pipeline vessel
DESCRIPTION
pipeline vessel to lay down pipe on the seabedTRANSCRIPT
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E&C OFFSHORECONSTRUCTIONFLEET
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E&C OFFSHORECONSTRUCTION
FLEET
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INDEX
SAIPEM TODAY 4
SAIPEM ENGINEERING & CONSTRUCTION 6
SAIPEMS CONSTRUCTION FLEET:EVOLUTION AND NEW CHALLENGES 8
THE OFFSHORE CONSTRUCTION FLEET 10CASTORONE 16SAIPEM 7000 22CASTORO SEI 26CASTORO 7 27SEMAC 1 28SAIPEM 3000 29SAIPEM FDS 2 30SAIPEM FDS 31CASTORO OTTO 32CASTORO II 33CRAWLER 34S 355 34
CASTORO 10 35SB 230 35S 44 36S 600 36S 45 36CASTORO 9 36CASTORO XI 37S 42 37CASTORO 14 37CASTORO 15 37SB 103 38S 43 38S 46 38S 47 38
THE CASPIAN CONSTRUCTION FLEET 40
CASTORO 12 44CASTORO 16 44TRB TENDERS 45ERSAI 1 45ERSAI 2 46ERSAI 3 46ERSAI 4 47ERSAI 400 47
THE SUBSEA CONSTRUCTION FLEET 48
BAR PROTECTOR 50NORMAND CUTTER 51BOURBON PEARL 52FAR SAMSON 53GRAMPIAN SURVEYOR 54MICLYN ENDURANCE 55
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SAIPEMTODAYSAIPEM TODAY IS A WORLD LEADER IN THE GLOBAL SUPPLYOF ENGINEERING, PROCUREMENT, PROJECT MANAGEMENT,
CONSTRUCTION AND DRILLING SERVICES WITH DISTINCTIVECAPABILITIES IN THE DESIGN AND EXECUTION OF LARGE-SCALEOFFSHORE AND ONSHORE PROJECTS.
Saipem has a strong bias towards oil
and gas frontiers, namely activities
n harsh and remote areas, in deep
waters as well as in extremely cold and
hot environments, applying significanttechnological competences in many
diverse fields such as gas monetization
and heavy oil exploitation.
Saipem is organized in two Business
Units: Engineering & Construction
and Drilling.
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SAIPEMENGINEERING & CONSTRUCTIONFOLLOWING AN AGGRESSIVE GROWTH STRATEGY, WHICH INCLUDEDN THE LAST DECADE THE ACQUISITION OF MANY CONSTRUCTION,
TECHNOLOGY AND ENGINEERING COMPANIES, MOST PROMINENTLYOF SNAMPROGETTI, BOUYGUES OFFSHORE, SOFRESID AND MOSSMARITIME, SAIPEM HAS BECOME ONE OF THE WORLD LARGESTAND MOST COMPLETE ENGINEERING AND CONSTRUCTION COMPANIESN THE GLOBAL OIL AND GAS MARKETS, ONSHORE AND OFFSHORE.
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Ever since its initial steps in the fifties
as the construction division of Snam,
the pipeline company of the Eni Group
in Italy, Saipem has pursued
a systematic growth strategy, based
on the development of internal assets,
expertise and skilled resources, as well
as on the acquisition of other players
with their own asset bases, such as
Micoperi in late eighties, and many
others.
In the last decade, Saipem has
continued its growth by acquiringBouygues Offshore and Sofresid in
France, Moss Maritime in Norway, IDPE
in India and Snamprogetti in Italy,
and by carrying out a multibillion
investment program into the expansion
of its offshore construction and drilling
fleets. Since the year 2000, Saipems
market capitalization has grown more
than sixfold and its revenues tenfold.(*)
The organizational integration ofthis considerable asset base, namely
the network of engineering centres,
fabrication and support yards in several
continents as well as the offshore
construction fleet, has been completed
gradually over the years - most recently
with the creation of a unified Business
Unit Engineering & Construction,
an entity with over 30,000 employees
(excluding corporate and BU Drilling
staff) from over 100 nationalities,
with over 60 permanent establishments
and numerous project execution
centres around the globe, and with
yearly revenues exceeding 10 billion /y;
all held together by outstanding project
management skills.
Through the involvement of our global
EP(I)C hubs in Milan, Rome and Fano
(Italy), Paris (France) and Chennai
(India), which operate in connection
with a growing number of medium size
and smaller regional engineering
and project execution centres
employing altogether over 7,000engineers, Saipem balances high
project execution quality with a
competitive cost and - most importantly
- with a major emphasis on local
know-how and content.
This well-integrated multicenter
approach provides a consistent design
and robust execution philosophy
on all our projects worldwide.
Top priority is provided throughoutto all HSEQ aspects.
Saipem therefore offers a complete
range of project definition
and execution services, offshore
and onshore, particularly for
the complex mega-projects required
by the market today: from feasibility
and conceptual studies to complex
integrated solutions combining design,
engineering, procurement, field
construction, fabrication and offshore
installation; also revamps, upgradings,
maintenance, decommissionings,
reclamations and decontaminations.
Saipem today operates in virtually every
world market, often in remote locations
with harsh environmental conditions
and challenging logistics, leveraging
on its proven experience across the
most significant product lines in the
oil and gas production onshore,
offshore, in deepwater; gas and oil
transportation via offshore and onshore
pipeline systems; midstream, refining,chemicals, power generation from fossil
as well as from renewable sources;
environmental industries, maritime
works and infrastructure.
This new series, therefore, outlines
Saipems integrated references
in engineering and construction
markets offshore and onshore,
according to individual business
and technology lines.
(*) Until Dec. 31, 2010
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SAIPEMS CONSTRUCTION FLEET:EVOLUTION AND NEW CHALLENGESTODAY, SAIPEMS STRENGTHS IN ENGINEERING AND CONSTRUCTIONLAY IN ITS UNIQUE CAPABILITIES TO DESIGN AND EXECUTE LARGE
AND COMPLEX PROJECTS FOR THE ENERGY INDUSTRY.AS ONE OF THE MAIN PILLARS OF ITS INDUSTRIAL MODEL IN THEOFFSHORE MARKETS, EVER SINCE THE FIRST STEPS IN THE FIFTIESSAIPEM HAS BUILT A UNIQUE FLEET OF PIPELAYING AND HEAVY LIFTVESSELS, BY INVESTING HEAVILY IN ASSETS, EXPERTISE, SKILLS ANDPEOPLE.
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Associated with worldwide platforms,
sealines and field development
projects, today Saipems fleet of
about 40 offshore construction
vessels carries out even the largest
offshore and subsea installation
tasks, performed either within major
complex EPIC projects or as stand
alone T&I contracts.
Saipems fleet includes the Offshore,
dedicated Caspian (page 40) and
Subsea (page 48) construction vessels
and the associated equipment, smallersupport vessels and support yards.
Castoro, Saipems first offshore construction vessellaying 30 oil sealine, Huelva, Spain (1966)
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THE OFFSHORECONSTRUCTION FLEETONE OF THE CRITICAL FACTORS OF SUCCESS IN SAIPEMSACHIEVEMENTS, IT HAS CONTINUOUSLY EVOLVED IN SIZE, ADVANCED
TECHNOLOGY CONTENT AND OPERATIONAL CAPABILITIES, IN ORDERTO SECURE SATISFACTION TO THE CLIENTS, AND BY MOVING FURTHERTHE FRONTIER OF PROJECT FEASIBILITY TO ANTICIPATE THEIR NEEDS.
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which became the leader of Saipems
construction fleet. With her Dynamic
Positioning System and 14,000 t lifting
capacity, Saipem was back in contention
in the offshore heavy lift market.
Since then, Saipem has further renovated
and strengthened its lifting fleet, by
converting the late Maxita to Saipem
3000 and by positioning the 2400 t
crane of the late Pearl Marine, a vessel
also acquired within the Micoperi
takeover, on top of a brand new stern.
Saipem 3000 was also modified to
improve its significant subsea and deep
water capabilities, thus reaching a level
of excellence within the market of the
subsea field development. The Saipem
3000 is also capable of laying flexible
pipelines, installing umbilicals/ mooring
systems and installing subsea structures.
Since the late seventies, the fleet, together
with growing engineering skills, has
enabled Saipem to execute the most
challenging installation and pipe laying
projects worldwide. In particular, the first
Saipem record for the greatest depthreached was set from 1979 to 1981 by
the Castoro Seilay barge reaching the
water depth of 608 m, while working
on the Transmed Pipeline project across
the Mediterranean Sea, from Capo Bon
in Tunisia to Sicily and then across the
Straits of Messina.
In the heavy lifting sector, Saipem, after
its supremacy held in the early 1970s with
the 800 t capacity crane of Castoro 2,
recaptured its leadership position with the
takeover of Micoperi, completed in 1990.
This acquisition brought in the M7000,
later rechristened as Saipem 7000,
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n addition to its leading role in the
heavy lift market, since the mid
nineties Saipem has also developed a
strong experience in the installation
by floatover methodology. This has
given Saipem the world record oftopside weight installed so far, with
the Sakhalin, Russia, PA-B deck
weighing more than 28,000 t. The
development of this technology
started with a simple lowering
method of passive barge ballasting
and it is now going to evolve into
the super rapid active lowering via
hydraulic jacks, through Saipems
patented system called Anteo.
n the pipe layer segment, two major
Saipems vessels worth of special
mention are the Castoro Sei, which
s capable of laying large diameter
subsea pipelines, and the FDS(Field
Development Ship), a special purpose
vessel used in the development of
deepwater fields, equipped with
a dynamic positioning system, a
600 t lifting capacity crane and avertical pipelaying system capable of
operating in water depths of up to
2,000 m. The Saipem 7000 should
also be added to this segment, as she
has now the capability to lay subsea
pipelines in ultra-deep waters by
using the J-lay system, able to handle
a suspended load of up to 1,450 t
during pipelay operations.
However, Saipems strong point of
pipe laying has always been the ability
to start operations both from shallow/
ultra-shallow waters (3 to 5 m of
water depth) and from deep ocean
waters. Saipems fleet is unique in this
respect, since it includes vessels such
as S230, S355, Castoro 2, Crawlerand
Castoro Otto, who, although being
by today old ladies, can still cover
the shallow water environments verywell, whereas the trio formed by the
Castoro Sei, Castoro 7and Semac 1
can exceed the depth limit of 1000
m. This limit can be further extended
by the J-lay technology of the almost
vertical towers of the powerful FDS,
FDS2 and Saipem 7000, and by the
steep lay of the new Castorone. And
actually, with the J-lay technology
available in Saipem, even the depth of
the Mariana Trench could be reached
or exceeded, with the limit only
resting in the line pipe resistance.
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In synthesis, Saipem now owns DP3
dynamically positioned vessels (i.e.
Saipem 7000 and Saipem 3000)
capable of lifting respectively up
to 14,000 t and 2,200 t and of
successfully completing challenging
offshore installation and construction
projects; dynamically positioned (i.e.
Saipem 7000) and conventional (i.e.
Castoro Sei, Castoro 7and Semac 1)
vessels, capable of laying pipelineswith the S-lay and J-lay techniques
in low and deep waters; field
development ships, the Saipem FDS,
capable to J-lay in deep waters and
lift up to 600 t, and the new Saipem
FDS 2, an evolution of her sister ship
Saipem FDS, capable of developing
offshore fields by J-laying and
lifting up to 1,000 t in DP3 dynamic
positioning.
Looking at the future, Saipem is
currently strengthening its fleet by
completing the construction of new
state-of-the-art vessels, such as the
Castorone, a DP3 deepwater laying
vessel for high productivity operations
in extreme environments.
To support the worldwide operations
of its fleet as close as possible to the
project sites, and therefore to secure
the most reliable and timely project
completion, Saipem has developed a
distributed network of design centers
dedicated to the engineering of
the marine operations, as well as a
number of logistic, operation support
and vessel maintenance bases.
Also, specific centers of excellence
are designated for the overall
management of various vessels, such
as the one in London for the Saipem
7000 and the one in Paris for Saipem
FDSand Saipem FDS2 The new vessel
start up is handled by the Integrated
Asset Department, while specificexpertise is available to projects for
particular operations such as heavy
lifting, float over and steep lay.
With this unique breath of vessels,
technologies and experience, Saipem
is now able to provide all the needs
of the offshore construction industry
in terms of technical capabilities,
competitiveness and geographical
availability. Also, Saipem is preparingto face the challenges of the future
Arctic operations, thanks to the
experience gained in sub-Arctic
regions such as Sakhalin and Arctic-
like regions such as the Caspian Sea,
as well as through the availability of
vessels specifically outfitted for Arctic
operations, like the new Castorone.
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CASTORONECONCENTRATION OF TECHNOLOGIES AND EFFICIENCY: THE MOSTADVANCED PIPELAYER IN THE WORLD, IN OPERATION FROM 2013.
DYNAMICALLY POSITIONED DEEPWATER LAYBARGE FOR HIGH
PRODUCTIVITY OPERATIONS IN EXTREME ENVIRONMENTS, DESIGNEDTO MEET THE CHALLENGES OF THE PRESENT AND FUTURETRUNKLINE MARKET:
High productivity vessel for large pipelines in shallow water (even in Arctic environment)
High productivity vessel to S-lay trunklines in ultra-deepwaters over 2000 m
J-lay vessel for trunklines in ultra-deepwaters over 3000 m
Laying Triple Joints (3 x 12 m)
or Laying Double Joints (2 x 18 m)
Deep Water configuration
Exit = up to 0
Shallow Water configuration
WS 5WS 6
WS 7
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Vessel Length
Vessel Width
Pipe Size
Storage Capacity
Tensioner Capacity
Station Keeping
Water Depth
Working Stations
Firing Line
152 m
78 m
60 inch
3,000 t
390 t total
#12 mooring lines
up to 1,000 m
#6 stations double joint
142 m
330 m
39 m
60 inch
20,000 t
750 t total
Dynamic Positioning DP3 - Thruster Output = 56 MW
up to 3,000 m
#7 stations triple joint
309 m
THE PRESENT AND THE FUTURE - CASTORO SEI AND CASTORONE COMPARISON
CASTORO SEI
CASTORONE
Laying Double Joints (2 x 12 m)
WS 6 WS 5 WS 4 WS 3 WS 2 WS 1
WS 1WS 2WS 3WS 4
CASTORO SEI CASTORONE
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DISTINCTIVE PROPRIETARY TECHNOLOGIES /
TECHNICAL EXCELLENCE:
- Ice Class A0 (IA Baltic) - Class 3 Dynamic Positioning- Transit speed 13 knots
- High storage capacity (around 20,000 t)- Utilizing the best Saipem welding, coating and
quality control systems
- Equipped to install in-line heavy bulky items- Upgradeable to unmanned loading and offloading
of pipe joints
FRONTIER S-LAY CAPABILITIES
- S-laying capability in dynamic positioning mode of
pipes with size up to 60- Unique capability to join 18 metres long pipes
(High productivity process)
- Prefabrication of pipe strings 36 metres long: 3pipes of 12 metres with triple joint or 2 pipes of18 metres with double joint
- Stinger specifically designed to allow excellentlaying capabilities for any pipe diameter and waterdepth, through a continuous control of the
overbend stresses in the pipe- Stinger composed of three articulated adjustable
sections allowing to be configurated from shallow
to ultradeep water without abandoning the pipe(unique feature in the market)
- 7 welding stations for shallow water pipelaying
- Pulling capacity of 750 t (975 t holding capacity)- Holding capacity of 1,500 t for flooded case
scenario
J-LAY POTENTIAL
- Designed for future installation of a fixed towerfor triple joint J-lay in excess of 3,000 m water
depth- Fast switch offshore from S-lay to J-lay during
operations within the same project to best fit
route and water depth requirements withminimum time losses- Weathervaning with J-lay tower in vertical position
ABOVE WATER TIE-IN (AWTI) POTENTIAL:
- Designed for future installation of up to ten AWTI
davits for easy completion of shore-shore trunklines
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CLASSIFICATION
- ABS +A1 (E), pipelaying vessel,
+ACCU, +DPS3, CRC, TCM, CM, iceclass A0 (IA Baltic)
DIMENSIONS
- Length (o.a.): 330 m excludingramp/stinger and helideck
- Moulded breadth: 39 m- Operational draft: min 7 m,
max10 m
- Transit draft: 8 m approx- Displacement: 100,000 t at max
operational draft
DYNAMIC POSITIONING SYSTEM
- DP system: fully redundant, class 3
- Reference system: 2 x Hipap 500for 3,000 m of water depth;2 x DGPS Taut wire
PROPULSION AND THRUSTERS
- Transit speed: 13 knots
- Fuel consumption (transit): 80 t/day- Fuel consumption (DP mode, max):
130 t/day
- Bollard pull (with main propellers):180 t
- Main shafts: 2 x 8,000 kW- Azimuthal thrusters: 6 x 92 t
- Bow tunnel thrusters: 2 x 35 t- Stern tunnel thrusters: 35 t
POWER GENERATION
- Main gensets:8 x 8,400 kW at 600 rpm each
- Emergency generator: 1 x 1,200 kW- Power distribution: 2 separate
switchboards 11 kV
LIFTING CAPABILITIES
- Main crane:
600 t @ 30 m, 350 t @ 46 m
- Pipe handling cranes:2 x gantry cranes 52 t @ 35 m
- Pedestal crane: 30 t @ 30 m
S-LAY CAPABILITIES
- Pipelaying capacity: triple joint 12 mor double joint 18 m, up to 60and beyond
- S-Lay stern ramp: 120 m long hingedstinger composed of 3 articulated andadjustable sections
- Tensioners: 3 x 250 t- A/R winch: 750 t- Working stations:
3 welding + 4 completion- Triple joint fabriction shop below deck
- ROVs: 2 Work Class ROVs ratedfor 3,000 m of water depth
J-LAY CAPABILITIES
- Fixed vertical tower, able to fullyweathervane
- Pipe diameter range: 8 - 36 max OD- Max operative laying tension: 2000 t
(with friction pads up to 900 t and withgrip pads up to 2000 t)
- Max accidental laying tension: 2500 t- Number of field joint coating and NDT
Station: 1- Number of Welding Station: 1- Pipe String Triple joint- Capable of laying large in line items- A&R capability 900 t (up to 2000 t with
dummy pipes)
CREW FACILITIES
- Air conditioned cabins for 702 people- Mess room; offices; crew lifts;
meeting rooms; gymnasium/recreation;television rooms
HELIDECK
- Suitable for Sikorsky S-61 N
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SAIPEM 700014,000 t HEAVY LIFT VESSEL WITH J-LAY CAPABILITIES
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CLASSIFICATION
- Lloyds Register and RINA- Compliance: NMD, HSE, USCG Rules
DIMENSIONS
- Length: 198 m- Breadth: 87 m
- Depth to main deck: 45 m- Transit draft: 10.5 m- Operational draft: 27.5 m
DYNAMIC POSITIONING SYSTEM
- DP (AAA) Lloyds Register; IPD 3 RINA;- Class 3 Norwegian Maritime
Directorate notations; fully redundant
MOORING SYSTEM
- 14 x 1,350 kW single drum winches,each 3,350 m x 33/4mooring line and
40 tonnes high holding power anchor- Fully redundant SDPM system- 2 anchor windlasses, each 550 m x 5- 1/8chain and 34.5 tonnes anchor
PROPULSION AND THRUSTERS
- All fixed pitch and variable rpm
- 4 aft x 4,500 kW propulsionazimuthing units
- 4 fore x 3,000 kW
retractable azimuthing units- 2 fore x 5,500 kW
retractable azimuthing units
- 2 bow x 2,500 kW tunnel thrusters
POWER GENERATION
- Total power plant 70,000 kW, 10,000Volt; 12 diesel generators on heavyfuels divided in 4 fire segregated
engine rooms; classified UMS
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- Gym, cinema, internal radio/TV,400 seat main messroom
- 70 seat officers messroom, recreationroom, bar-cafeterias
HELIDECK
- Suitable for two BV234 LR Chinookhelicopters (one parked)
- Classified helicopter refueling system
ADDITIONAL FEATURES / EQUIPMENT
- 2 Menck MHU 3,000hydraulic hammers
- 2 Menck MHU 1,700
hydraulic hammers- 2 Menck MHU 1,000
hydraulic hammers- 2 Menck MHU 600
hydraulic hammers- 1 Menck MHU 220 hydraulic hammer- 1 Menck MHU 195 hydraulic hammer
- 2 underwater/surface power packs- 1 hydraulic hammer compensator
Slim and Free riding mode
capability- Full spread of internal/external
lifting clamps ranging from 20 to
102 i./o. dia- 2 levelling systems range 66
72 dia. - 900 t capacity
- 2 external levelling systems 1,000 t
LIFTING CAPABILITIES
- 2 twin Saipem 7000 model fullyrevolving bow mounted Amhoistcranes
- Main blocks tandem lift: 14,000 t
- Main block single lift:7,000 t 1 revolving @ 40 m radius
/41.15 m tie back
6,000 t 3 revolving @ 45 m radius/50 m tie back
- Aux. 1 block: 2,500 t
- Aux. 2 block: 900 t- Lowering capability to 450 m below
sea level
- Whip hook: 120 t
J-LAY SYSTEM (REMOVABLE)
- Pipe diameter range from 4 to 32- Main laying tension system 525 t
with tensioners, up to 2,000 t with
friction clamps- Laying tower angle 90 - 110- Abandonment/Recovery system
double capstan winch with 550 tcapacity (up to 2,000 t with clamps)
- Number of welding stations: 1
- Number of NDT and field joint
stations: 1- Pipe string quadruple joint
- Pipe storage capacity up to 6,000 t
CREW FACILITIES
- 386 cabins to accommodate up to 725people according to local rules
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POWER GENERATION
- 6 main generators 20.5 MW total
- 1 Emergency generator 800 kW
LIFTING FACILITIES
- 2 rotating gantry cranes 134 t capacity- Handling davits may also be mounted
on the main deck to facilitate above
water tie-ins
PIPELAYING EQUIPMENT
- Bevelling stations- Longitudinal conveyor, gantry transfer
conveyors
- Double Jointing system with 6 workingstations
- 3 x 130 t tensioners RE.MAC.UT.
- Abandonment and Recovery winch 390 t- Welding stations utilizing a semi
automatic system
- X-Ray or AUT equipped NDT stations- Field Joint stations- Fixed Ramp, Articulated Ramp, Mini
Ramp extension
CLASSIFICATION
- American Bureau of Shipping
DIMENSIONS- Length overall excluding ramps 152.0 m- Breadth overall 70.5 m
- Depth to main deck 29,8 m- Transit draft 9.5 m- Operating draft (Typical) 14 m
- Survival draft 12.5 m- Dedicated pipe storage space 1,195 m2
- Additional deck space 1,525 m2
- Deck load 3,600 t
MOORING SYSTEM
- Number of anchors/weight: 12 x 25 t
- Anchor wire size: 76 mm (3) dia- 12 x 124 t anchor winches- Anchor drum capacity: 3,000 m each
winch
PROPULSION AND THRUSTERS
- 4x37 t Azimuthal Thrusters
CASTORO SEIHIGH PRODUCTIVITY SEMISUBMERSIBLE S-LAY VESSEL
- Piggyback lay welding line facility(Optional)
- Dual-lay welding line and ramp
(Optional)- Above water tie-in (Optional)
CREW FACILITIES
- Air conditioned cabins for 342 people
HELIDECK
- Designed to accommodate helicopters
up to and including the Sikorsky S61N type
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POWER GENERATION
- 8 main generators Wartsila 9L20C3diesel, AEG 1,500 kW total
- 3 auxiliary generators Caterpillar 604 kW- 1 emergency generator caterpillar D399
1,000 kW
LIFTING FACILITIES
- 4 fully revolving gantry cranes(1x56.75 t @ 12m radius,
3x 64.8 t @ 10.7m radius) for pipehandling and general lifting
- Handling davits may also be mounted
on the main deck to facilitate abovewater tie-ins
PIPELAYING EQUIPMENT- 4 Bevelling stations- Longitudinal conveyor, gantry transfer
conveyors- Double Jointing system- 5 tensioners Western Gear LPT-150 ST
340 t total capacity
- Abandonment and Recovery winch
CLASSIFICATION
- RINA C Pipelaying Unit:Unrestricted Navigation
DIMENSIONS
- Displacement: 53,662 t
- Length overall 179.5 m- Breadth overall 59.1 m- Depth to main deck 33.2 m
- Transit draft 11.5 m- Operating draft (Typical) 20 m- Survival draft 13 m
- Dedicated pipe storage space 414 m2
- Additional deck space 450 m2
- Deck load 4,050 t
MOORING SYSTEM
- Number of anchors/weight:8 x 22.5 t, 5 x 20 t, 2 x 15 t
- Anchor wire size: 76 mm (3) dia- 14 mooring winches- Total hoist capacity: 3,200 t at first layer- Anchor drum capacity:
3,000 m each winch
CASTORO 7HIGH PRODUCTIVITY SEMISUBMERSIBLE S-LAY BARGE
220 t @ 30.5 m/min + 3 x 40 tBoosters, total combined capacity 340t
- Welding stations utilizing a semi
automatic system- X-Ray or AUT equipped NDT stations
- Field Joint stations- Piggyback lay welding line facility- Above water tie-in (Optional)
CREW FACILITIES
- Air conditioned cabins for 401 people
HELIDECK
- Designed to accommodate helicopters up
to and including the Sikorsky S61 NandS92 type, with dispensation
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SEMAC 1HIGH PRODUCTIVITY SEMISUBMERSIBLE S-LAY BARGE
POWER GENERATION
- 6 main generators 13.2 MW total
- 1 Emergency generator 600 kW
LIFTING FACILITIES
- 4 revolving pedestal cranes(1x318 t, 2x37 t, 1x100 t) mounted ateach corner of the main deck for pipe
handling and general lifting- Handling davits may also be mounted
on the main deck to facilitate above
water tie-ins
PIPELAYING EQUIPMENT
- Bevelling stations- Longitudinal conveyor, gantry transfer
conveyors
- Double Jointing system with 8 workingstations
- 3 x 130 t tensioners RE.MAC.UT.
- Abandonment and Recovery winch 390 t
CLASSIFICATION
- American Bureau of Shipping 100 +A1
DIMENSIONS- Length overall excluding truss 148.5 m- Length overall including truss 188.1 m
- Breadth overall 54.9 m- Depth to main deck 27.8 m- Transit draft 7.9 m
- Operating draft (Typical) 13.7 m- Survival draft 7.9 m- Dedicated pipe storage space 1,005 m2
- Additional deck space 701 m2
- Deck load 5,700 t
MOORING SYSTEM
- Number of anchors/weight: 12 x 22 t- Anchor wire size: 76 mm (3) dia- 12 x 136 t anchor winches- Anchor drum capacity:
3,000 m each winch
- Welding stations utilizing a semiautomatic system
- X-Ray or AUT equipped NDT stations
- Field Joint stations- Hinged floating stinger, fixed mini
stinger- Piggyback lay welding line facility
(Optional)
- Dual-lay welding line and ramp(Optional)
- Above water tie-in (Optional)
CREW FACILITIES
- Air conditioned cabins for 358 people
HELIDECK
- Designed to accommodate helicopters
up to and including the Sikorsky S61Ntype, for a max payload of 12 t
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SAIPEM 3000SELF PROPELLED HEAVY LIFT DP VESSELWITH FIELD DEVELOPMENT FEATURES
PROPULSION AND THRUSTERS
- Two forward DP thrusters (1 & 2) -
Ulstien constant speed, variable pitch
propellers rated at 2,684 kW / 3,600 HP/ 36.6 t each
- Two centre DP thrusters (3 & 4) -Ulstien constant speed, variable pitchpropellers rated at 2,073 kW / 2,780 HP
/ 30.0 t each- Two main propulsion & aft DP thrusters
(5 & 6) - Lips variable speed, fixed pitch
propellers rated at 4,500 kW / 77.5 t each- Thrusters 1 to 4 protrude 2.66 m
below the hull but are normally
retracted for sea passages- Thrusters 5 to 6 protrude 4.62 m
below the hull when in use and during
sea passages- All thrusters are retractable- Tunnel Thruster 7 input power
1,230 kW is fitted on- Normal transit speed is 8 knots
POWER GENERATION
- 6.6 kV, 440 V, 60 Hz. Tot. power: 22 MW- 2 x 5,550 kW Caterpillar Mak 12CM32
- 2 x 3,200 kW D/A Mitsubishi MAN- 2 x 2,250 kW Bergen
CLASSIFICATION
- ABS A1 - AMS, DPS-3, ACCU, CRCDNV 1A1 DYNPOS AUTRO EO HELDK
(ERN 99.99.93)
DIMENSIONS
- Length overall: 162 m- Breadth: 38 m- Depth to main deck: 9 m
- Summer draft: 6.37 m- Gross tonnage: 20,625 t- Displacement: 31,731 t
at operating draft 6.3 m
DYNAMIC POSITIONING SYSTEM
- The vessel is classed as NMD dynamicpositioning class 3 and is fitted with aKongsberg Simrad fully redundant SDP
32 DP computer control system withSDP 21 back-up
- The following reference systems are
installed: 2 differential GPS receivers2 HiPaP HPR systems with twin APOSconsoles
- 2 Bandak lightweight Tautwire systems- 2 MDL fanbeam units
- Emergency Gen. 350 kW / 440 V, 60 Hz
LIFTING CAPABILITIES
- Clyde crane- Whip hoist 68 t @ 83 m radius- Auxiliary hoist 544 t @ 42 m radius- Main hoist 2,177 t @ 38 m radius
- Hydralift 15 t swl fixed (hydraulic)pedestal crane - 25 m radius
CREW FACILITIES
- Air conditioned cabins for 211 people
HELIDECK
- In accordance with CAP 437. Designedto accommodate helicopters up to and
including the EH101
ADDITIONAL FEATURES / EQUIPMENT
- Crawler crane: American Hoist model
9310, 210 t lifting capacity. Maximumboom length 45.75 m
- Rema active heave compensated winch of
350 t capacity with 4 cable 3,000 m longfor subsea structure deployment
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SAIPEM FDS 2ULTRA DEEP WATER FIELD DEVELOPMENT SHIP
- 2 bow thrusters for station keeping(2,000 kW each)
POWER GENERATION- Main power output (100% MCR):
6 x 6,000 kW
LIFTING FACILITIES
- Main power output (100% MCR):
6 x 6,000 kW- Main crane capacity
1,000 t - 400 m below water line
- Auxiliary cranes capacity2 pipe handling cranes 100 t capacity2 knuckle boom deep water crane
20 t @ 2,000 m water depth winches
- 2 capstan winches:- 1 x 750 t (1,000 t max pay out load)
- 1 x 500 t (600 t max pay out load) withheave compensator
PIPELAYING EQUIPMENT
- Capacity: 2,000 t- Designed to lay quad joints
CLASSIFICATION
- ABS +A1, (E), +AMS, +ACCU, +DPS3,Crane Vessel, Pipelayer Vessel, Ice Class
D0, PORT, HAB
DIMENSIONS
- Length o.a.: 183.0 m
- Length b.p.: 171.0 m- Moulded breadth: 32.2 m- Depth moulded: 14.5 m
- Draught design: 9.5 m- Draught operation mode: 8 to 9,5 m- Draught scantling: 9.5 m
- Speed: 13 knots
DP CAPABILITY
- DP Class 3 / ERN 99.99.97- ERS 99,99,99
PROPULSION AND THRUSTERS
- 2 azimuthal thrusters for propulsion& station keeping (5,000 kW each)
- 3 retractable azimuthal thrusters(5,500 kW each)
- Laying quad joint section (52 meterstrings)
- 1,500 t / 2,000 t capacity
- Pipes diameter: from 4 to 36- Capable of laying large inline items
CREW FACILITIES
- Air conditioned cabins for 325 people
ADDITIONAL FEATURES / EQUIPMENT
- Side fairleader on 3 locations
(750 t capacity)- Possibility to install an umbilical and
flexible laying equipment
- Chain laying equipment (mobile)& 8 chains lockers for 2,000 t of chain
- Possibility to install a removablecarousel on deck- Capability to lay pipes in S mode
(option)
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SAIPEM FDSULTRA DEEP WATER FIELD DEVELOPMENT SHIP
POWER GENERATION
- 25 MW (excl. emergency generator)
LIFTING FACILITIES- Main crane capacity
600 t @ 28 m radius and 168 m below
water line 300 t @ 55 m radius and410 m below water line
- Aux. crane capacity
(2x) 30 t @ 38 m,(1x) 15 t @ 16 m with telescopic boom,(1x) 20 t @ 20 m with fixed boom
A&R winch- Overall capacity including dynamics: 440 t- Aux. winch:
140 t capacity including dynamics
PIPELAYING EQUIPMENT
- J-lay tower for ultra deepwater- Laying quad-joints up to 52 m long- Minimum diameter: 4
- Maximum diameter (O.D.): 22- Max. tensioning capacity:
550 t including dynamics
- Additional safety clamp with 750 tholding capacity
- Double firing line for quad-jointsfabrication
CLASSIFICATION
- DNV 1A1 ICE-C - Pipe Laying Vessel
Crane Vessel SF COMF-V (1) HELDK E0
DYNPOS-AUTRO
DIMENSIONS
- Displacement 26,600 t- Lenght 163 m- Breadth 30 m
- Deck capacity10 t/sq.m - max. load 4,000 t
- Ondeck storage
- Flexible line, umbilical or coiled tubing1,500
- Operating draught 7.4 m
DP CAPABILITY
- ERN numbers 99, 99, 97
- AUTR with 50 t to 90 t bollard pulldepending on sea state for pipelaying
- AUTR for lifting and diving
operations
PROPULSION AND THRUSTERS
- 2 x azi 2,200 kW- 2 x tun 2,000 kW- 2 x azi 4,400 kW
- Alignment station for single joints- Alignment station for double joints
Tensioners
- In J-lay tower, up to 3 x retract.90 t each: max. pull 270 t
- On over-boarding chute, 2 x cassettemax. pull 140 t
CREW FACILITIES
- Air conditioned cabins for 235 people
ADDITIONAL FEATURES / EQUIPMENT
- Chain hold capacity 1,500 t of chainswith (2x) gantry cranes of 32 t capacityeach (Options)
- Moon pool: 8 x 8 m Inboard horizontal
basket storage for flexible lines: 1,600 t
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CASTORO OTTOHEAVY LIFT AND S-LAY SHIP SHAPED VESSEL
- 1 bow thruster variable pitch: 1,200 HP- Cruising speed: 8 knots
POWER GENERATION- Main engines: 5 x 4,800 HP each- Power generators: 5 x 4,200 kVA each
LIFTING FACILITIES
- The rotating main crane is a Clyde model
76 W mounted on pedestal. The boomextends 90 m (295 ft) from boom hingeand has 3 sets of hooks with the
following maximum lifting: main hook (1)overstern: 2,197 t @ 39.6 m rad. (130 ft),fully revolving: 1,812 t @ 33.5 m rad.
(110 ft); auxiliary hooks (2): 503 t @ anyrad. to 70 m (230 ft); whip hook (1)100 t @ any rad to 84 m (275 ft)
CLASSIFICATION
- RINA
DIMENSIONS- Length (o.a.): 191.4 m- Breadth: 35 m moulded
- Depth to main deck: 15 m- Draft: max. 10 m, min. 6.7 m
MOORING SYSTEM
- Anchors: AC 14 (20 t) and Delta Flipper(15 t). Cable dia.: 3
- Drum capacity: 2,850 m
PROPULSION AND THRUSTERS
- 2 variable pitch propellers at vessel stern
in steerable kort-nozzles and 4,000 HPeach to produce a total propulsionpower of 8,000 HP
PIPELAYING EQUIPMENT
- 5 welding stations (for double jointedpipes) with Passo system 3 x 90 t
Remacut tensioners- Western and Gear A/R winch line pull:
135 t- Articulated stinger with the following
characteristic: Remacut A/R winch linepull (full drum) 350 t
- 1st section - length overall: 51 m (167 ft)
- 2nd section - length overall: 42 m (138 ft)
CREW FACILITIES
- Air conditioned cabins for 356 people
HELIDECK
- RINA certified with 12 t deck capacity
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CASTORO IIHEAVY LIFT AND S-LAY BARGE
- Winch control system: remotelyoperated from central control tower
POWER GENERATION- 8 power generators: 630 kW each
LIFTING FACILITIES
- American Hoist mod. 509 bargemounted revolver crane S/N R 1104
- Boom length: 79,26 m (260 ft)- Main hook - overstern:
997 t @ 21.4 m rad. (70 ft)
PIPELAYING EQUIPMENT
- 5 welding stations;
- 1 inspection and control station- 2 field stations (repair, field joint coating)
CLASSIFICATION
- RINA
DIMENSIONS- Length: 135 m (442.80 ft)- Beam: 32.40 m (105.09 ft)
- Depth: 9 m (29.52 ft)- Maximum draft: 4.27 m- Operational draft: 3.47 m
MOORING SYSTEM
- 11 anchors, 14 t each- 11 electric winches
- Wire diameter: 60 mm- Drum capacity: 2,000 m- Max. pull: 100 t at 20 m/min
- Max. speed: 80 m/min at 25 t
- 2 tensioners, max. tension: 180 t
- A/R winch: 150 t- 6 side davits remotely operated from
bridge equipped for constantmonitoring of load and wire length oneach hook: 66 t each
- Rigid stinger: 62 m
CREW FACILITIES
- Air conditioned cabins for 248 people
HELIDECK
- Designed to accommodate helicopters
up to and including Sikorsky S-61 N
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CLASSIFICATION
- RINA
DIMENSIONS- Length overall: 150.5 m- Beam: 34.25 m
- Depth: 14.22 m- Minimum operational draft: 7.50 m
MOORING SYSTEM
- 2 double drum Skagit RB 150 anchor winches with150 t pull and 4,750 x 2 wire rope spooling capacity
- 4 double drum Clyde AD-175 anchor winches with 150 tpull and 4,000 x 2 wire rope spooling capacity12 x 14 t high holding power anchors
LIFTING FACILITIES
- Clyde model 53 revolving crane with 70 m long boom
fully revolving- Main hoist: 546 t @ 23,16 m (76 ft) cadius
PIPELAYING EQUIPMENT
- 5 welding stations- X-ray station
- Joint wrapping station- 2 Western Gear pipe tensioners LPT 80 (max. tension:
160,000 pounds in total)
- 1 Western Gear abandonment and recovery winchARW-200, pull: 200,000 pounds at outline speedof 30 ft/min
ACCOMMODATION
- Air conditioned cabins for 230 people
HELIDECK
- Designed to accommodate helicopters up to andincluding the Bell 412
CRAWLERHEAVY LIFT AND S-LAY SHIPSHAPED BARGE
CLASSIFICATION
- RINA
DIMENSIONS- Length: 108 m- Beam: 30 m
- Depth: 7.5 m- Maximum draft: 4.75 m- Light ship draft: 2.62 m
MOORING SYSTEM
- 3 double drum winches AMCON 450, maximum pulling
capacity: 61 s.t. @ 28/min- 3 single drum winches AMCON 750, maximum pulling
capacity: 94 s.t. @ 558/min
- 2 capstans winches 77.8 s.t. @ 100 ft/min or33 s.t. @ 147 ft/min
- 1 double drum winch SKAGIT RB ISO, maximum pulling
capacity: 90 tons (m) @ 16 m/min
LIFTING FACILITIES
- 1 American Hoist M 40 B crane; length boom:200+30 +15 (74.67 m); lifting capacity: fixed:589 t @ 31.32 t (60 ft) - revolving: 498 t @ 31.32 m
(60 ft); 530 t @ 87.43 m (90 ft)- 1 American 900 series crawler crane; lifting capacity with
42.7 m boom: 33.5 t @ 9.15 m; 6.75 t @ 30.5 m
PIPELAYING EQUIPMENT
- Capacity: pipelines 3 to 48 (O.D.)
- 3 automatic welding stations;- 1 line-up station with CRC transversal conveyors;- 1 x-ray station; 2 coating stations- 2 SAS pipe tensioners CET 55 - 60 s.t. @ 164/min each
- 1 abandon and recovery winch 121 s.t. @ 62/min
CREW FACILITIES
- Air conditioned cabins for 206 people
HELIDECK
- Designed to accommodate helicopters up to andincluding the Sikorsky S-61
S 355HEAVY LIFT AND S-LAYBARGE
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CLASSIFICATION
- RINA with the following class notation 82960,Non-self-propelled craft
DIMENSIONS
- Length: 139 m Beam: 30 m Depth: 9 m
- Operational draft (typical): 5.20 m
MOORING SYSTEM
- Anchors 8 x 7.5 t Delta Flipper. Winches 8 Intercon74-170
- Max pull (bare drum) 207 t
- Wire capacity 1,676 m of (21/4 inch) 57.1 mm
LIFTING FACILITIES
- 2 Manitowoc 4100 W, max capacity 108.7 t and 78.9 t- 6 pipe davits, max. capacity 60 t each
PIPELAYING EQUIPMENT- Fully enclosed production line for a 60max. pipe
diameter
- Tensioners two track type @ 90 tonnes- A&R winch minimum 200 t @ 30 m/min- WeldingMechanised semi-automaticGMA
- Main line Fully enclosed production line- Line-up system two multi directional rollers- Bevelling facilities two stations @ 44 kW
- NDT stations two X-ray weld test stations- Field joint stations marine mastic or foam injection
CREW FACILITIES- Air conditioned cabins for 200 people
HELIDECK
- Designed to accommodate helicopters up to andincluding the Sikorsky S-61
TRENCHING / EQUIPMENT
- Length: 11.8 m Width: 12 m- Height: 8.5 m Weight: 110 t Max. pipe diameter: 60
- Max. trench depth: 6 m Max. operating depth: 300 m- Jet pumps: 8 Union MQF 9 stage- Output: 2,000 gpm x 2,150 psi
CASTORO 10TRENCH/PIPELAY BARGE
CLASSIFICATION
- BV I @ Hull @ Mach + HEL
DIMENSIONS- Length: 70 m- Breadth: 22.80 m
- Depth: 4.52 m- Operational draft: 2.50 m- Maximum draft: 3.22 m
MOORING SYSTEM
- N. 10 Delta Flipper anchors 6 t each; 9 t Stevin
and Bruce also available; Cable dia 38 mm (1.5 in)- Drum capacity 850 m (2,800 ft); Winches: 4 double
drum winches permanently installed, and possibility to
add an additional one; 3 Skagit RB-90-W double drumwinches
- 1 Amcon 450 winch
LIFTING FACILITIES
- 1 American Hoist 9310 crawler fixed crane
- Lifting capacity: 86 t at 8.53 m (101 st at 28 ft) radiusBoom length: 45.70 m (150 ft)
PIPELAYING EQUIPMENT- Fully enclosed production line for a 32 max o.d.
CREW FACILITIES
- Air conditioned cabins for 120 people
HELIDECK- Designed to accommodate helicopters up to and
including the Dolphin 3
SB 230WORK/PIPELAYING/ACCOMMODATION BARGE
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S 44LAUNCHING/CARGO BARGE
CLASSIFICATION
- R.I.Na.
DIMENSIONS
- 190 m x 50 m x 11.4 m
JACKET HANDLING SYSTEM
- Skid beams: 2 x 164 m skid beams PTFE lined withpaths for jacking units
- Rocker arms: 2 x 30.5 m long double hinge type- Allowed hinge reaction: 12,000 t each
CLASSIFICATION
- RINA
DIMENSIONS
- 183 m x 47.24 m x 11.58 m. Deck capacity: 15 t/m2- Max. loading capacity: 60,760 t
- Max. launch weight: 30,000 t
JACKET HANDLING SYSTEM
- Skid beams: 2 x 145 m skid beams PTFE lined with pathsfor jacking units
- Rocker arms: 2 x 30 m long double hinge type
CLASSIFICATION
- RINA
DIMENSIONS
- 180 m x 42 m x 11.5 m Free deck area: 6,500 m2
- Deck capacity: 15 t/m2 Jacket weight: up to 20,000 t
JACKET HANDLING SYSTEM
- Skid beams: 2 x 164 m skid beams PTFE lined with pathsfor jacking units
- Rocker arms: 2 x 30.5 m long double hinge type
CLASSIFICATION
- RINA
DIMENSIONS
- 100 m x 30 m x 7 m
- Deadweight: 13,660 t
S 600LAUNCHING/CARGO BARGE
S 45
LAUNCHING/CARGO BARGE
CASTORO 9
LAUNCHING/CARGO BARGE
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CLASSIFICATION
- RINA
DIMENSIONS
- 150 m x 40 m x 9 m- Maximum draft: 6.5 m
- Free deck area: 5,200 m2
- Cargo deadweight: 29,469 t
DECK CAPACITY- Distributed load: 15 t/m2
CLASSIFICATION
- RINA
DIMENSIONS
- 118 m x 30 m x 8.5 m- Free deck area: 3,450 m2
- Jacket weight: up to 8,000 t
CLASSIFICATION
- Germanischer Lloyd: 100 A5 barge
DIMENSIONS
- Hull length: 87.78 m Hull breadth: 30.48 m- Hull depth: 6.71 m- Maximum draft: 5.36 m
- Bow and stern slope: 3.5 x 7.6 m- Allowable deck load: 15 t/m2
- Deadweight: 10,000 t
Fitted with side pad eyes which allow the lift of the barge
for load test of big cranes up to 3,000 t.
CLASSIFICATION
- American Bureau of Shipping A1 barge unrestricted service- Deck cargo barge
DIMENSIONS
- 76 m x 24 m x 4.9 m- Deadweight: 6,200 t
CASTORO XIHEAVY DUTY CARGO BARGE
S 42CARGO BARGE
CASTORO 14
CARGO BARGE
CASTORO 15
CARGO BARGE
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SB 103CARGO BARGE
CLASSIFICATION
- BV I @ Hull
DIMENSIONS- 60.95 m x 21.34 m x 4.57 m- Deadweight: 3,600 t- Uniform deck strength 2.8 t/m2
Equipped with no. 4 pad eyes - 800 t S.W.L. eachfor lifting purpose.
CLASSIFICATION- ABS +A1
DIMENSIONS
- Length overall: 76.20 m
- Breadth moulded: 24.38 m- Depth moulded: 4.88 m- Deadweight: 6,200 t
- Deck load capacity: 15 t/m2
CLASSIFICATION
- ABS +A1
DIMENSIONS
- Length overall: 91.46 m- Breadth moulded: 27.44 m
- Depth moulded: 6.09 m- Deadweight: 10,000 t- Deck load capacity: 15 t/m2
CLASSIFICATION
- ABS +A1
DIMENSIONS
- Length overall: 91.46 m- Breadth moulded: 27.44 m
- Depth moulded: 6.09 m- Deadweight: 10,000 t- Deck load capacity: 15 t/m2
S 43FLAT DECK CARGO BARGE
S 46
FLAT DECK CARGO BARGE
S 47
FLAT DECK CARGO BARGE
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THE CASPIAN CONSTRUCTION FLEETTHE AWARD TO SAIPEM OF SEVERAL CONTRACTS WITHIN THE GIANTKASHAGAN PROJECT OFFSHORE KAZAKHSTAN HAS REQUIREDTHE DEVELOPMENT OF A DEDICATED OFFSHORE FLEET AS WELLAS TECHNOLOGIES/ EQUIPMENT ABLE TO MEET THE SPECIFIC
INSTALLATION REQUIREMENTS OF THE AREA, CHARACTERIZED BYULTRA SHALLOW WATERS AND FREEZING TEMPERATURES IN THEWINTER SEASON.
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The Kashagan East Field is located
offshore in the Kazakhstan sector of
the North Caspian Sea, approximately
80 km South of Atyrau. The first
phase of the Kashagan East Field
development aims to produce oil and
gas from a central offshore processing
facility (designated as Complex D),
with a satellite production block
(designated as Complex A) tied back
to the main facilities.
The offshore facilities include
provisions for high-pressure raw gas
treatment and injection into the oil
reservoir. Oil and non-injected gas
will be exported from Complex D
to the onshore processing plants via
dedicated subsea trunklines.
Many vessels were developed and
constructed by Saipem for the tasks
required by the Pile & Flare contract,
the trunklines installation and the
hook up. The vessels were in somecases built in the Caspian area, in
other cases they were built outside
the area, and then transported to
and finally assembled in Caspian
yards. To this end, Saipem also
built a fabrication yard in Kurik,
utilised as well for logistic support
to the operations. This fleet, thanks
to advanced laying and trenching
technologies, is capable of operating
in low waters, high temperature
ranges, harsh and difficult
environments.
It includes the lifting barge Ersai 1,
used for the construction / lifting
tasks, as well as the Castoro 12, the
trenching barge Castoro 16 and
the Mondine/ Storione equipment,
dedicated to the pipeline installation
work. Other vessels such as Ersai 2,
Ersai 3 and Ersai 4 perform continuous
construction activities for the hook-
up, assisted by the floatel barge Ersai
400 and others. Other minor vessels
were engaged during the offshore
operations on a hiring base, upon
request by the management of the
different projects.
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Because of the physical and
environmental characteristics
of the Caspian Sea, the design
and construction of safe vessels
and technologies with a low
environmental impact became a
primary objective for the entire
Kazakhstans Kashagan project.
Low environmental impact solutions
for pipelaying and burying in the
presence of ice and very shallow
waters have been designed, built,
tested and operated. Trunklines have
been installed under the seabed by
minimizing the amount of excavated
soil.
Saipem developed not only a
dedicated fleet, but also new
equipment and tools fitting the needs
of the project, such as a systemallowing to pull strings of pipes up to
9 km long, to tow them to the laying
position while floating, to plunge, to
trench and to post-trench them. An
additional patented system has been
developed to maintain the trajectory
of the pipe during launching.
n particular, Saipem developed
a system of small ultra-light post-
trenching and backfilling vessels
nitially called Mondine (Italian for rice
weeders), now TRB Tenders, designed
for operations in the transition zone,
where no other craft can operate.
They enable the excavation of a
trench of the desired depth and the
burying of the pipe at the same time
using the excavation material for
backfill without contaminating the
surrounding environment. The pipes
are covered by the excavated soil to
protect the pipe from ice, leaving
the seabed as flat as possible and
minimising the environmental impact.
This new system allowed to avoid the
dredging of a wide canal to enable
the access to standard vessels, which
would have required the excavation
of huge amounts of soil with serious
physical and biological effects,
especially on the seabed sediments
and on the benthic community.
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CLASSIFICATION
- RMRS *KE R2-RSN Flag Kazakhstan Trenching Barge
DIMENSIONS- Length: 135.6 m
- Breadth: 27 m- Depth: 6.5 m- 10 t/m2 in the middle part and 5 t/m2
in the bow and stern part
MONITORING SYSTEM
- 2 stations for pipe burial depth monitoring, 2 stationsmeasuring mixture flow rate DGPS for machinepositioning
POWER GENERATION
- 2 main diesel generators 800 kW, 400 V, 50 Hz each
LIFTING FACILITIES
- Main pedestral crane capacity: 60 ton @ 25 m
- Aux pedestral crane capacity: 35 ton @ 15 m
CREW FACILITIES
- Air conditioned cabins for 108 people- Canteen for 48 seats
ADDITIONAL FEATURES / EQUIPMENT
- 7 diesel hydraulic power units 850 kW each- 1 electro hydraulic power unit 1,100 kW
Capable to lay up to 28 pipes in very shallow waters
with water depth between 1.5 m up to 4 m in theCaspian Sea.
CLASSIFICATION
- Lloyds Register of Shipping 100AT PontoonSpecified operating area service in the Caspian Sea
RMRS (Russian Maritime Register of Shipping)
DIMENSIONS
- Length overall: 101 m- Beam moulded: 29 m- Depth moulded: 5 m
DECK LAY-OUT
- 8 point mooring systems with 4 electrical driven
mooring units, each with two 25 t independent drums- Pedestal crane, 30 t @ 20 m- Recovery winch
- 4 capstans
PIPELAYING EQUIPMENT
- 2 pipe lowering devices, 18 longitudinal conveyors,- 2 transverse conveyors, 2 line up stations, 9 rollers
and track supports, 3 vertical rollers, 1 stinger, 3
welding stations, 1 NDT station, 1 repair station, 1 fieldjoint station
CREW FACILITIES
- Air conditioned cabins for 150 people
- Offices, mess room, TV rooms, heli lounge, galley,infirmary
ADDITIONAL FEATURES / EQUIPMENT
- 3 containerized diesel generator sets Caterpillar
3508B TA 1,000 kVA (50 Hz)- 1 containerized emergency diesel generator set
3306B TA 150 kVA (50 Hz)
HELIDECK
- 19.5 m dia. for Super Puma AS332L2
CASTORO 12S-LAY BARGE
CASTORO 16PONTOON, FLAT DECK BARGE
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CLASSIFICATION
- KE I Technical Pontoon given by RMRS(Russian Maritime Register of Shipping)
DIMENSIONS
- Length overall: 140.45 m- Width overall: 42.61 m
- Depth: 8.4 m- Allowable specific load of the deck area: 10 t/m2
- Allowable specific load on area of crawler crane tracks:140 t/m2
- Light ship displacement (with minimum liquids): 9,200 t
- Mean light draft: 1.65 m- Load line displacement: 33,012 t- Freeboard draft: 5.63 m
MOORING SYSTEM- 4 double drum anchor winches 60 t pull capacity with8 x 2.5 t holding power anchors
LIFTING FACILITIES
- American Model Demag 12000
- Crawler crane model type: CC12600- Maximum lifting capacity: 800 t @ 14 m rad.- Main hook height from bottom of crawler pad: 103.47 m
- Boom length: 108 m
ADDITIONAL FEATURES / EQUIPMENT
- Fully redundant AC electric generators:- 2 main diesel generators 405 kW, 400 V, 50 Hz
- 1 container harbor generator 85 kW, 400 V, 50 Hz
ERSAI 1
CLASSIFICATION
- RINA/RMRS Flag Bahamas/Kazakhstan
DIMENSIONS- Length: 18 m
- Breadth: 8 m- Operational draft: 0.4 m- Operational water depth: 0.7 - 2 m
PROPULSION
- 2 x 40 kW
ELECTRIC POWER- 1 x 20 kW
HYDRAULIC POWER
- 1 x 370 kW
CRANE CAPACITY
- 3 t
STERN GENTRY
- 2.5 t
CREW FACILITIES
- Cabins for 4 people
TRB TENDERS4 POST TRENCHING/BACKFILLING CRAFTS
WORKING BARGE
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CLASSIFICATION
- RMRS KE* pontoon for technological service
DIMENSIONS- Length: 59.77 m
- Breadth: 16.48 m- Moulded depth: 3.30 m- Draught: 2.59 m
- Gross tonnage: 824 t- Net tonnage: 247 t
PROPELLERS
- Two Jastram RP06 rudder propellers. 1,800 rev/min
POWER GENERATION
- One 320 kVA main generator and one 100 kVA aux
generator
LIFTING EQUIPMENT
- One Demag Crane TC1000S; max. capacity 200 t
MOORING EQUIPMENT
- Four hydraulic winches, 5 t pulling with powerpackin 10 container
ERSAI 2
CLASSIFICATION
- Class: Germanischer Lloyd - 100 A5 K E Special
purpose ship RMRS
DIMENSIONS
- Length overall: 68.27 m- Length between perpendiculars: 63.30 m- Breadth extreme: 12.40 m
- Draught: 2.75 m- Height to main deck: 3.75 m- Gross tonnage: 1,992 t
- Net tonnage: 598 t- Deadweight: 472 t
CREW FACILITIES
- Promenade decks: office space for 52 people, meeting
room, library and pantry minibar- Main deck: storage (420 m2) and workshop (200 m2)- People on board: max. 75- Crew: 6
LIFTING EQUIPMENT
- 1 pedestal crane capacity 5 t @ 12 m on exposed deck
at stern- 1 overhead crane of 3 t capacity- 1 electrical monorail hoist of 2 t capacity
ERSAI 3WORKING BARGE WORKING BARGE
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CLASSIFICATION
- Class: RMRS
- Class notation: KE 1 - Berth Connected Barge
DIMENSIONS
- Length o.a.: 95.80 m- Length between pp: 90.00 m- Breadth o.a.: 15.02 m
- Design draft: 3.60 m- Gross tonnage: 4,459 t- Net tonnage: 1,337 t
LIFTING EQUIPMENT
- 1 pedestal crane capacity 5 t @ 12 m on exposed deck
at stern- 1 overhead crane of 3 t capacity
- 1 monorail electrical hoist 3 t capacity
WORKSHOP FACILITIES
- Drill machine
- Lathe machine- Mechanical hacksaw- Grinding machine- Hydraulic press
- Roller seating for pipe
ADDITIONAL FEATURES / EQUIPMENT
- Offices for 100 persons, meeting room, library, minibar- Storage: 1,400 m2
- Max. people on board: 150
ERSAI 4WORKSHOP STORAGE BARGE
CLASSIFICATION
- ABS (American Bureau of Shipping). RMRS
DIMENSIONS- Hull length: 111.00 m
- Hull width: 16.20 m- Depth: 3.75 m- Load line displacement: ~ 3,600 t
- Freeboard draught: ~ 2.8 m
MOORING SYSTEM
- 1 anchor winch 20 t pull capacity with 2 x 10 tcapstans at stern
LIFTING FACILITIES- 2 x 10 t capacity revolving cranes at side
- 1 x 3 t revolving crane at stern
CREW FACILITIES
- Air conditioned cabins for 396 people
- Mess room for 200 persons, 5 offices- Temporary refuge space for full complement,
endurance 2 hours
HELIDECK
- Aluminium made and suitable for Super PumaAS 332 L2 helicopter
ADDITIONAL FEATURES / EQUIPMENT
- 3 main diesel generators power: 750 kW, 380 V, 50 Hz
each- Fuel oil storage tank: 184 m3
- Lube oil storage tank: 4 m3
- Oil water tank: 8 m3
- Sludge tank: 11 m3
- Fresh water storage tank: 182 m3
- Sewage storage tank: 390 m3
- Reverse osmosis fresh water maker rate 3 x 50 t/day- High fog fire protection system for engine room- The barge is complying with Marpol 73/78 latest
edition
ERSAI 400ACCOMODATION BARGE
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THE SUBSEACONSTRUCTION FLEETTHE PRESENT AND FUTURE CHALLENGES OF SUBSEA FIELDDEVELOPMENTS IN EVER DEEPER WATERS REQUIRE A GREAT DEALOF EXPERTISE AS WELL AS SUITABLE ASSETS.
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brochure on subsea projects). Saipemtherefore enjoys a strong position
in this market, thanks to its use of
highly sophisticated technologies,
such as subsea ROVs and specially-
equipped robots capable of carrying
out complex deep-water pipeline
operations.
Vessels such as the Far Samson,
Normand Cutter, Bourbon Pearland
Grampian Surveyor- either directly
owned by Saipem or through longterm lease contracts - are navigating
the various oceans and seas engaging
in several complex installation
activities.
Typical subsea works performed both
in shallow, normal and deep waters
span from umbilical/ cable/ flexible
installation to flying leads/ jumpers
positioning, from structures and
manifold to subsea process units and
mooring installations, with significant
time spent also for general support
provided in DP class 3 mode.
When Saipem acquired the SonsubGroup (with offices in Australia,
Norway, the USA and Scotland) in
1998, it gained access to the world of
subsea interventions by securing the
equipment (ROV - Remotely Operated
Vehicles) and the skills needed to
enter the new era of deepwater sites.
Sonsub, now integrated in Saipem,
owns more than thirty vehicles, most
of which are in-house manufactured
Innovators. In addition to technicalequipment, Saipems ROV operating
personnel based in Aberdeen,
Houston and Stavanger boast a
top-notch reputation in the subsea
construction sector. The unit in charge
of designing special vehicles and
improving existing systems is located
in Marghera (Venice, Italy).
The huge ROV and Subsea
Construction Fleet owned by Saipem
is used both as a support to wider
scope Saipem projects, as well as for
stand alone subsea work contracts
(ref. to the dedicated Saipem
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BAR PROTECTORDIVE SUPPORT VESSEL
DP SYSTEM
- DP Class II
HELIDECK- CAA cleared for helicopters up to and
including the EC225 (11Te) and S92
(12 Te). D = 22.2 m
CREW FACILITIES
- Cabins for 108 people- 12 saturation divers
AVAILABLE DECK SPACE
- 800 m2 main deck
CRANE CAPACITY
- SWL 100 Te main crane- SWL 15 Te auxiliary crane
- SWL 5 Te bow crane
The Bar Protector is a dive support vessel,with the ability to perform diving, subsea
construction and intervention works in the
most hostile conditions.
CLASSIFICATION
- DNV 1A1, SPV, DSV III, DYNPOS AUTR,EO, HELDK, ICE 1A Norwegian Maritime
Directorate Letter of Compliance (LoC)- Consequence Class II dynamic
positioning system
FLAG STATE
- Bahamas (Nassau)
DIMENSIONS
- Lenght Overall 112.0 m- Length nelal 20,5 m
- Depth 8.3 m- Draft 6.84 m
A-FRAME
- SWL 160 Te A-frame(optional - currently not fitted)
BOLLARD PULL
- 50 Te
DIVING SYSTEM
- DNV DSVIII classification- 12 man saturation diving system
certified to 300 m water depth,including 4 decompressionchambers, a 3-man 6.3 m3 bell andhyperbaric lifeboat
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NORMAND CUTTEROFFSHORE CONSTRUCTION VESSEL
HELIDECK
- DNV certified and UK CAA/BHABand Luftfartsverket approved with a
D value of 19.5 m and is suitable forhelicopters up to and including theSuper Puma AS 332 L2
CREW FACILITIES
- Cabins for 114 people
AVAILABLE DECK SPACE
- 1,600 m2 main deck
CRANE CAPACITY
- SWL 300 Te AHC telescopic offshore
crane
- SWL 25 Te auxiliary offshore crane- SWL 2 Te auxiliary deck crane
- SWL 2 Te bow crane
The Normand Cutter is an offshoreconstruction vessel, purpose built to
operate in deepwater regions.
CLASSIFICATION
- DNV 1A1, SF, DYNPOS AUTR, E0,HELDK, DK (+), TMON, CRANE
FLAG STATE
- Isle of Man (Douglas)
DIMENSIONS
- Length Overall127.5 m- Breadth27.0 m- Depth(to main deck) 12.0 m
- Draft8.4 m
DP SYSTEM
- DP Class II
A-FRAME
- SWL 60 Te stern A-frame
BOLLARD PULL- 120 Te @ 75% MCR
ROVS
- 250 hp heavy work class ROV systemin dedicated hangar, with option fortwo additional systems on main deck
MOON POOL
- 6.6 m x 5.6 m
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BOURBON PEARLMULTI-PURPOSE SUPPORT VESSEL
HELIDECK
- Approved for helicopters up to andincluding the Super Puma
AS 332 L2. D = 19.5 m
CREW FACILITIES
- Cabins for 75 people
AVAILABLE DECK SPACE
- 750 m2 main deck 260 m2 mezzaninedeck
CRANE CAPACITY
- SWL 90 Te AHC main crane(SWL 110 Te if used on double fall mode)
BOLLARD PULL- 65 Te
The Bourbon Pearl is a multi-purposesupport vessel, with special features for
deepwater intervention.
CLASSIFICATION
- DNV 1A1, SF, COMF-V(3), EO,
HELDK-SH, DYNPOS-AUTR, CLEAN,DK(+), HL(2.8)
FLAG STATE
- Norway (Fosnavag)
DIMENSIONS
- Length Overall91.1 m- Breadth19.0 m
- Depth 8.0 m
- Draft 6.5 m
DP SYSTEM
- DP Class II
ROVS
- 250 hp and 150 hp heavy work classROV systems on dedicated mezzanine
deck, with heavy weather launch &recovery system and electric active
heave compensated winch
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FAR SAMSONOFFSHORE CONSTRUCTION VESSEL
HELIDECK
- Approved for helicopters up to andincluding the Sikorsky S-61 & S-62
CREW FACILITIES
- Cabins for 100 people
AVAILABLE DECK SPACE
- 1,450 m2 A-deck
- 720 m2 main / winch deck aft- 400 m2 main deck equipment room- 200 m2 ROV hanger
CRANE CAPACITY
- SWL 250 Te AHC & CT knuckle boom
crane
- SWL 20 Te AHC & CT knuckle boomcrane whipline SWL 20 Te ROV support
knuckle boom crane SWL 3 Te deckcrane
A-FRAME
- SWL 315 Te AHC & CT stern A-frame
The Far Samson is an offshore constructionvessel, equipped for plough supportand with the ability to handle the most
demanding of offshore duties.
CLASSIFICATION
- 1A1, Tug Supply Vessel Basic, SF,COMF-V(3)C(3), HELDK-SH, CRANE,DELCE, E0, DYNPOS-AUTRO, NAUT-
OSV(A), CLEAN DESIGN, DK(+), BIS,TMON
FLAG STATE
- Isle of Man (Douglas)
DIMENSIONS
- Length Overall121.5 m- Breadth26.0 m
- Depth(to main deck) 10.5 m- Draft(max operating) 9.5 m
DP SYSTEM
- DP Class III
BOLLARD PULL
- 350 Te (continuous)
ROVS- 250 hp heavy work class ROV system
in dedicated hanger, with heavy weatherlaunch & recovery system and electricactive heave compensated winch, plus
option for 2nd
MOON POOL
- 7.0 m x 7.0 m
PLOUGHING EQUIPMENT
- PL3 advanced pipeline plough- BPL3 advanced pipeline backfill plough
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GRAMPIAN SURVEYORROV SUPPORT AND SURVEY VESSEL
DP SYSTEM
- DP Class II
CREW FACILITIES- Cabins for 49 people
AVAILABLE DECK SPACE
- 480 m2 main deck- 130 m2 mezzanine deck
- 130 m2 workshop area
CRANE CAPACITY
- SWL 20 Te main crane- SWL 1.5 Te auxiliary deck crane
ROVS
- Two work class ROV systems
The Grampian Surveyor is an ROVsupport and survey vessel, equipped for
construction support and IRM activities.
CLASSIFICATION
- Lloyds Register X 100A1, X LMC, UMS,
DP(AA), PCR (99)(98)
FLAG STATE
- Spain (Santa Cruz de Tenerife)
DIMENSIONS
- Length Overall 75.0 m- Breadth 16.0 m- Depth(to main deck) 7.0 m
- Draft (max) 5.75 m
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MICLYN ENDURANCEMULTI-PURPOSE SUPPORT VESSEL
DP SYSTEM
- DP Class II
CREW FACILITIES- Cabins for 64 people
AVAILABLE DECK SPACE
- 520 m2 main deck Crane Capacity- SWL 20 Te HC main crane
- SWL 3 Te deck crane Bollard Pull 65 Te
ROVS
- Work class ROV system
The Miclyn Endurance is a multi-purpose support vessel, configured
for construction support, IRM and
intervention work.
CLASSIFICATION
- ABS A1(E) AMS DP2
FLAG STATE
- Singapore (Singapore)
DIMENSIONS
- Length Overall70.25 m- Breadth16.0 m- Depth6.0 m
- Draft4.5 m
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NOTES
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02.
2012
People, Skills, Equipment.
Saipem S.p.A.
Via Martiri di Cefalonia, 67 - 20097 San Donato Milanese, Milan - Italy
Tel. +39.02.520.1 - Fax +39.02.520.44415
saipem.com - A subsidiary of Eni S.p.A.