heat

    Treatment Codes

    Code

    Form:

    Letter,

    Number

    Letter

    -

    Identifies

    Composition

    lumber - Identifies Heat

    Treatment

    tetailed Jescriptions of composition

    and heat

    treaiment are at -.he bcttom

    of each table.

    The

    compositional

    values are measured

    values

    in

    terms ef percentage by

    weight,

    except

    when

    designated

    pps

    (parts

    per million).

    *en only

    specified

    composition

    is

    available, the

    nominal

    specifi.ed Ivel-

    are

    followed by the

    letter W' nd the maximum levels of other elements

    are

    followed by

    "'".

  • 8/10/2019 Plane Strain Fracture Toughness Data Handbook for Metals

    8/92

    b) Orientation of Specimens

    Code: First letter:

    Direction of

    Loading

    W, Second

    letter:

    Direction

    of

    Crack

    P'.opagation

    L:

    Ditection

    Parallel

    to

    Primary

    Grain

    Flow

    Direction

    of

    Plate,

    Forging

    or

    Extrusion

    T: Direction Parallel

    te

    Largest

    Dimension in

    Plane

    Transverse

    to

    L

    Direction

    S:

    Direction Parallel

    to Sualle.,

    Dimension

    in Plate Tran,,verse

    to

    L Direction

    ST4: Prection

    45S

    Between Directions

    of Largest

    and Smallest

    Dimension

    in Plane

    Transverse

    to L

    Direction

    R: Radial

    Direction

    C:

    Clrcumferential

    Dire

    tion

    If

    a

    direction is ambiguous

    in

    terms

    )f two of the above definitions, thei

    both

    dirtctions

    are shown.

    c)

    Specimen Identification

    Bend: 3-point

    Bend

    Specimen

    Bend (4

    pt): 4-point

    Bend Specimen

    CT: ASIT

    Compact Tensile Specimen

    SWIL:

    imilar

    to

    CT, but with different

    dimensians

    CC:

    Remotely

    Loaded Flat

    Tensile

    Specimen

    with Center

    Notch

    DEC:

    Remotely

    Loaded

    Flat

    Tensile Specimen

    with

    Double Edge

    Cracks

    SSEN:

    emotely

    Loaded

    Flat Tensile Specimen

    with

    a Single

    Edge

    Crack

    NR:

    Round

    Tensile

    Specimen,

    Circumforentially

    Notched

    DCB: Double

    C.ntilever

    Beam Specimen

    d) Units

    Temperature:

    F - Degrees

    Fahrenheit

    K - Degrees

    Kelvin

    Stress:

    KSI

    - Kips per

    Square

    Inch

    l'/m

    2

    -

    Mega

    Newtons

    per

    Square

    Meter

    Stress Intensity:

    KSI

    in- Kips per

    Square

    Inch Times Square

    Root Inches

    ?IN

    m172

    -

    Mega

    Newtons

    times

    (Meters)-

    3

    /

    Length:

    in,

    mm Inches, Millimeters

    ft, m - Feet, Meters

    RFFERENCES

    1.

    Kendall,

    D.P.,

    Materials

    Research and Standards

    Vol 10,

    No.

    12,

    p 14.

    2. Baker,

    AJ..,

    Lauta,

    F.D., and

    Wei, R.P.,

    Structuze

    and

    Properties

    of Ultra

    High Strength

    Steels

    ASTDISTP370, 1965,

    p 3.

    3.

    Guthrie,

    J.L., "lligh

    Strength Steel Evaluation

    for Supersonic

    Aircraft,"

    Boeing Co.,

    AD818490,

    Mtarch

    1967.

    4.

    Vishnevsky, C. and

    Steigerwald,

    E.A.,

    Fracture Toughness

    Testinga_

    onie

    Temperatr-es

    A5D45TP496,

    1971,

    pp. 3-26.

    S.

    Irani,

    J.J., et

    al, "The Effect of

    Therna"

    and

    Thermomechanical

    Treatments

    on

    Temper

    Embrittlement

    of

    Low Alloy Steeis",

    BISRA IMG/A/81/67, NTIS

    PB 10444.

    6.

    Jones, M.H.,

    and

    Brown,

    W.F. Jr., Review of

    Developrents

    in

    Plane Strain

    Fracture Toughness

    Testing,

    AS131STP463, 1970,

    pp.

    63-101.

    7.

    Steigerwald,

    E.A.,

    Eng. Fracture

    Mech, Vol

    1, No. 3, 1969,

    pp. 473-494.

    S.

    Kula, E.B.,

    and Anctil. A.A..

    J. Matis,

    N.Y.

    Vol 4, No. 4, Dec

    1961),

    pp. 817-841.

    9. Srawley,

    J.E.,

    Jnes, M.H., and

    brown,

    W.T. Jr., Materials

    Research aid

    StandIards,

    Vol

    7,

    No. 6,

    June 1967, pp.

    261-266.

    10. Shoemaler, A.K.

    and Relfe, S.T..

    "ThL Static

    and Dynamic

    Low

    Temperature Crack

    Toughness

    Performance

    of

    Seven

    Structurul Steels," Eng. Fracture

    Nech,

    Vol. 2, ,o.

    4,

    June

    1971, p

    319.

    11. Wessel,

    E.T.,

    et al, "Engingering

    Methods for

    Do5ign and

    Selection of

    Materials Against Fracture,"

    Westinghouse

    Research Laboratovie5

    report

    to U.S. Army Tank-Automotive

    Center,

    ADSOIOOS.

    12. Amateau,

    M.F.,

    and Steiterwald,

    E.A., "Fracture

    Charactoristics of

    Structural hetals,"

    TR1W

    nc.

    AD611873, January 1965.

    13.

    Bullock, D.F.,

    et

    al,

    "Evaluation

    of the

    Mechanical

    Properties of

    9 NI-4Co

    Steel

    Forgings,"

    Boeing

    Co.,

    Air Force Materials

    Laboratory

    Report AFML-TR-68-57 :.4arch

    1968. AD

    833

    650.

    14.

    Brown,

    W.F.

    Jr., and Srawley,

    J.E., Piane

    Strain Crack Toughness

    Testing of

    Hilh Strength

    Metallic

    Materials,

    ASTM STP 410,

    1967, p 18

    4 p 60.

    15.

    Srauley,

    J.E., Fracture,

    Chapman

    and

    Hlall,

    1.e69.

    16.

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