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PI Report

GAM 2014

Karsten Schneider PI Chairman

2 PI’s global network

Regional Associations 27 Competence Center 50 Training Center 27 Test Labs 11

PROFIBUS & PROFINET International (PI)

3 PROFIBUS nodes

PROFIBUS device in Process Automation

4 PROFINET nodes

5 PROFIsafe nodes

PROFINET @ VW Mexico

One cable for everything! 2nd largest VW factory world wide

In 2010 only ~2.500 PROFINET devices

Today 10.000 devices in 150 stations

PROFINET & PROFIsafe are used throughout the plant

quality management and real-time data over the same wire

High requirements for certified devices

6

Source: PROFIBUS & PROFINET Journal 01/2014 © PI - PROFIBUS & PROFINET International 2014

PROFINET & PROFIsafe @ Schaeffler

Perfect Match large bearing test stand e.g. for offshore wind turbines

bearings weighing up to 15 tons and 3,5 m in diameter

simulate the changing and irregular effect the wind has on the rotor

create dynamic pitching and yawing moments

PROFINET and PROFIsafe wirelessly using RCoax

7

Source: PROFIBUS & PROFINET Journal 01/2014 © PI - PROFIBUS & PROFINET International 2014

2014

Technology Development

The four stages of the Industrial Revolution 9

1st Industrial Revolution • Follows

introduction of water and steam powered mechanical manufacturing facilities

2nd Industrial Revolution • Based on mass

production achieved by the division of labor concept and the use of electrical energy

3rd Industrial Revolution • Uses

electronics and IT to achieve further automation of manufacturing

4th Industrial Revolution • Based on

Cyber Physical Systems

End of 18th century

End of 19th century

1970‘s

today

Increased networking needed!

© PI - PROFIBUS & PROFINET International 2014

Horizontal integration across value networks

The vision of Industry 4.0 covers three aspects

New business models Eco-systems

End-to-end engineering across entire value chain

Integration of product and production lifecycle

Vertical integration & networked production systems

Flexible reconfigurable and adaptable production systems based on cyber-physical systems

according to the “Recommendations for implementing the strategic initiative INDUSTRY 4.0”

10


PROFINET is the right basis for Industry 4.0

Energy Management

Security

Diagnostics Condition Monitoring

Safety

Real time communication

11

Performance

Industrial Wireless LAN

Flexible topologies

Expandability

Web tools

Open standard

One cable for all purposes

Fast device replacement

Ruggedness/stability

Easy cabling

Media redundancy Large quantity structures

High transmission rate

Speed High precision

Fast start-up

PROFINET addresses each of these imperatives

efficiency

performance

flexibility


Security Requirements

Security for systems without their own security functions Lack of technical resources necessary for security functions

Security functions have to be integrated in existing systems

Real-time operation security functions must not slow down critical reaction time

Ensure deterministic behavior

Transparent and cost-efficient integration integrate security functions with minimal configuration effort

automation experts are generally not security experts

Robustness withstand temporary exceptionally-high communication loads

12


Products solely can’t solve your security issues…

You also have to live a security management process

Raise awareness Establish a process Define rules and regulations Implement measures Assign responsibilities Evaluate success

13


Defense in Depth

Physical security measures access authorizations Protection against unauthorized access or entry …

Network infrastructure measures

Segmentation …

Endpoint security Device hardening Whitelisting Know-how protection …

14

Physical security measures

Network infrastructure measures

Endpoint security


New PROFINET Security Guideline

General security requirements for automation networks and differences to office-IT

Specific condition and requirements of PROFINET networks regarding security, e.g. real time capabilities

Elements and organization of a Security Management Process

Security concepts for the solution of the requirements Defense in depth approach

Example configuration

15


Goal: Independent device integration page

17

robust

technology independent

investment safety

graphical

flexible

innovative

Independent integration of devices with Device Packages

One device Integration for all devices of process industry, independent of communication and manufacturer

EDDL UIP Attachments

© PROFIBUS Nutzerorganisation e.V.

http://www.fdi-cooperation.com/�

The Device Package: The Heart of FDI page

18

EDDL

Device Definition Business

Logic

User Interface

Description

UIP User Interface

Plug-in, Device

Applications (Optional)

Attachments Manuals

Certificates Protocol Specific

Files (GSD/ML/etc.)

FDI Device Package

FDI Device Package The best plus more

FDI Host

FDT/FDI Host

The best of EDDL

The best of FDT FD

T2

Fram

e

Authenticity Integrity

FDI: A new and better solution that includes what you already use


System Integration with the FDI Host

Manages Device Packages

Manages and provides device data

Processes device specific user interfaces: Mandatory, EDDL based UID Optional, WPF based UIP

Processes EDD Business Logic

Communicates with devices

page

19

Import

*) User Interfaces Device Applications **) Device Definition Business Logic Communication

FDI Host

Communication Server

FDI Server Information Model

EDD Engine

FDI Client UIP Engine

FDI Device Package EDDL

encoded file format

UIP (optional)

Attachments


Customer Benefits of FDI – A summary

page 20

Ease of Use for Users

Robust-ness

Migration Investment Protection

Inter-operability

Ease of Use for Admins


Common Device Tools page

21

Development and Test of Device Packages

Integrated Development Environment (IDE)

Package EDDL UIP

Package EDDL UIP

Package EDDL UIP

Device Package

Reference Host

UIP Holding

UIP Renderer

EDD Engine

Test Engine

Pack

agin

g

Toke

nizi

ng

Editi

ng

UIP


Common Host Tools page

22

FDI Host

FDI Client UIP

Holding

FDI Server Information Model EDD Engine

Communication Server

OPC-UA Services

OPC-UA Services

UIP Renderer

Standard FDI Host Components

UIP Holding

UIP Renderer

EDD Engine

FDT2

Fra

me

App

licat

ion

FDI DTM

FDI DTM UI

UIP Holding

FDI DTM BL Information Model

EDD Engine

Communication DTMs

UIP Renderer

FDI Cooperation provides protocol independent Standard Host Software Components

FDI Host Components for: • Device Management Tools • Asset Management Tools • DCS • …


FDI Project Timeline page

23

New Work Item Proposal

Start of FDI Tools & Componentes Development

Committee Draft for Vote

Final Draft International Standard

International Standard FDI Tools V1.0

2014 2013 2012 2011

Beta Release of Tools & Components


PROFINET for Process Automation

"High speed alone isn't everything. PROFINET is not only fast, it can also simply do more."

From analog to digital


Relay – Switch • Switch signal is transmitted digital, additional parameters:

• Tag • Serial number • Device status • …

Level switch 1983 - analogue Level switch 2013

- PROFIBUS PA

Slide

25

Value for our customers


Additional process values: More information about the process More accurate process values: Higher precision ensures high quality of product Diagnostics: Reliable diagnostics enable effective maintenance and higher availability of the whole plant Bi-Directional communication: Remote access to the device enables parameterization from a central station

Without digital communication, information is locked inside the device

Slide

26

Overview Technical Marketing Material Fairs Customer Events Marketing offense Outlook

27

Karsten Schneider / PROFIBUS & PROFINET International

PA Profile 3.02

PROFIBUS PA Profile 3.02 focuses on easy device handling, such as…

Device handling similar to 4…20mA

Easy diagnostics

Easy device replacement

Easy life cycle management

27

28


PA Profile 3.02 28

PA Profile 3.02 – What is mandatory for all new devices?

Condensed Status & Diagnostic Messages

Automatic Ident.-Number Adaption Faster Parameter Transmission Device Identification in non-powered state

29


29 Device Diagnostic with PA Profile

Process control, maintenance, condition monitoring, …

PROFIBUS PA

Device A Device C Device B

Before profile 3.02 was introduced

all diagnosis messages have been provided to all users. >> Difficult to manage by the operators

30


With Profile 3.02

Diagnosis messages are mapped to categories already by the manufacturer, categories comply with NAMUR NE 107. Plant operator gets categorized information. Maintenance department gets full information.

30 Condensed Status & Diagnostic Messages

PROFIBUS PA

Device A Diag 1

Diag2

Diag 3

Diag 4

------

Diag n

Maintenance Required

Failure Functional Check

Out of Specification

Diagnosis messages are mapped to 4 categories.

Plant operator Maintenance department

31


Automatic Ident-Number Adaption

Automated overtaking of roles from former device versions Assignment Device Type – Ident Number

Device replacement

Changing the GSD file in the DCS/PLC is not

necessary because of the Automatic Ident Number

Adaptation

Supported Ident Numbers: 1553, 151C, 9700

GSD File 151C

151C 1553 151C

32


Faster Parameter Transmission

Optimized grouping of parameter Fastest time in process automation (up to 5-10 times!)

Parameter Up-/Download:

Commissioning

Maintenance

Device Exchange

Parameter grouping for an optimized

Read/Write access

MS2: acyclic data Minimizing of

transmission time

List of parameters

33 PROFINET the comprehensive standard

Factory Automation

Motion Control

Process Automation

PROFINET Established in factory automation and motion control Used in the process industry for inbound and outbound applications PROFINET standardized for the primary process


33

One system for all applications

Redundancy

34 PROFINET for Process Automation

Configuration in Run (CiR)

DCS

Remote I/O Proxy

Sequence of Events System Master Clock (GPS, DCF77, …)

Controller 1 Controller 2 Controller 3

Proxy

Device Device

Backup Clock Master

Redundant Controller Primary

Backup

Redundant Network

Device with redundant connectivity

Device with singular connectivity

Fieldbus integration DCS

HART

PROFIBUS PA

FF H1

PROFINET

PROFIBUS DP


34

Summary

More than a field bus Large quantity structures Performance Diagnostics

Allows for new concepts IT-Integration Wireless

Leverages existing installed base PROFIBUS-PA, HART, FF Proxy Concept

DCS

HART

PROFIBUS PA

FF H1

PROFIBUS DP

PROFINET

PROFINET for Process Automation

35


35

Thank You! Karsten Schneider PI Chairman

pi report karsten schneider pi chairman ... - sea.profibus.com

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