pict_ed5

274

Upload: k-guru-swamy

Post on 15-Dec-2015

9 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: Pict_ED5
Page 2: Pict_ED5

OVER 30 YEARSof creative engineering

- IBAU ranks among the top playersin the field of bulk loading

and storage equipmentin all kinds of land and marine applications,

ranging from single state-of-the-art componentsto entire turnkey plants.

Diversity, experience and commitment- this is the key to 's success

- to our customer's advantage. IBAU

IBAU

Page 3: Pict_ED5

Central Cone Silos

Raw Meal Silos

Cement Silos

Multi Compartment Silos

Special Applications

Ship Loaders and Unloaders

Cement Tankers and Marine Terminals

Equipment for Power Plants

Warehouses and Assembly Shop

It is our aim to give you a general view of our Projects around the world.

Please click on the chapters in this table of contents.

Company

Page 4: Pict_ED5
Page 5: Pict_ED5
Page 6: Pict_ED5
Page 7: Pict_ED5

The IBAU Headquarters at Rödingsmarkt 35 stand on historical ground. Only some 300 meters from here was the first port of the "Hammaburg" now called the "Nicolai Fleet". This is a canal now, being about 1200 years old.

On the subject of history, it might be of interest that the "Hamburgische Mark Courant" was the mother of the "Deutsche Mark", when Germany received a common currency in 1871. This Mark was well known and well accepted worldwide.

Page 8: Pict_ED5
Page 9: Pict_ED5

The IBAU Headquarters are situated right in the center of the city of Hamburg, Germany´s biggest port and trading city.

The IBAU house was built in 1989 and is a successful symbiosis of the traditional style and modern day function.

It has received awards from both the Building Authority of the City of Hamburg and the Hamburg Society of Engineers and Architects.

IBAU

IBAU

Page 10: Pict_ED5

The IBAU Headquarters are built of dark clinker bricks which gives them a special, local quality. Due to the strict rules of the Building Authority of the City of Hamburg, the maximum height of the building has been strictly limited.

IBAU

Page 11: Pict_ED5

The IBAU Headquarters accommodate the staff on seven floors. Special efforts have been made to protect the office against traffic noise. Cars are parked in the backyard and in one of the two basements.

IBAU

Page 12: Pict_ED5
Page 13: Pict_ED5
Page 14: Pict_ED5
Page 15: Pict_ED5
Page 16: Pict_ED5
Page 17: Pict_ED5
Page 18: Pict_ED5

When IBAU HAMBURG was established as an engineering company in 1975, we started with an immediate success, the CENTRAL CONE SILO. At this time there were only very few people who believed that this type of silo could succeed. Now, after 20 years of success, the IBAU CENTRAL CONE SILO can rightly claim to have made a major impact on the Silo Technology related to the storage and retrieval of powdered mineral bulk products.

IBAU

IBAU

Page 19: Pict_ED5

View into an IBAU CENTRAL CONE SILO.

IBAU

Page 20: Pict_ED5

One discharge section consists of a radial fluidslide with three or four fluidslides on each side.

Page 21: Pict_ED5

This group of fluidslides is connected to an IBAU FLOW CONTROL GATE.Only one section at a time is active, i.e. the fluidslidesare aerated and the flow control gate is opened for discharge.

IBAU

Page 22: Pict_ED5

Formation of funnels during the discharge process. The following two photos were taken during the operation of an IBAU SILO with a diameter of16 m and six discharge sections. As previously described, the sections are cyclicly activated. This can be seen on this picture.

IBAU

Page 23: Pict_ED5

After one cycle, the silo level is evenly loweredby a given value. This can be seen on this picture.

Page 24: Pict_ED5

3 IBAU Silos for different types of cement, each with a storage capacityof 10.000 t. These have been in operation since 1977 in the Lägerdorf works of ALSEN-BREITENBURG ZEMENT UND KALKWERKE GMBH near Hamburg.

IBAU

Page 25: Pict_ED5

Cement dispatch around the clock. The Lägerdorf terminal dispatches3,0 million tons per year. It has six loading lanes with mobile loaders andcan serve 120 trucks per hour.

Page 26: Pict_ED5

It is believed that the ALSEN-BREITENBURG ZEMENT UND KALKWERKE terminal is the first large size completely computer controlled cement terminal in the world to be put in operation.

Page 27: Pict_ED5

WÜLFRATHER ZEMENT GMBH, Thyssen Steelworks, 1979Two different types of slag cement had to be stored and handled in one silo with exactly the same outside dimensions as that of an existing silo. IBAU presented the solution of this problem: The ring silo was born.

IBAU

Page 28: Pict_ED5

Cement charging and distribution for the outer ring chamber and the inner cellof the ring silo in Schwelgern.

Page 29: Pict_ED5

The distribution system combined with the IBAU discharge technique creates a blending effect of 5:1.

IBAU

Page 30: Pict_ED5

The distribution system combined with the IBAU discharge technique creates a blending effect of 5:1.

IBAU

Page 31: Pict_ED5

IBAU modern drive-through silos for quick and dustfree loading of cement into road or rail tankers.

A bird's-eye view of two2000 t silos at the GOLIATH PORTLAND CEMENT CO. LTD, Railton,Tasmania.A 700 t capacity trainis loaded automaticallyin 45 minutes.

IBAU

Page 32: Pict_ED5

The Rashadiya plantwhilst loadinglarge size road tankers.

Page 33: Pict_ED5

Inaugural ceremony at Port Yanbu, Saudi Arabia.

Page 34: Pict_ED5

Port of Yanbu. A modern cement terminal with two large size IBAU Central Cone Silos. Each silo has a diameter of 22 m and a storage capacity of 20.000 t.

IBAU

Page 35: Pict_ED5

C.C.B.'s new big cement dispatch terminalin Gaurain-Ramecroix, Belgium, has been in operation since 1991.It consists of 8 IBAU Silos of 14 m diameter with a storage capacity of 5,000 t each. Four IBAU Mobile Loaders can load road tankers at a rate of 300 t/h and2 IBAU Mobile Loaders can load rail tankers at a rate of 450 t/h.

IBAU

IBAU

IBAU

Page 36: Pict_ED5

One of the world's biggest cement silos is a port silo that was built in 1981 by the ADELAIDE BRIGHTON CEMENT LTD in Australia. This silo with a diameter of 28 m and a storage capacity of 30.000 t has a discharge rate of 1.000 t/h.

Page 37: Pict_ED5

A view from the top into the conical bottom of the 30.000 t silo at ADELAIDE BRIGHTON CEMENT LTD.The twelve discharge sections are clearly visible.

Page 38: Pict_ED5

Prefabrication of cone segments.

Page 39: Pict_ED5

Prefabrication of cone segments.

Page 40: Pict_ED5

Prefabrication of cone segments.

Page 41: Pict_ED5

Prefabrication of cone segments.

Page 42: Pict_ED5

View from inside the cone during construction.

Page 43: Pict_ED5

Fabrication of cone segments at the site.

Page 44: Pict_ED5

A prefabricated segment being lifted.

Page 45: Pict_ED5

Assembling ofcone segments at the site.

Page 46: Pict_ED5

View at the assembled cone. The discharge holescan be seen.

Page 47: Pict_ED5

The reinforcing steel between the steel is visible.

Page 48: Pict_ED5
Page 49: Pict_ED5
Page 50: Pict_ED5

IBAU Raw Meal Silos are, in most cases, double purpose silos. They serveas a combined storage and blending silo. The discharge technique of theIBAU CENTRAL CONE SILO simply creates a blending effect. Expensive homogenizing silos with a high power consumption are not required, if there is a sufficiently working preblending system for crushed lime stone.

IBAU

IBAU

Page 51: Pict_ED5

The RASHADIA cement works in the Hashemite Kingdom of Jordan has a rated capacity of 2 x 4.000 tpd and was put into operation in 1982. There are 2 x 2 IBAU Raw Meal Blending Silos of 18 diameter with a useful capacity of 6.000 t each.

IBAU

Page 52: Pict_ED5

The kiln preheaters are fed by IBAU Air-lifts controlled by IBAU DICONT dosing systems. Additionally, there are4 IBAU Cement silos of22 m diameter.

The photo shows the preheater towers with IBAU DICONT controlled feed system.

IBAUIBAU

IBAU

IBAU

Page 53: Pict_ED5

RASHADIA works withIBAU Raw Meal Silos.IBAU

Page 54: Pict_ED5

P.T. SEMEN ANDALASIndonesia.

Raw Meal homogenizingand storage silos.

Page 55: Pict_ED5

We have built raw meal- and cement silo plants in many countries around the world.

A dry process cement plant in Buraydah, Saudi Arabia, built forQASSIM CEMENT CO.

Page 56: Pict_ED5

KHD HUMBOLDT WEDAG AG of Cologne Germany built this modern cement plant for QASSIM CEMENT CO. in Buraydah, Saudi Arabia. Two IBAU Blending Silos with a blending effect of 10:1 have been working since 1978.

IBAU

Page 57: Pict_ED5

View of the raw meal silosat the Buraydah works.The blending silos witha diameter of 15 m have a useful capacity of 5,000 t each.

Page 58: Pict_ED5

The IBAU Cement Silosof the same size havea storage capacityof 5,500 t each.

IBAU

Page 59: Pict_ED5

Two IBAU Raw Meal Blending Silos built for the Cement Industries of the United Arab Emirates in Fujairah.

IBAU

Page 60: Pict_ED5

Six IBAU Blending Silos.

Rabigh cement factoryARABIAN CEMENT CO., LTD.by KHD HUMBOLDT WEDAG AG.

IBAU

Page 61: Pict_ED5

C.A. VENEZOLANA DE CEMENTOS. Cement works in Pertigalete.

Page 62: Pict_ED5

GOLIATH PORTLAND CEMENT CO., LTD Australia.10.000 t IBAU Raw Meal Silo with IBAU Pumps.IBAU IBAU

Page 63: Pict_ED5

COLACEM, Galatinaworks in Italy. A 20 m diameter IBAU Raw Meal Silo with IBAU AIR-LIFT and DICONT controlled feed.

IBAUIBAU

Page 64: Pict_ED5

View into the Colacemraw meal silo with12 discharge sections.

Page 65: Pict_ED5

Raw meal weighing station.

The Photo shows the feeding of the prebin.

Page 66: Pict_ED5

Raw meal weighing station.

The Photo shows flow control gates, both motor and pneumatic piston actuated, for feeding the weighing device and bypass.

Capacity 140 t/h.

Page 67: Pict_ED5

IBAU Raw Meal Storage and Blending Silos.IBAU Cement Storage Silos.

P.T. INDOCEMENT TUNGGAL PRAKARSA

IBAU

IBAU

Page 68: Pict_ED5

Dyckerhoff Zement GmbH has made use of a very familiar concept for raw meal blending at Lengerich in what is at present probably the most modern cement works in Europe. The raw meal homogenizing system requires only about 30-50% of the aeration pressure and specific power consumption of a conventional homogenizing silo.

Page 69: Pict_ED5
Page 70: Pict_ED5
Page 71: Pict_ED5

IBAU CENTRAL CONE SILOS - in many different varieties - are the most efficient cement Silos for storage and dispatch.The central cone is used to accommodate the necessary machinery and equipment such as:Blowers, fillers, electric control boards, compressors and IBAU Pumps etc. Silos with raised bottom- built as drive through silos - are favoured, because no intermediate Transport is required to feed the packer or the bulk loading facilities.

IBAU

IBAU

Page 72: Pict_ED5

IBAU Cement Siloswith dispatch facilities at HEIDELBERGER ZEMENT AG.

IBAU

Page 73: Pict_ED5

Dispatch control room.

Page 74: Pict_ED5

The BIMITA station in Dresden, Germanywas built in a short time byIBAU as a turn key job.IBAU

Page 75: Pict_ED5

It is a transfer terminal for cement and building material compounds and consists of 6 steel silos of400 m³ each.

Page 76: Pict_ED5

They are loaded by rail tank wagons. Road tankers are loaded free of dustto serve the local market,in case of temporarily increased demand.

Page 77: Pict_ED5

Top of the silos.

Page 78: Pict_ED5

Loading lines and two-way valves.

Page 79: Pict_ED5

Transformer roomwith power supply unit.

Page 80: Pict_ED5

Bills of loading being prepared in the control room.

Page 81: Pict_ED5

IBAU has developed special equipment for bulk cement dispatch. Various parts can be assembled to form a modern and efficient bulk loading terminal.

IBAU

Page 82: Pict_ED5

Whatever the requirements, IBAU bulk cement equipment ensures quick and dust-free service at high loading rates.

IBAU

Page 83: Pict_ED5

CEMENTI ADRIATICO S.P.A. has an IBAU RING SILO of 21/13 m diameter and six IBAU Simplex Loaders.

IBAU

IBAU

Page 84: Pict_ED5

CEMENTI ADRIATICO S.P.A. has an IBAU RING SILO of 21/13 m diameter and six IBAU Simplex Loaders.

IBAU

IBAU

Page 85: Pict_ED5

CEMENTI ADRIATICO S.P.A. has an IBAU RING SILO of 21/13 m diameter and six IBAU Simplex Loaders.

IBAU

IBAU

Page 86: Pict_ED5

IBAU Simplex Loaders under the 24/11m ring silo at Milnerton RSA.

IBAU

Page 87: Pict_ED5

IBAU Simplex Loaders under the 24/11m ring silo at Milnerton RSA.

IBAU

Page 88: Pict_ED5

Eight IBAU Silos with Simplex Loaders in C.C.B.‘s giant cement terminal in Belgium.IBAU

Page 89: Pict_ED5

IBAU Simplex Loader in C.C.B.‘s giant cement terminal in Belgium.

IBAU

Page 90: Pict_ED5

The C.A. VENEZOLANA DE CEMENTOS increased the cement storage capacity of their works in Pertigalete. These two 10.000 t IBAU Silos can serve either the local market using IBAU Simplex loaders or feed the ship loading station at a rate of 1.200 t/h each.

IBAU

IBAU

Page 91: Pict_ED5

Two IBAU Silos in the port of Hualien/Taiwan are a landmark.They can store 7.500 t each and have a diameter of 17 m.

IBAU

Page 92: Pict_ED5

P.T. INDOCEMENT TUNGGAL PRAKARSA, Indonesia

IBAU Silos, bulk and bag loading.IBAU

Page 93: Pict_ED5

THE JORDAN CEMENT FACTORIES CO., LTD.Rashadia.

Cement terminal.

Page 94: Pict_ED5

Trucks loaded with bagged cement leave the Rashadia works of the JORDAN CEMENT FACTORIES CO., LTD.

Page 95: Pict_ED5

Cement silo discharge in the harbour terminal at Devonport, Tasmania.

Page 96: Pict_ED5

Cement silo discharge in the harbour terminal at Devonport, Tasmania.

Page 97: Pict_ED5

Cement silo discharge in the harbour terminal at Devonport, Tasmania.

Page 98: Pict_ED5

Cement silo discharge in the harbour terminal at Devonport, Tasmania.

Page 99: Pict_ED5

Pump feeding in the harbour terminal at Devonport, Tasmania.

Page 100: Pict_ED5

Blower room of PRETORIA PORTLAND CEMENT LTD. in South Africa.

Page 101: Pict_ED5

Blower room of PRETORIA PORTLAND CEMENT LTD. in South Africa.

Page 102: Pict_ED5

This clinker grinding plant in Macao has two IBAU Silos of 16 m diameter witha bagging plant and loading facilities for bulk and bagged cement.An IBAU PUMP charges so-called "Hong Kong Barges" at a rate of 250 t/h.These two barges equipped by IBAU, with a carrying capacity of 1,000 t each,can load cement directly into trucks on shore.

IBAU

IBAUIBAU

Page 103: Pict_ED5

Tabkwan Plant K5of SIAM CITY CEMENT, Bangkok (Thailand).

Page 104: Pict_ED5

The 27/18.5 m six compartment silo of C.B.R. in Lixhe, Belgium, with bulk and bag loading facilities.

Page 105: Pict_ED5

The ASLAND S.A. of Madrid, Spain have built a new silo for the extensionof their dispatch facilities. This 10,000 t drive-through IBAU SILO has four lanesand serves another 2 lanes outside. The discharge rate is 6 x 200 t/h.

IBAU

Page 106: Pict_ED5

Two 16 m IBAU Silos of MACAU CEMENT MANUFACTURING CO., LTD.Bag and bulk loading facilities deliver cement to both the local and Hong Kong markets.

IBAU

Page 107: Pict_ED5

Two IBAU Cement Dispatch Silos with Simplex Loaders at Irish Cement Limerick works.

IBAU

Page 108: Pict_ED5

IBAU Silo plant in Southern Spain.IBAU

Page 109: Pict_ED5

Two new 7.500 t IBAU storage and dispatch silos for CEMENTOS ALBA S.A., Spain in their Lorca works. Each silo has 3 lanes for bulk cement loading, rated at 200 t/h each.

IBAU

Page 110: Pict_ED5

Cement terminal of ASLAND S.A. in Sagunto-Valencia, Spain

Page 111: Pict_ED5

Two IBAU Silos with six loading lanes at UNILAND CEMENTERA S.A. works, Spain.

IBAU

Page 112: Pict_ED5

A general view of the Schelklingen works of HEIDELBERGER ZEMENT AGin Germany. Besides other IBAU equipment, there are two IBAU Cement Silosof 14 m diameter, with Simplex Loaders, and a 9 compartment IBAU RING SILOof 20/9,5 m diameter also with Simplex Loaders.

IBAU IBAUIBAU

Page 113: Pict_ED5

Two 20 m IBAU Silos with a useful capacity of 12,000 t each are in servicefor IRISH CEMENT LTD in their Limerick works. Four Simplex Loaders can charge road tankers and four Simplex Loaders can charge rail tankers at rates of 200 t/h.IBAU uprated four existing cement silos for the same works.

IBAU

IBAU

Page 114: Pict_ED5

CEMENTOS ALBA S.A., Spain, Lorca works. Cement terminal.

Page 115: Pict_ED5

RUDOLF ROHRBACH KG in Dotternhausen, Germany.Cement works.

Page 116: Pict_ED5

IBAU Ring Siloof the Milnerton works in South Africa.

IBAU

Page 117: Pict_ED5

Two cement storage silos at the Kang Shan works of theCHIA HSIN CEMENT CORPORATION Taipei, Taiwan.

Page 118: Pict_ED5
Page 119: Pict_ED5
Page 120: Pict_ED5

There is a straight line of evolution from the firstIBAU CENTRAL CONESILO built in 1977 to the huge Multi-Compartment Silos of today.Multi-Compartment Silos can be more than just a silo, they can be a major partof a production plantfor a variety of building materials.

IBAU

Page 121: Pict_ED5

The „Bulk-Pack“ station at Milnerton, RSA with IBAU Ring Silo 24/11 m.

IBAU

Page 122: Pict_ED5

The „Bulk-Pack“ station at Milnerton, RSA with IBAU Ring Silo 24/11 m.

IBAU

Page 123: Pict_ED5

IBAU Ring Silos are „Two in One“ silos for the storage of different types of cement.The cone accomodates the bagging and bulk loading facilities. It was put into operationin 1980 by CAPE PORTLAND CEMENT, Milnerton, South Africa.

IBAU

Page 124: Pict_ED5

This Multi-Compartment Silo with a diameter of27 m and 6 compartments for the storage and handling of different types of cement and fly ash was built and put into operation in 1988, for the works in Gaurain-Ramecroix of C.C.B., Belgium.

Page 125: Pict_ED5

For the same works a new cement dispatch station was built in 1991. It is believed to be the biggest and most efficient one in Europe. It consists of 8 IBAU Silos with dispatch facilities for road and rail tankers.

IBAU

Page 126: Pict_ED5

ANNELIESE ZEMENTWERKE AG WERK II

Nine-compartment silo for the production and dispatchof building material compounds.

Page 127: Pict_ED5

Dispatch facilities under the cone.

Page 128: Pict_ED5

Forced blending mixer under the cone.

Page 129: Pict_ED5

Forced blending mixer under the cone.

Page 130: Pict_ED5

Multicompartment Silo of the Lauffen cement works, Germany.

Page 131: Pict_ED5

Road tanker loading under the Multi Compartment Silo of the Lauffen cement works, Germany.

Page 132: Pict_ED5

Controlled cement discharge at the M.C. Silo in Lauffen, Germany

Page 133: Pict_ED5

Controlled cement discharge at the M.C. Silo in Lauffen, Germany

Page 134: Pict_ED5

Controlled cement discharge at the M.C. Silo in Lauffen, Germany

Page 135: Pict_ED5

This photo shows a row of IBAU Roller Type Bottom Dischargers.IBAU

Page 136: Pict_ED5

The first 27/17 m six-compartment silo with forced blending mixer and bulk dispatch department for building material compounds at Readymix in Dortmund, Germany.

Page 137: Pict_ED5

Some pictures showingthe interior of anIBAU Multi-Compartment Silo. This was planned and built as a production plant with a dispatch department for a broad variety of building material compounds.

IBAU

Page 138: Pict_ED5

Some pictures showingthe interior of anIBAU Multi-Compartment Silo. This was planned and built as a production plant with a dispatch department for a broad variety of building material compounds.

IBAU

Page 139: Pict_ED5

Some pictures showingthe interior of anIBAU Multi-Compartment Silo. This was planned and built as a production plant with a dispatch department for a broad variety of building material compounds.

IBAU

Page 140: Pict_ED5

Some pictures showingthe interior of anIBAU Multi-Compartment Silo. This was planned and built as a production plant with a dispatch department for a broad variety of building material compounds.

IBAU

Page 141: Pict_ED5

Illustrations showing details of mixing plantsand pump feeding inside IBAU Multi-Compartment Silos.

Equipment of the Readymix plant in Dortmund.

IBAU

Page 142: Pict_ED5

Illustrations showing details of mixing plantsand pump feeding inside IBAU Multi-Compartment Silos.

Equipment of the Readymix plant in Dortmund.

IBAU

Page 143: Pict_ED5

ENCI Maastricht, Netherlands.M.C. Silo 27/18.5 m with ROTO Packers and IBAU SIMPLEX Bulk Cement Loaders.

IBAU

Page 144: Pict_ED5

ENCI Maastricht, Netherlands.M.C. Silo 27/18.5 m with ROTO Packers and IBAU SIMPLEX Bulk Cement Loaders.

IBAU

Page 145: Pict_ED5

Tabkwan Plant K5 of SIAM CITY CEMENT, Bankok (Thailand).

Page 146: Pict_ED5

The first IBAU Ring Silo built by WÜLFRATHER ZEMENT GMBHIBAU

Page 147: Pict_ED5

The following photos were taken during concreting of the Multi-Compartment Silo for PORTLAND-ZEMENTWERK DOTTERNHAUSEN RUDOLF ROHRBACH KG in Dotternhausen, Germany. As can be seen, many parts are prefabricated and assembled at the site. This saves time and reduces the overall costs.

Page 148: Pict_ED5

The following photos were taken during concreting of the Multi-Compartment Silo for PORTLAND-ZEMENTWERK DOTTERNHAUSEN RUDOLF ROHRBACH KG in Dotternhausen, Germany. As can be seen, many parts are prefabricated and assembled at the site. This saves time and reduces the overall costs.

Page 149: Pict_ED5

The following photos were taken during concreting of the Multi-Compartment Silo for PORTLAND-ZEMENTWERK DOTTERNHAUSEN RUDOLF ROHRBACH KG in Dotternhausen, Germany. As can be seen, many parts are prefabricated and assembled at the site. This saves time and reduces the overall costs.

Page 150: Pict_ED5

Multicompartment silofor Lafarge Cement,Karsdorf Works,Germany

The multitude of components to be mixed and the produced finished mixes required 22 chambers in total, which are aligned on different levels.

Page 151: Pict_ED5

The EKOCEM grinding and mixing plant Katowice, Poland serves for the production of mixed slag cements with anannual throughput of800 000 tons.IBAU HAMBURG was chosen as supplier for the mixing terminal, being able to supply the complete equipment and plant automation.

IBAU

Page 152: Pict_ED5

The mixing plant of Dornburger Zement in Dorndorf-Steudnitz, Germany, was designed for producing specialisedCEM II binders. The storage capacity for raw materials and finished products is with 1360 m³ relatively small. Therefore the 8 silos, which are integrated in the mixing tower, are constructed entirely of steel.

Page 153: Pict_ED5

IBAU Batch Type Mixer with toggle lever system at Dornburger Cement, Germany.

IBAU

Page 154: Pict_ED5

Multi Compartment Silo with integrated mixing system for Holcim France, Lumbres works

Page 155: Pict_ED5

High capacity mixing plant for Holcim, Antwerpen, Belgium

Page 156: Pict_ED5

Multi-Compartment Silo for Spenner Zement, Erwitte, Germany with intgrated mixing plant.

Page 157: Pict_ED5

Secondary components deliverd by truck.

Page 158: Pict_ED5

Dosing of components to the weighing bins via IBAU fluidsilides and flow control gate.

IBAU

Page 159: Pict_ED5

Finished product conveying with IBAU Pump at Spenner Zement.

IBAU

Page 160: Pict_ED5
Page 161: Pict_ED5
Page 162: Pict_ED5

Apart from the more standard aspects of our business, IBAU supplies elements or plants which are specifically designed to meet the special requirements of our customers.

This can, for instance, be a plant for the conveyance, storage, and bulk loading of paint dust, or the conversion of existing,inefficient silos for the storage of filterdust or fly ash, etc.

IBAU

Page 163: Pict_ED5

IBAU Storage Silos for cement and fly ash in the Weisenau works of the HEIDELBERGER ZEMENT AG group in Germany, view from the water side.A loaded road tanker is leaving this busy plant. IBAU Pumps and bulk loading facilities are incorporated in many contracts.

IBAU

IBAU

Page 164: Pict_ED5

The lime works in Istein in the lovely "Markgräfler Land", southern Germany are an example of a production plant for lime or dust that does not necessarily spoil beautiful surroundings. Connoisseurs of a good special locally grown wine appreciate this. Controlled and dustfree handling and truck loading is a must.

Page 165: Pict_ED5

High quality fly ash is a much sought afterby-product of modern power stations. It is an additive for special types of cement.

The Burglengenfeld fly ash silo of HEIDELBERGER ZEMENT AG, Germany.

Page 166: Pict_ED5

The Mark II works of DYCKERHOF'F ZEMENT AG, Germany.

Page 167: Pict_ED5

Fly ash silo with raised bottom for feeding a belt conveyor via screws in Fishennan's Landing Worksin Gladstone, Australia.

Page 168: Pict_ED5

S.A. CIMENT PORTLAND LIEGEOIS in Belgium. An existing silo was converted for the storage of fly ash. The fly ash is conveyed to the day bins by a screw pump and precisely metered by special flow control gates.

Page 169: Pict_ED5

Fly ash conveying with IBAU Pumps in the Karlstadt works of E. SCHWENK, Germany.

IBAU

Page 170: Pict_ED5

The “ENCI” M.C. Silo stores fly ash and other bulk materials.

Page 171: Pict_ED5

Screw type IBAU Loaders for fine ground lime in the Wülfrath works of RKW.IBAU

Page 172: Pict_ED5

IBAU Pumps handling ground lime ina LURGI-built plantin Kaldin, Netherlands.

IBAU

Page 173: Pict_ED5

IBAU Pumps conveying pulverized coal, lime and fly ash in Kaldin, NL.IBAU

Page 174: Pict_ED5

There is an increasing demand for many different types of lime. The „ALSEN-BREITENBURG ZEMENT UND KALKWERKE GMBH“ near Hamburg produce - among a large variety of types of cement and lime - a special superfine type of lime which is used for the desulfurization of flue gas in power stations.

The picture shows an IBAU CONSTANTFLOW BLOW TANK CONVEYER.

IBAU

Page 175: Pict_ED5

Lime is produced in a LURGI-built plant making use of an old waste pile in Kaldin, Netherlands.

Page 176: Pict_ED5

Storage, metering and conveying of pulverized coal in the Skövde works of CEMENTA AB in Sweden.

Page 177: Pict_ED5

The Skövde works of CEMENTA AB in Sweden have installed a new coal grinding plant using V-type IBAU Pumps.IBAU

Page 178: Pict_ED5

IBAU Jet Conveyors for the handling of pulverized coal.

IBAU

Page 179: Pict_ED5

Dry paint dust is collected, conveyed and storedin the Wolfsburg works of Europe's biggest automobile manufacturer VW.

Page 180: Pict_ED5

Dry paint dust is collected, conveyed and storedin the Wolfsburg works of Europe's biggest automobile manufacturer VW.

Page 181: Pict_ED5

Dry paint dust is collected, conveyed and storedin the Wolfsburg works of Europe's biggest automobile manufacturer VW.

Page 182: Pict_ED5
Page 183: Pict_ED5
Page 184: Pict_ED5

Ship loaders and unloaders for various kinds of pulverized bulk goods are another speciality of the IBAU product range.They can either be of the stationary or mobile type.IBAU equipment iscustom-built to suit the specific conditionsgoverning each project(i.e. product variety, loading capacity, Transportdistances and local market conditions). Standard parts and equipment are the main components of these units. They can be poweredby Diesel engines or receive the electric power fromlocal sources.

IBAU

IBAU

Page 185: Pict_ED5

The IBAU MOBIILE SHIP UNLOADER can handle up to 400 t/h cement depending on local conditions. The unit is folded up on one semi-trailer in such a way that it can be transported on normal roads.

IBAU

Page 186: Pict_ED5

The IBAU SHIP UNLOADER is independent from electric power supply and easy and quick to install. No special foundation are required.

IBAU

Page 187: Pict_ED5

Special screw design to avoid wear and damages.

Page 188: Pict_ED5

Loading chute with integrated dustfilter.

Page 189: Pict_ED5

Easy handling with hydraulic cylinders.

Page 190: Pict_ED5

Combined IBAU Ship Unloader und IBAU Pumping System designed for 180 t/h for Helawitt Lübeck in the North of Germany.

IBAU IBAU

Page 191: Pict_ED5

IBAU Ship Unloader with 400 t/h rated capacity.

Caledonian Slag Cement, United Kingdom.

IBAU

Page 192: Pict_ED5

IBAU Ship Unloader stationary versionin Bamberg Harbour, Germany.

IBAU

Page 193: Pict_ED5

IBAU Shipunloader in Jubail Harbour, Saudi ArabiaIBAU

Page 194: Pict_ED5

Port mobile ship unloader with self-supporting conveyor system for Colacem, Savona, Italy

Page 195: Pict_ED5

Stationary ship unloader for large capacities on wheels or on railsfor ship sizes between 20.000 and 40.000 dwt.

Page 196: Pict_ED5

A large size screw type ship unloader is shown on this picture. This travelling IBAU SHIP UNLOADER discharges seagoing vessels in Singapore at a rate of 800 t/h cement.IBAU

Page 197: Pict_ED5

IBAU stationary Ship Unloader on rails for Dangote Cement Lagos, Nigeria.IBAU

Page 198: Pict_ED5

IBAU stationary Ship Unloader for large capacities on wheels at theDangote Terminal Port Harcourt, Nigeria.IBAU

Page 199: Pict_ED5

A special river boat with blow tanks is being loaded.

Page 200: Pict_ED5

Loading station for Civil & Marine Slag grinding plant at Port Talbot / Wales.

Page 201: Pict_ED5

IBAU shiploader

at Ciments Calcia.

IBAU

Page 202: Pict_ED5
Page 203: Pict_ED5
Page 204: Pict_ED5

Among its other activities, IBAU HAMBURG specializes in planning and supplying the equipment for cement tankers and cement terminals of any size required. This includes the loading stations,the handling equipment on board as well as the distribution terminals.The scope ranges from low-capacity, temporary units to large-size fully computerized plants.

IBAU

Page 205: Pict_ED5

The vessel is loaded by means of IBAU Pumps, which convey the cement pneumatically through pipes into the cargo holds of the vessel. Motor-actuated two way valves - controlled by the computer on board - directed the cementinto the eight hold compartments.

IBAU

Page 206: Pict_ED5

The cement load is pneumatically conveyed through four IBAU Pumps from ships holds to the storage silos of the cement distribution terminal. Loading and unloading procedure are independent from wheather conditions and without any dust emission. A SIEMENS S-135 U Computer controls all operations.

IBAU

Page 207: Pict_ED5

A good example is the M.V. GOLIATH shown in this photo. This vessel was commissioned in 1993 and can carry 15,700 t of different types and serves various ports of destination in southern Australia. It is loaded in Devonport, Tasmania, where IBAU Silos with IBAU Pumps can be found. A computer on boardcontrols the loading and the unloading process. The photo shows M.V. GOLIATH arriving in Sydney.

IBAU IBAU

Page 208: Pict_ED5

M.V. GOLIATH at the loading pier.

Page 209: Pict_ED5

M.V. GOLIATH at the loading pier.

Page 210: Pict_ED5

M.V. Goliath approaches the Devonport terminal.

Page 211: Pict_ED5

The group of flexible hoses carried bythe on-board crane.

Page 212: Pict_ED5

The cement tanker supplies conveying air and takes cement.

Page 213: Pict_ED5

The central computer in the cargo handling office.

Page 214: Pict_ED5

View from the vessel to the loading terminal.

Page 215: Pict_ED5

Midships tunnel with IBAU Pumps and blowers.

IBAU

Page 216: Pict_ED5

Feeding of the IBAU Pumplateral from left and right hand side.

IBAU

Page 217: Pict_ED5

One of the eight hold compartments.

Page 218: Pict_ED5

The sound-proof compressor room.

Page 219: Pict_ED5

The 8,500 t cement carrier M/V 'KORALIA' for self-unloading of BAMBURITANKERS HOLDING (NAURU) & BLUE CIRCLE FINANCIAL SERVICES LTD.The cement handling system for loading and unloading uses screw pumps.

Page 220: Pict_ED5

For Kedah Cement Malaysia IBAU supplied 3 vessels identical designed.IBAU

Page 221: Pict_ED5

Cemstar and Cemsea, conversion into self unloading cement carrier for Brise Schifffahrtsgesellschaft, Germany

Page 222: Pict_ED5

M.V. KEDAH I during cement supply on the open sea.

Page 223: Pict_ED5

M.V. KEDAH II inthe dry dock.

Page 224: Pict_ED5

Lafarge Cement is operating three selfunloading cement barges with complete mechanical loading/unloading systems along the river Seine between Le Havre and Cormeilles, France.

Page 225: Pict_ED5

The four storage holds with a total capacity of 2.200 t are lined with conventional fluidised panels for discharging the cement towards a vertical screw conveyor which transport the material to a shore based downstream equipment.

Page 226: Pict_ED5

M.V. MARGARETA was converted into cement carrier in 1998.

Page 227: Pict_ED5

Conversion of the M.V. „Lisa Lehmann“ into a cement carrier. Cement handling system for loading and unloading. Unloading with screw pump.

Page 228: Pict_ED5

View from silo top to unloading Jetty.

Page 229: Pict_ED5

P.T. Semen Tonasa supply depot at Bawang Harbour.

Page 230: Pict_ED5

APO Cement loading station for cement carrier.

Page 231: Pict_ED5

Civil & Marine grinding plant at Port Talbot/Wales for GGBS.

Page 232: Pict_ED5

Loading station at Port Talbot for GGBS.

Page 233: Pict_ED5

Sacima Port de Longoni on Mayotte Island.

Page 234: Pict_ED5

Unloading station at Priok Harbour, Jakarta.

Page 235: Pict_ED5

Dome silo with pneumatic discharge system in Providence, USA.

Page 236: Pict_ED5

Harbour cement silo plant for Adelaide Brighton Cement Ltd, Australia. New cement dispatch station for loading seagoing vessels in the harbour of Adelaide.

Page 237: Pict_ED5

Shiploading Terminal for CEMENT CALCIA Rouen, France

Page 238: Pict_ED5

Distribution terminalat Surabayafor P.T. Indocement.

Page 239: Pict_ED5

Caledonian Slag Cement depot at Glasgow„King Georg V Dock“.

Page 240: Pict_ED5
Page 241: Pict_ED5
Page 242: Pict_ED5

IBAU supplies pneumatic bulk material handling systems for modern power plants with coal fired boilers. Generally the bulk goods handled are fly ash and re-cycled products from flue gas cleaning systems. More than3 million tons of desulpho gypsum per year are produced in Germany. The different types of lime for flue gas treatment, the dried "finished product“ desulpho gypsum, and, of course, fly ash are conveyed and stored by means of IBAU equipment.

IBAU

IBAU

Page 243: Pict_ED5

The scope of supply ranges from fly ash conveying systems of electrostatic precipitators, bins and silosusing IBAU Jet Conveyorsto IBAU Fluidslides and IBAU Pumps.IBAU Pumps with oil cooler can handle pulverized goods with temperatures upto 400 °C.

IBAUIBAUIBAU

IBAU

Page 244: Pict_ED5

Fly ash collecting bin and IBAU PUMP in the Mehrum power station.IBAU

Page 245: Pict_ED5

View of the Mehrum power station with the 15.000 m³ IBAU FLY ASH SILO.IBAU

Page 246: Pict_ED5

IBAU Pumps have proved to be advantageous when feeding boilers with circulating fluidized bed combustion chambers, as they can operate at varying loads againstback pressure. The following photos show IBAU Pumps in one of the power stationsof VW KRAFTWERK GMBH.

IBAU

IBAU

Page 247: Pict_ED5

IBAU Pumps have proved to be advantageous when feeding boilers with circulating fluidized bed combustion chambers, as they can operate at varying loads againstback pressure. The following photos show IBAU Pumps in one of the power stationsof VW KRAFTWERK GMBH.

IBAU

IBAU

Page 248: Pict_ED5

IBAU Pumps have proved to be advantageous when feeding boilers with circulating fluidized bed combustion chambers, as they can operate at varying loads againstback pressure. The following photos show IBAU Pumps in one of the power stationsof VW KRAFTWERK GMBH.

IBAU

IBAU

Page 249: Pict_ED5

IBAU VACUUM CLEANER in a VW power station.IBAU

Page 250: Pict_ED5

The Neumünster power station.

Page 251: Pict_ED5

IBAU Pumps feedingthe fluidizedbed combustion chamberin a VW power station.

IBAU

Page 252: Pict_ED5

IBAU Fly ash handlingand storage in a Hong Kong power station.

IBAU

Page 253: Pict_ED5

IBAU DRIVE THROUGH SILO for gypsum in the Mannheim power station.

IBAU

Page 254: Pict_ED5

Gypsum bulk loading station at the Mannheim power station.

Page 255: Pict_ED5

Controlled discharge withIBAU FLOW CONTROL GATE under gypsum silo.IBAU

Page 256: Pict_ED5
Page 257: Pict_ED5
Page 258: Pict_ED5

Most of the componentsof the equipment are collated in the IBAU warehousesprior to dispatch.After being checked, the components go either tothe spare parts department or are assembled and finally packed for dispatch.

IBAU

Page 259: Pict_ED5

General view of the group of IBAU Warehouses and Assembly Shop.IBAU

Page 260: Pict_ED5

Special IBAU Pumps for high-temperature material (up to +500°C).IBAU

Page 261: Pict_ED5

Actuators are put onIBAU Two-Way Valves.IBAU

Page 262: Pict_ED5

A large size pump screw recieving the finishing touch.

Page 263: Pict_ED5

A pump screw is being balanced.

Page 264: Pict_ED5

Parts of Simplex Loaders and bulk loading chutes before packing.

Page 265: Pict_ED5

Lump crushers during assembly.

Page 266: Pict_ED5

Various parts of equipment being prepared for dispatch.

Page 267: Pict_ED5

Size 550-two-way valves, the biggest ones built so far.

Page 268: Pict_ED5

A group of IBAU Two-Way Valves in stock.IBAU

Page 269: Pict_ED5

Open- and closed-type IBAU Fluidslides ready for dispatch.IBAU

Page 270: Pict_ED5

IBAU Pumps of different sizes in stock.IBAU

Page 271: Pict_ED5

IBAU Pumps of different sizes in stock.IBAU

Page 272: Pict_ED5

Bulk loading chute and related equipment are prepared for dispatch.

Page 273: Pict_ED5

View into one of the areas where IBAU equipment is stoored indoors.IBAU

Page 274: Pict_ED5