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pipeline vessel to lay down pipe on the seabed

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    E&C OFFSHORECONSTRUCTIONFLEET

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    E&C OFFSHORECONSTRUCTION

    FLEET

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    INDEX

    SAIPEM TODAY 4

    SAIPEM ENGINEERING & CONSTRUCTION 6

    SAIPEMS CONSTRUCTION FLEET:EVOLUTION AND NEW CHALLENGES 8

    THE OFFSHORE CONSTRUCTION FLEET 10CASTORONE 16SAIPEM 7000 22CASTORO SEI 26CASTORO 7 27SEMAC 1 28SAIPEM 3000 29SAIPEM FDS 2 30SAIPEM FDS 31CASTORO OTTO 32CASTORO II 33CRAWLER 34S 355 34

    CASTORO 10 35SB 230 35S 44 36S 600 36S 45 36CASTORO 9 36CASTORO XI 37S 42 37CASTORO 14 37CASTORO 15 37SB 103 38S 43 38S 46 38S 47 38

    THE CASPIAN CONSTRUCTION FLEET 40

    CASTORO 12 44CASTORO 16 44TRB TENDERS 45ERSAI 1 45ERSAI 2 46ERSAI 3 46ERSAI 4 47ERSAI 400 47

    THE SUBSEA CONSTRUCTION FLEET 48

    BAR PROTECTOR 50NORMAND CUTTER 51BOURBON PEARL 52FAR SAMSON 53GRAMPIAN SURVEYOR 54MICLYN ENDURANCE 55

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    SAIPEMTODAYSAIPEM TODAY IS A WORLD LEADER IN THE GLOBAL SUPPLYOF ENGINEERING, PROCUREMENT, PROJECT MANAGEMENT,

    CONSTRUCTION AND DRILLING SERVICES WITH DISTINCTIVECAPABILITIES IN THE DESIGN AND EXECUTION OF LARGE-SCALEOFFSHORE AND ONSHORE PROJECTS.

    Saipem has a strong bias towards oil

    and gas frontiers, namely activities

    n harsh and remote areas, in deep

    waters as well as in extremely cold and

    hot environments, applying significanttechnological competences in many

    diverse fields such as gas monetization

    and heavy oil exploitation.

    Saipem is organized in two Business

    Units: Engineering & Construction

    and Drilling.

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    SAIPEMENGINEERING & CONSTRUCTIONFOLLOWING AN AGGRESSIVE GROWTH STRATEGY, WHICH INCLUDEDN THE LAST DECADE THE ACQUISITION OF MANY CONSTRUCTION,

    TECHNOLOGY AND ENGINEERING COMPANIES, MOST PROMINENTLYOF SNAMPROGETTI, BOUYGUES OFFSHORE, SOFRESID AND MOSSMARITIME, SAIPEM HAS BECOME ONE OF THE WORLD LARGESTAND MOST COMPLETE ENGINEERING AND CONSTRUCTION COMPANIESN THE GLOBAL OIL AND GAS MARKETS, ONSHORE AND OFFSHORE.

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    Ever since its initial steps in the fifties

    as the construction division of Snam,

    the pipeline company of the Eni Group

    in Italy, Saipem has pursued

    a systematic growth strategy, based

    on the development of internal assets,

    expertise and skilled resources, as well

    as on the acquisition of other players

    with their own asset bases, such as

    Micoperi in late eighties, and many

    others.

    In the last decade, Saipem has

    continued its growth by acquiringBouygues Offshore and Sofresid in

    France, Moss Maritime in Norway, IDPE

    in India and Snamprogetti in Italy,

    and by carrying out a multibillion

    investment program into the expansion

    of its offshore construction and drilling

    fleets. Since the year 2000, Saipems

    market capitalization has grown more

    than sixfold and its revenues tenfold.(*)

    The organizational integration ofthis considerable asset base, namely

    the network of engineering centres,

    fabrication and support yards in several

    continents as well as the offshore

    construction fleet, has been completed

    gradually over the years - most recently

    with the creation of a unified Business

    Unit Engineering & Construction,

    an entity with over 30,000 employees

    (excluding corporate and BU Drilling

    staff) from over 100 nationalities,

    with over 60 permanent establishments

    and numerous project execution

    centres around the globe, and with

    yearly revenues exceeding 10 billion /y;

    all held together by outstanding project

    management skills.

    Through the involvement of our global

    EP(I)C hubs in Milan, Rome and Fano

    (Italy), Paris (France) and Chennai

    (India), which operate in connection

    with a growing number of medium size

    and smaller regional engineering

    and project execution centres

    employing altogether over 7,000engineers, Saipem balances high

    project execution quality with a

    competitive cost and - most importantly

    - with a major emphasis on local

    know-how and content.

    This well-integrated multicenter

    approach provides a consistent design

    and robust execution philosophy

    on all our projects worldwide.

    Top priority is provided throughoutto all HSEQ aspects.

    Saipem therefore offers a complete

    range of project definition

    and execution services, offshore

    and onshore, particularly for

    the complex mega-projects required

    by the market today: from feasibility

    and conceptual studies to complex

    integrated solutions combining design,

    engineering, procurement, field

    construction, fabrication and offshore

    installation; also revamps, upgradings,

    maintenance, decommissionings,

    reclamations and decontaminations.

    Saipem today operates in virtually every

    world market, often in remote locations

    with harsh environmental conditions

    and challenging logistics, leveraging

    on its proven experience across the

    most significant product lines in the

    oil and gas production onshore,

    offshore, in deepwater; gas and oil

    transportation via offshore and onshore

    pipeline systems; midstream, refining,chemicals, power generation from fossil

    as well as from renewable sources;

    environmental industries, maritime

    works and infrastructure.

    This new series, therefore, outlines

    Saipems integrated references

    in engineering and construction

    markets offshore and onshore,

    according to individual business

    and technology lines.

    (*) Until Dec. 31, 2010

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    SAIPEMS CONSTRUCTION FLEET:EVOLUTION AND NEW CHALLENGESTODAY, SAIPEMS STRENGTHS IN ENGINEERING AND CONSTRUCTIONLAY IN ITS UNIQUE CAPABILITIES TO DESIGN AND EXECUTE LARGE

    AND COMPLEX PROJECTS FOR THE ENERGY INDUSTRY.AS ONE OF THE MAIN PILLARS OF ITS INDUSTRIAL MODEL IN THEOFFSHORE MARKETS, EVER SINCE THE FIRST STEPS IN THE FIFTIESSAIPEM HAS BUILT A UNIQUE FLEET OF PIPELAYING AND HEAVY LIFTVESSELS, BY INVESTING HEAVILY IN ASSETS, EXPERTISE, SKILLS ANDPEOPLE.

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    Associated with worldwide platforms,

    sealines and field development

    projects, today Saipems fleet of

    about 40 offshore construction

    vessels carries out even the largest

    offshore and subsea installation

    tasks, performed either within major

    complex EPIC projects or as stand

    alone T&I contracts.

    Saipems fleet includes the Offshore,

    dedicated Caspian (page 40) and

    Subsea (page 48) construction vessels

    and the associated equipment, smallersupport vessels and support yards.

    Castoro, Saipems first offshore construction vessellaying 30 oil sealine, Huelva, Spain (1966)

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    THE OFFSHORECONSTRUCTION FLEETONE OF THE CRITICAL FACTORS OF SUCCESS IN SAIPEMSACHIEVEMENTS, IT HAS CONTINUOUSLY EVOLVED IN SIZE, ADVANCED

    TECHNOLOGY CONTENT AND OPERATIONAL CAPABILITIES, IN ORDERTO SECURE SATISFACTION TO THE CLIENTS, AND BY MOVING FURTHERTHE FRONTIER OF PROJECT FEASIBILITY TO ANTICIPATE THEIR NEEDS.

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    which became the leader of Saipems

    construction fleet. With her Dynamic

    Positioning System and 14,000 t lifting

    capacity, Saipem was back in contention

    in the offshore heavy lift market.

    Since then, Saipem has further renovated

    and strengthened its lifting fleet, by

    converting the late Maxita to Saipem

    3000 and by positioning the 2400 t

    crane of the late Pearl Marine, a vessel

    also acquired within the Micoperi

    takeover, on top of a brand new stern.

    Saipem 3000 was also modified to

    improve its significant subsea and deep

    water capabilities, thus reaching a level

    of excellence within the market of the

    subsea field development. The Saipem

    3000 is also capable of laying flexible

    pipelines, installing umbilicals/ mooring

    systems and installing subsea structures.

    Since the late seventies, the fleet, together

    with growing engineering skills, has

    enabled Saipem to execute the most

    challenging installation and pipe laying

    projects worldwide. In particular, the first

    Saipem record for the greatest depthreached was set from 1979 to 1981 by

    the Castoro Seilay barge reaching the

    water depth of 608 m, while working

    on the Transmed Pipeline project across

    the Mediterranean Sea, from Capo Bon

    in Tunisia to Sicily and then across the

    Straits of Messina.

    In the heavy lifting sector, Saipem, after

    its supremacy held in the early 1970s with

    the 800 t capacity crane of Castoro 2,

    recaptured its leadership position with the

    takeover of Micoperi, completed in 1990.

    This acquisition brought in the M7000,

    later rechristened as Saipem 7000,

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    n addition to its leading role in the

    heavy lift market, since the mid

    nineties Saipem has also developed a

    strong experience in the installation

    by floatover methodology. This has

    given Saipem the world record oftopside weight installed so far, with

    the Sakhalin, Russia, PA-B deck

    weighing more than 28,000 t. The

    development of this technology

    started with a simple lowering

    method of passive barge ballasting

    and it is now going to evolve into

    the super rapid active lowering via

    hydraulic jacks, through Saipems

    patented system called Anteo.

    n the pipe layer segment, two major

    Saipems vessels worth of special

    mention are the Castoro Sei, which

    s capable of laying large diameter

    subsea pipelines, and the FDS(Field

    Development Ship), a special purpose

    vessel used in the development of

    deepwater fields, equipped with

    a dynamic positioning system, a

    600 t lifting capacity crane and avertical pipelaying system capable of

    operating in water depths of up to

    2,000 m. The Saipem 7000 should

    also be added to this segment, as she

    has now the capability to lay subsea

    pipelines in ultra-deep waters by

    using the J-lay system, able to handle

    a suspended load of up to 1,450 t

    during pipelay operations.

    However, Saipems strong point of

    pipe laying has always been the ability

    to start operations both from shallow/

    ultra-shallow waters (3 to 5 m of

    water depth) and from deep ocean

    waters. Saipems fleet is unique in this

    respect, since it includes vessels such

    as S230, S355, Castoro 2, Crawlerand

    Castoro Otto, who, although being

    by today old ladies, can still cover

    the shallow water environments verywell, whereas the trio formed by the

    Castoro Sei, Castoro 7and Semac 1

    can exceed the depth limit of 1000

    m. This limit can be further extended

    by the J-lay technology of the almost

    vertical towers of the powerful FDS,

    FDS2 and Saipem 7000, and by the

    steep lay of the new Castorone. And

    actually, with the J-lay technology

    available in Saipem, even the depth of

    the Mariana Trench could be reached

    or exceeded, with the limit only

    resting in the line pipe resistance.

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    In synthesis, Saipem now owns DP3

    dynamically positioned vessels (i.e.

    Saipem 7000 and Saipem 3000)

    capable of lifting respectively up

    to 14,000 t and 2,200 t and of

    successfully completing challenging

    offshore installation and construction

    projects; dynamically positioned (i.e.

    Saipem 7000) and conventional (i.e.

    Castoro Sei, Castoro 7and Semac 1)

    vessels, capable of laying pipelineswith the S-lay and J-lay techniques

    in low and deep waters; field

    development ships, the Saipem FDS,

    capable to J-lay in deep waters and

    lift up to 600 t, and the new Saipem

    FDS 2, an evolution of her sister ship

    Saipem FDS, capable of developing

    offshore fields by J-laying and

    lifting up to 1,000 t in DP3 dynamic

    positioning.

    Looking at the future, Saipem is

    currently strengthening its fleet by

    completing the construction of new

    state-of-the-art vessels, such as the

    Castorone, a DP3 deepwater laying

    vessel for high productivity operations

    in extreme environments.

    To support the worldwide operations

    of its fleet as close as possible to the

    project sites, and therefore to secure

    the most reliable and timely project

    completion, Saipem has developed a

    distributed network of design centers

    dedicated to the engineering of

    the marine operations, as well as a

    number of logistic, operation support

    and vessel maintenance bases.

    Also, specific centers of excellence

    are designated for the overall

    management of various vessels, such

    as the one in London for the Saipem

    7000 and the one in Paris for Saipem

    FDSand Saipem FDS2 The new vessel

    start up is handled by the Integrated

    Asset Department, while specificexpertise is available to projects for

    particular operations such as heavy

    lifting, float over and steep lay.

    With this unique breath of vessels,

    technologies and experience, Saipem

    is now able to provide all the needs

    of the offshore construction industry

    in terms of technical capabilities,

    competitiveness and geographical

    availability. Also, Saipem is preparingto face the challenges of the future

    Arctic operations, thanks to the

    experience gained in sub-Arctic

    regions such as Sakhalin and Arctic-

    like regions such as the Caspian Sea,

    as well as through the availability of

    vessels specifically outfitted for Arctic

    operations, like the new Castorone.

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    CASTORONECONCENTRATION OF TECHNOLOGIES AND EFFICIENCY: THE MOSTADVANCED PIPELAYER IN THE WORLD, IN OPERATION FROM 2013.

    DYNAMICALLY POSITIONED DEEPWATER LAYBARGE FOR HIGH

    PRODUCTIVITY OPERATIONS IN EXTREME ENVIRONMENTS, DESIGNEDTO MEET THE CHALLENGES OF THE PRESENT AND FUTURETRUNKLINE MARKET:

    High productivity vessel for large pipelines in shallow water (even in Arctic environment)

    High productivity vessel to S-lay trunklines in ultra-deepwaters over 2000 m

    J-lay vessel for trunklines in ultra-deepwaters over 3000 m

    Laying Triple Joints (3 x 12 m)

    or Laying Double Joints (2 x 18 m)

    Deep Water configuration

    Exit = up to 0

    Shallow Water configuration

    WS 5WS 6

    WS 7

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    Vessel Length

    Vessel Width

    Pipe Size

    Storage Capacity

    Tensioner Capacity

    Station Keeping

    Water Depth

    Working Stations

    Firing Line

    152 m

    78 m

    60 inch

    3,000 t

    390 t total

    #12 mooring lines

    up to 1,000 m

    #6 stations double joint

    142 m

    330 m

    39 m

    60 inch

    20,000 t

    750 t total

    Dynamic Positioning DP3 - Thruster Output = 56 MW

    up to 3,000 m

    #7 stations triple joint

    309 m

    THE PRESENT AND THE FUTURE - CASTORO SEI AND CASTORONE COMPARISON

    CASTORO SEI

    CASTORONE

    Laying Double Joints (2 x 12 m)

    WS 6 WS 5 WS 4 WS 3 WS 2 WS 1

    WS 1WS 2WS 3WS 4

    CASTORO SEI CASTORONE

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    DISTINCTIVE PROPRIETARY TECHNOLOGIES /

    TECHNICAL EXCELLENCE:

    - Ice Class A0 (IA Baltic) - Class 3 Dynamic Positioning- Transit speed 13 knots

    - High storage capacity (around 20,000 t)- Utilizing the best Saipem welding, coating and

    quality control systems

    - Equipped to install in-line heavy bulky items- Upgradeable to unmanned loading and offloading

    of pipe joints

    FRONTIER S-LAY CAPABILITIES

    - S-laying capability in dynamic positioning mode of

    pipes with size up to 60- Unique capability to join 18 metres long pipes

    (High productivity process)

    - Prefabrication of pipe strings 36 metres long: 3pipes of 12 metres with triple joint or 2 pipes of18 metres with double joint

    - Stinger specifically designed to allow excellentlaying capabilities for any pipe diameter and waterdepth, through a continuous control of the

    overbend stresses in the pipe- Stinger composed of three articulated adjustable

    sections allowing to be configurated from shallow

    to ultradeep water without abandoning the pipe(unique feature in the market)

    - 7 welding stations for shallow water pipelaying

    - Pulling capacity of 750 t (975 t holding capacity)- Holding capacity of 1,500 t for flooded case

    scenario

    J-LAY POTENTIAL

    - Designed for future installation of a fixed towerfor triple joint J-lay in excess of 3,000 m water

    depth- Fast switch offshore from S-lay to J-lay during

    operations within the same project to best fit

    route and water depth requirements withminimum time losses- Weathervaning with J-lay tower in vertical position

    ABOVE WATER TIE-IN (AWTI) POTENTIAL:

    - Designed for future installation of up to ten AWTI

    davits for easy completion of shore-shore trunklines

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    CLASSIFICATION

    - ABS +A1 (E), pipelaying vessel,

    +ACCU, +DPS3, CRC, TCM, CM, iceclass A0 (IA Baltic)

    DIMENSIONS

    - Length (o.a.): 330 m excludingramp/stinger and helideck

    - Moulded breadth: 39 m- Operational draft: min 7 m,

    max10 m

    - Transit draft: 8 m approx- Displacement: 100,000 t at max

    operational draft

    DYNAMIC POSITIONING SYSTEM

    - DP system: fully redundant, class 3

    - Reference system: 2 x Hipap 500for 3,000 m of water depth;2 x DGPS Taut wire

    PROPULSION AND THRUSTERS

    - Transit speed: 13 knots

    - Fuel consumption (transit): 80 t/day- Fuel consumption (DP mode, max):

    130 t/day

    - Bollard pull (with main propellers):180 t

    - Main shafts: 2 x 8,000 kW- Azimuthal thrusters: 6 x 92 t

    - Bow tunnel thrusters: 2 x 35 t- Stern tunnel thrusters: 35 t

    POWER GENERATION

    - Main gensets:8 x 8,400 kW at 600 rpm each

    - Emergency generator: 1 x 1,200 kW- Power distribution: 2 separate

    switchboards 11 kV

    LIFTING CAPABILITIES

    - Main crane:

    600 t @ 30 m, 350 t @ 46 m

    - Pipe handling cranes:2 x gantry cranes 52 t @ 35 m

    - Pedestal crane: 30 t @ 30 m

    S-LAY CAPABILITIES

    - Pipelaying capacity: triple joint 12 mor double joint 18 m, up to 60and beyond

    - S-Lay stern ramp: 120 m long hingedstinger composed of 3 articulated andadjustable sections

    - Tensioners: 3 x 250 t- A/R winch: 750 t- Working stations:

    3 welding + 4 completion- Triple joint fabriction shop below deck

    - ROVs: 2 Work Class ROVs ratedfor 3,000 m of water depth

    J-LAY CAPABILITIES

    - Fixed vertical tower, able to fullyweathervane

    - Pipe diameter range: 8 - 36 max OD- Max operative laying tension: 2000 t

    (with friction pads up to 900 t and withgrip pads up to 2000 t)

    - Max accidental laying tension: 2500 t- Number of field joint coating and NDT

    Station: 1- Number of Welding Station: 1- Pipe String Triple joint- Capable of laying large in line items- A&R capability 900 t (up to 2000 t with

    dummy pipes)

    CREW FACILITIES

    - Air conditioned cabins for 702 people- Mess room; offices; crew lifts;

    meeting rooms; gymnasium/recreation;television rooms

    HELIDECK

    - Suitable for Sikorsky S-61 N

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    SAIPEM 700014,000 t HEAVY LIFT VESSEL WITH J-LAY CAPABILITIES

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    CLASSIFICATION

    - Lloyds Register and RINA- Compliance: NMD, HSE, USCG Rules

    DIMENSIONS

    - Length: 198 m- Breadth: 87 m

    - Depth to main deck: 45 m- Transit draft: 10.5 m- Operational draft: 27.5 m

    DYNAMIC POSITIONING SYSTEM

    - DP (AAA) Lloyds Register; IPD 3 RINA;- Class 3 Norwegian Maritime

    Directorate notations; fully redundant

    MOORING SYSTEM

    - 14 x 1,350 kW single drum winches,each 3,350 m x 33/4mooring line and

    40 tonnes high holding power anchor- Fully redundant SDPM system- 2 anchor windlasses, each 550 m x 5- 1/8chain and 34.5 tonnes anchor

    PROPULSION AND THRUSTERS

    - All fixed pitch and variable rpm

    - 4 aft x 4,500 kW propulsionazimuthing units

    - 4 fore x 3,000 kW

    retractable azimuthing units- 2 fore x 5,500 kW

    retractable azimuthing units

    - 2 bow x 2,500 kW tunnel thrusters

    POWER GENERATION

    - Total power plant 70,000 kW, 10,000Volt; 12 diesel generators on heavyfuels divided in 4 fire segregated

    engine rooms; classified UMS

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    - Gym, cinema, internal radio/TV,400 seat main messroom

    - 70 seat officers messroom, recreationroom, bar-cafeterias

    HELIDECK

    - Suitable for two BV234 LR Chinookhelicopters (one parked)

    - Classified helicopter refueling system

    ADDITIONAL FEATURES / EQUIPMENT

    - 2 Menck MHU 3,000hydraulic hammers

    - 2 Menck MHU 1,700

    hydraulic hammers- 2 Menck MHU 1,000

    hydraulic hammers- 2 Menck MHU 600

    hydraulic hammers- 1 Menck MHU 220 hydraulic hammer- 1 Menck MHU 195 hydraulic hammer

    - 2 underwater/surface power packs- 1 hydraulic hammer compensator

    Slim and Free riding mode

    capability- Full spread of internal/external

    lifting clamps ranging from 20 to

    102 i./o. dia- 2 levelling systems range 66

    72 dia. - 900 t capacity

    - 2 external levelling systems 1,000 t

    LIFTING CAPABILITIES

    - 2 twin Saipem 7000 model fullyrevolving bow mounted Amhoistcranes

    - Main blocks tandem lift: 14,000 t

    - Main block single lift:7,000 t 1 revolving @ 40 m radius

    /41.15 m tie back

    6,000 t 3 revolving @ 45 m radius/50 m tie back

    - Aux. 1 block: 2,500 t

    - Aux. 2 block: 900 t- Lowering capability to 450 m below

    sea level

    - Whip hook: 120 t

    J-LAY SYSTEM (REMOVABLE)

    - Pipe diameter range from 4 to 32- Main laying tension system 525 t

    with tensioners, up to 2,000 t with

    friction clamps- Laying tower angle 90 - 110- Abandonment/Recovery system

    double capstan winch with 550 tcapacity (up to 2,000 t with clamps)

    - Number of welding stations: 1

    - Number of NDT and field joint

    stations: 1- Pipe string quadruple joint

    - Pipe storage capacity up to 6,000 t

    CREW FACILITIES

    - 386 cabins to accommodate up to 725people according to local rules

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    POWER GENERATION

    - 6 main generators 20.5 MW total

    - 1 Emergency generator 800 kW

    LIFTING FACILITIES

    - 2 rotating gantry cranes 134 t capacity- Handling davits may also be mounted

    on the main deck to facilitate above

    water tie-ins

    PIPELAYING EQUIPMENT

    - Bevelling stations- Longitudinal conveyor, gantry transfer

    conveyors

    - Double Jointing system with 6 workingstations

    - 3 x 130 t tensioners RE.MAC.UT.

    - Abandonment and Recovery winch 390 t- Welding stations utilizing a semi

    automatic system

    - X-Ray or AUT equipped NDT stations- Field Joint stations- Fixed Ramp, Articulated Ramp, Mini

    Ramp extension

    CLASSIFICATION

    - American Bureau of Shipping

    DIMENSIONS- Length overall excluding ramps 152.0 m- Breadth overall 70.5 m

    - Depth to main deck 29,8 m- Transit draft 9.5 m- Operating draft (Typical) 14 m

    - Survival draft 12.5 m- Dedicated pipe storage space 1,195 m2

    - Additional deck space 1,525 m2

    - Deck load 3,600 t

    MOORING SYSTEM

    - Number of anchors/weight: 12 x 25 t

    - Anchor wire size: 76 mm (3) dia- 12 x 124 t anchor winches- Anchor drum capacity: 3,000 m each

    winch

    PROPULSION AND THRUSTERS

    - 4x37 t Azimuthal Thrusters

    CASTORO SEIHIGH PRODUCTIVITY SEMISUBMERSIBLE S-LAY VESSEL

    - Piggyback lay welding line facility(Optional)

    - Dual-lay welding line and ramp

    (Optional)- Above water tie-in (Optional)

    CREW FACILITIES

    - Air conditioned cabins for 342 people

    HELIDECK

    - Designed to accommodate helicopters

    up to and including the Sikorsky S61N type

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    POWER GENERATION

    - 8 main generators Wartsila 9L20C3diesel, AEG 1,500 kW total

    - 3 auxiliary generators Caterpillar 604 kW- 1 emergency generator caterpillar D399

    1,000 kW

    LIFTING FACILITIES

    - 4 fully revolving gantry cranes(1x56.75 t @ 12m radius,

    3x 64.8 t @ 10.7m radius) for pipehandling and general lifting

    - Handling davits may also be mounted

    on the main deck to facilitate abovewater tie-ins

    PIPELAYING EQUIPMENT- 4 Bevelling stations- Longitudinal conveyor, gantry transfer

    conveyors- Double Jointing system- 5 tensioners Western Gear LPT-150 ST

    340 t total capacity

    - Abandonment and Recovery winch

    CLASSIFICATION

    - RINA C Pipelaying Unit:Unrestricted Navigation

    DIMENSIONS

    - Displacement: 53,662 t

    - Length overall 179.5 m- Breadth overall 59.1 m- Depth to main deck 33.2 m

    - Transit draft 11.5 m- Operating draft (Typical) 20 m- Survival draft 13 m

    - Dedicated pipe storage space 414 m2

    - Additional deck space 450 m2

    - Deck load 4,050 t

    MOORING SYSTEM

    - Number of anchors/weight:8 x 22.5 t, 5 x 20 t, 2 x 15 t

    - Anchor wire size: 76 mm (3) dia- 14 mooring winches- Total hoist capacity: 3,200 t at first layer- Anchor drum capacity:

    3,000 m each winch

    CASTORO 7HIGH PRODUCTIVITY SEMISUBMERSIBLE S-LAY BARGE

    220 t @ 30.5 m/min + 3 x 40 tBoosters, total combined capacity 340t

    - Welding stations utilizing a semi

    automatic system- X-Ray or AUT equipped NDT stations

    - Field Joint stations- Piggyback lay welding line facility- Above water tie-in (Optional)

    CREW FACILITIES

    - Air conditioned cabins for 401 people

    HELIDECK

    - Designed to accommodate helicopters up

    to and including the Sikorsky S61 NandS92 type, with dispensation

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    SEMAC 1HIGH PRODUCTIVITY SEMISUBMERSIBLE S-LAY BARGE

    POWER GENERATION

    - 6 main generators 13.2 MW total

    - 1 Emergency generator 600 kW

    LIFTING FACILITIES

    - 4 revolving pedestal cranes(1x318 t, 2x37 t, 1x100 t) mounted ateach corner of the main deck for pipe

    handling and general lifting- Handling davits may also be mounted

    on the main deck to facilitate above

    water tie-ins

    PIPELAYING EQUIPMENT

    - Bevelling stations- Longitudinal conveyor, gantry transfer

    conveyors

    - Double Jointing system with 8 workingstations

    - 3 x 130 t tensioners RE.MAC.UT.

    - Abandonment and Recovery winch 390 t

    CLASSIFICATION

    - American Bureau of Shipping 100 +A1

    DIMENSIONS- Length overall excluding truss 148.5 m- Length overall including truss 188.1 m

    - Breadth overall 54.9 m- Depth to main deck 27.8 m- Transit draft 7.9 m

    - Operating draft (Typical) 13.7 m- Survival draft 7.9 m- Dedicated pipe storage space 1,005 m2

    - Additional deck space 701 m2

    - Deck load 5,700 t

    MOORING SYSTEM

    - Number of anchors/weight: 12 x 22 t- Anchor wire size: 76 mm (3) dia- 12 x 136 t anchor winches- Anchor drum capacity:

    3,000 m each winch

    - Welding stations utilizing a semiautomatic system

    - X-Ray or AUT equipped NDT stations

    - Field Joint stations- Hinged floating stinger, fixed mini

    stinger- Piggyback lay welding line facility

    (Optional)

    - Dual-lay welding line and ramp(Optional)

    - Above water tie-in (Optional)

    CREW FACILITIES

    - Air conditioned cabins for 358 people

    HELIDECK

    - Designed to accommodate helicopters

    up to and including the Sikorsky S61Ntype, for a max payload of 12 t

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    SAIPEM 3000SELF PROPELLED HEAVY LIFT DP VESSELWITH FIELD DEVELOPMENT FEATURES

    PROPULSION AND THRUSTERS

    - Two forward DP thrusters (1 & 2) -

    Ulstien constant speed, variable pitch

    propellers rated at 2,684 kW / 3,600 HP/ 36.6 t each

    - Two centre DP thrusters (3 & 4) -Ulstien constant speed, variable pitchpropellers rated at 2,073 kW / 2,780 HP

    / 30.0 t each- Two main propulsion & aft DP thrusters

    (5 & 6) - Lips variable speed, fixed pitch

    propellers rated at 4,500 kW / 77.5 t each- Thrusters 1 to 4 protrude 2.66 m

    below the hull but are normally

    retracted for sea passages- Thrusters 5 to 6 protrude 4.62 m

    below the hull when in use and during

    sea passages- All thrusters are retractable- Tunnel Thruster 7 input power

    1,230 kW is fitted on- Normal transit speed is 8 knots

    POWER GENERATION

    - 6.6 kV, 440 V, 60 Hz. Tot. power: 22 MW- 2 x 5,550 kW Caterpillar Mak 12CM32

    - 2 x 3,200 kW D/A Mitsubishi MAN- 2 x 2,250 kW Bergen

    CLASSIFICATION

    - ABS A1 - AMS, DPS-3, ACCU, CRCDNV 1A1 DYNPOS AUTRO EO HELDK

    (ERN 99.99.93)

    DIMENSIONS

    - Length overall: 162 m- Breadth: 38 m- Depth to main deck: 9 m

    - Summer draft: 6.37 m- Gross tonnage: 20,625 t- Displacement: 31,731 t

    at operating draft 6.3 m

    DYNAMIC POSITIONING SYSTEM

    - The vessel is classed as NMD dynamicpositioning class 3 and is fitted with aKongsberg Simrad fully redundant SDP

    32 DP computer control system withSDP 21 back-up

    - The following reference systems are

    installed: 2 differential GPS receivers2 HiPaP HPR systems with twin APOSconsoles

    - 2 Bandak lightweight Tautwire systems- 2 MDL fanbeam units

    - Emergency Gen. 350 kW / 440 V, 60 Hz

    LIFTING CAPABILITIES

    - Clyde crane- Whip hoist 68 t @ 83 m radius- Auxiliary hoist 544 t @ 42 m radius- Main hoist 2,177 t @ 38 m radius

    - Hydralift 15 t swl fixed (hydraulic)pedestal crane - 25 m radius

    CREW FACILITIES

    - Air conditioned cabins for 211 people

    HELIDECK

    - In accordance with CAP 437. Designedto accommodate helicopters up to and

    including the EH101

    ADDITIONAL FEATURES / EQUIPMENT

    - Crawler crane: American Hoist model

    9310, 210 t lifting capacity. Maximumboom length 45.75 m

    - Rema active heave compensated winch of

    350 t capacity with 4 cable 3,000 m longfor subsea structure deployment

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    SAIPEM FDS 2ULTRA DEEP WATER FIELD DEVELOPMENT SHIP

    - 2 bow thrusters for station keeping(2,000 kW each)

    POWER GENERATION- Main power output (100% MCR):

    6 x 6,000 kW

    LIFTING FACILITIES

    - Main power output (100% MCR):

    6 x 6,000 kW- Main crane capacity

    1,000 t - 400 m below water line

    - Auxiliary cranes capacity2 pipe handling cranes 100 t capacity2 knuckle boom deep water crane

    20 t @ 2,000 m water depth winches

    - 2 capstan winches:- 1 x 750 t (1,000 t max pay out load)

    - 1 x 500 t (600 t max pay out load) withheave compensator

    PIPELAYING EQUIPMENT

    - Capacity: 2,000 t- Designed to lay quad joints

    CLASSIFICATION

    - ABS +A1, (E), +AMS, +ACCU, +DPS3,Crane Vessel, Pipelayer Vessel, Ice Class

    D0, PORT, HAB

    DIMENSIONS

    - Length o.a.: 183.0 m

    - Length b.p.: 171.0 m- Moulded breadth: 32.2 m- Depth moulded: 14.5 m

    - Draught design: 9.5 m- Draught operation mode: 8 to 9,5 m- Draught scantling: 9.5 m

    - Speed: 13 knots

    DP CAPABILITY

    - DP Class 3 / ERN 99.99.97- ERS 99,99,99

    PROPULSION AND THRUSTERS

    - 2 azimuthal thrusters for propulsion& station keeping (5,000 kW each)

    - 3 retractable azimuthal thrusters(5,500 kW each)

    - Laying quad joint section (52 meterstrings)

    - 1,500 t / 2,000 t capacity

    - Pipes diameter: from 4 to 36- Capable of laying large inline items

    CREW FACILITIES

    - Air conditioned cabins for 325 people

    ADDITIONAL FEATURES / EQUIPMENT

    - Side fairleader on 3 locations

    (750 t capacity)- Possibility to install an umbilical and

    flexible laying equipment

    - Chain laying equipment (mobile)& 8 chains lockers for 2,000 t of chain

    - Possibility to install a removablecarousel on deck- Capability to lay pipes in S mode

    (option)

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    SAIPEM FDSULTRA DEEP WATER FIELD DEVELOPMENT SHIP

    POWER GENERATION

    - 25 MW (excl. emergency generator)

    LIFTING FACILITIES- Main crane capacity

    600 t @ 28 m radius and 168 m below

    water line 300 t @ 55 m radius and410 m below water line

    - Aux. crane capacity

    (2x) 30 t @ 38 m,(1x) 15 t @ 16 m with telescopic boom,(1x) 20 t @ 20 m with fixed boom

    A&R winch- Overall capacity including dynamics: 440 t- Aux. winch:

    140 t capacity including dynamics

    PIPELAYING EQUIPMENT

    - J-lay tower for ultra deepwater- Laying quad-joints up to 52 m long- Minimum diameter: 4

    - Maximum diameter (O.D.): 22- Max. tensioning capacity:

    550 t including dynamics

    - Additional safety clamp with 750 tholding capacity

    - Double firing line for quad-jointsfabrication

    CLASSIFICATION

    - DNV 1A1 ICE-C - Pipe Laying Vessel

    Crane Vessel SF COMF-V (1) HELDK E0

    DYNPOS-AUTRO

    DIMENSIONS

    - Displacement 26,600 t- Lenght 163 m- Breadth 30 m

    - Deck capacity10 t/sq.m - max. load 4,000 t

    - Ondeck storage

    - Flexible line, umbilical or coiled tubing1,500

    - Operating draught 7.4 m

    DP CAPABILITY

    - ERN numbers 99, 99, 97

    - AUTR with 50 t to 90 t bollard pulldepending on sea state for pipelaying

    - AUTR for lifting and diving

    operations

    PROPULSION AND THRUSTERS

    - 2 x azi 2,200 kW- 2 x tun 2,000 kW- 2 x azi 4,400 kW

    - Alignment station for single joints- Alignment station for double joints

    Tensioners

    - In J-lay tower, up to 3 x retract.90 t each: max. pull 270 t

    - On over-boarding chute, 2 x cassettemax. pull 140 t

    CREW FACILITIES

    - Air conditioned cabins for 235 people

    ADDITIONAL FEATURES / EQUIPMENT

    - Chain hold capacity 1,500 t of chainswith (2x) gantry cranes of 32 t capacityeach (Options)

    - Moon pool: 8 x 8 m Inboard horizontal

    basket storage for flexible lines: 1,600 t

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    CASTORO OTTOHEAVY LIFT AND S-LAY SHIP SHAPED VESSEL

    - 1 bow thruster variable pitch: 1,200 HP- Cruising speed: 8 knots

    POWER GENERATION- Main engines: 5 x 4,800 HP each- Power generators: 5 x 4,200 kVA each

    LIFTING FACILITIES

    - The rotating main crane is a Clyde model

    76 W mounted on pedestal. The boomextends 90 m (295 ft) from boom hingeand has 3 sets of hooks with the

    following maximum lifting: main hook (1)overstern: 2,197 t @ 39.6 m rad. (130 ft),fully revolving: 1,812 t @ 33.5 m rad.

    (110 ft); auxiliary hooks (2): 503 t @ anyrad. to 70 m (230 ft); whip hook (1)100 t @ any rad to 84 m (275 ft)

    CLASSIFICATION

    - RINA

    DIMENSIONS- Length (o.a.): 191.4 m- Breadth: 35 m moulded

    - Depth to main deck: 15 m- Draft: max. 10 m, min. 6.7 m

    MOORING SYSTEM

    - Anchors: AC 14 (20 t) and Delta Flipper(15 t). Cable dia.: 3

    - Drum capacity: 2,850 m

    PROPULSION AND THRUSTERS

    - 2 variable pitch propellers at vessel stern

    in steerable kort-nozzles and 4,000 HPeach to produce a total propulsionpower of 8,000 HP

    PIPELAYING EQUIPMENT

    - 5 welding stations (for double jointedpipes) with Passo system 3 x 90 t

    Remacut tensioners- Western and Gear A/R winch line pull:

    135 t- Articulated stinger with the following

    characteristic: Remacut A/R winch linepull (full drum) 350 t

    - 1st section - length overall: 51 m (167 ft)

    - 2nd section - length overall: 42 m (138 ft)

    CREW FACILITIES

    - Air conditioned cabins for 356 people

    HELIDECK

    - RINA certified with 12 t deck capacity

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    CASTORO IIHEAVY LIFT AND S-LAY BARGE

    - Winch control system: remotelyoperated from central control tower

    POWER GENERATION- 8 power generators: 630 kW each

    LIFTING FACILITIES

    - American Hoist mod. 509 bargemounted revolver crane S/N R 1104

    - Boom length: 79,26 m (260 ft)- Main hook - overstern:

    997 t @ 21.4 m rad. (70 ft)

    PIPELAYING EQUIPMENT

    - 5 welding stations;

    - 1 inspection and control station- 2 field stations (repair, field joint coating)

    CLASSIFICATION

    - RINA

    DIMENSIONS- Length: 135 m (442.80 ft)- Beam: 32.40 m (105.09 ft)

    - Depth: 9 m (29.52 ft)- Maximum draft: 4.27 m- Operational draft: 3.47 m

    MOORING SYSTEM

    - 11 anchors, 14 t each- 11 electric winches

    - Wire diameter: 60 mm- Drum capacity: 2,000 m- Max. pull: 100 t at 20 m/min

    - Max. speed: 80 m/min at 25 t

    - 2 tensioners, max. tension: 180 t

    - A/R winch: 150 t- 6 side davits remotely operated from

    bridge equipped for constantmonitoring of load and wire length oneach hook: 66 t each

    - Rigid stinger: 62 m

    CREW FACILITIES

    - Air conditioned cabins for 248 people

    HELIDECK

    - Designed to accommodate helicopters

    up to and including Sikorsky S-61 N

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    CLASSIFICATION

    - RINA

    DIMENSIONS- Length overall: 150.5 m- Beam: 34.25 m

    - Depth: 14.22 m- Minimum operational draft: 7.50 m

    MOORING SYSTEM

    - 2 double drum Skagit RB 150 anchor winches with150 t pull and 4,750 x 2 wire rope spooling capacity

    - 4 double drum Clyde AD-175 anchor winches with 150 tpull and 4,000 x 2 wire rope spooling capacity12 x 14 t high holding power anchors

    LIFTING FACILITIES

    - Clyde model 53 revolving crane with 70 m long boom

    fully revolving- Main hoist: 546 t @ 23,16 m (76 ft) cadius

    PIPELAYING EQUIPMENT

    - 5 welding stations- X-ray station

    - Joint wrapping station- 2 Western Gear pipe tensioners LPT 80 (max. tension:

    160,000 pounds in total)

    - 1 Western Gear abandonment and recovery winchARW-200, pull: 200,000 pounds at outline speedof 30 ft/min

    ACCOMMODATION

    - Air conditioned cabins for 230 people

    HELIDECK

    - Designed to accommodate helicopters up to andincluding the Bell 412

    CRAWLERHEAVY LIFT AND S-LAY SHIPSHAPED BARGE

    CLASSIFICATION

    - RINA

    DIMENSIONS- Length: 108 m- Beam: 30 m

    - Depth: 7.5 m- Maximum draft: 4.75 m- Light ship draft: 2.62 m

    MOORING SYSTEM

    - 3 double drum winches AMCON 450, maximum pulling

    capacity: 61 s.t. @ 28/min- 3 single drum winches AMCON 750, maximum pulling

    capacity: 94 s.t. @ 558/min

    - 2 capstans winches 77.8 s.t. @ 100 ft/min or33 s.t. @ 147 ft/min

    - 1 double drum winch SKAGIT RB ISO, maximum pulling

    capacity: 90 tons (m) @ 16 m/min

    LIFTING FACILITIES

    - 1 American Hoist M 40 B crane; length boom:200+30 +15 (74.67 m); lifting capacity: fixed:589 t @ 31.32 t (60 ft) - revolving: 498 t @ 31.32 m

    (60 ft); 530 t @ 87.43 m (90 ft)- 1 American 900 series crawler crane; lifting capacity with

    42.7 m boom: 33.5 t @ 9.15 m; 6.75 t @ 30.5 m

    PIPELAYING EQUIPMENT

    - Capacity: pipelines 3 to 48 (O.D.)

    - 3 automatic welding stations;- 1 line-up station with CRC transversal conveyors;- 1 x-ray station; 2 coating stations- 2 SAS pipe tensioners CET 55 - 60 s.t. @ 164/min each

    - 1 abandon and recovery winch 121 s.t. @ 62/min

    CREW FACILITIES

    - Air conditioned cabins for 206 people

    HELIDECK

    - Designed to accommodate helicopters up to andincluding the Sikorsky S-61

    S 355HEAVY LIFT AND S-LAYBARGE

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    CLASSIFICATION

    - RINA with the following class notation 82960,Non-self-propelled craft

    DIMENSIONS

    - Length: 139 m Beam: 30 m Depth: 9 m

    - Operational draft (typical): 5.20 m

    MOORING SYSTEM

    - Anchors 8 x 7.5 t Delta Flipper. Winches 8 Intercon74-170

    - Max pull (bare drum) 207 t

    - Wire capacity 1,676 m of (21/4 inch) 57.1 mm

    LIFTING FACILITIES

    - 2 Manitowoc 4100 W, max capacity 108.7 t and 78.9 t- 6 pipe davits, max. capacity 60 t each

    PIPELAYING EQUIPMENT- Fully enclosed production line for a 60max. pipe

    diameter

    - Tensioners two track type @ 90 tonnes- A&R winch minimum 200 t @ 30 m/min- WeldingMechanised semi-automaticGMA

    - Main line Fully enclosed production line- Line-up system two multi directional rollers- Bevelling facilities two stations @ 44 kW

    - NDT stations two X-ray weld test stations- Field joint stations marine mastic or foam injection

    CREW FACILITIES- Air conditioned cabins for 200 people

    HELIDECK

    - Designed to accommodate helicopters up to andincluding the Sikorsky S-61

    TRENCHING / EQUIPMENT

    - Length: 11.8 m Width: 12 m- Height: 8.5 m Weight: 110 t Max. pipe diameter: 60

    - Max. trench depth: 6 m Max. operating depth: 300 m- Jet pumps: 8 Union MQF 9 stage- Output: 2,000 gpm x 2,150 psi

    CASTORO 10TRENCH/PIPELAY BARGE

    CLASSIFICATION

    - BV I @ Hull @ Mach + HEL

    DIMENSIONS- Length: 70 m- Breadth: 22.80 m

    - Depth: 4.52 m- Operational draft: 2.50 m- Maximum draft: 3.22 m

    MOORING SYSTEM

    - N. 10 Delta Flipper anchors 6 t each; 9 t Stevin

    and Bruce also available; Cable dia 38 mm (1.5 in)- Drum capacity 850 m (2,800 ft); Winches: 4 double

    drum winches permanently installed, and possibility to

    add an additional one; 3 Skagit RB-90-W double drumwinches

    - 1 Amcon 450 winch

    LIFTING FACILITIES

    - 1 American Hoist 9310 crawler fixed crane

    - Lifting capacity: 86 t at 8.53 m (101 st at 28 ft) radiusBoom length: 45.70 m (150 ft)

    PIPELAYING EQUIPMENT- Fully enclosed production line for a 32 max o.d.

    CREW FACILITIES

    - Air conditioned cabins for 120 people

    HELIDECK- Designed to accommodate helicopters up to and

    including the Dolphin 3

    SB 230WORK/PIPELAYING/ACCOMMODATION BARGE

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    S 44LAUNCHING/CARGO BARGE

    CLASSIFICATION

    - R.I.Na.

    DIMENSIONS

    - 190 m x 50 m x 11.4 m

    JACKET HANDLING SYSTEM

    - Skid beams: 2 x 164 m skid beams PTFE lined withpaths for jacking units

    - Rocker arms: 2 x 30.5 m long double hinge type- Allowed hinge reaction: 12,000 t each

    CLASSIFICATION

    - RINA

    DIMENSIONS

    - 183 m x 47.24 m x 11.58 m. Deck capacity: 15 t/m2- Max. loading capacity: 60,760 t

    - Max. launch weight: 30,000 t

    JACKET HANDLING SYSTEM

    - Skid beams: 2 x 145 m skid beams PTFE lined with pathsfor jacking units

    - Rocker arms: 2 x 30 m long double hinge type

    CLASSIFICATION

    - RINA

    DIMENSIONS

    - 180 m x 42 m x 11.5 m Free deck area: 6,500 m2

    - Deck capacity: 15 t/m2 Jacket weight: up to 20,000 t

    JACKET HANDLING SYSTEM

    - Skid beams: 2 x 164 m skid beams PTFE lined with pathsfor jacking units

    - Rocker arms: 2 x 30.5 m long double hinge type

    CLASSIFICATION

    - RINA

    DIMENSIONS

    - 100 m x 30 m x 7 m

    - Deadweight: 13,660 t

    S 600LAUNCHING/CARGO BARGE

    S 45

    LAUNCHING/CARGO BARGE

    CASTORO 9

    LAUNCHING/CARGO BARGE

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    CLASSIFICATION

    - RINA

    DIMENSIONS

    - 150 m x 40 m x 9 m- Maximum draft: 6.5 m

    - Free deck area: 5,200 m2

    - Cargo deadweight: 29,469 t

    DECK CAPACITY- Distributed load: 15 t/m2

    CLASSIFICATION

    - RINA

    DIMENSIONS

    - 118 m x 30 m x 8.5 m- Free deck area: 3,450 m2

    - Jacket weight: up to 8,000 t

    CLASSIFICATION

    - Germanischer Lloyd: 100 A5 barge

    DIMENSIONS

    - Hull length: 87.78 m Hull breadth: 30.48 m- Hull depth: 6.71 m- Maximum draft: 5.36 m

    - Bow and stern slope: 3.5 x 7.6 m- Allowable deck load: 15 t/m2

    - Deadweight: 10,000 t

    Fitted with side pad eyes which allow the lift of the barge

    for load test of big cranes up to 3,000 t.

    CLASSIFICATION

    - American Bureau of Shipping A1 barge unrestricted service- Deck cargo barge

    DIMENSIONS

    - 76 m x 24 m x 4.9 m- Deadweight: 6,200 t

    CASTORO XIHEAVY DUTY CARGO BARGE

    S 42CARGO BARGE

    CASTORO 14

    CARGO BARGE

    CASTORO 15

    CARGO BARGE

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    SB 103CARGO BARGE

    CLASSIFICATION

    - BV I @ Hull

    DIMENSIONS- 60.95 m x 21.34 m x 4.57 m- Deadweight: 3,600 t- Uniform deck strength 2.8 t/m2

    Equipped with no. 4 pad eyes - 800 t S.W.L. eachfor lifting purpose.

    CLASSIFICATION- ABS +A1

    DIMENSIONS

    - Length overall: 76.20 m

    - Breadth moulded: 24.38 m- Depth moulded: 4.88 m- Deadweight: 6,200 t

    - Deck load capacity: 15 t/m2

    CLASSIFICATION

    - ABS +A1

    DIMENSIONS

    - Length overall: 91.46 m- Breadth moulded: 27.44 m

    - Depth moulded: 6.09 m- Deadweight: 10,000 t- Deck load capacity: 15 t/m2

    CLASSIFICATION

    - ABS +A1

    DIMENSIONS

    - Length overall: 91.46 m- Breadth moulded: 27.44 m

    - Depth moulded: 6.09 m- Deadweight: 10,000 t- Deck load capacity: 15 t/m2

    S 43FLAT DECK CARGO BARGE

    S 46

    FLAT DECK CARGO BARGE

    S 47

    FLAT DECK CARGO BARGE

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    THE CASPIAN CONSTRUCTION FLEETTHE AWARD TO SAIPEM OF SEVERAL CONTRACTS WITHIN THE GIANTKASHAGAN PROJECT OFFSHORE KAZAKHSTAN HAS REQUIREDTHE DEVELOPMENT OF A DEDICATED OFFSHORE FLEET AS WELLAS TECHNOLOGIES/ EQUIPMENT ABLE TO MEET THE SPECIFIC

    INSTALLATION REQUIREMENTS OF THE AREA, CHARACTERIZED BYULTRA SHALLOW WATERS AND FREEZING TEMPERATURES IN THEWINTER SEASON.

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    The Kashagan East Field is located

    offshore in the Kazakhstan sector of

    the North Caspian Sea, approximately

    80 km South of Atyrau. The first

    phase of the Kashagan East Field

    development aims to produce oil and

    gas from a central offshore processing

    facility (designated as Complex D),

    with a satellite production block

    (designated as Complex A) tied back

    to the main facilities.

    The offshore facilities include

    provisions for high-pressure raw gas

    treatment and injection into the oil

    reservoir. Oil and non-injected gas

    will be exported from Complex D

    to the onshore processing plants via

    dedicated subsea trunklines.

    Many vessels were developed and

    constructed by Saipem for the tasks

    required by the Pile & Flare contract,

    the trunklines installation and the

    hook up. The vessels were in somecases built in the Caspian area, in

    other cases they were built outside

    the area, and then transported to

    and finally assembled in Caspian

    yards. To this end, Saipem also

    built a fabrication yard in Kurik,

    utilised as well for logistic support

    to the operations. This fleet, thanks

    to advanced laying and trenching

    technologies, is capable of operating

    in low waters, high temperature

    ranges, harsh and difficult

    environments.

    It includes the lifting barge Ersai 1,

    used for the construction / lifting

    tasks, as well as the Castoro 12, the

    trenching barge Castoro 16 and

    the Mondine/ Storione equipment,

    dedicated to the pipeline installation

    work. Other vessels such as Ersai 2,

    Ersai 3 and Ersai 4 perform continuous

    construction activities for the hook-

    up, assisted by the floatel barge Ersai

    400 and others. Other minor vessels

    were engaged during the offshore

    operations on a hiring base, upon

    request by the management of the

    different projects.

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    Because of the physical and

    environmental characteristics

    of the Caspian Sea, the design

    and construction of safe vessels

    and technologies with a low

    environmental impact became a

    primary objective for the entire

    Kazakhstans Kashagan project.

    Low environmental impact solutions

    for pipelaying and burying in the

    presence of ice and very shallow

    waters have been designed, built,

    tested and operated. Trunklines have

    been installed under the seabed by

    minimizing the amount of excavated

    soil.

    Saipem developed not only a

    dedicated fleet, but also new

    equipment and tools fitting the needs

    of the project, such as a systemallowing to pull strings of pipes up to

    9 km long, to tow them to the laying

    position while floating, to plunge, to

    trench and to post-trench them. An

    additional patented system has been

    developed to maintain the trajectory

    of the pipe during launching.

    n particular, Saipem developed

    a system of small ultra-light post-

    trenching and backfilling vessels

    nitially called Mondine (Italian for rice

    weeders), now TRB Tenders, designed

    for operations in the transition zone,

    where no other craft can operate.

    They enable the excavation of a

    trench of the desired depth and the

    burying of the pipe at the same time

    using the excavation material for

    backfill without contaminating the

    surrounding environment. The pipes

    are covered by the excavated soil to

    protect the pipe from ice, leaving

    the seabed as flat as possible and

    minimising the environmental impact.

    This new system allowed to avoid the

    dredging of a wide canal to enable

    the access to standard vessels, which

    would have required the excavation

    of huge amounts of soil with serious

    physical and biological effects,

    especially on the seabed sediments

    and on the benthic community.

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    CLASSIFICATION

    - RMRS *KE R2-RSN Flag Kazakhstan Trenching Barge

    DIMENSIONS- Length: 135.6 m

    - Breadth: 27 m- Depth: 6.5 m- 10 t/m2 in the middle part and 5 t/m2

    in the bow and stern part

    MONITORING SYSTEM

    - 2 stations for pipe burial depth monitoring, 2 stationsmeasuring mixture flow rate DGPS for machinepositioning

    POWER GENERATION

    - 2 main diesel generators 800 kW, 400 V, 50 Hz each

    LIFTING FACILITIES

    - Main pedestral crane capacity: 60 ton @ 25 m

    - Aux pedestral crane capacity: 35 ton @ 15 m

    CREW FACILITIES

    - Air conditioned cabins for 108 people- Canteen for 48 seats

    ADDITIONAL FEATURES / EQUIPMENT

    - 7 diesel hydraulic power units 850 kW each- 1 electro hydraulic power unit 1,100 kW

    Capable to lay up to 28 pipes in very shallow waters

    with water depth between 1.5 m up to 4 m in theCaspian Sea.

    CLASSIFICATION

    - Lloyds Register of Shipping 100AT PontoonSpecified operating area service in the Caspian Sea

    RMRS (Russian Maritime Register of Shipping)

    DIMENSIONS

    - Length overall: 101 m- Beam moulded: 29 m- Depth moulded: 5 m

    DECK LAY-OUT

    - 8 point mooring systems with 4 electrical driven

    mooring units, each with two 25 t independent drums- Pedestal crane, 30 t @ 20 m- Recovery winch

    - 4 capstans

    PIPELAYING EQUIPMENT

    - 2 pipe lowering devices, 18 longitudinal conveyors,- 2 transverse conveyors, 2 line up stations, 9 rollers

    and track supports, 3 vertical rollers, 1 stinger, 3

    welding stations, 1 NDT station, 1 repair station, 1 fieldjoint station

    CREW FACILITIES

    - Air conditioned cabins for 150 people

    - Offices, mess room, TV rooms, heli lounge, galley,infirmary

    ADDITIONAL FEATURES / EQUIPMENT

    - 3 containerized diesel generator sets Caterpillar

    3508B TA 1,000 kVA (50 Hz)- 1 containerized emergency diesel generator set

    3306B TA 150 kVA (50 Hz)

    HELIDECK

    - 19.5 m dia. for Super Puma AS332L2

    CASTORO 12S-LAY BARGE

    CASTORO 16PONTOON, FLAT DECK BARGE

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    CLASSIFICATION

    - KE I Technical Pontoon given by RMRS(Russian Maritime Register of Shipping)

    DIMENSIONS

    - Length overall: 140.45 m- Width overall: 42.61 m

    - Depth: 8.4 m- Allowable specific load of the deck area: 10 t/m2

    - Allowable specific load on area of crawler crane tracks:140 t/m2

    - Light ship displacement (with minimum liquids): 9,200 t

    - Mean light draft: 1.65 m- Load line displacement: 33,012 t- Freeboard draft: 5.63 m

    MOORING SYSTEM- 4 double drum anchor winches 60 t pull capacity with8 x 2.5 t holding power anchors

    LIFTING FACILITIES

    - American Model Demag 12000

    - Crawler crane model type: CC12600- Maximum lifting capacity: 800 t @ 14 m rad.- Main hook height from bottom of crawler pad: 103.47 m

    - Boom length: 108 m

    ADDITIONAL FEATURES / EQUIPMENT

    - Fully redundant AC electric generators:- 2 main diesel generators 405 kW, 400 V, 50 Hz

    - 1 container harbor generator 85 kW, 400 V, 50 Hz

    ERSAI 1

    CLASSIFICATION

    - RINA/RMRS Flag Bahamas/Kazakhstan

    DIMENSIONS- Length: 18 m

    - Breadth: 8 m- Operational draft: 0.4 m- Operational water depth: 0.7 - 2 m

    PROPULSION

    - 2 x 40 kW

    ELECTRIC POWER- 1 x 20 kW

    HYDRAULIC POWER

    - 1 x 370 kW

    CRANE CAPACITY

    - 3 t

    STERN GENTRY

    - 2.5 t

    CREW FACILITIES

    - Cabins for 4 people

    TRB TENDERS4 POST TRENCHING/BACKFILLING CRAFTS

    WORKING BARGE

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    CLASSIFICATION

    - RMRS KE* pontoon for technological service

    DIMENSIONS- Length: 59.77 m

    - Breadth: 16.48 m- Moulded depth: 3.30 m- Draught: 2.59 m

    - Gross tonnage: 824 t- Net tonnage: 247 t

    PROPELLERS

    - Two Jastram RP06 rudder propellers. 1,800 rev/min

    POWER GENERATION

    - One 320 kVA main generator and one 100 kVA aux

    generator

    LIFTING EQUIPMENT

    - One Demag Crane TC1000S; max. capacity 200 t

    MOORING EQUIPMENT

    - Four hydraulic winches, 5 t pulling with powerpackin 10 container

    ERSAI 2

    CLASSIFICATION

    - Class: Germanischer Lloyd - 100 A5 K E Special

    purpose ship RMRS

    DIMENSIONS

    - Length overall: 68.27 m- Length between perpendiculars: 63.30 m- Breadth extreme: 12.40 m

    - Draught: 2.75 m- Height to main deck: 3.75 m- Gross tonnage: 1,992 t

    - Net tonnage: 598 t- Deadweight: 472 t

    CREW FACILITIES

    - Promenade decks: office space for 52 people, meeting

    room, library and pantry minibar- Main deck: storage (420 m2) and workshop (200 m2)- People on board: max. 75- Crew: 6

    LIFTING EQUIPMENT

    - 1 pedestal crane capacity 5 t @ 12 m on exposed deck

    at stern- 1 overhead crane of 3 t capacity- 1 electrical monorail hoist of 2 t capacity

    ERSAI 3WORKING BARGE WORKING BARGE

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    CLASSIFICATION

    - Class: RMRS

    - Class notation: KE 1 - Berth Connected Barge

    DIMENSIONS

    - Length o.a.: 95.80 m- Length between pp: 90.00 m- Breadth o.a.: 15.02 m

    - Design draft: 3.60 m- Gross tonnage: 4,459 t- Net tonnage: 1,337 t

    LIFTING EQUIPMENT

    - 1 pedestal crane capacity 5 t @ 12 m on exposed deck

    at stern- 1 overhead crane of 3 t capacity

    - 1 monorail electrical hoist 3 t capacity

    WORKSHOP FACILITIES

    - Drill machine

    - Lathe machine- Mechanical hacksaw- Grinding machine- Hydraulic press

    - Roller seating for pipe

    ADDITIONAL FEATURES / EQUIPMENT

    - Offices for 100 persons, meeting room, library, minibar- Storage: 1,400 m2

    - Max. people on board: 150

    ERSAI 4WORKSHOP STORAGE BARGE

    CLASSIFICATION

    - ABS (American Bureau of Shipping). RMRS

    DIMENSIONS- Hull length: 111.00 m

    - Hull width: 16.20 m- Depth: 3.75 m- Load line displacement: ~ 3,600 t

    - Freeboard draught: ~ 2.8 m

    MOORING SYSTEM

    - 1 anchor winch 20 t pull capacity with 2 x 10 tcapstans at stern

    LIFTING FACILITIES- 2 x 10 t capacity revolving cranes at side

    - 1 x 3 t revolving crane at stern

    CREW FACILITIES

    - Air conditioned cabins for 396 people

    - Mess room for 200 persons, 5 offices- Temporary refuge space for full complement,

    endurance 2 hours

    HELIDECK

    - Aluminium made and suitable for Super PumaAS 332 L2 helicopter

    ADDITIONAL FEATURES / EQUIPMENT

    - 3 main diesel generators power: 750 kW, 380 V, 50 Hz

    each- Fuel oil storage tank: 184 m3

    - Lube oil storage tank: 4 m3

    - Oil water tank: 8 m3

    - Sludge tank: 11 m3

    - Fresh water storage tank: 182 m3

    - Sewage storage tank: 390 m3

    - Reverse osmosis fresh water maker rate 3 x 50 t/day- High fog fire protection system for engine room- The barge is complying with Marpol 73/78 latest

    edition

    ERSAI 400ACCOMODATION BARGE

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    THE SUBSEACONSTRUCTION FLEETTHE PRESENT AND FUTURE CHALLENGES OF SUBSEA FIELDDEVELOPMENTS IN EVER DEEPER WATERS REQUIRE A GREAT DEALOF EXPERTISE AS WELL AS SUITABLE ASSETS.

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    brochure on subsea projects). Saipemtherefore enjoys a strong position

    in this market, thanks to its use of

    highly sophisticated technologies,

    such as subsea ROVs and specially-

    equipped robots capable of carrying

    out complex deep-water pipeline

    operations.

    Vessels such as the Far Samson,

    Normand Cutter, Bourbon Pearland

    Grampian Surveyor- either directly

    owned by Saipem or through longterm lease contracts - are navigating

    the various oceans and seas engaging

    in several complex installation

    activities.

    Typical subsea works performed both

    in shallow, normal and deep waters

    span from umbilical/ cable/ flexible

    installation to flying leads/ jumpers

    positioning, from structures and

    manifold to subsea process units and

    mooring installations, with significant

    time spent also for general support

    provided in DP class 3 mode.

    When Saipem acquired the SonsubGroup (with offices in Australia,

    Norway, the USA and Scotland) in

    1998, it gained access to the world of

    subsea interventions by securing the

    equipment (ROV - Remotely Operated

    Vehicles) and the skills needed to

    enter the new era of deepwater sites.

    Sonsub, now integrated in Saipem,

    owns more than thirty vehicles, most

    of which are in-house manufactured

    Innovators. In addition to technicalequipment, Saipems ROV operating

    personnel based in Aberdeen,

    Houston and Stavanger boast a

    top-notch reputation in the subsea

    construction sector. The unit in charge

    of designing special vehicles and

    improving existing systems is located

    in Marghera (Venice, Italy).

    The huge ROV and Subsea

    Construction Fleet owned by Saipem

    is used both as a support to wider

    scope Saipem projects, as well as for

    stand alone subsea work contracts

    (ref. to the dedicated Saipem

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    BAR PROTECTORDIVE SUPPORT VESSEL

    DP SYSTEM

    - DP Class II

    HELIDECK- CAA cleared for helicopters up to and

    including the EC225 (11Te) and S92

    (12 Te). D = 22.2 m

    CREW FACILITIES

    - Cabins for 108 people- 12 saturation divers

    AVAILABLE DECK SPACE

    - 800 m2 main deck

    CRANE CAPACITY

    - SWL 100 Te main crane- SWL 15 Te auxiliary crane

    - SWL 5 Te bow crane

    The Bar Protector is a dive support vessel,with the ability to perform diving, subsea

    construction and intervention works in the

    most hostile conditions.

    CLASSIFICATION

    - DNV 1A1, SPV, DSV III, DYNPOS AUTR,EO, HELDK, ICE 1A Norwegian Maritime

    Directorate Letter of Compliance (LoC)- Consequence Class II dynamic

    positioning system

    FLAG STATE

    - Bahamas (Nassau)

    DIMENSIONS

    - Lenght Overall 112.0 m- Length nelal 20,5 m

    - Depth 8.3 m- Draft 6.84 m

    A-FRAME

    - SWL 160 Te A-frame(optional - currently not fitted)

    BOLLARD PULL

    - 50 Te

    DIVING SYSTEM

    - DNV DSVIII classification- 12 man saturation diving system

    certified to 300 m water depth,including 4 decompressionchambers, a 3-man 6.3 m3 bell andhyperbaric lifeboat

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    NORMAND CUTTEROFFSHORE CONSTRUCTION VESSEL

    HELIDECK

    - DNV certified and UK CAA/BHABand Luftfartsverket approved with a

    D value of 19.5 m and is suitable forhelicopters up to and including theSuper Puma AS 332 L2

    CREW FACILITIES

    - Cabins for 114 people

    AVAILABLE DECK SPACE

    - 1,600 m2 main deck

    CRANE CAPACITY

    - SWL 300 Te AHC telescopic offshore

    crane

    - SWL 25 Te auxiliary offshore crane- SWL 2 Te auxiliary deck crane

    - SWL 2 Te bow crane

    The Normand Cutter is an offshoreconstruction vessel, purpose built to

    operate in deepwater regions.

    CLASSIFICATION

    - DNV 1A1, SF, DYNPOS AUTR, E0,HELDK, DK (+), TMON, CRANE

    FLAG STATE

    - Isle of Man (Douglas)

    DIMENSIONS

    - Length Overall127.5 m- Breadth27.0 m- Depth(to main deck) 12.0 m

    - Draft8.4 m

    DP SYSTEM

    - DP Class II

    A-FRAME

    - SWL 60 Te stern A-frame

    BOLLARD PULL- 120 Te @ 75% MCR

    ROVS

    - 250 hp heavy work class ROV systemin dedicated hangar, with option fortwo additional systems on main deck

    MOON POOL

    - 6.6 m x 5.6 m

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    BOURBON PEARLMULTI-PURPOSE SUPPORT VESSEL

    HELIDECK

    - Approved for helicopters up to andincluding the Super Puma

    AS 332 L2. D = 19.5 m

    CREW FACILITIES

    - Cabins for 75 people

    AVAILABLE DECK SPACE

    - 750 m2 main deck 260 m2 mezzaninedeck

    CRANE CAPACITY

    - SWL 90 Te AHC main crane(SWL 110 Te if used on double fall mode)

    BOLLARD PULL- 65 Te

    The Bourbon Pearl is a multi-purposesupport vessel, with special features for

    deepwater intervention.

    CLASSIFICATION

    - DNV 1A1, SF, COMF-V(3), EO,

    HELDK-SH, DYNPOS-AUTR, CLEAN,DK(+), HL(2.8)

    FLAG STATE

    - Norway (Fosnavag)

    DIMENSIONS

    - Length Overall91.1 m- Breadth19.0 m

    - Depth 8.0 m

    - Draft 6.5 m

    DP SYSTEM

    - DP Class II

    ROVS

    - 250 hp and 150 hp heavy work classROV systems on dedicated mezzanine

    deck, with heavy weather launch &recovery system and electric active

    heave compensated winch

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    FAR SAMSONOFFSHORE CONSTRUCTION VESSEL

    HELIDECK

    - Approved for helicopters up to andincluding the Sikorsky S-61 & S-62

    CREW FACILITIES

    - Cabins for 100 people

    AVAILABLE DECK SPACE

    - 1,450 m2 A-deck

    - 720 m2 main / winch deck aft- 400 m2 main deck equipment room- 200 m2 ROV hanger

    CRANE CAPACITY

    - SWL 250 Te AHC & CT knuckle boom

    crane

    - SWL 20 Te AHC & CT knuckle boomcrane whipline SWL 20 Te ROV support

    knuckle boom crane SWL 3 Te deckcrane

    A-FRAME

    - SWL 315 Te AHC & CT stern A-frame

    The Far Samson is an offshore constructionvessel, equipped for plough supportand with the ability to handle the most

    demanding of offshore duties.

    CLASSIFICATION

    - 1A1, Tug Supply Vessel Basic, SF,COMF-V(3)C(3), HELDK-SH, CRANE,DELCE, E0, DYNPOS-AUTRO, NAUT-

    OSV(A), CLEAN DESIGN, DK(+), BIS,TMON

    FLAG STATE

    - Isle of Man (Douglas)

    DIMENSIONS

    - Length Overall121.5 m- Breadth26.0 m

    - Depth(to main deck) 10.5 m- Draft(max operating) 9.5 m

    DP SYSTEM

    - DP Class III

    BOLLARD PULL

    - 350 Te (continuous)

    ROVS- 250 hp heavy work class ROV system

    in dedicated hanger, with heavy weatherlaunch & recovery system and electricactive heave compensated winch, plus

    option for 2nd

    MOON POOL

    - 7.0 m x 7.0 m

    PLOUGHING EQUIPMENT

    - PL3 advanced pipeline plough- BPL3 advanced pipeline backfill plough

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    GRAMPIAN SURVEYORROV SUPPORT AND SURVEY VESSEL

    DP SYSTEM

    - DP Class II

    CREW FACILITIES- Cabins for 49 people

    AVAILABLE DECK SPACE

    - 480 m2 main deck- 130 m2 mezzanine deck

    - 130 m2 workshop area

    CRANE CAPACITY

    - SWL 20 Te main crane- SWL 1.5 Te auxiliary deck crane

    ROVS

    - Two work class ROV systems

    The Grampian Surveyor is an ROVsupport and survey vessel, equipped for

    construction support and IRM activities.

    CLASSIFICATION

    - Lloyds Register X 100A1, X LMC, UMS,

    DP(AA), PCR (99)(98)

    FLAG STATE

    - Spain (Santa Cruz de Tenerife)

    DIMENSIONS

    - Length Overall 75.0 m- Breadth 16.0 m- Depth(to main deck) 7.0 m

    - Draft (max) 5.75 m

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    MICLYN ENDURANCEMULTI-PURPOSE SUPPORT VESSEL

    DP SYSTEM

    - DP Class II

    CREW FACILITIES- Cabins for 64 people

    AVAILABLE DECK SPACE

    - 520 m2 main deck Crane Capacity- SWL 20 Te HC main crane

    - SWL 3 Te deck crane Bollard Pull 65 Te

    ROVS

    - Work class ROV system

    The Miclyn Endurance is a multi-purpose support vessel, configured

    for construction support, IRM and

    intervention work.

    CLASSIFICATION

    - ABS A1(E) AMS DP2

    FLAG STATE

    - Singapore (Singapore)

    DIMENSIONS

    - Length Overall70.25 m- Breadth16.0 m- Depth6.0 m

    - Draft4.5 m

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    NOTES

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    02.

    2012

    People, Skills, Equipment.

    Saipem S.p.A.

    Via Martiri di Cefalonia, 67 - 20097 San Donato Milanese, Milan - Italy

    Tel. +39.02.520.1 - Fax +39.02.520.44415

    saipem.com - A subsidiary of Eni S.p.A.