pharmaceutical microbiology

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05/03/1441 1 PHARMACEUTICAL MICROBIOLOGY Sterilization Methods and Principles 1 Introduction Sterilization can be defined as: any process that effectively kills or eliminates transmissible agents (such as fungi, bacteria, viruses and prions) from a surface, equipment, foods, medications, or biological culture medium. 2

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Microsoft PowerPoint - Sterilization.pptxany process that effectively kills or eliminates
transmissible agents (such as fungi, bacteria,
viruses and prions) from a surface, equipment,
foods, medications, or biological culture
medium.
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sterility is achieved by exposure of the object to be
sterilized to chemical or physical agent for a specified
time.
chemical liquids or gases … etc.
The success of the process depends upon the choice of the
method adopted for sterilization. 3
Pharmaceutical Importance of
In the pharmaceutical industry it is used for:
Surgical dressings
or moisture impermeable pharmaceutical and medicinal.
These include products like; Dry powdered drugs,
Suspensions of drug in non aqueous solvents, Oils, fats
waxes, soft hard paraffin silicone, Oily injections,
implants, ophthalmic ointments and ointment bases etc. 5
Pharmaceutical Importance of
sunlight used in sanitation of garments or
utensils
heat sensitive injections and
aseptic areas. 9
Pharmaceutical Importance of
systems , centrifuges,
sterility testing.
2. The temperature and humidity of the processing area
3. Whether or not the devices were properly prepared
and loaded into the sterilizer
4. Whether or not the sterilizing agent is properly
delivered into the system
6. Whether or not the correct sterilization method and
cycle were used 11
fraction of survivors (microorganisms
sterilization process) against the
exposure time or dose.
D-value is indicative of the resistance of any organism to
a sterilizing agent. For radiation and heat treatment
D-value is the time taken at a fixed temperature or the
radiation dose required to achieve a 90% reduction in
viable count.
reduce the D-value of an organism by 90%. 13
Methods of Sterilization
1. Physical Method
constituents.
under conditions of high humidity, hydrolysis and
denaturation occur thus lower heat input is required.
Under dry state, oxidative changes take place, and
higher heat input is required. 15
1. Heat Sterilization
applied only to:
moisture-sensitive materials for which dry heat (160-180C) sterilization
moisture resistant materials for which moist heat (121-134C) sterilization is used.
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degree of heat
presence of water
The action of heat will be due to induction of lethal chemical
events mediated through the action of water and oxygen. 17
1. Heat Sterilization
exposures are required to kill microbe than in the absence
of water.
In this processes both dry and moist heat are used for
sterilization.
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requires exposures time up to 2 hours, depending upon
the temperature 19
Dry Heat Sterilization
The benefit includes:
non-corrosive nature which makes it applicable for sterilizing glasswares and metal surgical instruments.
used for sterilizing non-aqueous thermostable liquids
thermostable powders
Dry heat destroys bacterial endotoxins (or pyrogens) which are difficult to eliminate by other means
this property makes it applicable for sterilizing glass bottles which are to be filled aseptically
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hot air oven.
laboratory glassware, media, and reagents.
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1. Dry saturated steam – Autoclaving
2. Boiling water/ steam at atmospheric
pressure
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wet saturated steam (containing entrained water
droplets)
Autoclaves use pressurized steam
For efficient heat transfer, steam must flush the air out
of the autoclave chamber
steam generating system
valves
with locking mechanism.
v) Thermometer or
to 800 liters.
formaldehyde
odorless, and flammable gas.
two gases is:
carboxyl groups on proteins and amino groups of
nucleic acids.
have no harmful health or environmental effects.
It disrupts bonds in proteins and enzymes
interfere with cell membrane transportation through the
rupture of cell walls
pathways. 27
chamber, creating a plasma cloud
sterilizes by oxidizing key cellular components, which
inactivates the microorganisms
heat-sensitive and moisture-sensitive medical devices28
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electromagnetic radiation (e.g. gamma rays and UV
light)
major target for these radiation is microbial DNA.
Gamma rays and electrons cause ionization and free
radical production, while UV light causes excitation.
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areas
water
pharmaceutical dosage forms 30
including surgical instruments, sutures, unit
dose ointments, plastic syringes and dry
pharmaceutical products.
1. electrostatic accelerator:
2. microwave linear accelerator:
MeV.
but there is a risk of induced radiation. 32
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capable of preventing the passage of both viable
and non viable particles.
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sieving
adsorption
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used in industry as part of the venting systems on
centrifuges, autoclaves and freeze driers.
Membrane filters are used for sterility testing.
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