piston pumps & package fluid handling training. fluid handling training 300 level © 2006...

Piston Pumps & Package

Fluid Handling Training

Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company2

Click to edit Master subtitle styleIn Manufacturing & assembling line many parts are now glued

instead of bolted,screwed or welded

There is a constant evolution in the chemical components & assembly techniques.

Major reasons!

The Extrusion Market is constantly increasing

Extrusion


Click to edit Master subtitle styleExtrusion pumps are frequently put in the most difficult of application

moving high viscosity fluids that are often abrasive.

Extrusion pumps are used to apply a bead of material. In some cases thepump supplies a continuous bead.

Typical high viscosity fluids pumped include caulking, heavy lubricants,mastics, sealers and inks.

When Extrusion is needed? When material does not flow by itself, or when is flowing to slow.

,

What is Extrusion


Click to edit Master subtitle style• When traditional pump does not reach to prime in the inlet, and creates a cavity (air pocket) on the bottom.

• High viscosity fluids will not flow to pump.

Chop check

Follower plate

Seals

When an Extrusion pump is necessary


Click to edit Master subtitle style• Utilizes 2-Ball and Chop-Check

models.

• 2-Ball models for fluid viscosity from 50,000-100,000 cP.

• Chop-Check models for higher viscosity up to more than

• 1 000 000 ctP

Pumps for Extrusion


Click to edit Master subtitle style

Floating Washer

This technology is only usedfor high viscosity products.

Could be used from 6 000 to more than 1 000 000 cPs.

Extrusion pumps mechanically check-off fluid flow.

“Shovel” or “button” mechanically pulls fluid into pump inlet

Chop Check what is it!


Click to edit Master subtitle styleFloor Mounts

Used when fluids are stored in large bulk containers. Gravity feeds materialinto the pump inlet. Always locate the pump as close to the fluid containeras possible.

Mounting Style


Click to edit Master subtitle styleNP322L0X-1Pressure Ratio 22/1Carbon Steel (X = 1)Stainless Steel (X = 2)Drum 30 KgCART Single Cylinder / Simple Effect

For 25 Kg/60 Kg

650 54X-1Pressure Ratio 43/1Carbon Steel (X = 1)Stainless Steel (X = 2)Drum 30 KgCART Single Cylinder / Simple Effect

NP322R0X-1Pressure Ratio 22/1Carbon Steel (X = 1)Stainless Steel (X = 2)Drum 30 KgCART Single Cylinder / Double Effect

Package Configuration


Click to edit Master subtitle style650 54X-1Pressure Ratio 43/1Carbon Steel (X = 1)Stainless Steel (X = 2)Drum 30 KgCART Single Cylinder / Double Effect

For 25 Kg/60 Kg

NP443R01Pressure Ratio 43/1Drum 30 KgRAM Double Cylinder / Double Effect




For 200 Kg

NP4XXR-XX-XXX

Air Motor Series

4 : 4 ¼"Pump Information21 : 30/1 SS-2 Ball pump

22 : 22/1 SS-2 Ball pump

24 : 11/1 SS- 2 Ball pump

31 : 23/1 Chop Check pump


Packing Options

Follower Options




For 200 Kg

NP6XXR-XX-XXX

Air Motor Series

6 : 6"Pump Information21 : 60/1 SS-2 Ball pump

22 : 45/1 SS-2 Ball pump

24 : 22/1 SS- 2 Ball pump



Packing Options

Follower Options




For 200 Kg

NP8XXR-XX-XXX

Air Motor Series

8 : 8"

Pump Information


Packing Options

Follower Options



Click to edit Master subtitle style• 66236-X (CS)

(39.7-lpm)

• 67300-X (CS)

(22.94-lpm)

• 66243-X (CS)(12.5-lpm)

• 66266-X (CS)(7.9-lpm)

• 6710X-X (CS or SS)(2.9-lpm)

Extrusion- Configurable pumps

5 Lower ends configuring all our extrusion range

Chop Check Style


Click to edit Master subtitle styleChop Check Model Ratio Flow/Lpm Dis.p.cyc Lower pump Motor Mounting67100-X NM2322E-11 22/1 3,7 0,031 L Carbon Steel 3" Short67101-X NM2322F-11 22/1 3,7 0,031 L St. Steel 3" Short67100-X 67 120-P43 43/1 3,4 0,045 L Carbon Steel 4" 1/4 Short67101-X 67 121-P43 43/1 3,4 0,045 L St. Steel 4" 1/4 Short67100-X 67 124-P43 43/1 3,4 0,045 L Carbon Steel 4" 1/4 Long67101-X 69 125-P43 43/1 3,4 0,045 L St. Steel 4" 1/4 Long

2 Lower end pump1- Carbon Steel1- Stainless Steel= 6 models

Extrusion- Configurable pumps For 25-60Kg



Chop Check Model Pressure Ratio Flow Lpm Dis.per/Cycle Motor66243-X 650 491-XXX 12/1 12 0,20 L 4" 1/466236-X 650 871-XXX 13/1 40 0,66 L 8"66236-X 650 875-XXX 20/1 40 0,66 L 10"66266-X 650 492-XXX 23/1 8 0,10 L 4" 1/466243-X 650 691-XXX 23/1 12 0,20 L 6"66236-X 650 971-XXX 30/1 40 0,66 L 12"66243-X 650 891-XXX 44/1 12 0,20 L 8"66266-X 650 692-XXX 46/1 8 0,10 L 6"67300-X 650888-XXX 28/1 22 0,32 L 8"67300-X 650889-XXX 44/1 23 0,32 L 10"67300-X 650989-XXX 65/1 24 0,32 L 12"

Extrusion- Configurable pumps for 200-1000 Kg



Models 650 888-XXD 650 889-XXD 650 989-XXD

Air Motor 8" 10" 12"

Air Inlet 2 - 8,4 bar 2 - 8,4 bar 2 - 8,4 bar

Outlet Fluid Pressure 57 - 229 bar 90 - 270 bar 135 - 403 bar

Ratio 28/1 44/1 65/1

Volume/Cycle 327,6 cm3 327,6 cm3 327,6 cm3

Flow at 70 Cycles/mn 22,94 L/mn 22,94 L/mn 22,94 L/mn

Same Lower end for these three modelsLower end 67300-XXX

Extrusion High FlowNew Model introduced on 2001 - 65/1


Click to edit Master subtitle style2 Ball Lower Model Pressure Ratio Dis.p. Cycle Flow Lpm Motor

66300-X 650483-C43 11/1 237,6 Cm3 12,4 Lpm 4"1/466301-X 650484-C43 22/1 122,9 Cm3 7,2Lpm 4"1/466302-X 650485-C43 30/1 90,1 Cm3 4,9Lpm 4"1/4

2 Ball Lower Model Pressure Ratio Dis.p. Cycle Flow Lpm Motor66300-X 650683-C43 23/1 237,6 Cm3 12,4 Lpm 6"66301-X 650684-C43 45/1 122,9 Cm3 7,2 Lpm 6"66302-X 650685-C43 60/1 90,1 Cm3 4,9 Lpm 6"

= 3 ModelsWith a 4”1/4

Motor

= 3 ModelsWith a 6”

Motor

2 Ball Lower Model Pressure Ratio Dis.p. Cycle Flow Lpm Motor66300-X 650883-C4X 40/1 237 cm3 13,9 8"

Integrity 2 Ball Piston Pumps

= 1 ModelWith a 8”

Motor

3 Lower ends for 7 different pump models


Click to edit Master subtitle styleAdhesivesGreaseInksCosmeticResins MasticsVarnishes CaulksSealantsSiliconsHeavy LubricantsR.T.V. Materials

Pressure RatioNeeded 12/1-65/1

Usually most of theseproducts are conditionedin Large containers

Markets



Tighten applications

21/1-46/1

ARO

Doors & Windows Industries

Automotive Industry

SealersWindow Primer/SealersSound DeadenerUnderbody Anti-RustWaxWeld SealerPVCs

High potentialfor regulators

Wood IndustryHeavy gluesPolyurethaneNeoprene

Markets



WINDOWS INSULATIONTIGHTENNINGELECTRONIC…SETTLING COMPOUNDING

AUTOMOTIVEMisc glued pieces applications

23/1-46/1

ARO

Rifigerator, Micro waves, (White Market)

Mastics & Silicones

Markets


Click to edit Master subtitle style The Glass industry for application of mastic silicone for insulating and gluing.

Manufactures, when the assembling mast have a certain tightness : (Ex : ELECTRICFIL, ALSTOM, SOULE, VALEO, SCHLUMBERGER, L’UNITE HERMETIQUE, EURAMAX, etc.)

Markets



AUTOMOTIVETRAINCABLES PASSAGEROLLING MILLPLANESIDERURGYEtc.

23/1-50/1

Heavy Industrial Grease

Markets



SHIP-BUILDINGTEXTILE COATING

12/1-23/1

Molding for electronic

Bases for paint varnish, inks, etc.

Warning: Often very Sticky Products

Resins

Markets


Click to edit Master subtitle styleINK

10/1-23/1

Ad case studies and pipes installation

National News PapersColdset inks

Sheet feed, Heatset inks

High potential in Money bills Manufactures, usually using high quality abrasives ink.

UV inks, only some specifics!

Markets



Stinger 4-Ball Pumps• 4¼”, 6” & 8” Air Motors.

• Delivery up to (109-lpm).

• Ratios 2:1 to 7:1.

• Typically used in recirculating finishing applications.

• All Stainless parts are Passivated or Electro-Polished.

• Pumps contain NO carbon steel.

• Constructed of 17/4 hardened stainless.

• Ultra coating standard on plunger rod and pump tube.

• Stinger lowers constructed from “investment” castings

piston pumps & package fluid handling training. fluid handling training 300 level © 2006...

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