phpk cryogenic equipment · bonnet bolts are stainless steel, plated with a phpk-specified,...

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PHPK TECHNOLOGIES INC. 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 (614) 436-9114 FAX (614) 436-5816 e-mail: [email protected] web site: http://www.PHPK.com 6/97 © 1997 2 -1 Cryogenic Valves Description PHPK Valves have been engineered, designed, and manufactured using the latest state-of-the-art technology. All pipe size valves have been fully computer analyzed and tested for a 600 psig, non-shock, WOG rating. 1 Unique design and manufacturing techniques enable PHPK to offer a variety of valve end connections including flanged, threaded, socket weld, and true buttweld (important for oxygen cleaning). In addition, the PHPK valve has no hidden cavities or crevices which can trap contaminates and cannot be cleaned by normal cleaning techniques. PHPK valves are designed with a fabrication controlled gas path (.003” to .004”) allowing the use of simple warm O-ring bonnet seals which enable the valves to be operated in a totally inverted position with cryogen flowing through the valve. Manual valve (PV-60, PV-90) stem seals are engineered to allow replacement without total system shut-down or removal of the cryogen from the line. The valve seat seals are installed using a locking design (patent pending) which eliminates potential seat leakage from improperly installed seals or leakage paths open to the process stream. The use of state-of-the-art PHPK-specified, patented oxygen compatible plating techniques eliminates galling of critical components. All PHPK pipe-size valves are completely interchangeable between manual, remote (on/off), check valve, and remote flow control, without changing the valve body. All seals on vacuum jacketed valves can be replaced without disturbing the vacuum. Flow arrows and identification tags are cast into the valve bonnets 1/2” through 2” NPS to avoid confusion when the valves are vacuum jacketed. PHPK TECHNOLOGIES INCORPORATED 1 Actual service pressure should be specified at time of purchase.

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Page 1: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

6/97

© 1997

2 -1

Cryogenic Valves

DescriptionPHPK Valves have been engineered, designed, and manufactured using the latest state-of-the-art technology. All pipe size valves have been fully computer analyzed and tested for a 600 psig, non-shock, WOG rating.

1

Unique design and manufacturing techniques enable PHPK to offer a variety of valve end connectionsincluding flanged, threaded, socket weld, and true buttweld (important for oxygen cleaning). In addition, the PHPK valve has no hidden cavities or crevices which can trap contaminates and cannotbe cleaned by normal cleaning techniques. PHPK valves are designed with a fabrication controlledgas path (.003” to .004”) allowing the use of simple warm O-ring bonnet seals which enable the valvesto be operated in a totally inverted position with cryogen flowing through the valve. Manual valve (PV-60, PV-90) stem seals are engineered to allow replacement without total system shut-down orremoval of the cryogen from the line. The valve seat seals are installed using a locking design (patentpending) which eliminates potential seat leakage from improperly installed seals or leakage pathsopen to the process stream. The use of state-of-the-art PHPK-specified, patented oxygen compatibleplating techniques eliminates galling of critical components.

All PHPK pipe-size valves are completely interchangeable between manual, remote (on/off), checkvalve, and remote flow control, without changing the valve body. All seals on vacuum jacketed valvescan be replaced without disturbing the vacuum. Flow arrows and identification tags are cast into thevalve bonnets 1/2” through 2” NPS to avoid confusion when the valves are vacuum jacketed.

PHPK T E C H N O L O G I E S I N C O R P O R A T E D

1Actual service pressure should be specified at time of purchase.

Page 2: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

© 1997

2 -2

Design FeaturesBody castings are lost wax investment cast ASTM-A-743, grade CF3 (304L) stainless steel and are 100% radi-ographed and zyglo inspected. All internal components and bonnet flanges are 300-series austenitic stainlesssteel. Bonnets are machined from forged aluminum bronze alloy. Seat seals are Neoflon PCTFE M-400H, (formerly Kel-F). Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material.Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet seals are available in other materials for specialapplications and specifications.

All materials used in the manufacture of PHPK valves are supplied with material certification and traceability, enabling PHPK to supply certified traceable valves for special applications.

Quality Engineered■ Higher Cv’s than other Cryogenic Globe Valves■ Low mass for rapid cool-down■ Designed for reduced heat leak■ Unique seat seals provide positive shut-off■ Operate in any orientation■ Easy to maintain, top entry without vacuum loss ■ Easy to operate, patented plating process, low maintenance materials, smooth

operation, and reliable service

Quality Fabricated■ Heli-arc (TIG) welded by certified welders■ CF3 (304L) stainless steel lost wax cast bodies■ Precision-machined for interchangeability■ Fabrication in an ASME B31.3 certified plant■ Fabricated from certified materials■ Unique fabrication and assembly techniques developed by PHPK

Quality Tested■ Body castings 100% radiographed■ Body castings 100% liquid penetrant (Zyglo) inspected■ Proof pressure tested to code requirements■ Leak tested across the seat■ Operational tested prior to shipment■ Mass spectrometer leak test at 1 x 10-9 scc/sec helium■ Commercially cleaned using a pressure circulated, filtered, PHPK-developed system■ Specialty cleaning available on request

Pipe Size ValvesPV-60 Manual On/Off Operation, Quick Opening ValvePV-70 Remote On/Off Operation, Quick Opening ValvePV-80 Remote Positioner Operation, Flow Control Plug (Linear or Equal Percentage) ValvePV-90 Manual Flow Control (Linear or Equal Percentage) ValveCV Lift Check Valve

Page 3: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

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© 1997

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Optional Valve Accessories■ Solenoid Pilot Valve–for electrical actuation of PV-70 and PV-80 air-operated valves,

available 3-way or 4-way, with general purpose or explosion-proof design■ Limit Switches–for open/closed remote indication of valve plug position of PV-60,

PV-70, PV-80 and PV-90 valves, available open/closed, with general purpose or explosion-proof design■ Electro-pneumatic Positioners–for use on PV-80, to convert electrical signal to air signal ■ Feedback Potentiometers–for use on PV-80, for precise remote indication of valve plug■ Manual Override Handwheels–for local, manual operation of PV-70 and PV-80 remote-operated valves■ Bonnet Purge Connection–available with single- or double-purge ports ■ LOX Cleaning–for special cleaning of cryogenic valves for liquid oxygen service■ Custom Actuators–PHPK will mount custom (customer-specified) actuators on PV-70 and PV-80 valves■ Custom Accessories–PHPK will mount custom (customer-specified) accessories such as

proximity switches, electronic controls, etc.

PHPK Pipe Size Valve Ordering SpecificationAll cryogenic extended-stem globe valves will be PHPK model PV-60, PV-70, PV-80, PV-90 or CV series. All valvecomponents will be totally interchangeable between valve models and flow characteristics without replacing valvebodies. Castings will be lost wax investment cast, ASTM A-743, grade CF3 (304L) stainless steel, 100% radiographand zyglo inspected. Valve component materials of construction will be 304L or 300-series stainless steel. Bonnetswill be bronze alloy. Valve bonnets will have permanently cast or marked flow arrows when vacuum jacketed.All butt weld connections will be “true butt weld“ with no closed-end cavities (such as socket welds which cannot be easily cleaned for oxygen service). Weld connection between body extension tube and valve body castingwill be a butt weld connection. Seal disk material will be Neoflon PCTFE M-400H (formerly Kel-F). Valve barreland bonnet bolts will be plated with a PHPK-specified, patented nickel/teflon plating, which has been tested andapproved for oxygen service. This plating, unlike chrome, does not chip or flake and provides a homogeneoussurface to prevent galling. The valve design will provide a close-tolerance fit (appoximately 0.003”) between thebarrel and the body extension tube, allowing operation in any orientation, even upside down, while ensuring bon-net (Viton, fluorocarbon rubber, O-ring) seals remain warm when the valve is in cryogenic service. Stem packingwill utilize dual Viton O-rings on the static and dynamic areas of the sealing surfaces. Bonnet seal will be a singleViton O-ring. Valves will have self-locking seat seals which do not require staking or welding for assembly ormaintenance. All vacuum jacketed valves will be serviceable without breaking vacuums. Stem packing in manualvalves (PV-60, PV-90) will be replaceable without removing the valves from service.

PV - 80 - E - 05 - A - B - VJ

Model No. Plug Style* Valve Size Body Style End Connection JacketingPV-60 E-Equal % 05-1/2” NPS G-Globe B-Butt weld*** VJ-Vacuum JacketedPV-70 L-Linear 07-3/4” NPS A-Angle** S-Socket weld NON-Not JacketedPV-80 10-1” NPS T-FNPT ThreadedPV-90 15-1 1/2” NPSCV 20-2” NPS

30-3” NPS40-4” NPS

* Plug style required only on PV-80 and PV-90** Stock angle pattern body available only on 1/2” NPS and 3/4”NPS valves*** Butt weld end connections mate with Schedule 5 pipe unless otherwise specified

Ordering Information

Page 4: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

© 1997

2 -4

PHPK Cryogenic Globe Valves

The flow characteristic of a control valve is considered to be the relationship between the flow rate through the valve and the valve travel as the travel is varied from 0 to 100%. “Inherent flowcharacteristic” refers to the characteristic observed with a constant pressure drop across the valve.The “installed flow characteristic” is obtained in service where the pressure drop varies with flowand other changes in the system.

The purpose of characterizing control valves is to provide for a relatively uniform control loop stability over the expected range of the system operating conditions. To establish the flow characteristic needed to “match” a given system requires a dynamic analysis of the control loop.Analysis of the more common processes have been performed to establish some useful guidelinesfor the selection of the proper flow characteristic. The following is a look at the flow characteristicsin use today:

Discussion of Flow CharacteristicsThe accompanying graph illustrates typical flowcharacteristic curves. The quick opening flowcharacteristic provides for maximum change inflow rate with minimal stem travel, while maintaining a fairly linear relationship.

Additional increases in valve travel give sharply reduced changes in flow rate, and whenthe valve plug nears the wide open position, the change in flow rate approaches zero. In acontrol valve, the Quick Opening valve plug isused primarily for on-off service, but it is alsosuitable for many applications for which aLinear valve plug would normally be specified.PHPK models PV-60, PV-70, and CV (checkvalves) have quick opening plugs.

The linear flow characteristic curve shows thatthe flow rate is directly proportional to the valve travel. This proportional relationship produces a characteristic with a constant slope so that with constant pressure drop, the valve gain will be thesame at all flows. (Valve gain is the incremental change in flow rate produced by a correspondingincremental change in valve plug position. Gain is a function of valve size and configuration, system operating conditions and valve plug characteristic.) The Linear valve plug is commonlyspecified for liquid level control and for certain flow control applications requiring constant gain.PHPK models PV-80 and PV-90 are available with linear flow plugs.

0 10 20 30 40 50 60 70 80 90 100

TRAVEL, PERCENT

10

20

30

40

50

60

70

80

90

100

FLO

W R

ATE

, PE

RC

EN

T

QU

ICK

OP

EN

ING

LINEAR

EQUAL PERCENTAG

E

Page 5: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

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In the equal percentage flow characteristic, equal increments of valve travel produce equal percentagechanges in the existing flow. The change in flow rate is always proportional to the flow rate just beforethe change in valve plug position is made. When the valve plug is near its seat and the flow is small,the change in flow rate will be small; with a large flow, the change in flow rate will be large. Valveplugs with an equal percentage flow characteristic are generally used on pressure control applications,and on other applications where a large percentage of the pressure drop is normally absorbed by thesystem itself, with only a relatively small percentage available at the control valve. Equal percentagevalve plugs should also be considered where highly varying pressure drop conditions can be expected.PHPK models PV-80 and PV-90 are available with equal percentage flow plugs.

It should also be noted that although PHPK flow control valve models PV-80 and PV-90 have shut-offcapability, a flow control valve should not be installed in a system as a shut-off valve.

Globe Valve Sizing InformationNote: The term CV is generally used by industry for comparing and calculating relative flow capacityin valves. Consideration should be given that calculated results are comparative only.

Definitions: CV equals the number of gallons per minute of water, having a specific gravity of 1.0, thatwill pass through the valve with a pressure drop at the valve of 1 PSI.

CV = valve flow coefficientP1 = upstream pressure in PSIAP2 = downstream pressure in PSIA*▲▲P = pressure drop or differential (p1-p2) in PSIS.G. = specific gravity relative to air or water

*When calculating gas or vapor flow and the calculated ▲▲P exceeds one-half the upstream pressure,use one-half the upstream PSIA as sizing ▲▲P.

CV = GPM

Liquid

S.G.▲▲P

CV =

Gas

SCFH (460 + oF) S.G.

1360 P1 x ▲▲P

Page 6: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

© 1997

2 -6

PHPK Cryogenic Globe Valve Cv Data

Note: The flow capacity of a valve is defined by its Flow Coefficient (CV ), which is virtually constantfor any inlet pressure, pressure drop, temperature, flow rate, or fluid medium. The CV is equivalent tothe number of gallons per minute of water, having a specific gravity of 1.0, passed by the valve with a1 PSI pressure drop.

PHPK ModelPV-60, PV-70,

CV (Check Valve)

PHPK ModelPV-80, PV-90

Size NPS CV

1/2” 7.1

3/4” 9.4

1” 15.7

1-1/2” 35.7

2” 61.7

3” 144.0

4” 257.9

Size NPS CV

1/2” 5.8

3/4” 6.0

1” 9.2

1-1/2” 24.7

2” 37.6

3” 105.4

4” 150.4

Performance Data

41.25

29.25

26.25

Cool-Down & Heat LeakPerformance Information (Jacketed)

ValveSize

Cool-DownLossBtu

80oK8181991893249901260

20oK868610520034210451330

1/2"

3/4"

1"

1-1/2"

2"

3"

4"

PV-60PV-90

*Total Weights

Steady StateHeat Leak

Btu/hr(Watts)

UnjacketedTotal Weight

JacketedTotal Weight

80oK10.5 (3.1)10.5 (3.1)10.5 (3.1)13.7 (4.0)18.1 (5.3)39.7 (11.6)47.9 (14.0)

20oK11.6 (3.4)11.6 (3.4)11.6 (3.4)15.0 (4.4)20.0 (5.9)44.1 (12.9)53.1 (15.6)

PV-70 PV-80 PV-70 PV-80PV-60PV-90

CheckValve

CheckValve

8.00

8.00

8.75

17.75

21.75

74.00

90.00

24.00

24.00

25.75

35.00

39.00

134.00

150.00

27.00

27.00

28.75

38.00

42.00

137.00

153.00

7.75

7.75

8.50

18.50

20

62

76

12.75

24.00

31.50

94.25

110.25

48.75

154.25

170.25

29.25

32.75

44.25

51.75

157.25

173.25

10.00

10.00

12.50

24.75

29.75

82.25

96.25

26.25

29.25

10.25

10.25

* All weights are approximate and may vary dependent upon modifications and acutator size.

Page 7: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

2 -7

© 1997

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

6/97

Notes: 1. Vacuum jacketed valves are provided with butt weld end connections for the inner line and vacuum jacket. Valve bodiesare superinsulated.2. Flanged and special end connections available upon request.3. Normal flow direction on all valves is under the seat.4. Distance from the valve body centerline to the jacket weld at the bonnet flange.

PV-60 Series Valves

GLOBE ANGLE

PV-60 Series Manual (on/off) Pipe Size Valves (1/2” NPS through 4” NPS)Extended-stem manual globe and angle valves are intended for on/off services.Designed to allow replacement of bonnet stem seals without removing valve from service. The basis for all PHPK valve design. High-quality service for all cryogenicapplications.

Unjacketed Valves (Ready for Vacuum Jacketing)

Dimension (in inches)

A B C D E

Depth forSocket WeldEnd Conn.Model No.

Globe Type

SizeNPS

PV-60-05PV-60-07PV-60-10

PV-60-15PV-60-20

PV-60-30

PV-60-40

PV-60-05

PV-60-07

1/2"3/4"

1"

1-1/2"2"

3"4"

1/2"

3/4"

Angle Type

Vacuum Jacketed Valves

Dim. (Inches) Jacket SizeSch. 5 Butt

Weld Conn.F G

18-5/818-5/818-5/8

21-3/421-3/429-7/8

29-7/8

18-5/818-5/8

17-7/817-7/817-7/8

20-1/420-1/427-3/8

27-3/8

11-1/411-1/411-1/4

12-5/812-5/817-3/8

17-3/8

4-1/24-1/25-3/8

6-5/87-5/811-1/8

13-1/8

444

5-1/25-1/2

88

3/8"3/8"1/2"

5/8"5/8"3/4"

1"

17-7/817-7/8

11-1/411-1/4

2-1/42-1/4

44

3/83/8

6-3/46-3/47-1/2

910-1/213-1/4

13-1/4

3-3/83-3/8

88

8-3/4

10-1/411-3/415-1/2

15-1/2

44

2" NPS2" NPS

2-1/2" NPS

3" NPS

4" NPS

5" NPS

6" NPS

2" NPS2" NPS

Page 8: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

© 1997

2 -8

PHPK valve seats seals are designed to provide positive shut-off in cryogenic service while providing aseal that is easy to maintain and replace. The PHPKseat seal is a threaded self-locking design that requiresno welding or staking and ensures a dead-ended flowpath.

Typical Design Currently Available in the Marketplace.

PHPK Design

PHPK Design

PHPK Positive Shut-Off Easy Maintenance Valve Seat Seals

Patent Pending

TYPICAL 3” NPS THRU 4” NPS

VALVE BARREL

SEAL DISC SUPPORT SCREW

(TYP 6 PLCS)

SEAL DISC SUPPORT

DEAD ENDEDFLOW PATH

RETAINERLOCK NUT

RETAINERBODYPCTFE M-400H(KEL-F) SEAT SEAL

VALVE SEAT

Patent Pending

TYPICAL 1/2” NPS THRU 2” NPS

VALVE BARREL

RETAINER LOCKNUT PLUG

RETAINERLOCK NUT

RETAINERBODY

PCTFE M-400H(KEL-F) SEAT SEAL

VALVE SEAT

DEAD ENDED FLOW PATH

POTENTIAL LEAK PATH

POTENTIAL FOR VALVEPARTS TO ENTER FLOWSTREAM

VALVE SEAT

Unlike other seat seal designs that have highrisk leak paths and questionable integrity whenfield installed, the PHPK design is leak tight andrequires no special skills to ensure the integrityof the valve. Field staking and welding are notrequired and there is no risk of loose valve partsbeing lost in the system flow stream.

Page 9: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

2 -9

© 1997

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

6/97

Notes: 1 Vacuum jacketed valves are provided with butt weld end connections for the inner line and vacuum jacket. Valve bodiesare superinsulated.2. Flanged and special end connections available upon request.3. Normal flow direction on all valves is under the seat.4. Distance from the valve body centerline to the jacket weld at the bonnet flange.5. Dimensions reflect PHPK standard actuators.

PV-70 Series Remote Pneumatic Actuated (on/off) Pipe Size Valves (1/2” NPS through 4” NPS)Extended-stem remote globe and angle valves for on/off service. PV-70 series valvescan be provided with a number of options including solenoids, limit switches, andvarious actuators. Specify fail-open or fail-closed actuation.

PV-70 Series Valves

Unjacketed Valves (Ready for Vacuum Jacketing)

Dimension (in inches)

A B C D E

Depth forSocket WeldEnd Conn.Model No.

Globe Type

SizeNPS

PV-70-05PV-70-07PV-70-10

PV-70-15PV-70-20

PV-70-30

PV-70-40

PV-70-05

PV-70-07

1/2"3/4"

1"

1-1/2"2"

3"4"

1/2"

3/4"

Angle Type

Vacuum Jacketed Valves

Dim. (Inches) Jacket SizeSch. 5 Butt

Weld Conn.F G

11-1/411-1/411-1/4

12-5/812-5/8

17-3/8

17-3/8

4-1/24-1/25-3/8

6-5/87-5/8

11-1/8

13-1/8

3/8"3/8"1/2"

5/8"5/8"

3/4"

1"

11-1/4

11-1/4

2-1/4

2-1/4

3/8"

3/8"

6-3/46-3/47-1/2

910-1/2

13-1/4

13-1/4

3-3/8

3-3/8

88

8-3/4

10-1/411-3/4

15-1/2

15-1/2

4

4

2" NPS2" NPS

2-1/2" NPS

3" NPS

4" NPS

5" NPS

6" NPS

2" NPS

2" NPS

26-3/426-3/4

26-3/4

34-1/234-1/2

40-1/440-1/4

26-3/4

26-3/4

888

10

10

10

10

8

8

3/43/4

3/4

1-1/21-1/2

22

3/4

3/4

GLOBE ANGLE

Page 10: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

© 1997

2 -10

All PHPK valves are thoroughly tested and promise proven field performance. In addition to requirements for chemical and physical material certifications on all raw material and castings, additional performance tests are required by PHPK to guarantee the highest quality valves for cryo-genic and vacuum service.

Quality Tested

■ Body castings 100% radiographed

■ Body castings 100% liquid penetrant (Zyglo)

inspected

■ Proof pressure tested to code requirements

■ Leak tested across the seat

■ Mass spectrometer leak test at 1 x 10-9 scc/sec

helium

■ Operational test prior to shipment

■ Commercially cleaned using a pressure circulated,

filtered, PHPK-developed system

■ Specialty cleaning available on request

PHPK tests all valves utilizing PHPK-designed and developed test equipment.

In addition to raw material tests, operational and performance tests, PHPK valves have been proven as a performance leader by independent government tests.

ConclusionsThe test article was subjeted to 3 runs of cryogenic leak checks and 2 runs of ambient cyclingfor a total of 1,120 acutation cycles. The valve was found to be bubble-tight helium at -320degrees F and 250 psig. The handwheel torque required for bubble-tight shut-off at a giveninlet pressure was highly repeatable. The valve and manual operator worked smoothly andconsistently through all actuation cycles.

Quality Tested and Proven

Page 11: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

2 -11

© 1997

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

6/97

PV-80 Series Remote Pneumatic Actuated (flow control) Pipe Size Valves (1/2” NPS through 4” NPS)Extended-stem remote flow control globe and angle valves with equal percentageor linear flow plugs. In addition to optional flow plugs, PV-80 series valves can be provided with optional solenoids, limit switches, I/P transducers, potentiometers, actuators, etc. Specify fail-open or fail-closed actuation.

PV-80 Series Valves

Notes: 1 Vacuum jacketed valves are provided with butt weld end connections for the inner line and vacuum jacket. Valve bodiesare superinsulated.2. Flanged and special end connections available upon request.3. Normal flow direction on all valves is under the seat.4. Distance from the valve body centerline to the jacket weld at the bonnet flange.5. Dimensions reflect PHPK standard actuators.

Unjacketed Valves (Ready for Vacuum Jacketing)

Dimension (in inches)

A B C D E

Depth forSocket WeldEnd Conn.Model No.

Globe Type

SizeNPS

PV-80-05PV-80-07PV-80-10

PV-80-15PV-80-20

PV-80-30

PV-80-40

PV-80-05

PV-80-07

1/2"3/4"

1"

1-1/2"2"

3"4"

1/2"

3/4"

Angle Type

Vacuum Jacketed Valves

Dim. (Inches) Jacket SizeSch. 5 Butt

Weld Conn.F G

11-1/411-1/411-1/4

12-5/812-5/8

17-3/817-3/8

4-1/24-1/25-3/8

6-5/87-5/8

11-1/813-1/8

3/8"3/8"1/2"

5/8"5/8"

3/4"1"

11-1/4

11-1/4

2-1/4

2-1/4

3/8"

3/8"

6-3/46-3/47-1/2

910-1/2

13-1/413-1/4

3-3/8

3-3/8

88

8-3/4

10-1/411-3/4

15-1/215-1/2

4

4

2" NPS2" NPS

2-1/2" NPS

3" NPS

4" NPS

5" NPS

6" NPS

2" NPS

2" NPS

26-3/426-3/4

26-3/4

34-1/234-1/2

40-1/440-1/4

26-3/4

26-3/4

3/43/4

3/4

1-1/21-1/2

22

3/4

3/4

99

9

1010

1010

9

9

GLOBE ANGLE

Page 12: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

© 1997

2 -12

PHPK utilizes existing engineered designs, castings, forgings, and standards to create valves for special applications.

Ask PHPK about your specialty valve application for:

■ Bellows seals

■ Special extended lengths

■ Unique stem and bonnet seals

■ JT (Joule Thomson) valves

■ Remote operators

■ Special flow characteristics

■ Unique body configurations

■ Vacuum jacketing

■ Special materials requirements

■ Special end connections and designs

■ Special sizes

PHPK’s engineering and design staff can aid you in establishing valve specifications and designs which will meet your specific application from off-the-shelf components and designs.

Specialty Cryogenic Valves

Page 13: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

2 -13

© 1997

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

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PV-90 Series Valves

Notes: 1 Vacuum jacketed valves are provided with butt weld end connections for the inner line and vacuum jacket. Valve bodiesare superinsulated.2. Flanged and special end connections available upon request.3. Normal flow direction on all valves is under the seat.4. Distance from the valve body centerline to the jacket weld at the bonnet flange.

Unjacketed Valves (Ready for Vacuum Jacketing)

Dimension (in inches)

A B C D E

Depth forSocket WeldEnd Conn.Model No.

Globe Type

SizeNPS

1/2"3/4"

1"

1-1/2"2"

3"4"

1/2"

3/4"

Angle Type

Vacuum Jacketed Valves

Dim. (Inches) Jacket SizeSch. 5 Butt

Weld Conn.F G

18-5/8

18-5/818-5/821-3/4

21-3/429-7/8

29-7/8

18-5/8

18-5/8

17-7/8

17-7/817-7/820-1/4

20-1/427-3/8

27-3/8

11-1/4

11-1/411-1/412-5/8

12-5/817-3/8

17-3/8

4-1/2

4-1/25-3/86-5/8

7-5/811-1/8

13-1/8

4

4

45-1/2

5-1/288

3/8"

3/8"1/2"5/8"

5/8"3/4"

1"

17-7/8

17-7/8

11-1/4

11-1/4

2-1/4

2-1/4

4

4

3/8"

3/8"

6-3/4

6-3/47-1/2

9

10-1/213-1/4

13-1/4

3-3/8

3-3/8

8

88-3/410-1/4

11-3/415-1/2

15-1/2

4

4

2" NPS

2" NPS2-1/2" NPS

3" NPS4" NPS5" NPS6" NPS

2" NPS

2" NPS

PV-90-05PV-90-07PV-90-10

PV-90-15PV-90-20

PV-90-30

PV-90-40

PV-90-05

PV-90-07

GLOBE ANGLE

PV-90 Series Manual (flow control) Pipe Size Valves (1/2” NPS through 4” NPS)Extended-stem manual flow control globe and angle valves with equal percentageor linear flow plugs. Similar in design to the PV-60 with the ability to modulate flow manually.

Page 14: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

© 1997

2 -14

Complete and detailed stress analysis has been completed for the entire PHPK product line of cryogenic valves. Finite Element models of this product line have been developed and subjected tothorough analysis. Not only the valve bodies, but the barrel and extension tubes of all of these valvesare included in the analysis.

Results demonstrate that even the most critical local stresses in the valve bodies do not exceed 75% ofthe material Basic Allowable Stress at the design pressure of 600 psig. Further results demonstratethat the most critical local stress expected at the elevated test pressure of 900 psig (150% of designpressure) is only 73% of the Yield Stress.

Analysis Methodology

Finite Element modeling and analysis have been developed and analyzed using a commercially marketed and widely used personal computer based system. All the analysis are linear (e.g., assumestress/strain remains in the elastic range and strains are relatively small). PHPK drawings have beenmodeled.

All material properties have been taken from ASME Standards and incorporated in the computer-based Materials Library for analysis purposes.

Conclusions

Using contemporary Finite Element Analysis techniques, PHPK cryogenic valves have been subjectedto thorough and critical stress analysis. Detailed stress distributions clearly indicate the areas of high-est stress with even the most critical criteria demonstrating that all the valves meet the design criteriafor the specified design pressure of 600 psig. Furthermore, the results also demonstrate that all ofthese valves will satisfactorily pass the 900 psig Pressure Test.

Stress Analyzed

Page 15: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

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CV Series Pipe Size Valves (1/2” NPS through 4” NPS)PHPK cryogenic globe and angle lift check valves are designedto utilize the standard PHPK valve body while providing positiveshut off.

CV Series Valves

Notes: 1 Vacuum jacketed valves are provided with butt weld end connections for the inner line and vacuum jacket. Valve bodiesare superinsulated.2. Flanged and special end connections available upon request.3. Normal flow direction on all valves is under the seat.4. Distance from the valve body centerline to the jacket weld at the bonnet flange.

CV-05CV-07CV-10

CV-15CV-20

CV-30

CV-40

CV-05

CV-07

Angle Type

Unjacketed Valves (Ready for Vacuum Jacketing)

Dimension (in inches)

A B C D E

Depth forSocket WeldEnd Conn.Model No.

Globe Type

SizeNPS

1/2"3/4"

1"

1-1/2"2"

3"4"

1/2"

3/4"

Vacuum Jacketed Valves

Dim. (Inches) Jacket SizeSch. 5 Butt

Weld Conn.F G

17-7/817-7/8

17-7/820-1/420-1/4

27-3/827-3/8

11-1/411-1/4

11-1/412-5/812-5/8

17-3/817-3/8

4-1/24-1/2

5-3/86-5/87-5/8

11-1/813-1/8

444

5-1/25-1/2

8

8

3/8"3/8"

1/2"5/8"5/8"

3/4"1"

17-7/817-7/8

11-1/411-1/4

2-1/42-1/4

44

3/8"3/8"

6-3/46-3/4

7-1/29

10-1/2

13-1/413-1/4

3-3/83-3/8

88

8-3/410-1/411-3/4

15-1/215-1/2

44

2" NPS2" NPS

2-1/2" NPS3" NPS4" NPS5" NPS6" NPS

2" NPS2" NPS

1313

13

14-3/814-3/8

19-5/819-5/8

13

13

GLOBE ANGLE

Page 16: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet
Page 17: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

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TUBE SIZE CRYOGENIC GLOBE VALVES

DescriptionThe PHPK tube-size cryogenic globe and angle valves are manufactured with the same attention to detail and quality as their pipe-size counterparts. All manual tube-size valvesemploy smooth acting acme threads and six-bolt bonnets. Remote valves are designed toaccept a variety of actuators. All tube-size valves employ close tolerance barrel design, dual-seal warm O-rings, and all of the unique plating and other PHPK design features of the pipesize valves. Although designed primarily for on/off service, the PHPK tube-size valves canbe modified for flow control.

All specialized testing and material controls applicable to other PHPK valves are not relaxedduring the manufacture of the tube-size valve. This includes a unique one-piece seat designwhich can be field replaced in minutes and guarantees bubble tight shut-off.

PHPK T E C H N O L O G I E S I N C O R P O R A T E D

Page 18: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

© 1997

2 -18

PHPK Tube-Size Valve Ordering SpecificationAll cryogenic extended-stem globe valves will be PHPK model TV-11, TV-13 or TV-85 series. All valve components will be totally interchangeable between valve models TV-11 and TV-13. Castings will be lost waxinvestment cast, ASTM A-743, grade CF3 (304L) stainless steel, radiograph and zyglo inspected. Valve compo-nent materials of construction will be 304L or 300-series stainless steel. Bonnets will be bronze alloy. All buttweld connections will be “true butt weld“ with no closed-end cavities (such as socket welds which can not beeasily cleaned for oxygen service). Weld connection between body extension tube and valve body casting willbe a butt weld connection (TV-11 and TV-13 only). Seal disk material will be Neoflon CTFE M-400H, (formerlyKel-F). Valve barrel and bonnet bolts will be plated with a PHPK-specified, patented nickel/teflon plating,which has been tested and approved for oxygen service. This plating, unlike chrome, does not chip or flake andprovides a homogeneous surface to prevent galling. The valve design will provide a close-tolerance fit (approxi-mately 0.003”) between the barrel and the body extension tube, allowing operation in any orientation, evenupside down, while ensuring bonnet (Viton, fluorocarbon rubber, O-ring) seals remain warm when the valve isin cryogenic service. Stem packing will utilize Viton O-rings on the static and dynamic areas of the sealing sur-faces. Bonnet seal will be a single Viton O-ring. Valves will have one-piece seat seals which do not require stak-ing or welding for assembly or maintenance. All vacuum jacketed valves will be serviceable without breakingvacuums. Stem packing in manual valves (TV-11) will be replaceable without removing the valves from service.

Performance DataSteady StateHeat Leak

Btu/hr(Watts)

TV-11, TV-13(all sizes)

80oK 20oK 80oK 20oK

Valve Model Cv

TV-11, TV-13(all sizes)

27 29 4.4 (1.3) 4.9 (1.4)

5.0

ValveModel

Cool-Down lossBtu

* Total Weights

Valve Model

TV-11

TV-13

3.75

9.00

6.25

11.50

Unjacketed Total Weight

JacketedTotal Weight

* All weights are approximate and may vary dependent upon modificationsand actuator size.

Page 19: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

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Optional Valve Accessories

■ Custom Valve Actuators

■ Position Indicators

■ LOX Cleaning

■ Solenoid Pilot Valve-for electrical actuation of TV-13 air-operated valves,

available in 3-way or 4-way, with general purpose or explosion-proof design.

■ Other specialty controls, modifications, and accessories available upon request.

TV-11 - 050 - G - T - VJ

Model No. Valve Size Body Style End Connection JacketingTV-11 025-1/4” OD G-Globe B-Butt weld VJ-Vacuum JacketedTV-13 037-3/8” OD A-Angle S-Socket weld NON-Not JacketedTV-85 050-1/2” OD T-FNPT Threaded*

075-3/4” OD100-1” OD** *Specify Thread size

**Available from stock as butt weld connection only

Ordering Information

Page 20: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

© 1997

2 -20

Easy Replacement Positive Shut-off Seat Seal Design

Like the PHPK pipe-size valves, the tube-size valves use a unique design, self-aligning, positive shut-off seat seal that is easy to maintain. Designed to provide a dead ended flowpath, and no risk of loss of parts into the flow stream.

Unlike other seat seal designs that have high-risk leak paths and questionable integritywhen field installed, the PHPK design is leak tight and requires no special skills to ensurethe valve integrity.

VALVE BARREL

PHPK SELF-ALIGNINGEASY REPLACEMENTLOCKING DESIGN

ONE PIECE PCTFE M-400H(KEL-F) SEAT SEAL

VALVE SEAT

VALVE SEAT

POTENTIAL LEAK PATH

RISK OF LOSS OFSMALL PARTS INTOFLOW PATH

DEAD ENDED FLOW

PHPK Design

Typical Design Currently Available in the Marketplace

Page 21: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

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Unjacketed Valves (Ready for Vacuum Jacketing)

Dimension (in inches)

A B C D E

Depth forSocket WeldEnd Conn.Model No.

Globe Type

TubeSizeOD

TV-11-025TV-11-037TV-11-050

TV-11-075TV-11-100

TV-11-025

TV-11-037

1/4"3/8"

1/2"

3/4"1"

1/4"

3/8"

Angle Type

Vacuum Jacketed Valves

Dim. (Inches) Jacket SizeSch. 5 Butt

Weld Conn.F G

14-5/814-5/814-5/814-5/814-5/8

14-3/814-3/814-3/814-3/814-3/8

14-1/414-1/414-1/414-1/414-1/4

14

14

14

14

14

99999

3-3/83-3/83-3/83-3/83-3/8

33333

3/83/83/83/8

NOTE 5

8-3/48-3/48-3/48-3/48-3/4

1-7/161-7/161-7/161-7/161-7/16

3

3

3

3

3

3/8

3/8

3/8

3/8

NOTE 5

55555

2-1/2

2-1/2

2-1/2

2-1/2

2-1/2

66666

3

3

3

3

3

2" NPS2" NPS2" NPS2" NPS2" NPS

2" NPS2" NPS2" NPS2" NPS2" NPS

TV-11-050

TV-11-075TV-11-100

1/2"

3/4"1"

Notes: 1. Vacuum jacketed valves are provided with butt weld end connections for the inner line and vacuum jacket. Valve bodiesare superinsulated.2. Flanged and special end connections available upon request.3. Normal flow direction on all valves is under the seat.4. Distance from the valve body centerline to the jacket weld at the bonnet flange.5. Available from stock as butt weld connection only.

TV-11 Series Valves

TV-11 Series Manual (on/off) Tube Size Valves (1/4” OD through 1” OD Tube)Extended-stem manual globe and angle valves for on/off services. Designed to beeasily vacuum jacketed. Valve bonnet stem seals can be replaced without removingthe valve from service. Designed around the same high quality as in PHPK pipe-sizevalves.

GLOBE ANGLE

Page 22: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

Customer Service/Stock Parts

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

© 1997

2 -22

PHPK Technologies prides itself on customer service and response. Unlikemany of today’s larger companies wholose touch with the customer, all PHPKemployees are committed to customerresponse with the earliest possible deliverywhen equipment needs are immediate.Call PHPK today. You will find a real person on the other end of the line whowants to help you find performance solutions.

PHPK maintains an extensive inventory of standard catalog items. Our deliveries are themost efficient in the industry. Even if your needscall for specialty items, PHPK’s attention to detailmeans the fastest possible delivery for uniquecryogenic equipment. If you have a product orservice requirement not listed in our catalog, callPHPK to see how we can help. Our list of products and services grows daily.

Page 23: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

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Notes: 1 Vacuum jacketed valves are provided with butt weld end connections for the inner line and vacuum jacket. Valve bodiesare superinsulated.2. Flanged and special end connections available upon request.3. Normal flow direction on all valves is under the seat.4. Distance from the valve body centerline to the jacket weld at the bonnet flange.5. Dimensions reflect PHPK standard actuators.6. Minimum 60 psig cylinder actuation pressure.7. Available from stock as butt weld connection only.

TV-13 Series Remote Pneumatic Actuated (on/off) Tube Size Valves (1/4” OD through 1” OD Tube)Extended-stem remote tube-size globe and angle valves for on/off service. TV-13 series valves can be provided with a number of options including solenoids, limit switches, and various actuators. Specify fail-open or fail-closed actuation.

TV-13 Series Valves

Unjacketed Valves (Ready for Vacuum Jacketing)

Dimension (in inches)

A B C D E

Depth forSocket WeldEnd Conn.Model No.

Globe Type

TubeSizeOD

TV-13-025TV-13-037TV-13-050

TV-13-075TV-13-100

TV-13-025

TV-13-037

1/4"3/8"

1/2"

3/4"1"

1/4"

3/8"

Angle Type

Vacuum Jacketed Valves

Dim. (Inches) Jacket SizeSch. 5 Butt

Weld Conn.F G

17-3/417-3/417-3/417-3/417-3/4

17-1/217-1/217-1/217-1/217-1/2

3/83/83/83/83/8

3/8

3/8

3/8

3/8

3/8

99999

3-3/83-3/83-3/83-3/83-3/8

55555

3/83/83/83/8

NOTE 7

8-3/48-3/48-3/48-3/48-3/4

1-7/161-7/161-7/161-7/161-7/16

5

5

5

5

5

3/8

3/8

3/8

3/8

NOTE 7

55555

2-1/2

2-1/2

2-1/2

2-1/2

2-1/2

66666

3

3

3

3

3

2" NPS2" NPS2" NPS2" NPS2" NPS

2" NPS2" NPS2" NPS2" NPS2" NPS

TV-13-050

TV-13-075TV-13-100

1/2"

3/4"1"

GLOBE ANGLE

Page 24: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

© 1997

2 -24

PHPK Technologies utilizes vertical integration of peopleand equipment to eliminate delays during project engineering and critical path fabrication. PHPK’s engineering and design staff is capable of managingmajor projects from concept through final engineering,design analysis, and fabrication. This approach allowsfor the control of alldetails to guarantee a project’s completionwithin budget, and ontime.

The highly skilled PHPK fabrication personnel and new fabrication tools andequipment are a major part ofthe performance team. AllPHPK employees are selectedfor their skills and dedicationto excellence. All critical

manufacturing is performed in-house and out-sourced processes arequality-controlled. This high regardfor quality and workmanship main-tains PHPK’s role as performancepartner with every customer.

Vertically Integrated

Page 25: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

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Like our standard cryogenic globe valves, PHPK helium service valves have been engineered,designed, and analyzed to provide the optimum in service and reliability to the specializedhelium market where low heat leak and high quality are standards. Patterned after the stan-dard service valves, all PHPK helium valves utilize all butt welded design for wetted surfaces.End connections are available in a variety of configurations. Pipe-size valves have undergonecomplete computer analysis and have been tested for a 300 psig, non-shock, WOG rating1.Tube-size valves are rated at 150 psig, non-shock, WOG rating1.

The same unique PHPK designs, materials, and manufacturing techniques are applied to theHPV/HTV series as to the PV/TV series, including controlled close tolerance gas path (.003” to.004”), allowing the use of simple, warm, mass spectrometer tight O-ring bonnet seals. PHPKhelium valves are available with bellows seals and intermediate LN2/GN2 heat stations asoptions. Completely interchangeable between manual, remote on/off and remote flow control.Field change-outs can be made without replacing the body assembly. Lower heat leaks arestandard because of increased length, lighter walls, and a unique stem extension design.

Design Features Include:

■ Higher flow coefficients than other Cryogenic Globe Valves

■ Low mass for rapid cool-down

■ Designed for reduced heat leak

■ Unique seat seals provide positive shut-off

■ Easy-to-maintain, top entry without vacuum loss

■ Easy-to-operate, patented plating process and low maintenance materials

allow for smooth operation and reliable service

1 actual service pressure should be specified at time of purchase

Helium Service Valves

PHPK T E C H N O L O G I E S I N C O R P O R A T E D

Page 26: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

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© 1997

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HPV - 80 - E - 05 - A - B - VJ

Model No. Plug Style* Valve Size Body Style End Connection JacketingHPV-60 E-Equal % 05-1/2” NPS G-Globe B-Butt weld*** VJ-Vacuum JacketedHPV-70 L-Linear 07-3/4” NPS A-Angle** S-Socket weld NON-Not JacketedHPV-80 10-1” NPSHPV-90 15-1 1/2” NPS

20-2” NPS30-3” NPS40-4” NPS

Ordering Information

PHPK Helium Globe Valve Cv Data

PHPK ModelHPV-60, HPV-70,

PHPK MOdelHPV-80, HPV-90

Performance Data

PHPKMOdelHTV-11,HTV-13

all SizesSize NPS CV

1/2” 7.1

3/4” 9.4

1” 15.7

1-1/2” 35.7

2” 61.7

3” 144.0

4” 257.9

Size NPS CV

1/2” 5.8

3/4” 6.0

1” 9.2

1-1/2” 24.7

2” 37.6

3” 105.4

4” 150.4

Performance Information

HPV Steady-StateValve Size Heat Leak

From AmbientTo 4.2oK

Btu/hr (Watts)1/2” 4.5 (1.3)3/4” 4.5 (1.3)

1” 4.5 (1.3)1-1/2” 10.0 (2.9)

2” 13.2 (3.9)3” 29.0 (8.5)4” 35.0 (10.3)

HTV Valves 4.8 (1.4)(all sizes)

PHPK Helium Valve Ordering SpecificationAll cryogenic extended-stem globe valves will be PHPK model HPV-60, HPV-70, HPV-80, HPV-90 or HTV-11/HTV-13 series.All valve components will be totally interchangeable between valve models and flow characteristics without replacing valvebodies. Castings will be lost wax investment cast, ASTM A-743, grade CF3 (304L) stainless steel, zyglo and radiographinspected. Valve component materials of construction will be 304L or 300-series stainless steel. Bonnets will be bronze alloy.All butt weld connections will be “true butt weld“ with no closed-end cavities (such as socket welds which can not be easilycleaned). Weld connection between body extension tube and valve body casting will be a butt weld connection. Seal diskmaterial will be Neoflon PCTFE M-400H (formerly Kel-F). Valve barrel and bonnet bolts will be plated with a PHPK speci-fied, patented nickel/teflon plating, which has been tested and approved for oxygen service. This plating, unlike chrome,does not chip or flake and provides a homogeneous surface to prevent galling. The valve design will provide a close-toler-ance fit (appoximately 0.003”) between the barrel and the body extension tube, allowing operation in any orientation, evenupside down, while ensuring bonnet (Viton, fluorocarbon rubber, O-ring) seals remain warm when the valve is in cryogenicservice. Stem packing will utilize dual Viton O-rings on the static and dynamic areas of the sealing surfaces. Bonnet sealwill be a single Viton O-ring. Valves will have self-locking seat seals which do not require staking or welding for assemblyor maintenance. All vacuum jacketed valves will be serviceable without breaking vacuums. Stem packing in manual valves(HPV-60, HPV-90, and HTV-11) will be replaceable without removing the valves from service.

CV

5.0

HTV-11 - 050 - G - B - VJ

Model No. Valve Size Body Style End Connection JacketingHTV-11 025-1/4” OD G-Globe B-Butt weld VJ-Vacuum JacketedHTV-13 037-3/8” OD A-Angle S-Socket weld NON-Not Jacketed

050-1/2” OD075-3/4” OD100-1” OD*

*Plug style required only on HPV-80 and HPV-90**Angle pattern body available only on 1/2” NPS and 3/4” NPS valves***Butt weld end connections mate with Schedule 5 pipe unless otherwise specified

*Available from stock as butt weld connection only

Pipe Size

Tube Size

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© 1997

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

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Unjacketed Valves (Ready for Vacuum Jacketing)

Dimension (in inches)

A B C D E

Depth forSocket WeldEnd Conn.Model No.

Globe Type

SizeNPS

HPV-60-05HPV-60-07HPV-60-10

HPV-60-15HPV-60-20

HPV-60-30

HPV-60-40

HPV-60-05

HPV-60-07

1/2"3/4"

1"

1-1/2"2"

3"4"

1/2"

3/4"

Angle Type

Vacuum Jacketed Valves

Dim. (Inches) Jacket SizeSch. 5 Butt

Weld Conn.F G

30-1/430-1/430-1/4

32

3241-1/841-1/8

30-1/430-1/4

29-1/229-1/229-1/230-1/230-1/238-5/838-5/8

22-7/822-7/822-7/822-7/822-7/828-5/828-5/8

4-1/24-1/25-3/86-5/87-5/811-1/8

13-1/8

444

5-1/2

5-1/288

3/8"3/8"1/2"5/8"5/8"3/4"

1"

29-1/229-1/2

22-7/822-7/8

2-1/42-1/4

44

3/8"3/8"

6-3/46-3/47-1/2

910-1/213-1/4

13-1/4

3-3/83-3/8

88

8-3/4

10-1/411-3/415-1/215-1/2

44

2" NPS2" NPS

2-1/2" NPS

3" NPS

4" NPS

5" NPS

6" NPS

2" NPS2" NPS

Notes: 1. Vacuum jacketed valves are provided with butt weld end connections for the inner line and vacuum jacket. Valve bodiesare superinsulated.2. Flanged and special end connections available upon request.3. Normal flow direction on all valves is under the seat.4. Distance from the valve body centerline to the jacket weld at the bonnet flange.5. Available with optional heat station for reduced heat leak/bellows seal.

HPV-60 Series Helium Service Valves

GLOBE ANGLE

HPV-60 Series Manual (on/off) Pipe-Size Valves (1/2” NPS through 4” NPS)Extended-stem manual globe and angle valves for on/off services. Designed toallow replacement of bonnet stem seals without removing valve from service. The basis for all PHPK helium valve design. High-quality service for all heliumapplications.

Page 28: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

© 1997

2 -28

Notes: 1 Vacuum jacketed valves are provided with butt weld end connections for the inner line and vacuum jacket. Valve bodiesare superinsulated.2. Flanged and special end connections available upon request.3. Normal flow direction on all valves is under the seat.4. Distance from the valve body centerline to the jacket weld at the bonnet flange.5. Dimensions reflect PHPK standard actuators.6. Available with optional heat station for reduced heat leak/bellows seal.

HPV-70 Series Remote Pneumatic Actuated (on/off) Pipe-Size Valves (1/2” NPS through 4” NPS)Extended-stem remote globe and angle valves for on/off service. HPV-70 series valves can be provided with a number of options including solenoids, limit switches, and various actuators. Specify fail-open or fail-closed actuation.

HPV-70 Series Helium Service Valves

38-3/8

38-3/8

38-3/8

38-3/8

44-3/4

44-3/4

51-1/2

51-1/2

Unjacketed Valves (Ready for Vacuum Jacketing)

Dimension (in inches)

A B C D E

Depth forSocket WeldEnd Conn.Model No.

Globe Type

SizeNPS

HPV-70-05HPV-70-07HPV-70-10

HPV-70-15HPV-70-20

HPV-70-30

HPV-70-40

HPV-70-05

HPV-70-07

1/2"3/4"

1"

1-1/2"2"

3"4"

1/2"

3/4"

Angle Type

Vacuum Jacketed Valves

Dim. (Inches) Jacket SizeSch. 5 Butt

Weld Conn.F G

22-7/822-7/822-7/822-7/822-7/828-5/828-5/8

4-1/24-1/25-3/8

6-5/87-5/8

11-1/8

13-1/8

3/8"3/8"1/2"

5/8"5/8"

3/4"

1"

22-7/8

22-7/8

2-1/4

2-1/4

3/8"

3/8"

6-3/46-3/47-1/2

910-1/2

13-1/4

13-1/4

3-3/8

3-3/8

88

8-3/4

10-1/411-3/4

15-1/2

15-1/2

4

4

2" NPS2" NPS

2-1/2" NPS

3" NPS

4" NPS

5" NPS

6" NPS

2" NPS

2" NPS38-3/8

888

10

10

10

10

8

8

3/4

3/4

3/4

1-1/2

1-1/2

2

2

3/4

3/4

GLOBE ANGLE

Page 29: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

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© 1997

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HPV-80 Series Remote Pneumatic Actuated (flow control) Pipe-Size Valves (1/2” NPS through 4” NPS)Extended-stem remote flow control globe and angle valves with equal percentageor linear flow plugs. In addition to optional flow plugs, HPV-80 series valves can be provided with optional solenoids, limit switches, I/P transducers, potentiometers, actuators, etc. Specify fail-open or fail-closed actuation.

HPV-80 Series Helium Service Valves

Notes: 1 Vacuum jacketed valves are provided with butt weld end connections for the inner line and vacuum jacket. Valve bodiesare superinsulated.2. Flanged and special end connections available upon request.3. Normal flow direction on all valves is under the seat.4. Distance from the valve body centerline to the jacket weld at the bonnet flange.5. Dimensions reflect PHPK standard actuators.6. Available with optional heat station for reduced heat leak/bellows seal.

Unjacketed Valves (Ready for Vacuum Jacketing)

Dimension (in inches)

A B C D E

Depth forSocket WeldEnd Conn.Model No.

Globe Type

SizeNPS

HPV-80-05HPV-80-07HPV-80-10

HPV-80-15HPV-80-20

HPV-80-30

HPV-80-40

HPV-80-05

HPV-80-07

1/2"3/4"

1"

1-1/2"2"

3"4"

1/2"

3/4"

Angle Type

Vacuum Jacketed Valves

Dim. (Inches) Jacket SizeSch. 5 Butt

Weld Conn.F G

22-7/822-7/822-7/822-7/822-7/828-5/828-5/8

4-1/24-1/25-3/8

6-5/87-5/8

11-1/813-1/8

3/8"3/8"1/2"

5/8"5/8"

3/4"1"

22-7/8

22-7/8

2-1/4

2-1/4

3/8"

3/8"

6-3/46-3/47-1/2

910-1/2

13-1/413-1/4

3-3/8

3-3/8

88

8-3/4

10-1/411-3/4

15-1/215-1/2

4

4

2" NPS2" NPS

2-1/2" NPS

3" NPS

4" NPS

5" NPS

6" NPS

2" NPS

2" NPS

38-3/4

38-3/4

38-3/4

44-3/4

44-3/4

51-1/2

51-1/2

38-3/8

38-3/8

3/4

3/4

3/4

1-1/2

1-1/2

2

2

3/4

3/4

99

9

1010

1010

9

9

GLOBE ANGLE

Page 30: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

2 -30

© 1997

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

HPV-90 Series Helium Service Valves

Notes: 1 Vacuum jacketed valves are provided with butt weld end connections for the inner line and vacuum jacket. Valve bodiesare superinsulated.2. Flanged and special end connections available upon request.3. Normal flow direction on all valves is under the seat.4. Distance from the valve body centerline to the jacket weld at the bonnet flange.5. Available with optional heat station for reduced heat leak/bellows seal.

Unjacketed Valves (Ready for Vacuum Jacketing)

Dimension (in inches)

A B C D E

Depth forSocket WeldEnd Conn.Model No.

Globe Type

SizeNPS

1/2"3/4"

1"

1-1/2"2"

3"4"

1/2"

3/4"

Angle Type

Vacuum Jacketed Valves

Dim. (Inches) Jacket SizeSch. 5 Butt

Weld Conn.F G

30-1/4

30-1/4

30-1/43232

41-1/841-1/8

30-1/4

30-1/4"

29-1/2

29-1/2

29-1/2

30-1/2

30-1/2

38-5/8

38-5/8

22-7/8

22-7/8

22-7/8

22-7/8

22-7/8

28-5/8

28-5/8

4-1/2

4-1/25-3/86-5/8

7-5/811-1/8

13-1/8

4

4

45-1/2

5-1/288

3/8"

3/8"1/2"5/8"

5/8"3/4"

1"

29-1/2

29-1/2

22-7/8

22-7/8

2-1/4

2-1/4

4

4

3/8"

3/8"

6-3/4

6-3/47-1/2

9

10-1/213-1/4

13-1/4

3-3/8

3-3/8

8

88-3/410-1/4

11-3/415-1/2

15-1/2

4

4

2" NPS

2" NPS2-1/2" NPS

3" NPS4" NPS5" NPS6" NPS

2" NPS

2" NPS

HPV-90-05HPV-90-07HPV-90-10

HPV-90-15HPV-90-20

HPV-90-30

HPV-90-40

HPV-90-05

HPV-90-07

GLOBE ANGLE

HPV-90 Series Manual (flow control) Pipe-Size Valves (1/2” NPS through 4” NPS)Extended-stem manual flow control globe and angle valves with equal percentageor linear flow plugs. Similar in design to the HPV-60 with the ability to modulate flow manually.

Page 31: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

6/97

© 1997

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Unjacketed Valves (Ready for Vacuum Jacketing)

Dimension (in inches)

A B C D E

Depth forSocket WeldEnd Conn.Model No.

Globe Type

TubeSizeOD

HTV-11-025HTV-11-037HTV-11-050

HTV-11-075HTV-11-100

HTV-11-025

HTV-11-037

1/4"3/8"

1/2"

3/4"1"

1/4"

3/8"

Angle Type

Vacuum Jacketed Valves

Dim. (Inches) Jacket SizeSch. 5 Butt

Weld Conn.F G

22-1/222-1/222-1/222-1/222-1/2

22-1/422-1/422-1/422-1/422-1/4

22-1/822-1/822-1/822-1/822-1/8

21-7/8

21-7/8

21-7/8

21-7/8

21-7/8

16-7/816-7/816-7/816-7/816-7/8

3-3/83-3/83-3/83-3/83-3/8

33333

3/83/83/83/8

NOTE 6

16-5/816-5/816-5/816-5/816-5/8

1-7/161-7/161-7/161-7/161-7/16

3

3

3

3

3

3/8

3/8

3/8

3/8

NOTE 6

55555

2-1/2

2-1/2

2-1/2

2-1/2

2-1/2

66666

3

3

3

3

3

2" NPS2" NPS2" NPS2" NPS2" NPS

2" NPS2" NPS2" NPS2" NPS2" NPS

HTV-11-050

HTV-11-075HTV-11-100

1/2"

3/4"1"

Notes: 1. Vacuum jacketed valves are provided with butt weld end connections for the inner line and vacuum jacket. Valve bodiesare superinsulated.2. Flanged and special end connections available upon request.3. Normal flow direction on all valves is under the seat.4. Distance from the valve body centerline to the jacket weld at the bonnet flange.5. Available from stock as butt weld connection only.6. Available with optional heat station for reduced heat leak.

HTV-11 Series Helium Service Valves

HTV-11 Series Manual (on/off) Tube-Size Valves (1/4” OD through 1” OD Tube)Extended bonnet stem manual globe and angle valves specifically designed for helium on/off service. Designed for easy vacuum jacketing and replacement of valvebonnet stem seals without removing the valve from service. Designed around thesame high quality as in PHPK pipe-size valves.

5

5

GLOBE ANGLE

Page 32: PHPK Cryogenic Equipment · Bonnet bolts are stainless steel, plated with a PHPK-specified, patented anti-galling material. Bonnet O-ring seals are Viton (Fluorocarbon Rubber). Bonnet

PHPK TECHNOLOGIES INC. • 535 ENTERPRISE DRIVE, WESTERVILLE, OH 43081 • (614) 436-9114 FAX (614) 436-5816e-mail: [email protected] • web site: http://www.PHPK.com

© 1997

2 -32

Notes: 1 Vacuum jacketed valves are provided with butt weld end connections for the inner line and vacuum jacket. Valve bodiesare superinsulated.2. Flanged and special end connections available upon request.3. Normal flow direction on all valves is under the seat.4. Distance from the valve body centerline to the jacket weld at the bonnet flange.5. Dimensions reflect PHPK standard actuators.6. Minimum 60 psig cylinder actuation pressure.7. Available from stock as butt weld connection only.8. Available with optional heat station for reduced heat leak.

HTV-13 Series Remote Pneumatic Actuated (on/off) Tube-Size Valves (1/4” OD through 1” OD Tube)Extended-stem remote tube-size globe and angle valves specifically designed for helium on/off service. HTV-13 series valves can be provided with a number of options including solenoids, limit switches, and various actuators. Specify fail-open or fail-closed actuation.

HTV-13 Series Helium Service Valves

Unjacketed Valves (Ready for Vacuum Jacketing)

Dimension (in inches)

A B C D E

Depth forSocket WeldEnd Conn.Model No.

Globe Type

TubeSizeOD

HTV-13-025HTV-13-037HTV-13-050

HTV-13-075HTV-13-100

HTV-13-025

HTV-13-037

1/4"3/8"

1/2"

3/4"1"

1/4"

3/8"

Angle Type

Vacuum Jacketed Valves

Dim. (Inches) Jacket SizeSch. 5 Butt

Weld Conn.F G

25-5/825-5/825-5/825-5/825-5/8

25-3/825-3/825-3/825-3/825-3/8

3/83/83/83/83/8

16-7/816-7/816-7/816-7/816-7/8

3-3/83-3/83-3/83-3/83-3/8

55555

3/83/83/83/8

NOTE 8

16-5/816-5/816-5/816-5/816-5/8

1-7/161-7/161-7/161-7/161-7/16

5

5

5

5

5

3/8

3/8

3/8

3/8

NOTE 8

55555

2-1/2

2-1/2

2-1/2

2-1/2

2-1/2

66666

3

3

3

3

3

2" NPS2" NPS2" NPS2" NPS2" NPS

2" NPS2" NPS2" NPS2" NPS2" NPS

HTV-13-050

HTV-13-075HTV-13-100

1/2"

3/4"1"

3/8

3/8

3/8

3/8

3/8

7

7

GLOBE ANGLE