MODIFIED POLYISOCYANURATE RIGID THERMAL INSULATIONHIGH R-VALUE INSULATION PANEL WITH PLASTERBOARD

PIRmax HRP-PANELTECHNICAL DATA

PIR III P I R P A N E L S

PTY LTD

TM

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PIRmax HRP PANEL is a modified PIR (Polyisocyanurate) rigid thermoset insulation laminated with 10mm plasterboard.PIRmax HRP PANEL consists of one side tapered edge gypsum based 10mm plasterboard and foil on the reverse side adhesively bonded to the PIR core. Alternative linings, such as cement sheet, can also be used upon request.

PIRmax HRP PANEL is designed to achieve excellent thermal value where minimal cavity is required giving buildings continued thermal efficiency throughout their life span. PIRmax HRP PANEL is easy to handle and allows fast fixing to any application. Fully compliant to the Australian National Construction Code.

PIRmax

HRP-Panel

PRODUCT INTRODUCTION

PIRmax HRP PANEL is CFC free with zero Ozone Depletion Potential (ODP) and contains zero Volatile Organic Compounds (VOC’s) and is manufactured in Australia.

4 Complies with AS/NZS 4859.1.

4 Australian made & utilising chemicals and raw materials from Australian companies.

4 Amongst the highest thermal values of rigid board insulation due to the product’s low thermal conductivity.

4 Group 1 Classification in accordance with Specification C1.10 of the Building Code of Australia (BCA) 2015, tested to AS/NZ 3837:1998.

4 Not corrosive to metal over time.

4 Able to custom manufacture to different sizes and facings.

4 Fast manufacturing turnaround times.

ApplicationsWall Insulation – Concrete Wall, Masonry Block Wall.

ConstructionPIRmax HRP PANEL is a modified PIR (Polyisocyanurate) rigid thermal panel laminated with an aluminium foil laminate to one side of the board, and a gypsum based 10mm plasterboard to the other side of the board.

Australian MadePIRmax HRP PANEL is manufactured in Australia by an Australian owned and operated company, and guarantee the highest quality insulation material. Raw materials and chemicals are also sourced from Australian companies wherever possible. As our products are wholly Australian Made we take pride in our manufacturing to ensure a high standard of quality, service and value.

PRODUCT INTRODUCTION PRODUCT SPECIFICATIONS

PIRmax HRP PANEL Product Data

Thermal Conductivity: Insulation: 0.020 W/mK

Plasterboard: 0.17 W/mK

Emittance E0.03 (silver foil face)

Edge Treatment Plasterboard tapered edge and Square Edge PIR

PIRmax HRP PANEL Specification Notes

When specifying, state the following:

Product Name: PIRMAX HRP PANEL _____mm The insulation to be installed shall be PIRMAX HRP Panel PIR insulation laminated with plasterboard, comprised of Modified Polyisocyanurate Rigid Panel with 10mm plasterboard facing on one side and a foil facing on the other, and an R Value of _____. Product is Australian Made, manufactured by PIRMAX Pty Ltd and shall be installed in accordance with manufacturers installation instructions.

PIRmax HRP PANEL Product R-Values

Product Thickness Product R-Value

PIRMAX HRP 35mm R1.3

PIRMAX HRP 40mm R1.6

PIRMAX HRP 50mm R2.1

PIRMAX HRP 60mm R2.6

PIRMAX HRP 70mm R3.1

PIRMAX HRP 80mm R3.6

PIRMAX HRP 90mm R4.1

PIRMAX HRP 100mm R4.6Custom thicknesses are available on request to meet certain R Value requirements

PIRmax HRP PANEL Product Details

Product Name PIRMAX - HRP Panel “modified PIR rigid thermal insulation with plasterboard”

Product Code PIRMAX HRP ______ (mm)

Thickness inc. Plasterboard) 35mm / 40mm / 50mm / 60mm / 70mm / 80mm / 90mm / 100mm

Panel Size 2400mm x 1200mm (2.88m2);

2700mm x 1200mm (3.24m2);

3000mm x 1200mm (3.6m2). Also can be cut to custom lengths and sizes

Facings Plasterboard/Aluminium Foil (Silver). Plasterboard sheet laminated to one side and aluminium sheet on the other. Other finishes available upon request, eg. Water Resistant (WR) board, 13mm Plasterboard, 6mm Fibre Cement Sheet etc.

PIRmax HRP PANEL Product Testing

Complies to AS/NZ 4859.1 and NCC/BCA Compliant

Group Classification AS 5637.1 Group 1

Ignitability Index* AS 1530.3 0 Range 0-20

Spread of Flame Index* AS 1530.3 0 Range 0-10

Heat Evolved Index* AS 1530.3 0 Range 0-10

Smoke Developed Index* AS 1530.3 1 Range 0-10

Compressive Strength AS 2498.3 >152 (kPa)

Water Vapour Resistivity ASTM E96 >100 (MNs/gm)

*(Applies to the PIR core)

AUSTRALIAN OWNED AUSTRALIAN MANUFACTURED

GENERAL INSTALLATION GUIDE

Vers2.1

Masonry Wall Installation (Adhesive Method)

PIRMAX HRP Panel can be installed using a variety of methods. The construction of the wall will determine the installation method to be used.

If the adhesive bond is not satisfactorily achieved due to the surface of the wall, a mechanically fixed method should be considered.

The PIRMAX HRP Panel has a tapered edge on the plasterboard which allows a flat seamless surface equivalent to the finish of traditional plaster. To achieve this the correct jointing procedures need to be implemented as per the plasterboard manufacturer’s recommendations.

DIRECT FIXING TO MASONRY WALL

The following installation method applies to brick cavity, block, concrete and masonry walls.

1. Ensure the wall is not subject to moisture penetration, and the surface to be bonded to is free from any contaminates such as oil, grease, paint, release agent, or any contaminate that may affect the bond of the adhesive to the wall.

2. Apply an adhesive pattern (modified polymer adhesive*) to the wall or the back of the board, each daub to be approximately 25mm in diameter and height. The daubs are to be a maximum 50mm from all edges of the insulated panel, and a 450mm grid pattern thereafter (see diagram).

3. All boards need to be positioned to be both square and plumb before the adhesive begins to cure.

4. Install a minimum of 2 medium duty mechanical anchors* in the centre of the board (600mm in from top and outside edges), to act as an intermediate restraint for the panel ensuring a correct sheet position prior to the adhesive reaching full cure. (Refer to fixing manufacturer instructions for more information).

5. It may be necessary to use additional mechanical fixings to maintain uniform straightness and prevent longitudinal “bowing” in the centre of the panel.

6. Plasterboard finishing as per the plasterboard manufacturers installation guide.

AUSTRALIAN OWNED, AUSTRALIAN MANUFACTURED. Manufactured by: PIRMAX Pty Ltd 9/170 Boundary Road, Braeside VIC 3195 T: 03 9587 0955 F: 03 9587 0966 E: pirmax@bigpond.com © 2016 Reflex Insulation Pty Ltd All Rights Reserved. Disclaimer: The installer/user of these products will need to determine if the product is suitable for the use in the intended application. Information on this brochure is believed to be correct at the time of publication. Pirmax Pty Ltd take no responsibility for the misinterpretation, misuse and misrepresentation of information provided on this brochure. Pirmax Pty Ltd reserves the right to change the content of this publication without any notice.

Construction adhesive (modified polymer) pattern*

* Iccons installation method with Iccons Allrounder adhesive and fixings recommended. Refer to the Iccons installation requirements.

Distributed by:

South Australia / Northern TerritoryFax: (08) 8284 1293PO Box 77, Salisbury South BC SA 5106Churchill Rd North, Cavan SA

Western AustraliaFax: (08) 9467 0570PO Box 1677, Canning Vale DC WA 6970Kurnall Rd, Welshpool WA

Email: info@reflexinsulation.com.au

New South Wales / ACTFax: (02) 4623 1616PO Box 377, Narellan NSW 2567Woodpark Rd, Smithfield NSW

Phone: 1300 720 185refleI N S U L A T I O N

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