petronas-0001-rt-1422-0004_b
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PETRONAS RAPID PROJECTINCOMING DOCUMENT IDENTIFICATION, NUMBERING and TRANSMITTAL
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Reference PETRONAS 0001 RT 1422 0004Document Title
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REMARKS, CLARIFICATIONS
PETRONAS-0001-RT-1422-0004-B
Final Geotechnical Interpretive Report
PETRONAS
Project (Rapid FEED/ PMC)
0001Discipline Arrival Date
1422
6098
7R-0
001-
FOR
-012
1_B
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INDEX
For attachments, refer to originals in PDB-REF (only technical report is part of PDF file).
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SOIL & ROCK ENGINEERING Stability from Experience & Technology
Geotechnical risks managed cost-effectively
REFINERY AND PETROCHEMICAL
INTEGRATED DEVELOPMENT (RAPID)
Geotechnical Interpretation
Report
Report Prepared for
Technip Geoproduction (M) Sdn Bhd 2nd Floor, Menara Technip, 241, Jalan Tun Razak, 50400 Kuala Lumpur Client
PETRONAS Level 73, Tower 2, Petronas Twin Tower, Kuala Lumpur City Centre, 50088 Kuala Lumpur MARCH 2012
Mobile 019-3180656 Phone 03-92823855
Fax 03-92818289 Email [email protected]; [email protected]
No: 18-2 Jalan 1/76D Desa Pandan 55100 Kuala Lumpur Malaysia
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(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
Petronas Site is located in West south-east of the city of Johor Bahru The site has an area of approximatelycoarse grid (up to 250m spacing between test sites
300 boreholes; 98 Piezocone Penetration Tests; 40 test pits; 43 auger holes; 10 resistivity surveys; and associated laboratory testing.
The significant findings from this study are summarised below
1. Volcanic rocks and soils are present over about 70% of the site with soft ground over the remainder. Rock ridges demarcate boundaries for different ground im
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
EXECUTIVE SUMMARY
West Pengerang, in the state of Johor, Malaysia, approximately 90 km Bahru.
an area of approximately 2607 hectares and has been investigated spacing between test sites) with.
98 Piezocone Penetration Tests;
10 resistivity surveys; and associated laboratory testing.
significant findings from this study are summarised below:
Volcanic rocks and soils are present over about 70% of the site with soft ground over the remainder. Rock ridges and outcrops are present demarcate boundaries for different ground improvement zones.
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 2 of 102
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, in the state of Johor, Malaysia, approximately 90 km
and has been investigated on a relatively
Volcanic rocks and soils are present over about 70% of the site with soft ground and outcrops are present and generally
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(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
2. The site is to be cut and filled to a platform
27 and 28 show the extent of cut and fill 3. Calculation of cut and fill quantities are outside of the scope of this report. It
appears that constructing the platform to +7.5m fill after allowance is made for compensating fill and (ii
4. The site has been divided into four (4)
following sub-zones: Table 10
Major Zones
Sub-
Zones
1
1A
1B
2
3
4
4A
4B
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
The site is to be cut and filled to a platform specified at RL+7.5m MLSD. Figures show the extent of cut and fill respectively.
Calculation of cut and fill quantities are outside of the scope of this report. It appears that constructing the platform to +7.5m MLSD will result in a short fall in fill after allowance is made for (i) Remove & Replace (R&R)
fill and (iii) surcharging.
The site has been divided into four (4) major ground improvement zoneszones:
Potential Cut and Fill
(Predominant soil type)
Types of
Ground improvement
Cut
(silty CLAY / clayey SILT)
None
Fill
(silty CLAY / clayey SILT)
Expected to be minor localised removal of soft material at subgrade level, minimal surcharging
Cut
(rock)
None – rock to be cut to stable slope.
Fill
(soft clays)
Preloading with PVDsStone columns providing that residual settlements are acceptable.
Fill
(Peaty organic soils over very soft clays)
Major improvement. Removal of peaty organic soils, replace with structural fill. Preloading with PVDs.Stone columns providing that residual settlements are acceptable.
Fill
(very soft clays)
Major improvement. Preloading with PVDs.Vacuum Consolidation (VC)Stone columns providing that residual settlements are acceptable.
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 3 of 102
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at RL+7.5m MLSD. Figures
Calculation of cut and fill quantities are outside of the scope of this report. It will result in a short fall in
(i) Remove & Replace (R&R) (ii) settlement-
ground improvement zones with the
Types of
Ground improvement
Expected to be minor – ie localised removal of soft material at subgrade level, minimal
rock to be cut to stable
Preloading with PVDs Stone columns providing that residual settlements are acceptable.
Major improvement. Removal of peaty organic soils, replace with structural fill. Preloading with PVDs. VC Stone columns providing that residual settlements are acceptable.
Major improvement. Preloading with PVDs. Vacuum Consolidation (VC)
providing that residual acceptable.
Disk ref: c:\Soil & Rock Engineering Project: REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
5. The Zoning Plan is shown
from the site investigation grid which is typically are expected.
6. In Zones 1A and 1Bremoval of soft materials to filling.
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
The Zoning Plan is shown below. The zonal boundaries have been determined from the site investigation grid which is typically at 250m centres. Site variations
Figure 17
A and 1B, no significant ground improvement is anticipated. Localised soft materials may be required as part of subgrade preparation
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 4 of 102
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. The zonal boundaries have been determined 250m centres. Site variations
, no significant ground improvement is anticipated. Localised as part of subgrade preparation prior
Disk ref: c:\Soil & Rock Engineering Project: REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
7. In rock cuts (Zone 2), an over
recommended with backfilling of structural fill in the upper 2m in rock cuts construction of shallow foot
8. Ground improvement is
platform, consolidation settlements are estimated to range from 0.5m to the ground conditions investigatedand shallower compared with Zone 4.
9. The worst ground is
has been subdivided into
i. Zone 4A 14m but
ii. Zone 4B
enrichment 10. The peaty organic soils
5m and replaced with structural fill.
11. Ground improvements are required and Zone 4B to support the
12. Staged preloading with
consolidation are recommended to minimise residual settlements. It is recommended that the ground be consolidated to at least 90% of primary consolidation.
13. Stone columns can be used providing the residual settlements are acceptable
the end user.
14. The required quantity of fill
(i) Removal and R(ii) Top soil stripping in other zones(iii) Filling from stripped subgrade to
plus (iv) Settlement(v) Long term secondary compression and self weight settlement of the fill;
plus (vi) Surcharge to
corridors.
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
In rock cuts (Zone 2), an over-excavation of 2m (ie RL+5.5m MLSD) is recommended with backfilling using structural fill to the platform. of structural fill in the upper 2m in rock cuts is recommended to facilitate construction of shallow footings and trenching for services and drains.
Ground improvement is recommended in Zone 3. Under the weight of the platform, consolidation settlements are estimated to range from 0.5m to the ground conditions investigated. Generally the clays in Zoneand shallower compared with Zone 4.
The worst ground is located in Zone 4 over the western part of the site. has been subdivided into:
Zone 4A peaty organic soils and peats are present m but generally less than 5m; and
Zone 4B very soft ground to depths of 20m with some organic enrichment.
The peaty organic soils and peats in Zone 4A should be removed and replaced with structural fill.
round improvements are required for Zones 3, 4A (after removal of peaty soils) to support the weight of the platform.
Staged preloading with Prefabricated Vertical Drains (PVDs) consolidation are recommended to minimise residual settlements. It is
that the ground be consolidated to at least 90% of primary
Stone columns can be used providing the residual settlements are acceptable
quantity of fill can be estimated as the sum of following:
Removal and Replace (up to 5m in Zone 4A), plus Top soil stripping in other zones, plus Filling from stripped subgrade to the specified platform at +7.5m MLSD
Settlement-compensating fill; Long term secondary compression and self weight settlement of the fill;
Surcharge to minimise future settlements of roads, drains and service corridors.
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 5 of 102
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excavation of 2m (ie RL+5.5m MLSD) is to the platform. The placement is recommended to facilitate
ings and trenching for services and drains.
in Zone 3. Under the weight of the platform, consolidation settlements are estimated to range from 0.5m to 1m for
Generally the clays in Zone 3 are stronger
in Zone 4 over the western part of the site. This zone
present to depths of
with some organic
in Zone 4A should be removed to a depth of
for Zones 3, 4A (after removal of peaty soils)
ertical Drains (PVDs) and/or vacuum consolidation are recommended to minimise residual settlements. It is
that the ground be consolidated to at least 90% of primary
Stone columns can be used providing the residual settlements are acceptable to
the sum of following:
specified platform at +7.5m MLSD,
Long term secondary compression and self weight settlement of the fill;
minimise future settlements of roads, drains and service
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(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
15. To provide an estimate of fill quantities, the following recommendations are made
Zone Top soil stripping
(m)
1A
-
1B
0.1
2
-
3
0.3
4A
-
4B
0.3
* based on upper bound estimates of fill settlement 16. In cut areas, shallow foundations can be used. Recommended allowable bearing
pressures should not exceed • 100kPa in firm clays with SPT(N) values greater than 15• 200kPa in medium dense sandy soils and in stiff clays• 500kPa on rock
17. In filled areas, spun
spun piles are given in Table 18. Safe working loads for bored piles ranging in diameter from 5
are given in Table 28. 19. Liquefaction potential after ground improvement is deemed to be low.
assessment is required for design of
20. Additional site investigation on a finer grid (50m to 100m) is required after platform construction to mGeotechnical Models for the design of different facilities.
21. Additional investigation is required to calculate the quantities of unsuitable peaty
soils in Zone 4A.
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
To provide an estimate of fill quantities, the following recommendations are made
Remove & Replace
(m)
Settlement -compensating
FILL* (m)
Secondary compression
(m)
-
-
-
-
0.2
0.1
2.0
(over-excavation in
rock cuts)
-
-
-
1.0
0.2
5.0 (peaty soils)
2.5
0.3
-
3.5
0.4
* based on upper bound estimates of fill settlement
In cut areas, shallow foundations can be used. Recommended allowable bearing pressures should not exceed
100kPa in firm clays with SPT(N) values greater than 15 medium dense sandy soils and in stiff clays
500kPa on rock
spun piles driven to set are recommended. Safe working loads for spun piles are given in Table 27.
Safe working loads for bored piles ranging in diameter from 500mm to 1000mm given in Table 28.
Liquefaction potential after ground improvement is deemed to be low. assessment is required for design of structures.
Additional site investigation on a finer grid (50m to 100m) is required after platform construction to measure post improvement strengths and to determine Geotechnical Models for the design of different facilities.
Additional investigation is required to calculate the quantities of unsuitable peaty soils in Zone 4A.
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 6 of 102
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To provide an estimate of fill quantities, the following recommendations are made
Surcharge on platform
at +7.5m MLSD -
1.0
-
3.0
5.0
5.0
In cut areas, shallow foundations can be used. Recommended allowable bearing
driven to set are recommended. Safe working loads for
0mm to 1000mm
Liquefaction potential after ground improvement is deemed to be low. Site hazard
Additional site investigation on a finer grid (50m to 100m) is required after easure post improvement strengths and to determine
Additional investigation is required to calculate the quantities of unsuitable peaty
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(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
Item Title Executive Summary
Table of Contents
1.0 INTRODUCTION
1.1 Background 1.2 Objectives of Final Report
2.0 REFERENCE DOCUMENTS
3.0 SITE GEOLOGY
4.0 SEISMIC HAZARD
4.1 Tectonic Setting 4.2 Generalised Seismic Hazard4.3 Recent Earthquakes 4.4 Seismic Hazards in Peninsular Malaysia4.5 Influence of Site Conditions on Ground Acceleration4.6 Site Classification4.7 Recommendations for Site 5.0 SOIL INVESTIGATION
6.0 RESULTS OF INVESTIGATION
6.1 Land Use Map 6.2 Topography 6.3 Generalised Ground Conditions6.3.1 Significant Strata 6.3.2 Peat and Organic Soils intersected by Boreholes6.3.3 Peat and Organic Soils inferred from PCPT Results6.3.4 Location of Organic Soils6.3.5 Ground water 6.3.6 Contour Thicknesses of Soft Clays 6.3.7 Contours of SPT(N)>50 6.3.8 Resistivity Surveys
7.0 GROUND IMPROVEMENT
7.1 Zoning 7.2 Geotechnical Models7.2.1 Zone 1A – Cut 7.2.2 Zone 1B – Fill
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
Table of Contents
Volume 1 of 2 Page 1 of 4
Executive Summary
Table of Contents
INTRODUCTION
Objectives of Final Report
REFERENCE DOCUMENTS
SITE GEOLOGY
SEISMIC HAZARD ASSESSMENT
Generalised Seismic Hazard Recent Earthquakes Seismic Hazards in Peninsular Malaysia Influence of Site Conditions on Ground Acceleration Site Classifications Recommendations for Site-specific Seismic Hazard Assessment
SOIL INVESTIGATION SCOPE
RESULTS OF INVESTIGATION
Generalised Ground Conditions
and Organic Soils intersected by Boreholes Peat and Organic Soils inferred from PCPT Results Location of Organic Soils
Contour Thicknesses of Soft Clays Contours of SPT(N)>50
GROUND IMPROVEMENT
Geotechnical Models
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 7 of 102
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Page
2 – 6
7 – 10
11
11 12
14
15
18
18 19 20 20 25 27 28
29
30
30 31 33 33 33 35 38 38 45 46 47 50
50 52 52 54
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(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
Item Title 7.2.3
Zone 3
7.2.4 Zone 4A – Peaty Organic Soils and Very Soft Clays7.2.5 Zone 4B – Very soft Clays 7.2.6 Fill Parameters 7.2.7 Fill Settlement 7.3 Zone 3 Analysis 7.3.1 Platform Settlements7.3.2 Ground Improvement Methods (Zone 3)7.4 Zone 4A Analysis 7.4.1 Platform Settlements7.4.2 Ground Improvement Methods (Zone 4A)7.5 Zone 4B Analysis 7.5.1 Platform Settlements7.5.2 Ground Improvement Methods (Zone 4B)
8.0 PROPOSED EARTHWORKS
8.1 Cut Areas 8.2 Fill Areas 8.3 Cut and Fill Quantities8.3.1 Bulking Factors 8.3.2 Remove and Replace 8.3.3 Settlement-compensating FILL8.3.4 Surcharging 8.3.5 Long term platform settlement8.4 Cut Materials 8.5 Fill Types 8.6 Fill Zoning 8.7 Fill Processing
9.0 FOUNDATIONS
9.1 Shallow Foundations in Cut Areas9.2 Piled Foundations in Filled Areas9.2.1 General 9.2.2 DRIVEN Pile Sizes and Safe Working Loads9.2.3 BORED Pile Sizes and Safe Working Loads9.2.4 DRIVEN Pile Toe Levels 9.2.5 BORED Pile Toe Levels 9.2.6 Pile Testing 9.3 Corrosion Protection 10.0 CONCLUSIONS & RECOMMENDATIONS
11.0 BIBLIOGRAPHY
12.0 CLOSURE
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
Table of Contents Volume 1 of 2
Page 2 of 4
Organic Soils and Very Soft Clays Very soft Clays – organic in places
Platform Settlements Ground Improvement Methods (Zone 3)
Platform Settlements Ground Improvement Methods (Zone 4A)
Platform Settlements Ground Improvement Methods (Zone 4B)
PROPOSED EARTHWORKS
Cut and Fill Quantities
Remove and Replace compensating FILL
Long term platform settlement
FOUNDATIONS
Shallow Foundations in Cut Areas Piled Foundations in Filled Areas
Pile Sizes and Safe Working Loads BORED Pile Sizes and Safe Working Loads DRIVEN Pile Toe Levels BORED Pile Toe Levels
Corrosion Protection
CONCLUSIONS & RECOMMENDATIONS
BIBLIOGRAPHY
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 8 of 102
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Page
56 58 60 62 62 63 63 68 71 71 74 75 75 78 83
83 84 85 85 86 86 86 86 87 87 88 89
90
90 90 90 91 92 93 93 93 94
95
100
101
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(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
List of Plates
Plate 1 Boreholes, Piezocone CPT and Testpit Locations (A1) Plate 2 Zoning Plot (Ground Improvement) Plate 3 Zoning Plot with location of Geotechnical Cross Sections 1 Plate 4 Longitudinal Cross Section 1 Plate 5 Longitudinal Cross Section 2 Plate 6 Transverse Cross Section 3 Plate 7 Surfer 3D Plot of Topo Levels Plate 8 Surfer 2D Plot of Topo Contour Levels Plate 9 Surfer Plot of SPT(N) >50 Levels Plate 10 Surfer Plot of soft ground from boreholes Plate 11 Surfer Plot of Borehole Termination Levels Plate 12 Surfer Plot of CPT Termination Levels Plate 13 Extent of CUT to RL+7.5m M Plate 14 Extent of FILL to RL+7.5m Plate 15 Surfer Plot showing site levels < RL+1.0m M Plate 16 Surfer Plot showing site levels < RL+2.0m M Plate 17 Surfer Plot showing site levels < RL+2.5m M Plate 18 Surfer Plot showing site levels < RL+7.5m M Plate 19 Surfer Plots of water level measured in from boreholes Plate 20 Distribution of organic soils Plate 21 Distribution of Palaeozoic rocks in East Johor (Reference 1) Plate 22 Pengerang Volcanics (Reference 1) Plate 23 Stratigraphic column for Eastern Johor
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
Table of Contents
Volume 1 of 2 Page 3 of 4
Boreholes, Piezocone CPT and Testpit Locations (A1)
Zoning Plot (Ground Improvement)
Zoning Plot with location of Geotechnical Cross Sections 1-1 to 4-4
Longitudinal Cross Section 1-1
Longitudinal Cross Section 2-2
Transverse Cross Section 3-3 & 4-4
Surfer 3D Plot of Topo Levels
Surfer 2D Plot of Topo Contour Levels
Surfer Plot of SPT(N) >50 Levels
Surfer Plot of soft ground from boreholes and CPTs – SPT(N)<4 & Qc<1MPa
Surfer Plot of Borehole Termination Levels
Surfer Plot of CPT Termination Levels
Extent of CUT to RL+7.5m MLSD (in non rock areas) and RL+5.5m MLSD (rock areas)
Extent of FILL to RL+7.5m MLSD
Surfer Plot showing site levels < RL+1.0m MLSD
Surfer Plot showing site levels < RL+2.0m MLSD
Surfer Plot showing site levels < RL+2.5m MLSD
Surfer Plot showing site levels < RL+7.5m MLSD
s of water level measured in from boreholes
Distribution of organic soils
Distribution of Palaeozoic rocks in East Johor (Reference 1)
Pengerang Volcanics (Reference 1)
Stratigraphic column for Eastern Johor (Reference 1)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 9 of 102
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SPT(N)<4 & Qc<1MPa
(in non rock areas) and RL+5.5m MLSD (rock areas)
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(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
List of Appendices
Appendix A Borehole summaries
Appendix A1 Tabulated summary of Phase 1 boreholes (Geolab)Appendix A2 Tabulated summary of Phase 2 boreholes (Foundtest) Appendix A3 Tabulated summary of Phase 3 boreholes (Majumec) Appendix B CPT analyses
Appendix B1 Cone resistance and shear strength summary plots (Geolab)Appendix B2 Cone resistance and shear strength summary plots (Foundtest) Appendix B3 Cone resistance and sheaAppendix B4 Robertson el al (1986) Profiling Charts
Appendix B5 Eslami-Fellenius (1997) Profiling ChartsAppendix B6 Evaluation of Dissipation Tests Appendix C Geotechnical database
Appendix C1 Zone 1A – cut Appendix C2 Zone 1B - fill Appendix C3 Zone 2 - rock Appendix C4 Zone 3 – soft groundAppendix C5 Zone 4A – soft ground with peaty organic soilsAppendix C6 Zone 4B – soft ground Appendix D Platform settlements using sprea
Appendix D1 Platform settlements from borehole data & lab testing Appendix D2 Platform settlements from CPT records Appendix D3 Platform settlements from borehole data & lab testing Appendix D4 Platform settlements from CPT recordsAppendix D5 Platform settlements from borehole data & lab testing Appendix D6 Platform settlements from CPT records Appendix E Platform settlements using PLAXIS
Appendix E1 Platform settlement Appendix E2 Platform settlement for BH830 (Zone 4)
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
Table of Contents
Volume 1 of 2 Page 4 of 4
Borehole summaries
Tabulated summary of Phase 1 boreholes (Geolab) Tabulated summary of Phase 2 boreholes (Foundtest) Tabulated summary of Phase 3 boreholes (Majumec)
Cone resistance and shear strength summary plots (Geolab) Cone resistance and shear strength summary plots (Foundtest) Cone resistance and shear strength summary plots (Majumec) Robertson el al (1986) Profiling Charts
Volume 2 of 2
Fellenius (1997) Profiling Charts Evaluation of Dissipation Tests
Geotechnical database
soft ground soft ground with peaty organic soils soft ground - no peat intersected
Platform settlements using spreadsheets
Platform settlements from borehole data & lab testing – Zone 3 Platform settlements from CPT records – Zone 3 Platform settlements from borehole data & lab testing – Zone 4A
lements from CPT records– Zone 4A Platform settlements from borehole data & lab testing – Zone 4B Platform settlements from CPT records– Zone 4B
Platform settlements using PLAXIS
Platform settlement for BH27 (Zone 3) Platform settlement for BH830 (Zone 4)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 10 of 102
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1.0 INTRODUCTION
1.1 Background
PETROLIAM NASIONAL BERHAD (Petrochemical Integrated Project east of Johor Bahru in Malaysia. The site has an area of approximately the southern boundary as shown below:
Figure 1
Petronas has commissioned Technip investigation survey. Technip has commissioned:
i. Geolab (M) Sdn Bhdcarry out the soil
ii. Ezam & Associates iii. Soil and Rock Engineering (
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
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INTRODUCTION
ERHAD (PETRONAS) proposes to develop a roject (R.A.P.I.D.) on a site at West Pengerang about 90k
approximately 2607 hectares and extends to the South China Sea along the southern boundary as shown below:
Figure 1 – Proposed Site Location
Technip Geoproduction (M) Sdn Bhd (Technip ) to carry out the soil
Sdn Bhd, Foundtest (M) Sdn Bhd and Majumec Bina soil investigation in Phases 1, 2 and 3 respectively
Ezam & Associates to carry out the topographical survey.
Soil and Rock Engineering (SRE) as a Geotechnical Consultant.
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proposes to develop a Refinery And about 90km south-
extends to the South China Sea along
to carry out the soil
Bina Sdn Bhd to
.
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1.2 Objectives of Final Report
The objectives of the Geotechnical Interpretation Report are
Ground conditions
i. Discuss site geology.
ii. Assess ground conditions and determine the soil and rock types that will be encountered in the construction of the working platforminclude: • Geotechnical Models with soil parameters• Suitability for fill
iii. Determine water levels and assess the corrosiveness of the environment
iv. Identify unsuitable materials (within the coarse investigation grid
be removed.
v. Identify soft soils that will require ground improvement
vi. Determine geotechnical parameters for design of ground improvementof slope stability
vii. Identify rock types that will need to be drilled and blast viii. Assess liquefaction potential.
Ground improvement
ix. Provide a Ground Improvement Zoning Plan. x. Recommend subgrade preparation measures in areas to be filled. xi. Recommend ground improvement in soft clay sites xii. Recommend ground improvement in loose cohesionless deposits (sands &
mixes) to prevent liquefaction.
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REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
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of Final Report
The objectives of the Geotechnical Interpretation Report are as follows:
conditions
Discuss site geology.
Assess ground conditions and determine the soil and rock types that will be encountered in the construction of the working platform to RL+7.5m MLSD.
Geotechnical Models with soil parameters for fill
Determine water levels and assess the corrosiveness of the environment
Identify unsuitable materials (within the coarse investigation grid
Identify soft soils that will require ground improvement prior to platform
Determine geotechnical parameters for design of ground improvement and foundations.
Identify rock types that will need to be drilled and blast.
Assess liquefaction potential.
round improvement
Ground Improvement Zoning Plan.
subgrade preparation measures in areas to be filled.
ground improvement in soft clay sites including dewatering measures.
Recommend ground improvement in loose cohesionless deposits (sands &mixes) to prevent liquefaction.
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Assess ground conditions and determine the soil and rock types that will be to RL+7.5m MLSD. This will
Determine water levels and assess the corrosiveness of the environment
Identify unsuitable materials (within the coarse investigation grid ~250m centres) to
platform construction.
Determine geotechnical parameters for design of ground improvement, assessment
subgrade preparation measures in areas to be filled.
including dewatering measures.
Recommend ground improvement in loose cohesionless deposits (sands & silt
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Filling
xiii. Provide compaction
xiv. Provide an estimate of self xv. Provide fill material acceptance criteria
These criteria will include: grading limits, Plasticity Indices, compaction and CBR requirements for different fill materials.
Cuts
xvi. Provide bulking factors
xvii. Recommend safe cut slopes xviii. Recommend use of rock in filling.
Foundations
xix. Recommend suitable foundations types
xx. Make recommendations on over excavations in rocky areas to accommodate shallow footings
xxi. Provide presumptive design parameters for
Contract.
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compaction factors for different soil types.
Provide an estimate of self-weight settlement for deep fills.
Provide fill material acceptance criteria for each type of fill for use in These criteria will include:
grading limits, Plasticity Indices, compaction and CBR requirements for different fill materials.
Provide bulking factors
Recommend safe cut slopes in soils, weathered rock and intact rock.
use of rock in filling.
Recommend suitable foundations types and bearing pressures.
Make recommendations on over excavations in rocky areas to accommodate shallow footings and to facilitate trenching for drains and services.
Provide presumptive design parameters for Front End Engineering Design
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for each type of fill for use in earthworks.
in soils, weathered rock and intact rock.
Make recommendations on over excavations in rocky areas to accommodate services.
Front End Engineering Design
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2.0 REFERENCE DOCUM
The following reports and advice
a. Factual Report (Package 1) b. Factual Report (Package 2 c. Factual Report (Package 3) d. Topographic Survey Drawings received e. Geological Map f. Land Use Map g. The site is to be filled to a Reduced Level of
Datum (ie RL+7.5m MLSD) h. Tidal levels are based on Sg Belungkor Port (+0.00MLSD = +2.11m CD)
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REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
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REFERENCE DOCUMENTS
reports and advice was supplied and forms the basis of this report.
(Package 1) – 3 volumes - prepared by Geolab (M)
(Package 2) – 2 volumes - prepared by Foundtest
(Package 3) – 3 volumes - prepared by Majumec
opographic Survey Drawings received from Ezam and Associates.
The site is to be filled to a Reduced Level of +7.5m to Malaysian Datum (ie RL+7.5m MLSD).
Tidal levels are based on Sg Belungkor Port (+0.00MLSD = +2.11m CD)
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Geolab (M) Sdn Bhd,
prepared by Foundtest (M) Sdn Bhd.
Majumec Bina Sdn Bhd.
rom Ezam and Associates.
+7.5m to Malaysian Land Survey
Tidal levels are based on Sg Belungkor Port (+0.00MLSD = +2.11m CD)
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3.0 SITE GEOLOGY
The site is superimposed on the Geological Map below. The site has an area of hectares. The site spans four (4) different geological sequences, namely;
i. Recent deposits of Quaternary Age (last predominantly sand and clay alluvium with bauxite conglomerates. are present.
ii. Residual soils and volcanic rocks
volcanic rocks have been produced by several volcanic activities granitic intrusions, lava flows as well as pyroclastic flows. The clasts composed of lapili, lithic and reReference #1.
iii. Rhyolitic lavas with andesitic flows iv. Porphyritic granite
We estimate that residual soils and volcanic rock are present over about 70% of the site. Recent Quaternary alluvial deposits are present over the remainder.
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SITE GEOLOGY
superimposed on the Geological Map below. The site has an area of
) different geological sequences, namely;
Recent deposits of Quaternary Age (last 10,000+ years). They comprise predominantly sand and clay alluvium with bauxite conglomerates.
Residual soils and volcanic rocks - predominantly acidic tuffs. olcanic rocks have been produced by several volcanic activities
granitic intrusions, lava flows as well as pyroclastic flows. The clasts composed of lapili, lithic and re-sedimented pyroclastic rocks. Refer Plates 2
Rhyolitic lavas with andesitic flows.
Porphyritic granite (intrusion during Triassic Period).
We estimate that residual soils and volcanic rock are present over about 70% of the site. Recent Quaternary alluvial deposits are present over the remainder.
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superimposed on the Geological Map below. The site has an area of about 2607
years). They comprise predominantly sand and clay alluvium with bauxite conglomerates. Beach sands
The Pengerang olcanic rocks have been produced by several volcanic activities including
granitic intrusions, lava flows as well as pyroclastic flows. The clasts composed Refer Plates 21 to 23 and
We estimate that residual soils and volcanic rock are present over about 70% of the site. Recent
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Figure 2 –
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– Geological Map of the site and surrounds
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Figure
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Figure 2A – Legend to Geological Map
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4.0 SEISMIC HAZARD
4.1 Tectonic Setting
The Malaysian Peninsula is a stable intraplate landmass (Zone 4, Sunda Plate) which has a low to moderate seismic hazard. Figureand the proximity of the west coast of Malaysia to the more unstabl
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HAZARD ASSESSMENT
Tectonic Setting
The Malaysian Peninsula is a stable intraplate landmass (Zone 4, Sunda Plate) which has a low Figure 3 shows the seismicity recorded for the period 1964 to 2000
and the proximity of the west coast of Malaysia to the more unstable zones.
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The Malaysian Peninsula is a stable intraplate landmass (Zone 4, Sunda Plate) which has a low shows the seismicity recorded for the period 1964 to 2000
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4.2 Generalised Seismic Hazard
The general seismic hazard determined by the USGS is shown below. The site is located within the 0.8 to 1.6m/sec2 (0.08 to 0.16
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Seismic Hazard
The general seismic hazard determined by the USGS is shown below. The site is located within 16g) hazard zone.
Figure 4 (After U.S. Geological Survey)
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The general seismic hazard determined by the USGS is shown below. The site is located within
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4.3 Recent Earthquakes
A search of the NEIC earthquake data base of earthquakes recorded within radii from the Pengerang (latitude Table 1
Distance from
Pengerang Radius (km)
(1)
Number of Recorded
Earthquakes(2)
100
0
200
1
300
4
400
22
500
307
600
1528
700
3500
4.4 Seismic Hazards in Peninsular Malaysia
Peterson (2004) developed maps showing seismic hazards at 2% and 10% probability of exceedance in 50 years for the southern Malaysian Peninsula. The contours of peak horizontal accelerations shown on these maps are bedrock accelerations. Actual peak ground accelerwill be greater and will depend on the magnification properties of the overburden soils.
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Earthquakes
A search of the NEIC earthquake data base of earthquakes recorded within different (latitude 1.367N, longitude 104.117) gave the following results.
Number of Recorded
Earthquakes
Magnitude
mb
(3)
n/a
3.8
3.8 – 4.4
3.8 – 5.0
307
3.8 – 7.3
1528
3.4 – 7.6
3500
3.1 – 7.6
Seismic Hazards in Peninsular Malaysia
(2004) developed maps showing seismic hazards at 2% and 10% probability of exceedance in 50 years for the southern Malaysian Peninsula. The contours of peak horizontal accelerations shown on these maps are bedrock accelerations. Actual peak ground accelerwill be greater and will depend on the magnification properties of the overburden soils.
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different specified ) gave the following results.
(2004) developed maps showing seismic hazards at 2% and 10% probability of exceedance in 50 years for the southern Malaysian Peninsula. The contours of peak horizontal accelerations shown on these maps are bedrock accelerations. Actual peak ground accelerations will be greater and will depend on the magnification properties of the overburden soils.
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Map showing 10% probability of exceedance in 50 yea rs
Peak horizontal acceleration
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Figure 5 Map showing 10% probability of exceedance in 50 yea rs
(1 in 475 year return period) Peak horizontal acceleration in bedrock
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Map showing 2% probability of exceedance in 50 year s
Peak horizontal acceleration
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Figure 6
Map showing 2% probability of exceedance in 50 year s ( I in 2,475 year return period)
Peak horizontal acceleration in bedrock
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The rapid increase in seismic risk towards the Sunda trench is apparent from
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The rapid increase in seismic risk towards the Sunda trench is apparent from Figure
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Figure 7.
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Peterson points out that the predicted ground motions for the Malaysian Peninsula are probably higher than any that have occurred in the 19earthquakes in 1892 and 1909 produced Modified Mercalli intensities consistent with the projected levels of 0.05g. Based on the foregoing, it is concluded that for the Pengerang site, peak horizontal accelerations at bedrock level may be:
i. 0.06g for 10% probability of exceedance in 50 years (ie return period of 1 in 475 years).
ii. 0.11g for 2% probability of exceedance in 50 years (ie return period of 1 in
10,000 years) Peterson makes two additional important observations:
1. The projected ground motions represent hazard levels that are appropriate for structural design standards in modern
2. The projected ground motions (Figures
the rock accelerations by the overburden soils. They can increase ground motions and must be considered in any sitecannot be used isite-specific magnification factors) but rather are intended to show regional hazard.
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the predicted ground motions for the Malaysian Peninsula are probably higher than any that have occurred in the 19th and 20th centuries. The large Sumatran fault earthquakes in 1892 and 1909 produced Modified Mercalli intensities consistent with the
Based on the foregoing, it is concluded that for the Pengerang site, peak horizontal accelerations
10% probability of exceedance in 50 years (ie return period of 1 in 475
2% probability of exceedance in 50 years (ie return period of 1 in
important observations:
The projected ground motions represent hazard levels that are appropriate for structural design standards in modern codes.
The projected ground motions (Figures 5 & 6) do not consider the amplification of the rock accelerations by the overburden soils. They can increase ground motions and must be considered in any site-specific analyses. The above maps cannot be used in their current state for site-specific design (as they do not use
specific magnification factors) but rather are intended to show regional
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the predicted ground motions for the Malaysian Peninsula are probably centuries. The large Sumatran fault
earthquakes in 1892 and 1909 produced Modified Mercalli intensities consistent with the
Based on the foregoing, it is concluded that for the Pengerang site, peak horizontal accelerations
10% probability of exceedance in 50 years (ie return period of 1 in 475
2% probability of exceedance in 50 years (ie return period of 1 in
The projected ground motions represent hazard levels that are appropriate for
) do not consider the amplification of the rock accelerations by the overburden soils. They can increase ground
specific analyses. The above maps specific design (as they do not use
specific magnification factors) but rather are intended to show regional
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4.5 Influence of Site Conditions
Local site conditions strongly influence the peak accelerationresponse spectra. The approximate relationship between bedrock acceleration and peak ground acceleration on soil sites is shown on
For a bedrock acceleration of say 0soft soils could be 0.13g (using the medi Local site conditions also influence the frequency content of surface motions and the response spectra that they produce. This is shown in For soft to medium clay and sand sites, it can be seen from acceleration (for SDOF structures subject to 5% damping) is about 2.4 times the peak ground acceleration. For a peak ground acceleration of 0.1spectral acceleration is 0.31g. For the very soft clays present in Zones 3 and 4 ground accelerations will be greater
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Influence of Site Conditions on Ground Acceleration
strongly influence the peak acceleration, amplitudes and the shapes of the response spectra. The approximate relationship between bedrock acceleration and peak ground acceleration on soil sites is shown on Figure 8 .
For a bedrock acceleration of say 0.045g (from Figure - Petersen curves), then the acceleration in using the median relationship in Figure 8).
Local site conditions also influence the frequency content of surface motions and the response This is shown in Figure 9 for different overburden conditions.
For soft to medium clay and sand sites, it can be seen from Figure 9 that the spectral acceleration (for SDOF structures subject to 5% damping) is about 2.4 times the peak ground acceleration. For a peak ground acceleration of 0.13g (median curve in Figure
in Zones 3 and 4 (Refer Section 6.0), it is possible that the peak greater than 0.13g.
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amplitudes and the shapes of the response spectra. The approximate relationship between bedrock acceleration and peak ground
Petersen curves), then the acceleration in
Local site conditions also influence the frequency content of surface motions and the response for different overburden conditions.
hat the spectral acceleration (for SDOF structures subject to 5% damping) is about 2.4 times the peak ground
Figure 8), then the
, it is possible that the peak
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Our experience with very soft marine clays in accelerations in the order of 0.5g to It is therefore important that sitedetailed engineering phase. The Section 4.7.
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Figure 9
Our experience with very soft marine clays in Melaka and Lumut is that higher spectral 0.5g to 0.6g are possible.
It is therefore important that site-specific seismic hazard assessments be carried out during the detailed engineering phase. The proposed technical framework for these stud
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is that higher spectral
specific seismic hazard assessments be carried out during the technical framework for these studies is given in
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4.6 Site Classification
An alternative method of calculating site response is to first classify the site and then use codified methods to calculate the design response spectrum. Table 2 summarises site classifications in accordance with Uniform Building Code (UBC) 97.
Site
Class
(1)
Soil
Profile Generalisation
(2)
SA
Hard Rock
SB
Rock
SC
Very dense soil and
soft rock
SD
Stiff soil
SE
Soft Soil
SF
Special Category
Metric units rounded
Site conditions vary from Special Category (Sections 7.2 and 7.3), it is expected that the S Testing after platform construction is recommended to quantify the improvement in the seismic site classification.
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Site Classifications
An alternative method of calculating site response is to first classify the site and then use codified the design response spectrum.
classifications in accordance with Uniform Building Code (UBC) 97.
Generalisation
Average
Shear Wave Velocity
Vs (m/sec) (3)
Average Standard
Penetration Resistance (N)
(4)
Shear Strength Su
Hard Rock
>1500
N.A.
750 – 1500
N.A.
Very dense soil and
370 – 750
N > 50
180 – 370
15< N < 50
Soft Soil
<180
N<15
Special Category
Any profile with more than 3m of soil having follow ing characteristics Plasticity Index > 20% Water content > 40% Undrained shear strength Su < 25kPa Any profile containing soils having one or more of the following characteristics Soils vulnerable to potential failure or collapse under seismic loading (eg liquefiable soils, highly sensitive clays, collapsible weakly cemented soils) Peats or highly organic clays > 3m thick Very high plasticity clays (PI>75%) > 7.5m thick Soft or medium stiff clays > 37m thick
Special Category (SF) to hard rock (SA). After ground improvement
it is expected that the SF and SE classifications may improve to S
Testing after platform construction is recommended to quantify the improvement in the seismic
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An alternative method of calculating site response is to first classify the site and then use codified
classifications in accordance with Uniform Building Code (UBC) 97.
Average
Undrained Shear Strength Su
(kPa) (5)
N.A.
N.A.
100
50 < Su <100
Su < 50
Any profile with more than 3m of soil having follow ing
Any profile containing soils having one or more of the following
Soils vulnerable to potential failure or collapse under seismic loading (eg liquefiable soils, highly sensitive clays, collapsible weakly cemented
. After ground improvement improve to SD.
Testing after platform construction is recommended to quantify the improvement in the seismic
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4.7 Recommendations for
A site-specific seismic hazard assessment detailed engineering phase to generate bedrock motionoverburden. Details of these study objectives are Table 3 Item Description
1 1) Review literature on available regional geological and tectonic
setting. 2) Identify regional earthquake activity.3) Prepare a seismic sources zone for
analyses
2 1) Develop Seismo-tectonic Model for the region surrounding the site.
2) Determine site-specific ground motion criteria
3 Select ground motion attenuation relationships appropriate for fault types
4 Determine seismic hazard parameters such as:• a-b value • slip rate • maximum magnitude that will be used in a Probabilistic
5 Carry out PSHA to determine the maximum ground acceleration and response spectra at bedrock level for different return period of earthquake loading.
6 Carry de-aggregation hazard analyses to determine the controllingearthquake and selection of ground motions from the deaggregation hazard analysis for input into a 1analysis.
7 Carry out site response analyses using 1theory to determine the peak ground acceleration and spectra at the ground surface.
8 Carry out liquefaction assessment SANDS (N<15 for clean sands and N<10 for silty & clayey SANDS with up to 30% fines).
9 Calculate the design response spectra (spectral acceleration for different periods) for the design return period of the earthquake
10 Provide recommendations of peak ground acceleration and design response spectra to IBC2000.
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Recommendations for Site-specific Seismic Hazard Assessment
seismic hazard assessment and site response studies should be carried out to generate bedrock motions and amplifications through the
Details of these study objectives are summarised below.
Remarks
Review literature on available regional geological and tectonic
Identify regional earthquake activity. Prepare a seismic sources zone for use in seismic hazard
An alternative approach is to assume bedrock acceleration from a site zoning and then to select a “relevant” bedrock accelerationtime history from a PEER database. The selected accelerogram should have the same basic characteristics of the local earthquake. Probabilistic approach yield less conservative motions than deterministic analysis. Required to remove all fore& after-shocks from the database must be independent events for probabilistic analyses.
tectonic Model for the region surrounding the
specific ground motion criteria
Select ground motion attenuation relationships appropriate for fault
Determine seismic hazard parameters such as:
that will be used in a Probabilistic Seismic Hazard Analysis (PSHA)
Carry out PSHA to determine the maximum ground acceleration and response spectra at bedrock level for different return period of
aggregation hazard analyses to determine the controlling earthquake and selection of ground motions from the de-aggregation hazard analysis for input into a 1-D wave propagation
Carry out site response analyses using 1-D shear wave propagation theory to determine the peak ground acceleration and response spectra at the ground surface. Carry out liquefaction analyses
Software such as SHAKE 2000, ERA. NERA, Cyclicfor site response analyses Carry out in accordance with the recommendations of NCEER (1996). Check whether the amplifactors recommended by IBC2000 are appropriate to this site.
assessment in areas of loose to very loose for clean sands and N<10 for silty & clayey SANDS
response spectra (spectral acceleration for different periods) for the design return period of the earthquake.
Provide recommendations of peak ground acceleration and design response spectra to IBC2000.
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ssessment
should be carried out in the and amplifications through the
An alternative approach is to assume bedrock acceleration from
g and then to select a “relevant” bedrock acceleration–time history from a PEER database. The selected accelerogram should
basic characteristics of the local earthquake.
Probabilistic approach yield less conservative motions than the deterministic analysis.
Required to remove all fore-shocks shocks from the database –
must be independent events for probabilistic analyses.
Software such as SHAKE 2000, ERA. NERA, Cyclic v4 are available for site response analyses.
Carry out in accordance with the recommendations of NCEER
Check whether the amplifications factors recommended by IBC2000 are appropriate to this site.
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5.0 SOIL INVESTIGATION
The soil investigation was carried out in three (3) Contractors:
Phase 1 – Geolab Phase 2 – Foundte Phase 3 - Majumec
Site supervision of the fieldwork was carried out by Technip’s geotechnical personnel.personnel visited the site and specified laboratory testing programmes. The scope of investigation for all three phases
300 boreholes with 14 standpipe piezometers; 98 Piezocone Cone Penetration Tests (PCPTs) 40 Test pits (TPs); 10 electrical resistivity surveys; 43 hand auger borings; associated laboratory testing.
The approximate locations of boreholes and PCPTs A summary of the significant borehole features is made to Factual Reports for descriptionwhich samples were taken and tests carried out. Plots of cone resistance, inferred undrained shear strengths presented in Appendix B . Reference should be made to Factual Reports for Penetration Test (PCPT) records giving:
Cone resistance; Sleeve friction; Friction ratio (sleeve friction / cone resistance expressed as %); Generated pore water pressure relative to hydrostatic; Inferred soil types Results of dissipation tests
Laboratory tests were carried out to determine the engineering properties of the main soilTests included:
i. Particle size distribution with hydrometer analyses to determine the amount of silt and clay;
ii. Atterberg Limits (Liquid Limit, Plastic Limit, Plasticity Index);iii. Compaction tests;iv. Strength tests (unconfined compressive strength and p
rock fragments);v. Consolidation tests (oedometer); andvi. Chemical tests (pH, sulphates, chlorides,
Summaries of the test results and test certificates are geotechnical parameters in different ground improvement zones are presented in
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INVESTIGATION SCOPE
was carried out in three (3) phases by the following specialist SI
Geolab (M) Sdn Bhd … (Geolab) ndtest (M) Sdn Bhd … (Foundtest)
Majumec Bina Sdn Bhd … (Majumec)
the fieldwork was carried out by Technip’s geotechnical personnel.personnel visited the site and specified laboratory testing programmes.
for all three phases comprised: with 14 standpipe piezometers;;
zocone Cone Penetration Tests (PCPTs); Test pits (TPs);
10 electrical resistivity surveys; 43 hand auger borings; and associated laboratory testing.
boreholes and PCPTs are shown on Plate 1 at the rear of
A summary of the significant borehole features is presented in Appendix A . Reference should be made to Factual Reports for descriptions of strata intersected by the boreholes and depths at which samples were taken and tests carried out.
inferred undrained shear strengths and analysis of dissipation tests . Reference should be made to Factual Reports for
) records giving: Cone resistance;
(sleeve friction / cone resistance expressed as %); Generated pore water pressure relative to hydrostatic; Inferred soil types; and Results of dissipation tests.
Laboratory tests were carried out to determine the engineering properties of the main soil
Particle size distribution with hydrometer analyses to determine the amount of silt
Atterberg Limits (Liquid Limit, Plastic Limit, Plasticity Index); Compaction tests; Strength tests (unconfined compressive strength and point load index testing on rock fragments);
tests (oedometer); and Chemical tests (pH, sulphates, chlorides, organic contents and TDS).
test results and test certificates are presented in Factual Reports.geotechnical parameters in different ground improvement zones are presented in
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by the following specialist SI
the fieldwork was carried out by Technip’s geotechnical personnel. SRE
rear of the text.
Reference should be of strata intersected by the boreholes and depths at
and analysis of dissipation tests are . Reference should be made to Factual Reports for PiezoCone
Laboratory tests were carried out to determine the engineering properties of the main soil types.
Particle size distribution with hydrometer analyses to determine the amount of silt
oint load index testing on
TDS).
presented in Factual Reports. Plots of geotechnical parameters in different ground improvement zones are presented in Appendix C .
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6.0 RESULTS OF INVESTIGATION
6.1 Land Use Map
The site is partly developed with present. Land Use Map is shown in Figure
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RESULTS OF INVESTIGATION
developed with kampong housing and small plantations. No natural swamps are se Map is shown in Figure 10.
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plantations. No natural swamps are
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6.2 Topography
The site contains a series of ridges that trend northoutcrops. The elevations of the ridges vary to about +45m (MLSD). The highest +90m MLSD) is located on the western boundary. Sungai Pengerang flows through the site towards the sea. Its path is shown on the Geological Map (Figure 2). The ground adjacent to the ridges lower than +1.0m MLSD to +5m (MLSD). Figure 11 shows a 3D projection of the site developed from survey points imported into SURFER software.
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site contains a series of ridges that trend north-east to south-west across the site. The elevations of the ridges vary to about +45m (MLSD). The highest
located on the western boundary.
Sungai Pengerang flows through the site towards the sea. Its path is shown on the Geological
The ground adjacent to the ridges and outcrops is generally low lying with elevation+5m (MLSD).
projection of the site developed from survey points imported into SURFER
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west across the site and rock . The elevations of the ridges vary to about +45m (MLSD). The highest outcrop (about
Sungai Pengerang flows through the site towards the sea. Its path is shown on the Geological
is generally low lying with elevations ranging from
projection of the site developed from survey points imported into SURFER
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Ground level contours are shown in Figure
The majority of the site has an elevation lessachieve the platform specified at +7.5m MLSD. The areas of the site having ground (bracketed Plates):
Less than RL+1.0m MLSD Less than RL+2.0m MLSD Less than RL+2.5m MLSD Less than RL+7.5m MLSD
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Ground level contours are shown in Figure 12.
The majority of the site has an elevation less than +5m MLSD. Significant filling will be required to achieve the platform specified at +7.5m MLSD.
ground levels less than the following levels are shown on the
RL+1.0m MLSD (Plate 15) RL+2.0m MLSD (Plate 16)
Less than RL+2.5m MLSD (Plate 17) Less than RL+7.5m MLSD (Plate 18)
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Significant filling will be required to
less than the following levels are shown on the
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6.3 Generalised Ground Conditions
6.3.1 Significant Strata
Significant ground conditions, in the context of platform construction 1. Ridges and rocky outcrops
borehole logs in Factual Reports for rock types and descriptions. 2. Ground conditions in the
soils and silty and than 20m. Significant strata are identified in the Geotechnical Models in Section 7.2.
3. Peaty organic soils and o
borehole logs as part of the site.
Idealised cross sections showing distributions of soil and rock types across the site are presented as Plates 4 to 7. 6.3.2 Peaty and Organic Soils
Organic soils intersected by boreholes are tabulated below: Table 4 Organic soils intersected by boreholes
Borehole
(0.0 = GL at time of
investigation)809 817 821
824 825 828 829 835 836 839 840 841 845 846
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Generalised Ground Conditions
Significant Strata
in the context of platform construction, include:
and rocky outcrops containing weathered volcanic rocks. Refer to borehole logs in Factual Reports for rock types and descriptions.
Ground conditions in the low lying areas comprise a mixture of very soft cohesive silty and clayey sands. In places, the very soft clays extend Significant strata are identified in the Geotechnical Models in Section
Peaty organic soils and organic-enriched soils (commonly described as peaty with decayed wood present) are present over the western
Idealised cross sections showing distributions of soil and rock types across the site are presented
Peaty and Organic Soils intersected by boreholes
oreholes are tabulated below:
Organic soils intersected by boreholes
Peaty Organic Soils
reported at following depths (m) From
(0.0 = GL at time of investigation)
To
5.8 8.8 2.8 5.8 0.0 8.8
11.8 13.4 0.0 5.8 0.0 5.8 0.0 5.8 0.0 7.4 0.0 5.8 0.0 2.8 0.0 0.5 0.0 2.8 0.0 2.8 0.0 2.8 0.0 2.8
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weathered volcanic rocks. Refer to borehole logs in Factual Reports for rock types and descriptions.
comprise a mixture of very soft cohesive the very soft clays extend to more
Significant strata are identified in the Geotechnical Models in Section
described on the are present over the western
Idealised cross sections showing distributions of soil and rock types across the site are presented
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Table 4 cont’d. Organic soils intersected by boreholes
Borehole
(0.0 = GL at time of
investigation)847 851 853 854 855 856 857 858
The results of pH and organic contentboreholes are summarised below: Table 5
Borehole Sample depth
pH
(m) (1) 2) (
809
6.0 7.5
6.4
821
3.0 6.69.0 7.2
12.0 6.5
829
1.5 6.64.5
6.5
835
1.5 6.73.0 6.84.5
6.4
851
1.5 6.83.0
856 1.5 6.74.5 6.67.5 6.59.0
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Organic soils intersected by boreholes
Peaty Organic Soils
reported at following depths (m) From
(0.0 = GL at time of investigation)
To
0.0 2.8 0.0 2.8 0.0 2.8 0.0 1.5 0.0 1.5 0.0 8.8 0.0 2.8 1.4 5.6
pH and organic content tests carried out on samples taken in summarised below:
pH
Organic Contents
Classification (see note)
% (3) (4) (5)
59.3 O
6.4 68.0 PtO
6.6 25.1 O 7.2 2.6 CO 6.5
23.7 O
6.6 81.3 Pt 6.5 58.0 O
6.7 62.8 PtO 6.8 68.4 PtO 6.4 68.3 PtO
6.8 35.8 O 5.3 O
6.7 53.5 O 6.6 82.9 Pt 6.5 7.7 O
2.1 CO
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tests carried out on samples taken in some Zone 4A
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Note: The descriptions in Column (5proposed by Landva et al, 1983. In this classification:
• Peats (Pt) are defined as having organic content > 80%• Peaty Organic soils (PtO) are defined as having organic content between 60% and 80%• Organic soils (O) are defined as having organic content between 5% and • Soils with organic contents (MO, CO) are defined as having organic content between 1 and
5%.
6.3.3 Peaty and Organic Soils inferred from PCPT results
Organic soils can be inferred from methods of analyses were used.
i. Campanella & Robertson cone resistance Appendix B4.
ii. Eslami – Fellenius (1997)
resistance vs sleeve friction independent of each other.
The Campanella & Robertson plots plotting cone resistance (qc) against the inverse of itself (friction ratio = fdispose the plot to a hyperbolicallyabscissa values through to small ordinate values at large abscissa values. The resolution of data for fine grained soils is exaggerated as opposed to the resolution of the data for cosoils. Fellenius (2009) advises that plotting the cone resistance against the inverse of itself distorts the information. This approach is included as is a widely used practice. The Eslami-Fellenius plots cone stress against sleeve friction aoriginal Begemann (1965) plots.
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5) are based on the classification of peats and organic soils
Peats (Pt) are defined as having organic content > 80% Peaty Organic soils (PtO) are defined as having organic content between 60% and 80%
anic soils (O) are defined as having organic content between 5% and Soils with organic contents (MO, CO) are defined as having organic content between 1 and
Peaty and Organic Soils inferred from PCPT results
Organic soils can be inferred from the PiezoCone Penetration Test (PCPT) results. The following methods of analyses were used.
Robertson (1988) plots where the organic soils plot in Zone 2 of a cone resistance (qc) vs friction ratio (fs/qc) plot. These results are presented in
Fellenius (1997) plots where the organic soils plot in Zone 2 of a cone sleeve friction plot. This approach plots two parameters that are
independent of each other. These results are presented in Appendix
plots follow the trend of post Begemann (1965) ) against the inverse of itself (friction ratio = fs / q
a hyperbolically-shaped plot ranging from large ordinate values at small abscissa values through to small ordinate values at large abscissa values. The resolution of data for fine grained soils is exaggerated as opposed to the resolution of the data for cosoils. Fellenius (2009) advises that plotting the cone resistance against the inverse of itself distorts the information. This approach is included as is a widely used practice.
Fellenius plots cone stress against sleeve friction and is more of a throwback
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and organic soils
Peaty Organic soils (PtO) are defined as having organic content between 60% and 80% anic soils (O) are defined as having organic content between 5% and 60%
Soils with organic contents (MO, CO) are defined as having organic content between 1 and
results. The following
plots where the organic soils plot in Zone 2 of a lot. These results are presented in
plots where the organic soils plot in Zone 2 of a cone This approach plots two parameters that are
These results are presented in Appendix B5.
post Begemann (1965) researchers of c). This will pre-
shaped plot ranging from large ordinate values at small abscissa values through to small ordinate values at large abscissa values. The resolution of data for fine grained soils is exaggerated as opposed to the resolution of the data for coarse grained soils. Fellenius (2009) advises that plotting the cone resistance against the inverse of itself
throwback to the
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Fig 13
Profiling Chart for BH801 Campanella & Robertson (1986)
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Fig 14
Profiling Chart for BH801 Eslami & Fellenius (1997)
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6.3.4 Locations of Organic soils
Plate 20 shows the boreholes where organic soils were intersected and the CPTs where they were inferred from the profiling charts.
6.3.5 Groundwater
Contours of water levels observed in the boreholes during drilling are plotted belowwere measured during of the boreholes and may be influenced by the wash boring operations. They are not established ground water levels. : Figure 15 Water level contours (measurements made during dril ling)
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Locations of Organic soils
shows the boreholes where organic soils were intersected and the CPTs where they were inferred from the profiling charts.
Contours of water levels observed in the boreholes during drilling are plotted belowwere measured during of the boreholes and may be influenced by the wash boring operations. They are not established ground water levels.
Water level contours (measurements made during dril ling)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 38 of 102
_________________________________________________________________________________________________
shows the boreholes where organic soils were intersected and the CPTs where they
Contours of water levels observed in the boreholes during drilling are plotted below. These levels were measured during of the boreholes and may be influenced by the wash boring operations.
Disk ref: c:\Soil & Rock Engineering Project: REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
The water levels contoured in Figure summarised below. Boreholes where standpipes were installed are shown shaded. Table 6
Borehole Coords
Northing (1) (2)
BH 1 -77205.327 BH 2 -77009.302 BH 3 -76993.837 BH 4 -77009.302 BH 5 -76809.302 BH 6 -76809.302 BH 7 -76775.089 BH 8 -76809.302 BH 9 -76809.302 BH 10 -76807.517 BH 11 -76779.845 BH 12 -76609.302 BH 13 -76609.302 BH 14 -76609.302 BH 15 -76571.030 BH 16 -76631.432 BH 17 -76609.295 BH 18 -76609.302 BH 19 -76590.893 BH 20 -76602.117 BH 21 -76609.302 BH 22 -76609.302 BH 23 -76409.302 BH 24 -76409.302 BH 25 -76409.302 BH 26 -76409.302 BH 27 -76415.560 BH 28 -76409.302 BH 29 -76409.302 BH 30 -76377.346 BH 31 -76409.302 BH 32 -76409.302 BH 33 -76409.302 BH 34 -76417.332 BH 35 -76409.302 BH 36 -76411.342 BH 37 -76397.210 BH 38 -76209.302 BH 39 -76209.302 BH 40 -76209.302 BH 41 -76209.302 BH 42 -76209.302 BH 43 -76209.302 BH 44 -76209.302 BH 45 -76209.302
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
he water levels contoured in Figure 15 and observed during borehole drilling and are . Boreholes where standpipes were installed are shown shaded.
Ground Surface
Reported water level
Easting RL(m, LSD) RL(m. LSD) (3) (4) (5)
64701.710 3.010 -0.790 66916.939 3.988 2.238 64904.984 5.330 3.230 64516.939 4.043 0.643 67066.939 2.988 2.488 66716.939 4.120 4.120 66347.412 4.044 4.044 65916.939 4.451 3.951 65516.939 4.256 4.256 65150.700 3.056 2.556 64709.188 5.061 0.961 67316.939 3.366 2.616 66916.939 3.005 0.605 66516.939 2.365 0.265 66127.933 2.158 0.158 65708.908 4.106 2.906 65516.939 3.815 2.015 65316.939 2.963 1.163 65141.850 3.722 1.922 64889.212 3.432 1.332 64716.939 16.991 15.691 64516.939 7.214 3.214 67716.939 2.960 2.660 67516.939 2.553 2.553 67116.939 3.455 3.455 66916.939 2.373 2.373 66733.758 2.391 -0.409 66516.939 2.561 1.311 66316.939 2.117 0.817 66168.287 2.780 1.580 65916.939 2.497 0.097 65716.939 4.150 2.450 65516.939 4.389 2.289 65323.288 4.401 2.101 65116.939 3.296 3.296 64897.294 4.649 4.349 64716.265 6.200 5.900 68116.939 2.283 1.483 67716.939 2.110 0.310 67316.939 2.422 2.422 67116.939 3.353 3.353 66916.939 2.762 -0.238 66716.939 1.634 1.134 66516.939 3.111 2.461 66316.939 2.847 0.847
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 39 of 102
_________________________________________________________________________________________________
observed during borehole drilling and are . Boreholes where standpipes were installed are shown shaded.
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(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
Table 6 cont’d
Borehole Coords
Northing (1) (2)
BH 46 -76239.207 BH 47 -76247.344 BH 48 -76209.302 BH 49 -76209.302 BH 50 -76126.339 BH 51 -76209.302 BH 52 -76209.302 BH 53 -76009.302 BH 54 -76009.295 BH 55 -76009.302 BH 56 -75995.336 BH 57 -76009.302 BH 58 -76009.302 BH 59 -75992.344 BH 60 -76022.171 BH 61 -76009.302 BH 62 -76009.302 BH 63 -76007.186 BH 64 -76009.302 BH 65 -76005.349 BH 66 -76009.302 BH 67 -76009.302 BH 68 -76009.302 BH 69 -76045.495 BH 70 -76054.348 BH 71 -76009.302 BH 72 -75809.302 BH 73 -75809.302 BH 74 -75809.302 BH 75 -75809.302 BH 76 -75809.302 BH 77 -75809.302 BH 78 -75820.360 BH 79 -75852.170 BH 80 -75835.347 BH 81 -75809.302 BH 82 -75809.302 BH 83 -75809.302 BH 84 -75782.342 BH 85 -75809.302 BH 86 -75809.302 BH 87 -75772.352 BH 88 -75809.302 BH 89 -75809.302 BH 90 -75709.302 BH 91 -75609.302 BH 92 -75607.163 BH 93 -75609.302 BH 94 -75609.302
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
Ground Surface
Reported water level
Easting RL(m, LSD) RL(m. LSD) (3) (4) (5)
66165.263 1.856 -0.244 65896.221 2.372 2.372 65716.939 2.867 -0.233 65516.939 5.895 4.695 65218.354 9.871 9.871 64916.939 4.917 4.917 64516.939 8.211 8.211 68316.939 2.875 1.975 68116.939 2.803 0.703 67916.939 2.831 0.331 67737.245 0.917 -0.483 67516.939 2.709 0.209 67316.939 3.053 1.553 67090.138 1.597 0.397 66961.275 2.035 0.935 66716.939 1.798 1.348 66516.939 2.167 2.167 66272.259 1.776 -7.224 66116.939 1.995 1.995 65858.574 2.292 2.292 65716.939 2.224 0.724 65516.939 3.529 0.329 65316.939 4.516 3.016 65126.270 19.560 13.560 64922.560 3.140 1.140 64716.939 23.501 21.501 68516.939 4.894 3.794 68116.939 4.000 1.700 67916.939 2.912 2.612 67716.939 2.381 2.381 67516.939 2.223 1.023 67316.939 2.597 2.597 67128.107 1.495 -0.805 66903.216 1.991 1.991 66711.341 1.353 -4.647 66516.939 2.425 2.425 66316.939 2.135 0.135 66116.939 2.145 2.145 65884.257 1.312 -1.688 65716.939 1.941 -1.559 65516.939 2.312 1.012 65264.570 8.691 7.391 64916.939 12.505 9.005 64516.939 44.471 44.471 65116.939 33.612 32.612 68316.939 4.384 0.384 68164.246 4.537 1.337 67916.939 2.722 2.222 67716.939 1.099 -1.301
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 40 of 102
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Disk ref: c:\Soil & Rock Engineering Project: REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
Table 6 cont’d
Borehole Coords
Northing (1) (2)
BH 95 -75609.302 BH 96 -75609.302 BH 97 -75609.302 BH 98 -75609.302 BH 99 -75595.148
BH 100 -75609.302 BH 101 -75609.302 BH 102 -75609.302 BH 103 -75609.302 BH 104 -75609.302 BH 105 -75609.302 BH 106 -75609.302 BH 107 -75609.302 BH 108 -75409.302 BH 109 -75409.302 BH 110 -75409.302 BH 111 -75409.302 BH 112 -75409.302 BH 113 -75409.302 BH 114 -75409.302 BH 115 -75409.302 BH 116 -75413.174 BH 117 -75420.163 BH 118 -75409.302 BH 119 -75409.302 BH 120 -75409.302 BH 121 -75409.302 BH 122 -75409.302 BH 123 -75409.302 BH 124 -75409.302 BH 125 -75409.302 BH 126 -75409.302 BH 127 -75172.341 BH 128 -75209.302 BH 129 -75209.302 BH 130 -75209.302 BH 131 -75209.302 BH 132 -75209.302 BH 133 -75209.302 BH 134 -75178.186 BH 135 -75209.302 BH 136 -75209.302 BH 137 -75209.302 BH 138 -75209.302 BH 139 -75209.302 BH 140 -75209.302 BH 141 -75009.302 BH 142 -75009.302 BH 143 -75009.302
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
Ground Surface
Reported water level
Easting RL(m, LSD) RL(m. LSD) (3) (4) (5)
67516.939 2.467 1.797 67316.939 3.441 2.941 67116.939 1.770 1.020 66916.939 1.618 1.618 66702.261 2.234 0.934 66516.939 2.498 0.898 66316.939 2.554 0.754 66116.939 2.787 0.987 65916.939 3.989 3.789 65716.939 3.193 2.693 65516.939 4.099 -1.901 65316.939 11.551 8.551 64716.939 12.510 9.510 68516.939 5.871 5.871 68316.939 5.072 5.072 68116.939 4.314 1.514 67916.939 3.490 3.490 67716.939 2.486 2.236 67516.939 3.054 2.584 67316.939 5.498 4.248 67116.939 3.444 2.644 66871.228 1.633 0.833 66712.249 3.316 -0.184 66516.939 4.522 3.822 66316.939 2.895 2.795 66116.939 2.867 1.667 65916.939 2.882 2.882 65716.939 3.447 1.347 65316.939 3.381 0.681 65116.939 3.848 3.848 64916.939 9.941 9.941 64516.939 36.891 35.691 68310.155 5.566 4.816 68116.939 4.760 4.260 67916.939 2.724 1.924 67716.939 2.313 2.313 67516.939 2.518 2.068 67316.939 4.719 3.719 67116.939 12.729 8.229 66684.270 6.516 5.516 66316.939 3.735 3.735 66116.939 3.455 2.955 65916.939 3.209 3.209 65516.939 26.505 24.205 65116.939 4.681 4.681 64716.939 29.996 28.496 68516.939 9.492 7.992 68316.939 5.289 4.789 68116.939 3.766 3.766
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 41 of 102
_________________________________________________________________________________________________
Disk ref: c:\Soil & Rock Engineering Project: REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
Table 6 cont’d
Borehole Coords
Northing (1) (2)
BH 144 -75009.302 BH 145 -75009.302 BH 146 -75009.302 BH 147 -75009.302 BH 148 -75009.302 BH 149 -75009.302 BH 150 -75009.302 BH 151 -75009.302 BH 152 -75009.302
BH153(A) -74928.200 BH153(D) -74920.339 BH153 (G) -74932.344
BH 154 -75009.302 BH 155 -74809.302 BH 156 -74809.302 BH 157 -74809.172 BH 158 -74795.194 BH 159 -74830.347 BH 160 -74809.302 BH 161 -74809.302 BH 162 -74809.302 BH 163 -74809.302 BH 164 -74809.302 BH 165 -74809.302 BH 166 -74809.302 BH 167 -74809.302 BH 168 -76209.172 BH 169 -75623.343 BH 170 -75152.340 BH 171 -77302.348 BH 172 -77209.302 BH 173 -76609.302 BH 174 -76409.302 BH 501 -74609.302 BH 502 -74609.302 BH 503 -74609.316 BH 504 -74609.331 BH 505 -74609.302 BH 506 -74609.302 BH 507 -74609.302 BH 508 -74609.302 BH 509 -74609.302 BH 510 -74409.302 BH 511 -74409.302 BH 512 -74409.302 BH 513 -74409.302 BH 514 -74409.302 BH 515 -74409.302 BH 516 -74409.302
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
Ground Surface
Reported water level
Easting RL(m, LSD) RL(m. LSD) (3) (4) (5)
67916.939 3.590 -1.310 67716.939 2.583 2.583 67516.939 2.771 -0.629 67316.939 4.308 3.608 66916.939 21.210 12.210 66516.939 36.121 33.421 66116.939 4.921 4.621 65716.939 20.916 20.116 65316.939 21.171 15.421 64939.251 17.910 16.41 64917.188 18.485 NE 64937.144 20.706 NE 64516.939 11.567 NE 68516.939 7.653 5.653 68316.939 13.561 11.561 68163.280 8.564 8.064 67684.213 3.378 3.378 67532.151 2.674 2.174 67316.939 2.838 0.688 67116.939 5.408 4.258 66716.939 36.999 31.699 66316.939 8.466 6.466 65916.939 26.561 24.561 65516.939 10.685 7.885 65116.939 6.615 6.115 64716.939 4.760 4.760 68767.296 4.906 3.706 68753.209 5.246 4.746 68737.228 11.308 10.508 66944.249 10.511 8.511 67116.939 5.759 4.469 68766.939 4.496 3.966 69169.621 3.826 3.266 68522.500 3.839 3.339 68116.939 3.560 3.060 67716.939 7.587 4.387 67316.939 2.159 0.659 66916.939 7.588 4.688 66516.939 16.411 14.111 66116.939 38.509 33.709 65716.939 23.966 20.466 65316.939 6.499 6.199 68316.939 6.002 5.302 67916.939 3.557 3.057 67516.939 12.105 8.605 67316.939 22.801 19.701 67116.939 4.547 2.147 66716.939 16.901 13.701 66316.939 10.011 8.611
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 42 of 102
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Disk ref: c:\Soil & Rock Engineering Project: REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
Table 6 cont’d
Borehole Coords
Northing (1) (2)
BH 517 -74409.302 BH 518 -74409.302 BH 519 -74409.302 BH 520 -74209.302 BH 521 -74209.302 BH 522 -74209.302 BH 523 -74209.302 BH 524 -74209.302 BH 525 -74209.302 BH 526 -74209.302 BH 527 -74209.302 BH 528 -74209.302 BH 529 -74009.302 BH 530 -74009.302 BH 531 -74009.302 BH 532 -74009.302 BH 533 -74009.302 BH 534 -74009.302 BH 535 -74009.302 BH 536 -74009.302 BH 537 -74009.302 BH 538 -73809.302 BH 539 -73809.299 BH 540 -73809.302 BH 541 -73809.302 BH 542 -73809.302 BH 543 -73809.302 BH 544 -73809.302 BH 545 -73809.302 BH 546 -73809.302 BH 547 -73809.302 BH 548 -73609.302 BH 549 -73609.302 BH 550 -73609.302 BH 551 -73609.302 BH 552 -73609.302 BH 553 -73609.302 BH 554 -73609.302 BH 555 -73609.302 BH 556 -73609.302 BH 557 -73609.302 BH 558 -74409.302 BH 559 -73392.394 BH 560 -73309.302 BH 561 -73409.302 BH 562 -73409.302 BH 563 -73409.302 BH 801 -76809.302 BH 802 -76709.259
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
Ground Surface
Reported water level
Easting RL(m, LSD) RL(m. LSD) (3) (4) (5)
65916.939 32.999 30.799 65516.939 8.146 7.346 65116.939 16.129 15.229 68516.939 6.409 5.609 68116.939 7.588 6.488 67716.939 2.714 1.914 67316.939 18.816 9.416 66916.939 1.572 1.172 66516.939 7.183 4.783 66116.939 21.710 17.110 65716.939 11.202 9.802 65316.939 7.532 5.732 68316.939 17.500 11.500 67916.939 3.581 2.481 67516.939 3.579 1.629 67116.939 6.799 4.749 66716.939 4.510 2.410 66316.939 10.251 7.851 65916.939 3.996 1.646 65516.939 2.973 2.373 65116.939 7.011 5.611 68516.939 23.843 17.543 68316.580 40.246 34.946 68116.939 9.464 5.664 67716.939 28.200 18.800 67316.939 11.674 7.174 66916.939 1.604 0.204 66516.939 3.833 3.433 66116.939 3.961 0.911 65716.939 1.612 0.762 65316.939 0.976 0.376 68516.939 36.028 32.228 68116.939 8.769 8.469 67916.939 13.397 8.297 67516.939 16.198 14.148 67116.939 5.701 3.751 66716.939 1.562 -0.538 66316.939 1.826 0.026 65916.939 6.176 4.876 65516.939 0.736 0.436 65116.939 0.763 0.163 68766.939 27.801 24.301 68595.376 42.270 36.270 68016.939 25.991 24.991 67316.739 1.950 1.450 66516.939 2.223 0.223 65716.939 3.324 3.274 64316.939 5.632 5.632 64017.298 6.877 5.527
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 43 of 102
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Disk ref: c:\Soil & Rock Engineering Project: REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
Table 6 cont’d
Borehole Coords
Northing (1) (2)
BH 803 -76409.302 BH 804 -76409.302 BH 805 -76163.340 BH 806 -76009.346 BH 807 -76009.302 BH 808 -75730.182 BH 809 -75809.302 BH 810 -75609.344 BH 811 -75620.342 BH 812 -75609.196 BH 813 -75609.344 BH 814 -75609.302 BH 815 -75532.340 BH 816 -75409.302 BH 817 -75409.302 BH 818 -75409.302 BH 819 -75209.302 BH 820 -75209.342 BH 821 -75209.302 BH 822 -75209.302 BH 823 -75009.302 BH 824 -75009.347 BH 825 -75009.302 BH 826 -75009.302 BH 827 -74852.329 BH 828 -74820.371 BH 829 -74809.302 BH 830 -74809.302 BH 831 -74809.343 BH 832 -74609.355 BH 833 -74588.353 BH 834 -74523.333 BH 835 -74572.339 BH 836 -74550.331 BH 837 -74409.330 BH 838 -74409.302 BH 839 -74409.302 BH 840 -74409.302 BH 841 -74409.350 BH 842 -74209.302 BH 843 -74209.302 BH 844 -74209.347 BH 845 -74209.302 BH 846 -74009.365 BH 847 -74009.302 BH 848 -73909.356 BH 849 -73809.339 BH 850 -73809.350 BH 851 -73609.313
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
Ground Surface
Reported water level
Easting RL(m, LSD) RL(m. LSD) (3) (4) (5)
64316.939 19.912 13.772 63916.939 24.462 18.722 64096.176 17.061 10.911 64316.261 48.501 41.351 63716.939 9.616 8.176 64176.248 39.273 32.423 63516.939 1.920 -1.270 64316.314 37.605 31.485 63971.289 46.405 45.115 63716.254 2.214 1.014 63316.315 1.540 0.640 62916.939 1.302 0.942 64146.261 11.076 10.006 63516.939 1.744 1.744 63116.939 1.304 0.864 62516.939 1.019 -3.231 64316.939 34.227 34.227 63916.263 3.138 2.048 63316.939 1.756 -3.794 62916.939 1.470 0.110 64116.939 15.219 14.749 63716.344 1.698 0.338 63116.939 1.556 0.456 62716.939 2.311 2.311 64295.344 5.465 3.815 63849.343 1.949 0.829 63316.939 2.640 -3.510 62916.939 2.216 1.176 62516.340 16.634 16.634 64716.331 17.510 16.300 64316.323 4.430 4.230 64168.322 4.423 3.273 63699.330 1.916 0.716 63088.320 2.760 1.610 64716.291 10.821 9.171 64316.939 5.330 4.180 63916.939 1.393 0.603 63316.939 2.555 1.305 62916.328 1.689 0.609 64916.939 9.055 8.035 64516.939 4.610 3.950 64116.339 0.973 -0.297 63716.939 1.656 0.246 64316.299 1.189 0.069 63916.939 1.166 1.166 64616.306 21.557 20.447 64716.279 12.015 10.775 64316.320 13.610 12.880 64716.333 0.613 -3.257
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 44 of 102
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Stability from Experience & Technology
Table 6 cont’d
Borehole Coords
Northing (1) (2)
BH 852 -74685.353 BH 853 -74109.358 BH 854 -74009.124 BH 855 -73808.899 BH 856 -73809.356 BH 857 -73859.362 BH 858 -73609.302 BH 859 -73409.373 BH 860 -73453.361 BH 861 -77372.300 BH 862 -77009.406 BH 863 -76409.354
6.3.6 Contour Thicknesses of Soft Clays
Contours of thickness of very soft clay layers having are shown on Plate 10. The most significant deposits of very soft clays (N<4) site (Phase 3 investigation) in the valley formed by the outcrop the ridge separating Phases 1 and 3. are present in this area. (Table 4)
Soft clays are present in Phase 2 The compressibility properties of the soft clays in Phases 1 and 3 are respectively. The clays in the compared with the clays in the southern part
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
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Pengerang, Johor, Malaysia Geotechnical Interpretation Report
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Soil and Rock Engineering
Stability from Experience & Technology
Ground Surface
Reported water level
Easting RL(m, LSD) RL(m. LSD) (3) (4) (5)
62234.325 60.257 56.107 62366.318 1.410 0.780 63317.354 1.797 1.357 63717.335 1.767 1.767 62916.339 2.069 1.109 62293.231 0.902 -1.548 64116.285 1.427 1.427 63316.939 1.493 0.073 62531.305 1.283 -0.007 64133.334 3.372 2.302 64116.323 5.573 3.103 63516.321 2.762 1.552
Contour Thicknesses of Soft Clays
Contours of thickness of very soft clay layers having SPT(N) < 4 and cone resistances
of very soft clays (N<4) are present towards the western end of the ) in the valley formed by the outcrop along the western boundary and
the ridge separating Phases 1 and 3. Thicknesses vary to greater than 20m. Peatare present in this area. (Table 4)
oft clays are present in Phase 2. Thicknesses vary to about 14m.
The compressibility properties of the soft clays in Phases 1 and 3 are presented the western end of the site are more compressible and thicker
the southern part of the proposed site.
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and cone resistances < 1MPa
present towards the western end of the along the western boundary and
Peaty organic soils
presented in Appendix C western end of the site are more compressible and thicker
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6.3.7 Contours of SPT(N) > 50
SPT N values greater than 50 are significant
(i) They indicate very hard clays and very dense sand(ii) Strata with N>50 may require ripping in cuts to increase production rates.(iii) Piled foundations will refuse at relatively shallow penetrations into N>50 strata.
Contours of N>50 levels are shown in
The deepest N>50 strata (to RL-located in the valley between the high outcrop along the western boundary and the between Phases 1 and 3. Piles driven to set in this area may
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Contours of SPT(N) > 50
SPT N values greater than 50 are significant for the following reasons:
indicate very hard clays and very dense sandy soils. Strata with N>50 may require ripping in cuts to increase production rates.Piled foundations will refuse at relatively shallow penetrations into N>50 strata.
50 levels are shown in Figure 16.
-35m MLSD) are present over the western part of the site and is located in the valley between the high outcrop along the western boundary and the
in this area may penetrate more than 45m.
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Strata with N>50 may require ripping in cuts to increase production rates. Piled foundations will refuse at relatively shallow penetrations into N>50 strata.
35m MLSD) are present over the western part of the site and is located in the valley between the high outcrop along the western boundary and the rocky ridges
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6.3.8 Resistivity Surveys
Ten (10) resistivity surveys were carried out Layered resistivity profiles are tabulated below. They have been extracted from the Geolab report (Reference 2a.) Table 7
Resistivity Survey
From (m)ERT-1 GL
0.54 1.35 3.13 7.58 10.2
ERT-2 GL 1.84 5.81 12.52 18.38
ERT-3 GL 1.09 1.47 1.90 5.69 9.16 11.28
ERT-4 GL 0.55 0.95 3.40 6.18 16.96
ERT-5 GL 0.5 1.33 3.31 4.26 23.6
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Resistivity Surveys
Ten (10) resistivity surveys were carried out using the Wenner 4-pin method.
Layered resistivity profiles are tabulated below. They have been extracted from the Geolab report
Layer Resistivity (ohm-metres)
(m) To (m) 0.64 308 1.35 998 3.13 490 7.58 607
10.20 411 39.6 236
1.84 367 5.81 144
12.52 57 18.38 28 39.6 50
1.09 887 1.47 335 1.90 62 2.20 28 9.16 54
11.28 33 39.6 1830
0.55 215 0.95 70 3.40 40 6.18 30
16.96 387 38.6 100
0.5 169
1.33 32 3.31 30 4.26 74 23.6 345 39.6 357
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Layered resistivity profiles are tabulated below. They have been extracted from the Geolab report
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Table 7 cont’d
Resistivity Survey
From ERT-6 GL
0.57 2.39 4.62 5.39 17.64
ERT-501 GL 0.78 1.62 4.86 7.34 7.75
ERT-502 GL 0.59 1.62 5.00 11.17 18.75
ERT-801 GL 0.67 1.55 2.25 5.45 15.16
ERT-802 GL 0.44 1.23 7.98 14.7 24.01
Factors that affect resistivity are
i. Type of earth (eg, clay, loam, sandstone, granite). ii. Stratification – different layers of soiliii. Moisture content
however value of about 20% the rate of decrease is much less. iv. Chemical composition and concentration of dissolved salt. v. Presence of metal and concrete pipes, tanks, large slabsvi. Topography - rugged topography has a similar effect on resistivity measur
as local surface resistivity variation caused by weathering and moisture.
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Layer Resistivity (ohm-metres)
to 0.57 1028 2.39 296 4.62 367 5.39 341
17.64 76 39.6 342
0.78 84 1.62 54 4.86 17 7.34 34 7.75 1003
39.60 1535
0.59 23 1.03 17 5.00 28
11.17 27 18.75 38 39.6 2626
0.67 134 1.55 39 2.25 10 5.45 1.5
15.16 2.1 39.60 44
0.44 13 1.23 21 7.98 16 14.7 16
24.01 14 39.60 72
are as follows:
Type of earth (eg, clay, loam, sandstone, granite). different layers of soil.
Moisture content - resistivity may fall rapidly as the moisture content however value of about 20% the rate of decrease is much less. Chemical composition and concentration of dissolved salt. Presence of metal and concrete pipes, tanks, large slabs.
rugged topography has a similar effect on resistivity measuras local surface resistivity variation caused by weathering and moisture.
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resistivity may fall rapidly as the moisture content increases,
rugged topography has a similar effect on resistivity measurement as local surface resistivity variation caused by weathering and moisture.
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Typical values of resistivity are given below: Table 8 Typical Resistivities for Soil and Water (Source: Earthing Techniques)
Type of Soil & Water
Typical Resistivity
Clay Clay & sand mixtures
Shale, slate and sandstone
Peat loam and mud Sand
Ridge gravel Solid granite
Seawater
Lake water Resistivity values for clays and sand mixtureindicated below. Table 9 Effect of moisture content on Resistivities for sand s and clays (Source: Earthing Techniques)
Moisture content
(% by weight)
0 2.5 5
10 15 20 30
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Typical values of resistivity are given below:
Typical Resistivities for Soil and Water (Source: Earthing Techniques)
Typical Resistivity (Ωm)
Typical Range (Ωm)
40 8 to 70 100 4 to 300 120 10 to 100
150 5 to 250 2000 200 to 3000
15000 3000 to 30000 25000 10000 to 50000
2 0.1 to 10 250 100 to 400
for clays and sand mixtures are very dependent on the moisture content
Effect of moisture content on Resistivities for sand s and clays (Source: Earthing Techniques)
Typical Resistivity
(Ωm)
Clay mixed with sand Silica sands
>100000 1500 >100000430 50000185 2100105 63063 29042
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Conductors
Good
Bad
on the moisture content as
Silica sands -
>100000 50000 2100 630 290
-
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7.0 GROUND IMPROVEMENT
7.1 Zoning
Based on the results of the investigation, extent of ground improvement required to Table 10
Major Zones
Sub-
Zones
1
1A
1B
2
3
4
4A
4B
The Zoning Plan is shown in Figure the site investigation grid which is typically at 250m centres. Site variations are expected.
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GROUND IMPROVEMENT
Based on the results of the investigation, four (4) major zones have been identifiedextent of ground improvement required to construct the platform to RL+7.5m, MLSD
Potential Cut and Fill
(Predominant soil type)
Types of
Ground improvement
Cut
(silty CLAY / clayey SILT)
None
Fill
(silty CLAY / clayey SILT)
Expected to be minor localised removal of soft material at subgrade level, minimal surcharging
Cut
(rock)
None – rock to be cut to stable slope.
Fill
(soft clays)
Preloading with PVDsStone columns providing that residual settlements are acceptable.
Fill
(Peaty organic soils over very soft clays)
Major improvement. Removal of peaty organic soils, replace with structural fill. Preloading with PVDs. VC Stone columns providing that residual settlements are acceptable.
Fill
(very soft clays)
Major improvement. Preloading with PVDs.Vacuum Consolidation (VC)Stone columns providing that residual settlements are acceptable.
The Zoning Plan is shown in Figure 17 below. The zonal boundaries have been determined from the site investigation grid which is typically at 250m centres. Site variations are expected.
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zones have been identified relating to the construct the platform to RL+7.5m, MLSD:
Types of
Ground improvement
Expected to be minor – ie localised removal of soft material at subgrade level, minimal
rock to be cut to stable
Preloading with PVDs Stone columns providing that residual settlements are acceptable.
Major improvement. Removal of peaty organic soils, replace with structural fill. Preloading with PVDs. VC Stone columns providing that residual settlements are acceptable.
Major improvement. Preloading with PVDs. Vacuum Consolidation (VC) Stone columns providing that residual settlements are acceptable.
below. The zonal boundaries have been determined from the site investigation grid which is typically at 250m centres. Site variations are expected.
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Map of
Geotechnical Models are given below for For each zone, a scatter plot of N values with depth is provided. Lower bound N values Geotechnical Model are provided for preliminary The purpose of these Geotechnical Models is more detailed site investigation (typically Geotechnical Models to be used for detailed design.
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Figure 17 Map of Ground Improvement Zones
Geotechnical Models are given below for soil zones.
For each zone, a scatter plot of N values with depth is provided. Lower bound N values preliminary design.
The purpose of these Geotechnical Models is to carry out preliminary design studies only. A typically on a 50m to 100m grid) is required to develop
Geotechnical Models to be used for detailed design.
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For each zone, a scatter plot of N values with depth is provided. Lower bound N values and
preliminary design studies only. A on a 50m to 100m grid) is required to develop
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7.2 Geotechnical Models
7.2.1 Zone 1A - Cut
A scatter plot of N values with elevation is given below. Lower bound SPT(N) values are superimposed and are proposed for preliminary design.
-40.0
-30.0
-20.0
-10.0
0.0
10.0
20.0
30.0
40.0
50.00 4 8 12 16
RL
(m)
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al Models
A scatter plot of N values with elevation is given below. Lower bound SPT(N) values are superimposed and are proposed for preliminary design.
Figure 18
Proposed
Platform Level
RL7.50m
Hard
CLAY/SILT
Very stiff
CLAY/SILT
Stiff CLAY/SILT
Firm CLAY /SILT
16 20 24 28 32 36 40
RAPID - Zone 1A - Cut
(Ground Level > +7.50m MLSD)
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A scatter plot of N values with elevation is given below. Lower bound SPT(N) values are
Proposed
Platform Level
RL7.50m
Hard
Stiff CLAY/SILT
/SILT
44 48 52
SPT "N"
BH21BH50BH52BH69BH71BH87BH88BH89BH90BH106BH107BH125BH133BH138BH141BH148BH149BH151BH152BH153BH155BH156BH157BH162BH163BH164BH165BH170BH171BH506BH507BH508BH512BH513BH515BH516BH517BH518BH519BH523BH526BH527BH529BH534BH538BH539BH540BH541BH542BH548BH549BH550BH551BH558
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A Geotechnical Model based on
Table 11
Strata Generalised
Description of Soil Strata
Assumed Elevation
RL (m)
Depth below GL
(m)(1) (2) (3) (4)
1 Firm
CLAY/SILT
7.50 0.006.50 1.005.50 2.004.50 3.00
2 Sti ff
CLAY/SILT
4.00 3.502.00 5.500.00 7.50-2.00 9.50
3 Very Stiff
CLAY/SILT
-3.00 10.50-4.00 11.50-5.50 13.00-7.50 15.00
4 Hard
CLAY/SILT
-8.50 16.00-9.50 17.00
-12.00 19.50-14.50 22.00-19.50 27.00-24.50 32.00-30.00 37.50
Key (5) Based on the DESIGN SPT(N) Profile superimposed on the measles plot.
value of N is 50. (6) Cu denotes undrained cohesion, C
Butler range. (7) Φu denotes undrained angle of internal friction. (8) Eu denotes undrained elastic Modulus.
Eu = 200 x cu for very soft clays & siltsEu = 350 x cu for firm clays & siltsEu = 400 x cu for stiff clays & siltsEu = 450 x cu for very stiff clays & siltsEu = 500 x cu for hard clays & silts
(9) c’ denotes effective cohesion to be used in effective stress analysis. (10) Φ’ denotes effective angle of internal friction to be used in effecti (11) E’ denotes drained modulus of Elasticity. E‘= 0.87 x E (12) γ denotes saturated unit weight
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A Geotechnical Model based on the lower bound N values is given below
Depth below GL
(m)
SPT(N) Nmax=50
Parameters for preliminary designCu
(kPa) φφφφu
(deg) Eu
(kPa) c'
(kPa) (5) (6) (7) (8) (9)
0.00 7 35 0 12250 2
1.00 7 35 0 12250 2
2.00 8 40 0 14000 2
3.00 8 40 0 14000 2
3.50 9 45 0 18000 3
5.50 10 50 0 20000 3
7.50 13 65 0 26000 3
9.50 16 80 0 32000 3
10.50 18 90 0 40500 5
11.50 20 100 0 45000 5
13.00 23 115 0 51750 5
15.00 30 150 0 67500 5
16.00 36 180 0 90000 10
17.00 45 225 0 112500 10
19.50 50 250 0 125000 10
22.00 50 250 0 125000 10
27.00 50 250 0 125000 10
32.00 50 250 0 125000 10
37.50 50 250 0 125000 10
Based on the DESIGN SPT(N) Profile superimposed on the measles plot. Maximum assumed
denotes undrained cohesion, Cu = 5xN kPa has been used. This is the average of Stroud &
denotes undrained angle of internal friction. Φu = 0 has been assigned to clays and silts.
denotes undrained elastic Modulus. clays & silts
for firm clays & silts for stiff clays & silts for very stiff clays & silts for hard clays & silts
c’ denotes effective cohesion to be used in effective stress analysis.
’ denotes effective angle of internal friction to be used in effective stress analysis.
E’ denotes drained modulus of Elasticity. E‘= 0.87 x Eu for Poisson’s ratio = 0.3.
denotes saturated unit weight
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for preliminary design
(kPa) φφφφ'
(deg) E'
(kPa) γγγγ
(kN/m 3) (10) (11) (12)
24 10535 17
24 10535 17
24 12040 17
24 12040 17
26 15480 18
26 17200 18
26 22360 18
26 27520 18
28 34830 19
28 38700 19
28 44505 19
28 58050 19
35 77400 20
35 96750 20
35 107500 20
35 107500 20
35 107500 20
35 107500 20
35 107500 20
Maximum assumed
= 5xN kPa has been used. This is the average of Stroud &
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7.2.2 Zone 1B - Fill
A scatter plot of N values with elevation is given below. Lower bound SPT(N) values are superimposed and are proposed for preliminary design.
-40.0
-35.0
-30.0
-25.0
-20.0
-15.0
-10.0
-5.0
0.0
5.0
10.00 4 8 12 16
RL
(m)
RAPID
(Ground Level < 7.50m)
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A scatter plot of N values with elevation is given below. Lower bound SPT(N) values are superimposed and are proposed for preliminary design.
Figure 19
Firm CLAY/SILT
Stiff CLAY/SILT
Very stiff
CLAY/SILT
Hard CLAY/SILT
16 20 24 28 32 36 40 44
SPT "N"
RAPID - Zone 1B - Fill
(Ground Level < 7.50m)
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A scatter plot of N values with elevation is given below. Lower bound SPT(N) values are
48 52
SPT "N" BH1 BH2BH3 BH4BH5 BH6BH8 BH9BH10 BH11BH12 BH13BH15 BH16BH17 BH19BH20 BH22BH23 BH24BH25 BH26BH32 BH33BH34 BH35BH36 BH37BH38 BH39BH40 BH41BH42 BH49BH51 BH53BH54 BH55BH56 BH57BH58 BH59BH60 BH68BH70 BH72BH73 BH74BH75 BH77BH78 BH91BH92 BH93BH94 BH95BH96 BH105BH108 BH109BH110 BH111BH112 BH113BH114 BH117BH118 BH127BH128 BH129BH130 BH131BH132 BH134BH139 BH142BH143 BH144BH145 BH146BH147 BH158BH159 BH160BH161 BH166BH167 BH168BH169 BH501BH502 BH503BH504 BH505BH509 BH510BH511 BH514BH520 BH521BH522 BH525BH530 BH531BH532 BH533BH535 BH536BH537 BH544BH545 BH546BH547 BH552BH553 BH554BH555 BH561BH562 BH563BH801 BH802BH812 BH820BH827 BH834BH838 BH843Design
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A Geotechnical Model based on the lower bound N values is given below
Table 12
Strata Generalised
Description of Soil Strata
Assumed Elevation
RL (m)
Depth below GL
(m) (1) (2) (3) (4)
1 Firm
CLAY/SILT
7.00 0.00 5.00 2.00 3.00 4.00 1.00 6.00 -1.50 8.50 -4.00 11.00 -6.50 13.50 -9.00 16.00
2 Stiff
CLAY/SILT
-10.00 17.00 -11.50 18.50 -13.00 20.00 -14.50 21.50
3 Very Stiff
CLAY/SILT
-15.50 22.50 -17.00 24.00 -19.00 26.00 -21.00 28.00
4 Hard
CLAY/SILT
-22.00 29.00 -23.00 30.00 -28.00 35.00 -34.00 41.00 -40.00 47.00
Key (5) Based on the DESIGN SPT(N) Profile superimposed on the measles plot. Maximum assumed
value of N is 50. (6) Cu denotes undrained cohesion, C
Butler range. (7) Φu denotes undrained angle of internal friction. (8) Eu denotes undrained elastic Modulus.
Eu = 200 x cu for very soft clays & siltsEu = 350 x cu for firm clays & siltsEu = 400 x cu for stiff clays & siltsEu = 450 x cu for very stiff clays & siltsEu = 500 x cu for hard clays & silts
(9) c’ denotes effective cohesion to be used in effective stress analysis. (10) Φ’ denotes effective angle of internal friction to be used in effective stress analysis. (11) E’ denotes drained modulus of Elasticity. E‘= 0.87 x E (12) γ denotes saturated unit weight
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A Geotechnical Model based on the lower bound N values is given below
below GL SPT(N) Nmax=50
Parameters for preliminary designCu
(kPa) φφφφu
(deg) Eu
(kPa) c'
(kPa) (5) (6) (7) (8) (9)
5 25 0 8750 2
5 25 0 8750 2
5 25 0 8750 2
5 25 0 8750 2
5 25 0 8750 2
6 30 0 10500 2
7 35 0 12250 2
8 40 0 14000 2
9 45 0 18000 3
11 55 0 22000 3
13 65 0 26000 3
15 75 0 30000 3
17 85 0 38250 5
20 100 0 45000 5
25 125 0 56250 5
32 160 0 72000 5
37 185 0 92500 10
50 250 0 125000 10
50 250 0 125000 10
50 250 0 125000 10
50 250 0 125000 10
Based on the DESIGN SPT(N) Profile superimposed on the measles plot. Maximum assumed
denotes undrained cohesion, Cu = 5xN kPa has been used. This is the average of Stroud &
denotes undrained angle of internal friction. Φu = 0 has been assigned to clays and silts.
denotes undrained elastic Modulus. for very soft clays & silts for firm clays & silts for stiff clays & silts for very stiff clays & silts for hard clays & silts
c’ denotes effective cohesion to be used in effective stress analysis.
’ denotes effective angle of internal friction to be used in effective stress analysis.
E’ denotes drained modulus of Elasticity. E‘= 0.87 x Eu for Poisson’s ratio = 0.3.
denotes saturated unit weight
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 55 of 102
_________________________________________________________________________________________________
for preliminary design φφφφ'
(deg) E'
(kPa) γγγγ
(kN/m 3) (10) (11) (12)
24 7525 17
24 7525 17
24 7525 17
24 7525 17
24 7525 17
24 9030 17
24 10535 17
24 12040 17
26 15480 18
26 18920 18
26 22360 18
26 25800 18
28 32895 19
28 38700 19
28 48375 19
28 61920 19
35 79550 20
35 107500 20
35 107500 20
35 107500 20
35 107500 20
Based on the DESIGN SPT(N) Profile superimposed on the measles plot. Maximum assumed
= 5xN kPa has been used. This is the average of Stroud &
Disk ref: c:\Soil & Rock Engineering Project: REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
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Stability from Experience & Technology
7.2.3 Zone 3
A scatter plot of N values with elevation is given below. Lower bound SPT(N) values are superimposed and are proposed for preliminary design.
-40.0
-35.0
-30.0
-25.0
-20.0
-15.0
-10.0
-5.0
0.0
5.00 4 8 12 16
RL
(m)
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A scatter plot of N values with elevation is given below. Lower bound SPT(N) values are superimposed and are proposed for preliminary design.
Figure 20
Very soft
to
soft CLAY
Firm CLAY/SILT
Stiff CLAY/SILT
Very stiff
CLAY/SILT
Hard CLAY/SILT
20 24 28 32 36 40 44
RAPID - Zone 3
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 56 of 102
_________________________________________________________________________________________________
A scatter plot of N values with elevation is given below. Lower bound SPT(N) values are
44 48 52SPT "N"
BH7BH14BH18BH27BH28BH29BH30BH31BH43BH44BH45BH46BH47BH48BH61BH62BH63BH64BH65BH66BH67BH76BH79BH80BH81BH82BH83BH84BH85BH86BH97BH98BH99BH100BH101BH102BH103BH104BH116BH119BH120BH121BH122BH123BH124BH135BH136BH137BH150BH159Design
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Stability from Experience & Technology
A Geotechnical Model based on the lower bound N values is given below
Table 13
Strata Generalised
Description of Soil Strata
Assumed Elevation
RL (m)
Depth below GL
(m)(1) (2) (3) (4)
1 Very Soft to
Soft CLAY/SILT
3.00 0.001.00 2.00-1.00 4.00-3.00 6.00-5.00 8.00-6.50 9.50-8.00 11.00
2 Firm
CLAY/SILT
-9.00 12.00-11.00 14.00-13.00 16.00
3 Stiff
CLAY/SILT
-14.00 17.00-16.00 19.00-18.00 21.00
4 Very Stiff
CLAY/SILT
-19.00 22.00-21.00 24.00-23.00 26.00-25.00 28.00
5 Hard
CLAY/SILT
-26.00 29.00-28.00 31.00-30.00 33.00-35.00 38.00-40.00 43.00
Key (5) Based on the DESIGN SPT(N) Profile superimposed on the measles plot. Maximum assumed
value of N is 50. (6) Cu denotes undrained cohesion, C
Butler range. (7) Φu denotes undrained angle of internal friction. (8) Eu denotes undrained elastic Modulus.
Eu = 200 x cu for very soft clays & siltsEu = 350 x cu for firm clays & siltsEu = 400 x cu for stiff clays & siltsEu = 450 x cu for very stiff clays & siltsEu = 500 x cu for hard clays & silts
(9) c’ denotes effective cohesion to be used in effective stress analysis. (10) Φ’ denotes effective angle of internal friction to be used in effective stress analysis. (11) E’ denotes drained modulus of Elasticity. E‘= 0.87 x E (12) γ denotes saturated unit weight
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_________________________________________________________________________________________________
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Stability from Experience & Technology
A Geotechnical Model based on the lower bound N values is given below
Depth below GL
(m)
SPT(N) Nmax=50
Parameters for preliminary designCu
(kPa) φφφφu
(deg) Eu
(kPa) c'
(kPa)(4) (5) (6) (7) (8) (9)
0.00 2 10 0 2000 1
2.00 2 10 0 2000 1
4.00 2 10 0 2000 1
6.00 2 10 0 2000 1
8.00 3 15 0 3000 1
9.50 4 20 0 4000 1
11.00 4 20 0 4000 1
12.00 5 25 0 8750 2
14.00 6 30 0 10500 2
16.00 8 40 0 14000 2
17.00 10 50 0 20000 3
19.00 12 60 0 24000 3
21.00 16 80 0 32000 3
22.00 17 85 0 38250 5
24.00 21 105 0 47250 5
26.00 25 125 0 56250 5
28.00 30 150 0 67500 5
29.00 50 250 0 125000 10
31.00 50 250 0 125000 10
33.00 50 250 0 125000 10
38.00 50 250 0 125000 10
43.00 50 250 0 125000 10
Based on the DESIGN SPT(N) Profile superimposed on the measles plot. Maximum assumed
denotes undrained cohesion, Cu = 5xN kPa has been used. This is the average of Stroud &
denotes undrained angle of internal friction. Φu = 0 has been assigned to clays and silts.
denotes undrained elastic Modulus. for very soft clays & silts for firm clays & silts for stiff clays & silts for very stiff clays & silts for hard clays & silts
c’ denotes effective cohesion to be used in effective stress analysis.
ve angle of internal friction to be used in effective stress analysis.
E’ denotes drained modulus of Elasticity. E‘= 0.87 x Eu for Poisson’s ratio = 0.3.
denotes saturated unit weight
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 57 of 102
_________________________________________________________________________________________________
for preliminary design c'
(kPa) φφφφ'
(deg) E'
(kPa) γγγγ
(kN/m 3) (10) (11) (12)
22 1720 16
22 1720 16
22 1720 16
22 1720 16
22 2580 16
22 3440 16
22 3440 16
24 7525 17
24 9030 17
24 12040 17
26 17200 18
26 20640 18
26 27520 18
28 32895 19
28 40635 19
28 48375 19
28 58050 19
35 107500 20
35 107500 20
35 107500 20
35 107500 20
35 107500 20
Based on the DESIGN SPT(N) Profile superimposed on the measles plot. Maximum assumed
= 5xN kPa has been used. This is the average of Stroud &
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Stability from Experience & Technology
7.2.4 Zone 4A - Peaty Organic Soils and Very Soft Clays
A scatter plot of N values with elevation is given below. Lower bound SPT(N) values are superimposed and are proposed for preliminary design.
PEAT ORGANIC
SOILS
average
thickness 5m
-40.0
-35.0
-30.0
-25.0
-20.0
-15.0
-10.0
-5.0
0.0
5.00 4 8 12 16
RL
(m)
RAPID -
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Peaty Organic Soils and Very Soft Clays
A scatter plot of N values with elevation is given below. Lower bound SPT(N) values are superimposed and are proposed for preliminary design.
Figure 21
Firm
CLAY/SILT
Stiff
CLAY/SILT
PEAT ORGANIC
(To be removed if area is to be developed)
lowest PEAT level investigated
Hard CLAY/SILT
Very soft
to
soft CLAY
average
thickness 5m
16 20 24 28 32 36 40
Zone 4A (PEAT ORGANIC SOILS)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 58 of 102
_________________________________________________________________________________________________
A scatter plot of N values with elevation is given below. Lower bound SPT(N) values are
developed)
investigated
44 48 52SPT "N"
BH809
BH817
BH821
BH824
BH825
BH828
BH829
BH835
BH836
BH839
BH840
BH841
BH845
BH846
BH847
BH851
BH853
BH854
BH855
BH856
BH857
BH858
Design
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Stability from Experience & Technology
A Geotechnical Model based on the lower bound N values is given below
Table 14
Strata Generalised
Description of Soil Strata
Assumed Elevation
RL (m)
Depth below GL
(m)(1) (2) (3) (4)
1 PEATY
ORGANIC MATERIALS
1.50 0.00-1.00 2.50-3.50 5.00-4.00 5.50
2 Very Soft to
Soft CLAY/SILT
-4.50 6.00-6.00 7.50-8.00 9.50
-10.00 11.50-12.00 13.50-14.00 15.50-16.00 17.50
3 Firm
CLAY/SILT
-18.00 19.50-20.00 21.50-22.00 23.50
4 Stiff
CLAY/SILT
-23.50 25.00-26.00 27.50-28.50 30.00
5 Hard
CLAY/SILT
-29.00 30.50-32.00 33.50-35.00 36.50-38.00 39.50
Key (5) Based on the DESIGN SPT(N) Profile superimposed on the measles plot. Maximum assumed
value of N is 50. (6) Cu denotes undrained cohesion, C
Butler range. (7) Φu denotes undrained angle of internal friction. (8) Eu denotes undrained elastic Modulus.
Eu = 200 x cu for very soft clays & siltsEu = 350 x cu for firm clays & siltsEu = 400 x cu for stiff clays & siltsEu = 450 x cu for very stiff clays & siltsEu = 500 x cu for hard clays & silts
(9) c’ denotes effective cohesion to be used in effective stress analysis. (10) Φ’ denotes effective angle of internal friction to be used in effective stress analysis. (11) E’ denotes drained modulus of Elasticity. E‘= 0.87 x E (12) γ denotes saturated unit weight
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_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
A Geotechnical Model based on the lower bound N values is given below
Depth below GL
(m)
SPT(N) Nmax=50
Parameters for preliminary designCu
(kPa) φφφφu
(deg) Eu
(kPa) c'
(kPa)(4) (5) (6) (7) (8) (9)
0.00
PEAT - Average thickness 5m, lowest level investigated RL(To be removed if area is to be developed)
2.50
5.00
5.50
6.00 1 5 0 1000 1
7.50 1 5 0 1000 1
9.50 1 5 0 1000 1
11.50 1 5 0 1000 1
13.50 2 10 0 2000 1
15.50 3 15 0 3000 1
17.50 4 20 0 4000 1
19.50 5 25 0 8750 2
21.50 7 35 0 12250 2
23.50 9 45 0 15750 2
25.00 10 50 0 20000 3
27.50 12 60 0 24000 3
30.00 15 75 0 30000 3
30.50 50 250 0 125000 10
33.50 50 250 0 125000 10
36.50 50 250 0 125000 10
39.50 50 250 0 125000 10
Based on the DESIGN SPT(N) Profile superimposed on the measles plot. Maximum assumed
denotes undrained cohesion, Cu = 5xN kPa has been used. This is the average of Stroud &
denotes undrained angle of internal friction. Φu = 0 has been assigned to clays and silts.
denotes undrained elastic Modulus. for very soft clays & silts for firm clays & silts for stiff clays & silts for very stiff clays & silts for hard clays & silts
c’ denotes effective cohesion to be used in effective stress analysis.
’ denotes effective angle of internal friction to be used in effective stress analysis.
denotes drained modulus of Elasticity. E‘= 0.87 x Eu for Poisson’s ratio = 0.3.
denotes saturated unit weight
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 59 of 102
_________________________________________________________________________________________________
for preliminary design c'
(kPa) φφφφ'
(deg) E'
(kPa) γγγγ
(kN/m 3) (10) (11) (12)
Average thickness 5m, lowest level investigated RL -11.65m (To be removed if area is to be developed)
20 860 15
20 860 15
20 860 15
20 860 15
20 1720 15
20 2580 15
20 3440 15
24 7525 17
24 10535 17
24 13545 17
26 17200 18
26 20640 18
26 25800 18
35 107500 20
35 107500 20
35 107500 20
35 107500 20
Based on the DESIGN SPT(N) Profile superimposed on the measles plot. Maximum assumed
= 5xN kPa has been used. This is the average of Stroud &
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Stability from Experience & Technology
7.2.5 Zone 4B – Very soft Clays
A scatter plot of N values with elevation is given below. Lower bound SPT(N) values are superimposed and are proposed for preliminary design.
-40.0
-35.0
-30.0
-25.0
-20.0
-15.0
-10.0
-5.0
0.0
5.00 4 8 12 16
RL
(m)
RAPID
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Very soft Clays – organic in places
A scatter plot of N values with elevation is given below. Lower bound SPT(N) values are superimposed and are proposed for preliminary design.
Figure 22
Very soft
to
soft CLAY
Firm
CLAY/SILT
Stiff
CLAY/SILT
Very stiff
CLAY/SILT
Hard
CLAY/SILT
16 20 24 28 32 36 40 44
RAPID - Zone 4B
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 60 of 102
_________________________________________________________________________________________________
A scatter plot of N values with elevation is given below. Lower bound SPT(N) values are
44 48 52SPT "N"
BH813
BH814
BH816
BH818
BH822
BH826
BH830
BH844
BH859
BH860
Design
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Stability from Experience & Technology
A Geotechnical Model based on the lower bound N values is given below
Table 15
Strata Generalised
Description of Soil Strata
Assumed Elevation
RL (m)
Depth below GL
(m)(1) (2) (3) (4)
1 Very Soft to
Soft CLAY/SILT
1.50 0.00-0.50 2.00-3.00 4.50-5.50 7.00-8.00 9.50
-10.50 12.00-13.00 14.50-15.50 17.00-18.00 19.50
2 Firm
CLAY/SILT
-19.00 20.50-21.00 22.50-23.00 24.50
3 Stiff
CLAY/SILT
-23.50 25.00-26.00 27.50-28.50 30.00
4 Very Stiff
CLAY/SILT
-29.00 30.50-30.50 32.00-32.00 33.50
5 Hard
CLAY/SILT
-32.50 34.00-35.00 36.50-37.50 39.00-40.00 41.50
Key (5) Based on the DESIGN SPT(N) Profile superimposed on the measles plot. Maximum assumed
value of N is 50. (6) Cu denotes undrained cohesion, C
Butler range. (7) Φu denotes undrained angle of internal friction. (8) Eu denotes undrained elastic Modulus.
Eu = 200 x cu for very soft clays & siltsEu = 350 x cu for firm clays & siltsEu = 400 x cu for stiff clays & siltsEu = 450 x cu for very stiff clays & siltsEu = 500 x cu for hard clays & silts
(9) c’ denotes effective cohesion to be used in effective stress analysis.(10) Φ’ denotes effective angle of internal friction to be used in effective stress analysis.(11) E’ denotes drained modulus of Elasticity. E‘= 0.87 x E(12) γ denotes saturated unit weight
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
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_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
A Geotechnical Model based on the lower bound N values is given below
Depth below GL
(m)
SPT(N) Nmax=50
Parameters for preliminary designCu
(kPa) φφφφu
(deg) Eu
(kPa) c'
(kPa)(4) (5) (6) (7) (8) (9)
0.00 1 5 0 1000 1
2.00 1 5 0 1000 1
4.50 1 5 0 1000 1
7.00 1 5 0 1000 1
9.50 1 5 0 1000 1
12.00 1 5 0 1000 1
14.50 2 10 0 2000 1
17.00 3 15 0 3000 1
19.50 4 20 0 4000 1
20.50 5 25 0 8750 2
22.50 7 35 0 12250 2
24.50 8 40 0 14000 2
25.00 9 45 0 18000 3
27.50 12 60 0 24000 3
30.00 15 75 0 30000 3
30.50 16 80 0 36000 5
32.00 18 90 0 40500 5
33.50 20 100 0 45000 5
34.00 50 250 0 125000 10
36.50 50 250 0 125000 10
39.00 50 250 0 125000 10
41.50 50 250 0 125000 10
Based on the DESIGN SPT(N) Profile superimposed on the measles plot. Maximum assumed
denotes undrained cohesion, Cu = 5xN kPa has been used. This is the average of Stroud &
denotes undrained angle of internal friction. Φu = 0 has been assigned to clays and silts.
denotes undrained elastic Modulus. for very soft clays & silts for firm clays & silts for stiff clays & silts for very stiff clays & silts for hard clays & silts
c’ denotes effective cohesion to be used in effective stress analysis. e angle of internal friction to be used in effective stress analysis.
E’ denotes drained modulus of Elasticity. E‘= 0.87 x Eu for Poisson’s ratio = 0.3. denotes saturated unit weight
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 61 of 102
_________________________________________________________________________________________________
Parameters for preliminary design c'
(kPa) φφφφ'
(deg) E'
(kPa) γγγγ
(kN/m 3) (10) (11) (12)
20 860 15
20 860 15
20 860 15
20 860 15
20 860 15
20 860 15
20 1720 15
20 2580 15
20 3440 15
24 7525 17
24 10535 17
24 12040 17
26 15480 18
26 20640 18
26 25800 18
28 30960 19
28 34830 19
28 38700 19
35 107500 20
35 107500 20
35 107500 20
35 107500 20
Based on the DESIGN SPT(N) Profile superimposed on the measles plot. Maximum assumed
= 5xN kPa has been used. This is the average of Stroud &
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Stability from Experience & Technology
7.2.6 Fill Parameters
Fill materials comprise Type A, B and C fill (refer Section installation. The fill parameters should be determined from laboratory testing on from the compacted fill. For preliminary design, the following fill p Table 16 Fill parameters
Fill
Material (1)
Compacted earth FILL (Types A and B, Section 8.5)
Uncompacted earth FILL (Type C, Section 8.5)
Free draining sand layer (for PVD installation)
7.2.7 Fill Settlement
The fill will undergo self-weight settlement with time. Tomlinson (2001) reports on selfbeen measured over a 10 year research period It is possible that the compacted fill may settle in excess of 2% of the fill In areas of deep filling (eg Zone 4of filling and surcharging), then 100mm. This is in addition to the settlement of the soft
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Type A, B and C fill (refer Section 8.5) and free draining sand fill for PVD
should be determined from laboratory testing on undisturbed samples
For preliminary design, the following fill parameters are proposed:
C’
(kPa) (2)
ΦΦΦΦ’
(deg) (3)
E’
(MPa) (4)
5
28
25
0.1
25
10
0.1
28
15
weight settlement with time.
) reports on self-weight settlement of compacted and uncompacted fills that have research period in the UK.
It is possible that the compacted fill may settle 0.5% of its height whereas the uncompacted fill the fill height.
(eg Zone 4A) where the fill height may exceed 12m (ie 5m of R&R and 7m of filling and surcharging), then self-weight fill settlements may be in the order of 50mm to 100mm. This is in addition to the settlement of the soft clays loaded by the fill.
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 62 of 102
_________________________________________________________________________________________________
) and free draining sand fill for PVD
undisturbed samples taken
γγγγ
(kN/m 3) (5)
18.0
16.5
17.0
weight settlement of compacted and uncompacted fills that have
settle 0.5% of its height whereas the uncompacted fill
) where the fill height may exceed 12m (ie 5m of R&R and 7m fill settlements may be in the order of 50mm to
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Stability from Experience & Technology
7.3 Zone 3 Analysis
7.3.1 Platform Settlements
(i) Immediate and Consolidation Settlement
Platform settlements have been
a) First principle primary 43, 67 and 76 with testing. Refer Appendix D1
Elastic settlement analyses applied to PCPTcalculate settlemesettlements. Refer Appendix D2
Method 1 calculates settlement using
i. Sc = Σ mii. mv = 1/Miii. M = α x q
Method 2 calculates settlements using
iv. Sc = Σ ug
v. mv = 1/Evi. E = 100 x vii. su = (qc –
where ug = mv = coefficient of volume decrease (m dσ = change in stress causing settlement (kPa) H = thickness of E = elastic soil modulus M = constrained modulus α = ratio of constrained modulus to cone resistance (assume 3) su = undrained shear strength (kPa) qc = cone resistance (kPa) σ’vo = effective vertical stress (kPa) Nk = b) Plaxis 2D finite element analysis of BH27 to obtain settlement vs time
relationship. Refer Appendix c) Calculation of Unit Settlement Factor (USF) for each spreadsheet calculation.
USF is calculated as the total settlement divided by the thickness of very soft clay (Tdefined as soils having SPT(N)
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Analysis
Settlements
Immediate and Consolidation Settlement
Platform settlements have been calculated using the following modus operandi:
primary consolidation analyses applied to boreholes with average compressibility parameters derived from laboratory
Refer Appendix D1
Elastic settlement analyses applied to PCPT 12, 16, 29, 33, 35, 40 & 42 calculate settlements using two different methods and taking an average of
Refer Appendix D2
Method 1 calculates settlement using the following relationships mv x dσ x H M x qc
Method 2 calculates settlements using the following relationships g x mv x dσ x H
E 00 x su
– σ’vo) / Nk
= geological factor (assume 1.25) = coefficient of volume decrease (m2 / MN) = change in stress causing settlement (kPa) = thickness of compressible stratum = elastic soil modulus = constrained modulus = ratio of constrained modulus to cone resistance (assume 3)= undrained shear strength (kPa) = cone resistance (kPa) = effective vertical stress (kPa) = cone factor (17.5 assumed)
Plaxis 2D finite element analysis of BH27 to obtain settlement vs time . Refer Appendix E1.
Calculation of Unit Settlement Factor (USF) for each spreadsheet calculation. USF is calculated as the total settlement divided by the platform height (Hdivided by the thickness of very soft clay (Tsoft clay). In this context, soft clay is defined as soils having SPT(N) < 4 and cone resistance < 0.6MPa.
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consolidation analyses applied to boreholes BH8, 27, 29, compressibility parameters derived from laboratory
12, 16, 29, 33, 35, 40 & 42 to and taking an average of these
relationships
= ratio of constrained modulus to cone resistance (assume 3)
Plaxis 2D finite element analysis of BH27 to obtain settlement vs time
Calculation of Unit Settlement Factor (USF) for each spreadsheet calculation. divided by the platform height (Hplatform)
). In this context, soft clay is MPa.
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d) Calculation of consolidation settlements (S
intersected by boreholes Sc = USF x Hplatform
Our experience in Malaysia is that the USF can vary from 10mm to 30mm for each metre of fill placed and for each metre of highly compressible The results of borehole analyses are tabulated below: Table 17
BH Ground Level
Thickness of soft
clay
RL (m) (m)
(1) (2) (3)
BH 8 4.45 4.5
BH 27 2.39 16.5
BH 29 2.12 7.5
BH 43 1.63 6.0
BH 67 3.53 12.0
BH 76 2.22 10.5
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Calculation of consolidation settlements (Sc) different ground conditions intersected by boreholes using the following approximate relationship:
platform x Tsoft clay
Our experience in Malaysia is that the USF can vary from 10mm to 30mm for each metre of fill highly compressible, non-organic, cohesive soils.
The results of borehole analyses are tabulated below:
Thickness of soft
clay Platform
thickness Estimated Settlement
Unit Settlement
Factor (m) (m) (mm) mm/m/m (3) (4) (5) (6)
4.5 8.0 735 20 .5 8.0 1985 15
7.5 8.0 1060 18
6.0 8.0 1850 18 .0 8.0 1575 16
10.5 8.0 1420 17
Average 17
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t ground conditions using the following approximate relationship:
Our experience in Malaysia is that the USF can vary from 10mm to 30mm for each metre of fill
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The results of PCPT analyses are tabulated below: Table 18
CPT
Settlement Settlement
Method 1 (m)
Method 2 (m)
(1) (2) (3)
12 1.64 1.32
16 1.55 1.32
29 0.79 0.63
33 1.67 1.40
35 1.01 0.82
40 1.04 0.86
42 0.79 0.67
Plaxis analysis was carried out for 8m thick represented by BH27. The results are presented in Appendix Plate E1/4. The results of the 2D finite element analyses are summarised below:
i. Estimated consolidation BH27).
ii. Unit Settlement Factor =
iii. Time to achieve 90% consolidation without PVDs is approximately
assumes a relatively low estimated from back-analysis of dissipation tests)
iv. Time to achieve 90% consolidation without PVDs at days. In reality, we would expect a faster consolidation time.
In summary
i. From the borehole analyses, ii. From the CPT analyses, iii. From the Plaxis analysis (BH27),
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The results of PCPT analyses are tabulated below:
Settlement Average
Settlement
Thickness of soft Clay
Fill Thickness Unit
Settlement Factor (USF)
mm/m/mMethod 2
(m) (m)
(m) (m)
(3) (4) (5) (6)
1.32 1.48
14.0
10.0
1.32 1.43 9.0 10.0
0.63 0.71 8.0 10.0
1.40 1.54 9.0 10.0
0.82 0.91 6.0 10.0
0.86 0.95 9.0 10.0
0.67 0.73 6.0 10.0
Average
Plaxis analysis was carried out for 8m thick platform fill placed over ground conditions represented by BH27. The results are presented in Appendix E1. Input parameters are given on
element analyses are summarised below:
consolidation settlement (Sc) = 2.0m (same as spreadsheet analysis for
Unit Settlement Factor = 2.0 / 8m fill / 16.5m of very soft clay = 0.015m/m/m
0% consolidation without PVDs is approximately 6000 relatively low coefficient of permeability (Kv) of 1.25x10-9 m/sec which was
analysis of dissipation tests).
Time to achieve 90% consolidation without PVDs at 1.2m centers is approximately 250 In reality, we would expect a faster consolidation time.
From the borehole analyses, Sc = 0.017 x Hplatform x Tsoft clay From the CPT analyses, Sc = 0.013 x Hplatform x Tsoft clay From the Plaxis analysis (BH27), Sc = 0.015 x Hplatform x Tsoft clay
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Unit Settlement
Factor (USF)
mm/m/m
(7)
11
16
9
17
15
11
12
13
fill placed over ground conditions . Input parameters are given on
(same as spreadsheet analysis for
m/m/m.
6000 days. This m/sec which was
1.2m centers is approximately 250
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Upper and Lower Bound consolidation settlements were analysed for the soft ground in Zone 3 using the following generalised relationship: Sc = 0.010 to 0.020 x H platform x T Upper and Lower Bound settlement estimates for platform loading of soft clays in Zone 3 summarised in Table 19 below:
Borehole Ground
Elevation
Highly compressible strata
(N (m) From
(1) (2) (3)
2.988 2.0 5 8 4.451 3.0 9 4.256 3.0 18 2.963 0.0 27 2.391 0.0 29 2.117 0.0 43 1.634 0.0 62 2.167 0.0 67 3.529 3.0 76 2.223 0.0 79 1.991 0.0 85 1.941 3.0 86 2.312 0.0 97 1.770 0.0 98 1.618 0.0 99 2.234 0.0
102 2.787 0.0 103 3.989 0.0 104 3.193 0.0 112 2.486 7.5 115 3.444 0.0 116 1.633 0.0 119 2.895 0.0 120 2.867 3.0 121 2.882 3.0 122 3.447 0.0 123 3.381 0.0 124 3.848 0.0 135 3.735 0.0 136 3.455 0.0 137 3.209 0.0
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Upper and Lower Bound consolidation settlements were analysed for the soft ground in Zone 3 using the following generalised relationship:
x Tsoft clay .... (settlement in metres).
Upper and Lower Bound settlement estimates for platform loading of soft clays in Zone 3
Highly compressible strata
(N<4)
Thickness of soft
clay Tsoft clay
Filling required
Fill + surcharge
Hplatform To (m) (m) (m)
(4) (5) (6) (7)
6.0 4.0 4.51 7.01 4.5 1.5 3.05 5.55 6.0 3.0 3.24 5.74 3.0 3.0 4.54 7.04
16.5 16.5 5.11 7.61 7.5 7.5 5.38 7.88 6.0 6.0 5.87 8.37 9.0 9.0 5.33 7.83
12.0 9.0 3.97 6.47 10.5 10.5 5.28 7.78 10.5 10.5 5.51 8.01 9.0 6.0 5.56 8.06 6.0 6.0 5.19 7.69 6.0 6.0 5.73 8.23
10.5 10.5 5.88 8.38 9.0 9.0 5.27 7.77
15.0 15.0 4.71 7.21 10.5 10.5 3.51 6.01 9.0 9.0 4.31 6.81
10.5 3.0 5.01 7.51 3.0 3.0 4.06 6.56
10.5 10.5 5.87 8.37 9.0 9.0 4.61 7.11
10.5 7.5 4.63 7.13 11.0 8.0 4.62 7.12 10.5 10.5 4.05 6.55 4.5 4.5 4.12 6.62 7.5 7.5 3.65 6.15 6.0 6.0 3.77 6.27 7.5 7.5 4.05 6.55 6.0 6.0 4.29 6.79
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Upper and Lower Bound consolidation settlements were analysed for the soft ground in Zone 3
Upper and Lower Bound settlement estimates for platform loading of soft clays in Zone 3 are
Estimated LOWER Bound
Settlement
Estimated UPPER Bound
Settlement USF=0.010 USF=0.020
(m) (m) (8) (9)
0.28 0.56 0.08 0.17 0.17 0.34 0.21 0.42 1.26 2.51 0.59 1.18 0.50 1.00 0.70 1.41 0.58 1.16 0.82 1.63 0.84 1.68 0.48 0.97 0.46 0.92 0.49 0.99 0.88 1.76 0.70 1.40 1.08 2.16 0.63 1.26 0.61 1.23 0.23 0.45 0.20 0.39 0.88 1.76 0.64 1.28 0.53 1.07 0.57 1.14 0.69 1.38 0.30 0.60 0.46 0.92 0.38 0.75 0.49 0.98 0.41 0.81
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Borehole Ground
Elevation
Highly compressible strata
(N (m) From
(1) (2) (3) 150 4.921 0.0 159 2.674 0.0 524 1.570 0.0 543 1.604 0.0 556 0.736 0.0 557 0.763 0.0
For the ground conditions analysed, consolidation settlements generated by platform loading are estimated to range from about 0.5m to 1. (ii) Secondary Compression
The secondary compression index
∆∆∆∆Hs = Hf*Cαααα/(1+ef)*log(t 2/t1)
where ∆Hs = secondary compression settlementHf = thickness of soft clay after primary consolidationCα = coefficient of secondary consolidation (ef = void ratio after primary consolidationt2 / t1 = 30
The secondary compression estimated from the analyses of the Zone 3 boreholes range from less than 50mm to about 250mm.
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Highly compressible strata
(N<4)
Thickness of soft
clay Tsoft clay
Filling required
Fill + surcharge
Hplatform To (m) (m) (m)
(4) (5) (6) (7) 3.0 3.0 2.58 5.08 6.0 6.0 4.83 7.33 6.0 6.0 5.93 8.43 3.0 3.0 5.90 8.40 3.0 3.0 6.76 9.26 2.0 2.0 6.74 9.24
Min Max
Average
For the ground conditions analysed, consolidation settlements generated by platform loading are to range from about 0.5m to 1.0m.
Secondary Compression
index was estimated using the following 1st principle
= secondary compression settlement = thickness of soft clay after primary consolidation = coefficient of secondary consolidation (assumed 0.024) = void ratio after primary consolidation
estimated from the analyses of the Zone 3 boreholes range from less than 50mm to about 250mm.
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Estimated LOWER Bound
Settlement
Estimated UPPER Bound
Settlement USF=0.010 USF=0.020
(m) (m) (8) (9)
0.15 0.30 0.44 0.88 0.51 1.01 0.25 0.50 0.28 0.56 0.18 0.37
0.08 0.17 1.26 2.51 0.51 1.02
For the ground conditions analysed, consolidation settlements generated by platform loading are
principle relationship
estimated from the analyses of the Zone 3 boreholes range from
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7.3.2 Ground Improvement Methods
In Zone 3, soft cohesive soils range in thickness to 17m and constructing a platform. Methods of improvement include:
(i) Preloading in stages with surcharging. PVDs are used to expedite settlement.(ii) Combination of preloading and vacuum consolidation.(iii) Stone columns
The design of ground improvement systems will depend on the permissible postsettlement criteria for the platform which will be determined in the FEED stage.
Methods (i) and (ii) can be designed 100% of platform consolidation settlement.generated by secondary compressionheight as a first approximation). Method (iii) has higher residual settlements.assessed on receipt of permissible platform settlement criteria. To demonstrate the philosophy behind preloadingthe ground conditions represented by BH27. Two fill cases were analysed and tgenerated. They are shown in Figure 23. Curve A is the settlement vs time curve for primary consolidation settlement (100%) is estimated to be 1.66m and will occur over a period of about 500 days. The fill elevation after settlement is about RL+7.5m (ie ground level of RL2.5m + 6.7m of fill – 1.66m of settlement). Curve B is the settlement vs time curve for primary consolidation settlement (100%) is estimated to be 1.95m and will occur over a period of about 500 days. To achieve a settlement of 1.66m (target platform settlement), then this will be achieved by maintaining the 8.0m for a period of about 170 days. The corresponding % consolidation of the surcharge is about 85%. Adding additional surcharge can accelerate the platform The Plaxis generated settlement of 1.lower bound analyses of BH27 (Table 19)
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Ground Improvement Methods (Zone 3)
range in thickness to 17m and will need to be improved prior to
Methods of improvement include:
Preloading in stages with surcharging. PVDs are used to expedite settlement.Combination of preloading and vacuum consolidation.
improvement systems will depend on the permissible postsettlement criteria for the platform which will be determined in the FEED stage.
designed to minimise future settlements by surcharging to achieve 100% of platform consolidation settlement. Future settlements are then (a) creep settlements
secondary compression and (b) self weight settlement of the fill (about 0.5% of fill
hod (iii) has higher residual settlements. The suitability of stone columns will need to be assessed on receipt of permissible platform settlement criteria.
philosophy behind preloading, Plaxis 2D analyses have been carried out ground conditions represented by BH27. Refer shaded borehole in Table 19.
Two fill cases were analysed and theoretical settlement vs time curves A and B . They are shown in Figure 23.
is the settlement vs time curve for 6.7m of fill added to a ground level of RL+2.5m. The primary consolidation settlement (100%) is estimated to be 1.66m and will occur over a period of about 500 days. The fill elevation after settlement is about RL+7.5m (ie ground level of RL2.5m +
1.66m of settlement).
is the settlement vs time curve for 8.0m of fill added to a ground level of RL+2.5m. The primary consolidation settlement (100%) is estimated to be 1.95m and will occur over a period of
settlement of 1.66m (target platform settlement), then this will be achieved by maintaining the 8.0m for a period of about 170 days. The corresponding % consolidation of the surcharge is about 85%.
Adding additional surcharge can accelerate the platform settlement.
The Plaxis generated settlement of 1.7m falls within the range of 1.3m to 2.5m from s of BH27 (Table 19).
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need to be improved prior to
Preloading in stages with surcharging. PVDs are used to expedite settlement.
improvement systems will depend on the permissible post-handover
by surcharging to achieve creep settlements
and (b) self weight settlement of the fill (about 0.5% of fill
The suitability of stone columns will need to be
have been carried out for
heoretical settlement vs time curves A and B have been
f fill added to a ground level of RL+2.5m. The primary consolidation settlement (100%) is estimated to be 1.66m and will occur over a period of about 500 days. The fill elevation after settlement is about RL+7.5m (ie ground level of RL2.5m +
8.0m of fill added to a ground level of RL+2.5m. The primary consolidation settlement (100%) is estimated to be 1.95m and will occur over a period of
settlement of 1.66m (target platform settlement), then this will be achieved by maintaining the 8.0m for a period of about 170 days. The corresponding %
1.3m to 2.5m from upper and
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85%
170 days
-2500
-2000
-1500
-1000
-500
0
0 100 200
Est
imat
ed S
ettle
men
t (m
m)
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Figure 23
Settlement vs Time Curves Zone 3 – BH27
170 days
300 400 500 600 700
Curve A - 6.8m fill Curve B - 8.0m fill
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800 900 1000
Time (days)
A
B
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Preloading with PVDs
Modus operandi for preloading and surcharging include:
a) Strip 300mm over the subgraderequired to facilitate dewatering.
b) Place geotextile c) Add 1m of earth fill over
Prefabricated Vertical Drains (PVDs). In very soft subgradeto achieve high compaction levels in this material
d) Place 0.5m of free draining sand. e) Install PVDs at 1.2m centres o
the underside of the soft clay. f) Install Settlement Markers on a 50m grid over the area to be filled. g) Carry out a baseline level survey of all Settlement Markers. h) Place and compact fill at the rate not
height of 2m. i) Monitor Settlement Markers every 2 days. Record settlements and plot
settlement vs time for each marker. j) Allow 1 month to consolidate. k) Repeat activities h) to j) until +7.5m MLSD. l) Fill placed above the
compacted to achieve a dry density ratio greater than 93% of Modified Proctor. m) Fill placed from RL+6.0m to 7.5m MLSD should be compacted to achieve a dry
density ratio greater than 95% of Modified Proctor. n) Add 3m of additional fill above RL+7.5m for surcharging. o) Maintain the surcharge until at least 90% of the primary consolidation has been
achieved using Asaoka (1978) or Tan (1992) or equivalent interpolation method.
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operandi for preloading and surcharging include:
mm over the subgrade to be preloaded. Cut drainage channels as required to facilitate dewatering.
Place geotextile over the stripped subgrade to facilitate trafficking
Add 1m of earth fill over the geotextile to form a stable surfacePrefabricated Vertical Drains (PVDs). In very soft subgrade, it will not be possible to achieve high compaction levels in this material.
Place 0.5m of free draining sand.
at 1.2m centres on an equilateral triangular grid. PVDs to extend to the underside of the soft clay.
Install Settlement Markers on a 50m grid over the area to be filled.
Carry out a baseline level survey of all Settlement Markers.
Place and compact fill at the rate not exceeding 0.5m per week to a maximum
Monitor Settlement Markers every 2 days. Record settlements and plot settlement vs time for each marker.
Allow 1 month to consolidate.
Repeat activities h) to j) until +7.5m MLSD.
Fill placed above the sand drainage layer to RL+6.0m MLSD should be compacted to achieve a dry density ratio greater than 93% of Modified Proctor.
Fill placed from RL+6.0m to 7.5m MLSD should be compacted to achieve a dry density ratio greater than 95% of Modified Proctor.
of additional fill above RL+7.5m for surcharging.
Maintain the surcharge until at least 90% of the primary consolidation has been achieved using Asaoka (1978) or Tan (1992) or equivalent interpolation method.
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to be preloaded. Cut drainage channels as
to facilitate trafficking.
the geotextile to form a stable surface to install it will not be possible
n an equilateral triangular grid. PVDs to extend to
Install Settlement Markers on a 50m grid over the area to be filled.
exceeding 0.5m per week to a maximum
Monitor Settlement Markers every 2 days. Record settlements and plot
sand drainage layer to RL+6.0m MLSD should be compacted to achieve a dry density ratio greater than 93% of Modified Proctor.
Fill placed from RL+6.0m to 7.5m MLSD should be compacted to achieve a dry
Maintain the surcharge until at least 90% of the primary consolidation has been achieved using Asaoka (1978) or Tan (1992) or equivalent interpolation method.
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7.4 Zone 4A Analysis
7.4.1 Platform Settlements
(i) Immediate and Consolidation Settlement
Zone 4A contains peaty organic soils. assumed that the depth of Remove and Replace (R&R) is limited to 5m (for practical reasons).
Platform settlements have been calculated using the following modus operandi:
a) First principle boreholes BH829, 835, 836, 847, 856, 858 parameters derived from
b) Elastic settlement analyses applied to
810, 811, 812, 814 approaches and taking an average of the
c) Plaxis 2D finite element analysis of BH
relationship. Refer Appendix E2. d) Calculation of Unit
USF is calculated as the total settlement divided by the divided by the thickness of very soft claydefined as soils having SPT(N)
e) Calculation of consolidation settlements (S
the following approximate relationship:
Sc = USF x Hplatform
The results of borehole analyses are tabulated below: Table 20
BH Ground Level
Remove & Replace
RL (m)
(1) (2) (3)
BH 829 2.64
5.0BH 835 1.92 5.0
BH 836 2.76 2.8
BH 847 1.17 2.8
BH 856 2.07 5.0
BH 858 1.43 5.0
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Analysis
Settlements
Immediate and Consolidation Settlement
Zone 4A contains peaty organic soils. In the calculation of platform settlements, we have assumed that the depth of Remove and Replace (R&R) is limited to 5m (for practical reasons).
Platform settlements have been calculated using the following modus operandi:
First principle primary consolidation settlement (Sc) analyses applied to BH829, 835, 836, 847, 856, 858 with average
parameters derived from laboratory testing. Refer Appendix D3.
Elastic settlement analyses applied to cone resistances measured in 810, 811, 812, 814 and 817 to calculate settlements using approaches and taking an average of these settlements. Refer Appe
Plaxis 2D finite element analysis of BH830 to obtain settlement vs time . Refer Appendix E2.
Unit Settlement Factor (USF) for each spreadsheet calculation. is calculated as the total settlement divided by the platform height
divided by the thickness of very soft clay (Tsoft clay). In this context, soft clay is defined as soils having SPT(N) < 4 and cone resistance < 0.6MPa
Calculation of consolidation settlements (Sc) for different ground conditions the following approximate relationship:
platform x Tsoft clay
The results of borehole analyses are tabulated below:
Remove & Replace
Thickness of soft
clay Platform +
SURCHARGE Estimated Settlement
Settlement
(m) (m) (mm) (3) (4) (5) (6)
5.0 4.0 10.0 2068 5.0 2.5 10.0 1299 2.8 12.2 10.0 3133 2.8 7.7 10.0 2318 5.0 4.5 10.0 2433 5.0 8.5 10.0 2770
Average
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In the calculation of platform settlements, we have assumed that the depth of Remove and Replace (R&R) is limited to 5m (for practical reasons).
analyses applied to average compressibility
cone resistances measured in PCPT 807, using two different
settlements. Refer Appendix D4.
to obtain settlement vs time
for each spreadsheet calculation. orm height (Hplatform)
). In this context, soft clay is 0.6MPa.
) for different ground conditions using
Unit Settlement
Factor mm/m/m
(7)
52 52 26 30 54 33
41
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Stability from Experience & Technology
The results of PCPT analyses are tabulated below: Table 21
CPT Ground Level
Removal & Replacement
(m) RL (m)
(1) (2) (3)
807 1.33 5.0
810 1.52 5.0
811 1.61 5.0
812 2.05 5.0
814 2.34 5.0
817 2.42 5.0
In summary
i. From the borehole analyses, ii. From the CPT analyses,
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The results of PCPT analyses are tabulated below:
Removal & Replacement
Thickness of soft
clay Platform
thickness
Estimated Settlement Method 1
Estimated Settlement Method 2
(m) (m) (m) (m)(4) (5) (6) (7)
6.0 10.0 1.74 1.7211.0 10.0 2.75 2.726.0 10.0 2.42 2.958.0 10.0 2.36 2.404.0 10.0 1.53 1.918.0 10.0 2.28 2.53
From the borehole analyses, Sc = 0.041 x Hplatform x Tsoft clay From the CPT analyses, Sc = 0.034 x Hplatform x Tsoft clay
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Estimated Settlement Method 2
Average Settlement Methods
1 & 2
Unit Settlement
Factor (m) (m) mm/m/m
) (8) (9)
1.72 1.73 29 2.72 2.74 25 2.95 2.69 45 2.40 2.38 30 1.91 1.72 43 2.53 2.41 30
Average 34
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Stability from Experience & Technology
Upper and Lower Bound consolidation settlements were using the following generalised relationship: Sc = 0.030 to 0.050 x H platform x T Upper and Lower Bound settlement estimates for platform loading of soft clays in Zone 3 are summarised below:
Table 22
Borehole Ground
Elevation Highly compressible
strata (N< 4) (m) From To
(1) (2) (3) (4)
1.920 1.5 11.5 809 817 1.304 0.0 10.0 821 1.756 0.0 16.5 824 1.698 0.0 9.0 825 1.556 0.0 13.5 828 1.949 0.0 6.5 829 2.640 0.0 9.0 835 1.916 0.0 7.5 836 2.760 0.0 15.0 839 1.393 0.0 7.5 840 2.555 0.0 9.0 841 1.689 0.0 12.0 845 1.656 0.0 6.0 846 1.189 0.0 6.0 847 1.166 0.0 10.5 851 0.613 0.0 6.0 853 1.410 0.0 6.0 854 1.797 0.0 9.0 855 1.767 0.0 12.0 856 2.069 0.0 9.5 857 0.902 0.0 4.5 858 1.427 0.0 13.5
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Upper and Lower Bound consolidation settlements were analysed for the soft ground in Zone 3 using the following generalised relationship:
x Tsoft clay .... (settlement in metres).
Upper and Lower Bound settlement estimates for platform loading of soft clays in Zone 3 are
Thickness of peaty organic material
Thickness of R & R
Thickness of soft clay
Tsoft clay Filling
required surcharge
(m) (m) (m) (m)
(5) (6) (7) (8)
8.5 5.58 3.0 3.0 3.0 3.0 7.0 6.20
10.4 5.0 11.5 5.74 5.8 5.0 4.0 5.80 5.8 5.0 8.5 5.94 5.8 5.0 1.5 5.55 7.4 5.0 4.0 4.86 5.8 5.0 2.5 5.58 2.8 2.8 12.2 4.74 0.5 0.5 7.0 6.11 2.8 2.8 6.2 4.95 2.8 2.8 9.2 5.81 2.8 2.8 3.2 5.84 2.8 2.8 3.2 6.31 2.8 2.8 7.7 6.33 2.8 2.8 3.2 6.89 2.8 2.8 3.2 6.09 1.5 1.5 7.5 5.70 1.5 1.5 10.5 5.73 8.8 5.0 4.5 5.43 2.8 2.8 1.7 6.60 4.2 4.2 9.3 6.07
Average
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 73 of 102
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analysed for the soft ground in Zone 3
Upper and Lower Bound settlement estimates for platform loading of soft clays in Zone 3 are
Fill + surcharge
Hplatform
Estimated LOWER Bound
Settlement
Estimated UPPER Bound
Settlement (m) USF=0.030 USF=0.050
(m) (m) (9) (9) (10)
8.08 2.06 3.43 8.70 1.83 3.04 8.24 2.84 4.74 8.30 1.00 1.66 8.44 2.15 3.59 8.05 0.36 0.60 7.36 0.88 1.47 8.08 0.61 1.01 7.24 2.65 4.42 8.61 1.81 3.01 7.45 1.38 2.31 8.31 2.29 3.82 8.34 0.80 1.34 8.81 0.85 1.41 8.83 2.04 3.40 9.39 0.90 1.50 8.59 0.82 1.37 8.20 1.85 3.08 8.23 2.59 4.32 7.93 1.07 1.78 9.10 0.46 0.77 8.57 2.39 3.99
Min 0.36 0.60 Max 2.84 4.74
Average 1.53 2.55
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Stability from Experience & Technology
(ii) Secondary Compression
The secondary compression index ∆∆∆∆Hs = Hf*Cαααα/(1+ef)*log(t 2/t1)
where ∆Hs = secondary compression settlementHf = thickness of soft clay after primary consolidationCα = coefficient of secondary consolidation (ef = void ratio after primary consolidationt2 / t1 = 30
The secondary compression estimated from the analyses of the Zone 4A boreholes range from less than 50mm to about 200mm.
7.4.2 Ground Improvement Methods
Ground improvement methods for Zone 4A
i. Dewater and remove peaty organic soils to a ii. Place geotextile iii. Place and compact fill to subgrade level. iv. Construct platform in stages as per Section v. Add 5m of surcharge vi. Maintain surcharge until 90% of consolidation settlement has
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Secondary Compression
index was estimated using the following 1st principle relationship
secondary compression settlement = thickness of soft clay after primary consolidation = coefficient of secondary consolidation (assumed 0.038) = void ratio after primary consolidation
estimated from the analyses of the Zone 4A boreholes range from less than 50mm to about 200mm.
Ground Improvement Methods (Zone 4A)
Ground improvement methods for Zone 4A comprise:
emove peaty organic soils to a maximum depth of 5m.
Place geotextile over the stripped subgrade to facilitate trafficking.
Place and compact fill to subgrade level.
Construct platform in stages as per Section 7.3.2.
of surcharge.
Maintain surcharge until 90% of consolidation settlement has occurred.
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principle relationship
estimated from the analyses of the Zone 4A boreholes range from
depth of 5m.
over the stripped subgrade to facilitate trafficking.
occurred.
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Stability from Experience & Technology
7.5 Zone 4B Analysis
7.5.1 Platform Settlements
(i) Immediate and Consolidation Settlement
Platform settlements have been calculated using the following
f) First principle boreholes BH81parameters derived from laboratory testing.
g) Elastic settlement analyses applied to
822, 826, 828, and 834and taking an average of the
h) Plaxis 2D finite element analysis of BH
relationship. Refer Appendix i) Calculation of Unit
USF is calculated as the total settlement divided by the divided by the thickness of very soft claydefined as soils having SPT
j) Calculation of consolidation
the following approximate relationship:
Sc = USF x Hplatform
The results of borehole analyses are tabulated below: Table 22
BH Ground Level
Thickness of soft
clay
RL (m) (m)
(1) (2) (3)
BH 813 1.54 12.0BH 814 1.30 17.0BH 816 1.74 18.0BH 818 1.02 13.5BH 830 2.22 21.0BH 859 1.49 15.0
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Analysis
Platform Settlements
Immediate and Consolidation Settlement
Platform settlements have been calculated using the following modus operandi:
First principle primary consolidation settlement (Sc) analyses applied to 13, 814, 816, 818, 830, 859 with average
parameters derived from laboratory testing. Refer Appendix D5.
Elastic settlement analyses applied to cone resistances measured in and 834 to calculate settlements using two different
and taking an average of these settlements. Refer Appendix D6.
Plaxis 2D finite element analysis of BH830 to obtain settlement vs time . Refer Appendix E2.
Unit Settlement Factor (USF) for each spreadsheet calculation. is calculated as the total settlement divided by the platform height
divided by the thickness of very soft clay (Tsoft clay). In this context, soft clay is defined as soils having SPT(N) < 4 and cone resistance < 0.6MPa
consolidation settlements (Sc) for different ground conditions using the following approximate relationship:
platform x Tsoft clay
The results of borehole analyses are tabulated below:
Thickness of soft
clay Platform +
SURCHARGE Estimated Settlement
Unit Settlement
Factor (m) (m) (mm) mm/m/m (3) (4) (5) (6)
.0 12.0 3538 25
.0 12.0 4387 22 8.0 12.0 4574 21
.5 12.0 3789 23 21.0 12.0 4975 20 15.0 12.0 4053 23
Average 22
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analyses applied to average compressibility
cone resistances measured in PCPT 815, two different approaches
to obtain settlement vs time
for each spreadsheet calculation. latform height (Hplatform)
). In this context, soft clay is MPa.
for different ground conditions using
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Stability from Experience & Technology
The results of PCPT analyses are tabulated below: Table 23
CPT Ground Level
Thickness of soft
clayRL (m) (m)
(1) (2) (3)
815 2.63 13.0822 0.95 4.5826 1.35 7.0828 0.89 13.0834 2.41 8.0
* Low USF of 11 not included in average calculation
Plaxis analysis was carried out for a 1BH830. The results are presented in Appendix The results of the 2D finite element analyses are summarised below:
1. Estimated settlement = 4.98m derived from the spreadsheet analysis for BH830.
2. Unit Settlement Factor = 3. Time to achieve 90% consolidation without PVDs is
based on a relatively low coefficient of permeability (K) of 1.25x 10was estimated from a back
4. Time to achieve 90% consolidation with PVDs at 1.2m c/c is about
reality, we would expect a faster construction time. In summary
iii. From the borehole analyses, iv. From the CPT analyses, v. From the Plaxis analysis
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The results of PCPT analyses are tabulated below:
Thickness of soft
clay Platform
thickness
Estimated Settlement Method 1
Estimated Settlement Method 2
Average Settlement Methods
1 & 2 (m) (m) (m) (m) (3) (4) (5) (6)
.0 10.0 2.60 2.53 2.54.5 10.0 1.18 1.05 1.127.0 10.0 1.97 1.85 1.91
13.0 10.0 2.38 2.52 2.458.0 10.0 0.93 0.78 0.85
Average* Low USF of 11 not included in average calculation
was carried out for a 12m thick fill placed over ground conditions represented by
The results are presented in Appendix E2. Input parameters are given on Plate E2/
The results of the 2D finite element analyses are summarised below:
Estimated settlement = 5.72m. This compares with an estimated settlement of 8m derived from the spreadsheet analysis for BH830.
Unit Settlement Factor = 5.72m / 12m fill / 21m of very soft clay = 0.02
Time to achieve 90% consolidation without PVDs is greater than 10 years. This ibased on a relatively low coefficient of permeability (K) of 1.25x 10was estimated from a back-analysis of the PCPT dissipation test results.
Time to achieve 90% consolidation with PVDs at 1.2m c/c is about d expect a faster construction time.
From the borehole analyses, Sc = 0.022 x Hplatform x Tsoft clay From the CPT analyses, Sc = 0.023 x Hplatform x Tsoft clay From the Plaxis analysis (BH830), Sc = 0.023 x Hplatform x Tsoft clay
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 76 of 102
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Average Settlement Methods
1 & 2
Unit Settlement
Factor (m) mm/m/m (7) (8)
2.57 20 1.12 25 1.91 27 2.45 19 0.85 11
Average 23*
fill placed over ground conditions represented by
E2/5.
compares with an estimated settlement of
m fill / 21m of very soft clay = 0.023m/m/m
greater than 10 years. This is based on a relatively low coefficient of permeability (K) of 1.25x 10-9 m/sec. This
analysis of the PCPT dissipation test results.
Time to achieve 90% consolidation with PVDs at 1.2m c/c is about 420 days. In
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Stability from Experience & Technology
Upper and Lower Bound consolidation settlements were analysed for the soft ground in Zone 4 using the following generalised relationship: Sc = 0.020 to 0.030 x H platform x T The results are summarised in Table
Borehole Ground
Elevation
Highly compressible strata
(N
(m) From
(1) (2) (3)
1.540 0.0 813
814 1.302 0.0
816 1.744 0.0
818 1.019 0.0
822 1.470 0.0
826 2.311 0.0
830 2.216 0.0
844 0.973 0.0
859 1.493 0.0
860 1.283 0.0
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and Lower Bound consolidation settlements were analysed for the soft ground in Zone 4 using the following generalised relationship:
x Tsoft clay .... (settlement in metres)
summarised in Table 24 below:
Highly compressible strata
(N<4)
Thickness of soft
clay Tsoft clay
Filling required
Fill + surcharge
Hplatform
To (m) (m) (m)
(4) (5) (6) (7)
12.0 12.0 5.96 8.46
17.0 17.0 6.20 8.70
18.0 18.0 5.76 8.26
13.5 13.5 6.48 8.98
14.0 14.0 6.03 8.53
13.5 13.5 5.19 7.69
20.0 20.0 5.28 7.78
4.5 4.5 6.53 9.03
15.0 15.0 6.01 8.51
12.0 12.0 6.22 8.72
Min
Max
Average
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 77 of 102
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and Lower Bound consolidation settlements were analysed for the soft ground in Zone 4
Estimated LOWER Bound
Settlement
Estimated UPPER Bound
Settlement
USF=0.020 USF=0.030
(m) (m)
(8) (9)
2.03 3.05
2.96 4.44
2.97 4.46
2.42 3.64
2.39 3.58
2.08 3.11
3.11 4.67
0.81 1.22
2.55 3.83
2.09 3.14
0.81 1.22
3.11 4.67
2.34 3.51
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(ii) Secondary Compression
The secondary compression index ∆∆∆∆Hs = Hf*Cαααα/(1+ef)*log(t 2/t1)
where ∆Hs = secondary compression settlementHf = thickness of soft clay after primary consolidationCα = coefficient of secondary consolidation (ef = void ratio after primary consolidationt2 / t1 = 30
The secondary compression estimated from the analyses of the Zone 4B boreholes range from less than 50mm to about 400mm.
7.5.2 Ground Improvement Methods
In Zone 4B, soft cohesive soils constructing a platform. Methods of improvement include:
(i) Preloading in stages with surcharging. PVDs are used to expedite settlement.(ii) Combination of preloading and vacuum consolidation. (iii) Stone columns
To demonstrate the philosophy behind preloading, Plthe ground conditions represented by BH27. Refer shaded borehole in Table 19. Two fill cases were analysed and theoretical settlement vs time curves A and B have been generated. They are shown in Figure 23. Curve A is the settlement vs time curve forThe primary consolidation settlement (100%) is estimated to be about 800 days (no PVDs modelled)ground level of RL2.0m + 10.5m Curve B is the settlement vs time curve for The primary consolidation settlemof about 800 days. To achieve a settlement of achieved by maintaining the 12.5consolidation of the surcharge is about 85%.
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Secondary Compression
index was estimated using the following 1st principle relationship
= secondary compression settlement = thickness of soft clay after primary consolidation = coefficient of secondary consolidation (assumed 0.053) = void ratio after primary consolidation
estimated from the analyses of the Zone 4B boreholes range from less than 50mm to about 400mm.
Ground Improvement Methods (Zone 4B)
soft cohesive soils range in thickness to 18m and will need to be improved prior to
Methods of improvement include:
Preloading in stages with surcharging. PVDs are used to expedite settlement.Combination of preloading and vacuum consolidation.
To demonstrate the philosophy behind preloading, Plaxis 2D analyses have been carried out for the ground conditions represented by BH27. Refer shaded borehole in Table 19.
Two fill cases were analysed and theoretical settlement vs time curves A and B have been generated. They are shown in Figure 23.
is the settlement vs time curve for 10.5m of fill added to a ground level of RL+2.The primary consolidation settlement (100%) is estimated to be 5m and will occur over a period of
(no PVDs modelled). The fill elevation after settlement is about RL+7.5m (ie of fill – 5m of settlement). This equates to the platform level.
is the settlement vs time curve for 12.5m of fill added to a ground level of RL+2.The primary consolidation settlement (100%) is estimated to be 5.9m and will occur over a period
00 days. To achieve a settlement of 5m (target platform settlement), then this will be 12.5m for a period of about 330 days. The corresponding %
tion of the surcharge is about 85%.
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 78 of 102
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principle relationship
estimated from the analyses of the Zone 4B boreholes range from
will need to be improved prior to
Preloading in stages with surcharging. PVDs are used to expedite settlement.
axis 2D analyses have been carried out for
Two fill cases were analysed and theoretical settlement vs time curves A and B have been
m of fill added to a ground level of RL+2.0m. and will occur over a period of
settlement is about RL+7.5m (ie m of settlement). This equates to the platform level.
m of fill added to a ground level of RL+2.0m. m and will occur over a period
m (target platform settlement), then this will be days. The corresponding %
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85%
-7000
-6000
-5000
-4000
-3000
-2000
-1000
0
0 100 200
Est
ima
ted
Se
ttle
me
nt
(mm
)
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Figure 24
Settlement vs Time Curves Zone 4B – BH830
332 days
200 300 400 500 600 700
Time (days)
Curve A - 10.5m fill Curve B - 12.5m fill
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800 900 1000
12.5m fill
A
B
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(i) Preloading with PVDs
Methods (i) and (ii) should be used should be carried out to at least 90% of the primary consolidation settlement Modus operandi for preloading and surcharging
a. Strip 300mm over the subgradeto facilitate dewatering
b. Place geotextile
c. Add 1m of earth fill over the geotextile to form a stable surface
Prefabricated Vertical Drains (PVDs)achieve high compaction levels in th
d. Place 0.5m of free draining sand.
e. Install PVDs at 1.2m centres on an equilateral triangular grid. PVDs to extend to the
underside of the soft clay.
f. Install Settlement Markers on a 50m grid over the area to be filled.
g. Carry out a baseline
h. Place and compact fill at the rate not exceeding 0.5m per week to a maximum height of 2m.
i. Monitor Settlement Markers every 2 days. Record settlements and plot settlement
vs time for each marker.
j. Allow 1 month to c
k. Repeat activities
l. Fill placed above the sand drainage layer to RL+6.0m MLSD should be compacted to achieve a dry density ratio greater than 93% of Modified Proctor.
m. Fill placed from RL+6.0m to 7.5m MLSD should be
density ratio greater than 95% of Modified Proctor.
n. Add 5m of additional fill above RL+7.5m for surcharging.
o. Maintain the surcharge until at least 90% of the primary consolidation has been achieved using Asaoka (1978) or Tan (1992) or equivalent interpolation method.
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Preloading with PVDs
be used to minimise future settlements. Preloading with surcharging 90% of the primary consolidation settlement.
preloading and surcharging include:
mm over the subgrade to be preloaded. Cut drainage channels as requiredto facilitate dewatering.
Place geotextile over the stripped subgrade to facilitate trafficking
Add 1m of earth fill over the geotextile to form a stable surfacePrefabricated Vertical Drains (PVDs). In very soft subgrade, it will not be possible to achieve high compaction levels in this material.
Place 0.5m of free draining sand.
at 1.2m centres on an equilateral triangular grid. PVDs to extend to the underside of the soft clay.
Install Settlement Markers on a 50m grid over the area to be filled.
Carry out a baseline level survey of all Settlement Markers.
Place and compact fill at the rate not exceeding 0.5m per week to a maximum
Monitor Settlement Markers every 2 days. Record settlements and plot settlement vs time for each marker.
Allow 1 month to consolidate.
Repeat activities h) to j) until +7.5m MLSD.
Fill placed above the sand drainage layer to RL+6.0m MLSD should be compacted to achieve a dry density ratio greater than 93% of Modified Proctor.
Fill placed from RL+6.0m to 7.5m MLSD should be compacted to achieve a dry density ratio greater than 95% of Modified Proctor.
of additional fill above RL+7.5m for surcharging.
Maintain the surcharge until at least 90% of the primary consolidation has been achieved using Asaoka (1978) or Tan (1992) or equivalent interpolation method.
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Preloading with surcharging
to be preloaded. Cut drainage channels as required
to facilitate trafficking.
Add 1m of earth fill over the geotextile to form a stable surface to install it will not be possible to
at 1.2m centres on an equilateral triangular grid. PVDs to extend to the
Install Settlement Markers on a 50m grid over the area to be filled.
Place and compact fill at the rate not exceeding 0.5m per week to a maximum
Monitor Settlement Markers every 2 days. Record settlements and plot settlement
Fill placed above the sand drainage layer to RL+6.0m MLSD should be compacted to achieve a dry density ratio greater than 93% of Modified Proctor.
compacted to achieve a dry
Maintain the surcharge until at least 90% of the primary consolidation has been achieved using Asaoka (1978) or Tan (1992) or equivalent interpolation method.
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(ii) Stone Columns
In very soft clays in Malaysia, stone columns are about 1.2m in the soft clay) and typically installed on a 2m ratio is about 23%. Using the following design curves concentration factor of say 5 (ie stress in stone column is 5 times greater than the stress in the surrounding ground), then the improvement factor is about 2. This means that the settlement of the ground treated with stone columns
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In very soft clays in Malaysia, stone columns are normally about 1m (nominal)and typically installed on a 2m triangular grid. The area replacement
Using the following design curves developed by US Transportation FHAconcentration factor of say 5 (ie stress in stone column is 5 times greater than the stress in the surrounding ground), then the improvement factor is about 2. This means that the settlement of
treated with stone columns is 50% of the settlement of the untreated ground.
Figure 25
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about 1m (nominal) dia (bulging to grid. The area replacement
US Transportation FHA and a stress concentration factor of say 5 (ie stress in stone column is 5 times greater than the stress in the surrounding ground), then the improvement factor is about 2. This means that the settlement of
the settlement of the untreated ground.
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The Priebe Method is also used to determine the Improvement Factor. Priebe design curves are shown below. The equilibrium curves developed by FHA are superimposed for comparison.
For a friction angle of say 40o
settlement of the treated ground is 42% of the settlement of the untreated ground. Note that the US Department of Transportation (FHA) concludes that the therefore appear, based on a comparison with the equilibrium method and limited field data, to over predict the beneficial effects of stone columns in reducing settlement”. In Zone 4B, the expected range in consolidation Residual settlements are therefore
1.2m to 1.8m using US transportation FHA recommendation
1m to 1.5m using Priebe Method.
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The Priebe Method is also used to determine the Improvement Factor. Priebe design curves are shown below. The equilibrium curves developed by FHA are superimposed for comparison.
Figure 26
o, the improvement factor is about 2.35. This means that the settlement of the treated ground is 42% of the settlement of the untreated ground.
US Department of Transportation (FHA) concludes that the “curves of Priebe therefore appear, based on a comparison with the equilibrium method and limited field data, to over predict the beneficial effects of stone columns in reducing settlement”.
range in consolidation settlement for untreated ground is are therefore estimated to be:
m using US transportation FHA recommendation; and
m using Priebe Method.
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The Priebe Method is also used to determine the Improvement Factor. Priebe design curves are shown below. The equilibrium curves developed by FHA are superimposed for comparison.
This means that the
settlement of the treated ground is 42% of the settlement of the untreated ground.
“curves of Priebe therefore appear, based on a comparison with the equilibrium method and limited field data, to
for untreated ground is 2.3 to 3.5m.
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8.0 PROPOSED EARTHWORKS
8.1 Cut Areas
We understand that it is proposed to construct a platform to RL+7.5m MLSD. In rock areas, it is recommended that the cut extendlevel. The 2m over-excavation in the rock areas is to facilitate construction of shallow footings and trenching for drains and services. The extent of the proposed cutting is shown Areas shown in yellow indicate the extent of cuts to +7.5m MLSD. Areas shown in khakiindicate the extent of cuts to +5.5m MLSD.
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PROPOSED EARTHWORKS
t is proposed to construct a platform to RL+7.5m MLSD.
In rock areas, it is recommended that the cut extends to +5.5m MLSD – ie 2m below platform excavation in the rock areas is to facilitate construction of shallow footings and
services.
cutting is shown below.
te the extent of cuts to +7.5m MLSD. Areas shown in khakiindicate the extent of cuts to +5.5m MLSD.
Figure 27
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ie 2m below platform excavation in the rock areas is to facilitate construction of shallow footings and
te the extent of cuts to +7.5m MLSD. Areas shown in khaki-green
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8.2 Fill Areas
The extent of the areas to be filled to the proposed platform of +7.5m MLSD is shown in Figure28 below:
Most of the site requires filling to achieve the +7.5m platform.
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The extent of the areas to be filled to the proposed platform of +7.5m MLSD is shown in Figure
to achieve the +7.5m platform.
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The extent of the areas to be filled to the proposed platform of +7.5m MLSD is shown in Figure
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8.3 Parameters to Estimate Earthwork Quantities
Calculation of cut and fill volumes is outside of the terms of reference of this report. In calculating cut volumes, consideration should be given to:
i. Bulking factors ii. Over-excavation by 2m in hard rock areas.iii. Cut slopes of 1V:1.5H (soils), 1:1 (weathered rock) and 2V:1H (in solid rock
rock with favourable geological structures In calculating fill volumes, consideration should be given to the following:
i. shrinkage factorsii. Provision of settlementiii. Provision of additional surcharge to reduce future settlements.
The volume of fill = volume of R&R + compensating fill + allowance for surcharging It is anticipated that there will be a significant shortfall in fillto +7.5m MLSD. 8.3.1 Bulking Factors
For the purpose of estimating quantities, suggested bulking and shrinkage factors for different site materials are tabulated below Table 25
Soil and
Rock Type
(1)
SuggestedBulking Factor
Soils
Weathered Rock
It is recommended that these factors be measured by joint survey on site to provide a basis for payment.
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Parameters to Estimate Earthwork Quantities
Calculation of cut and fill volumes is outside of the terms of reference of this report.
consideration should be given to:
excavation by 2m in hard rock areas. Cut slopes of 1V:1.5H (soils), 1:1 (weathered rock) and 2V:1H (in solid rockrock with favourable geological structures ie non-daylighting planes
lculating fill volumes, consideration should be given to the following: shrinkage factors Provision of settlement-compensating fill. Provision of additional surcharge to reduce future settlements.
volume of R&R + volume to fill to platform level + allowance for settlementallowance for surcharging + allowance for secondary compression
It is anticipated that there will be a significant shortfall in fill quantities if the platform is constructe
Factors
For the purpose of estimating quantities, suggested bulking and shrinkage factors for different site
Suggested Bulking Factor
(2)
1.2
1.3
It is recommended that these factors be measured by joint survey on site to provide a basis for
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Calculation of cut and fill volumes is outside of the terms of reference of this report.
Cut slopes of 1V:1.5H (soils), 1:1 (weathered rock) and 2V:1H (in solid rock or in daylighting planes).
allowance for settlement-+ allowance for secondary compression.
if the platform is constructed
For the purpose of estimating quantities, suggested bulking and shrinkage factors for different site
It is recommended that these factors be measured by joint survey on site to provide a basis for
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8.3.2 Remove and Replace
In Zone 1B, it is recommended that allowance be made for stripping of be developed. In Zones 3 and 4B, it is recommended that allowance be made for stripping of 300mm over the area to be developed. In Zone 4B where the peaty organic soils are present, allow for removal of the upper 5m of the organic-enriched soils and replacement with structural fill.
8.3.3 Settlement- compensating FILL
For estimating purposes, we recommend that allowance for:
1m of settlement 2.5m of settlement 3.5m of settlement
8.3.4 Surcharging
For estimating purposes, we recommend that allowance for:
1m of surcharge in Zone 1B 3m of surcharge 5m of surcharge
8.3.5 Long term platform settlement
For estimating purposes, we recommend that allowance be made for long term settlement due to secondary compression and self weight settlement of the compacted fill:
0.1m in Zone 1B 0.2m in Zone 3. 0.3m in Zone 4A 0.4m in Zone 4B
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Remove and Replace
In Zone 1B, it is recommended that allowance be made for stripping of 100mm over the
In Zones 3 and 4B, it is recommended that allowance be made for stripping of 300mm over the
where the peaty organic soils are present, allow for removal of the upper 5m of the and replacement with structural fill.
compensating FILL
For estimating purposes, we recommend that allowance for:
1m of settlement-compensating fill in Zone 3. m of settlement-compensating fill in Zone 4A.
settlement-compensating fill in Zone 4B.
For estimating purposes, we recommend that allowance for:
1m of surcharge in Zone 1B surcharge in Zone 3. surcharge in Zones 4A and 4B.
Long term platform settlement
estimating purposes, we recommend that allowance be made for long term settlement due to secondary compression and self weight settlement of the compacted fill:
0.1m in Zone 1B
A 0.4m in Zone 4B.
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00mm over the area to
In Zones 3 and 4B, it is recommended that allowance be made for stripping of 300mm over the
where the peaty organic soils are present, allow for removal of the upper 5m of the
estimating purposes, we recommend that allowance be made for long term settlement due to
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8.4 Cut Materials
There are three (3) main classes of materials to be excavated: Class 1... Common - Soil which can be excavated Class 2... Weathered Rock
conventional plant but will probably require Class 3... Rock - Moderately weathered and better
dozers if the rock productivity.
Estimates of the quantities of the different classes of report. 8.5 Fill Types
Optimum utilisation of fill materials may require zoning with inferior soils being critical areas. We have identified the following fill types for Class 1 Fill:
Type A Type B Type C
Table 26 Limiting properties for engineering fill Parameter Type A
Best quality Common Fill
Sieve Size Fine Coarse(mm)
50 100 100 20 100 60 10 75 40
1.18 40 15 0.6 30 10
0.425 25 8 0.212 17.5 5 0.15 15 3
0.075 10 0
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classes of materials to be excavated:
which can be excavated using conventional earthmoving plant.
Weathered Rock [typically SPT(N) > 50] – may be able to be excavated with conventional plant but will probably require ripping to increase productivity
Moderately weathered and better – may be able to be ripped with D11 the rock fractured but will probably require drill and blasting
the different classes of materials are outside the scope of this
Optimum utilisation of fill materials may require zoning with inferior soils being
the following fill types for Class 1 Fill:
Best quality common fill Intermediate Poor quality Fill
Limiting properties for engineering fill
Type B Type C Intermediate Poor quality
Common FILL Common FILL Coarse Fine Coarse Fine Coarse
100 100 100 100 100 60 100 60 80 40 100 40 50 15 75 15 40 10 65 10
35 8 60 8 30 5 50 5 25 3 45 3 20 0 35 0
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using conventional earthmoving plant.
may be able to be excavated with productivity.
may be able to be ripped with D11 drill and blasting to increase
materials are outside the scope of this
Optimum utilisation of fill materials may require zoning with inferior soils being placed in less
Coarse
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Table 26 Limiting properties for
Parameter Type A Best quality Common Fill
Max Liquid Limit
25
(%) Max
Plasticity Index (%)
10
Organic content
nil
(%) 8.6 Fill Zoning
A typical Zoning Plan for the fill is indicated below:
Platform level
Upper 1.5m
Remainder
of FILL
Bottom
1.5m
* In non-peaty areas, remove facilitate trafficking.
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Limiting properties for engineering fill
Type B Type C Intermediate Poor quality
Common FILL Common FILL
35
45
15
20
<2
<5
fill is indicated below:
Figure 29 Platform level - +7.5m MLSD
Type A
Type A
and/or
Type B
Type C
Very soft subgrade*
peaty areas, remove 300mm and place geotextile over stripped very soft subgrade to
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and place geotextile over stripped very soft subgrade to
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8.7 Fill Processing
The following processing is required bef Class 1 - Common
A Performance Specification is suitable The moisture content of the clayey soils will need to be measured to determine its proximity to Optimum Moisture Content (OMC) for efficient compaction. Where the moisture content is outside of OMC + 3%, then the soils should be stockpallow proper curing of the soils. Clayey fill should be placed in compacted to achieve a minimum dry density ratio of 93%RL+6.0m MLSD. The fill in the upper 1.5m (from RL+6.0m to +7.5m MLSD) should be compacted to achieve a minimum dry density ratio of 9 We anticipate that the compaction in the bottom metre soft. Class 2 - Weathered Rock (SPT(N) > 50.
A Method Specification is suitable for this material. The weathered rock should be broken down to achieve a maximum particle size of 150mm. It is anticipated that after ripping, a grid roachieve a 150mm minus material. Loose layer thickness should not exceed 500mm unless it can be demonstrated that the Contractor’s compaction plant is capable of compacting thicker lifts. A trial should be carried out to determine the most efficient plant and number of passes to achieve a stable fill. Large diameter plate load tests should be carried out for quality control purposes. If the weathered rock is not processed and large boulders are prwith piling and excavation for foundations. Class 3 - Drill & Blast Rock
Rock types, such as sandstone, siltstone and tuffaceous siltstones concrete aggregates and for asphaltic mixesmaterial that can be used as a hardstand. Rock types such as granite that are suitable for use in concrete and asphaltic mixes should be crushed to produce a suitable grading.
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rocessing
The following processing is required before these materials can be used as structural fill.
is suitable for this material.
The moisture content of the clayey soils will need to be measured to determine its proximity to Optimum Moisture Content (OMC) for efficient compaction. Where the moisture content is outside
3%, then the soils should be stockpiled and water added / removed as required
Clayey fill should be placed in layers (generally not exceeding 200mm loose thicknesscompacted to achieve a minimum dry density ratio of 93% of modified compaction belowRL+6.0m MLSD. The fill in the upper 1.5m (from RL+6.0m to +7.5m MLSD) should be compacted to achieve a minimum dry density ratio of 95% of modified compaction below RL+6.0m MLSD.
cipate that the compaction in the bottom metre will be low where the subgrade is very
(SPT(N) > 50.
is suitable for this material.
ock should be broken down to achieve a maximum particle size of 150mm. It is anticipated that after ripping, a grid roller would be used to break down the coarse fraction to achieve a 150mm minus material.
Loose layer thickness should not exceed 500mm unless it can be demonstrated that the plant is capable of compacting thicker lifts.
should be carried out to determine the most efficient plant and number of passes to achieve a stable fill. Large diameter plate load tests should be carried out for quality control
If the weathered rock is not processed and large boulders are present then they may interfere with piling and excavation for foundations.
such as sandstone, siltstone and tuffaceous siltstones that are not suitable for for asphaltic mixes, should be crushed to provide a 150mm minus
hardstand.
Rock types such as granite that are suitable for use in concrete and asphaltic mixes should be suitable grading.
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ore these materials can be used as structural fill.
The moisture content of the clayey soils will need to be measured to determine its proximity to Optimum Moisture Content (OMC) for efficient compaction. Where the moisture content is outside
and water added / removed as required to
loose thickness) and of modified compaction below
RL+6.0m MLSD. The fill in the upper 1.5m (from RL+6.0m to +7.5m MLSD) should be compacted % of modified compaction below RL+6.0m MLSD.
the subgrade is very
ock should be broken down to achieve a maximum particle size of 150mm. It is ller would be used to break down the coarse fraction to
Loose layer thickness should not exceed 500mm unless it can be demonstrated that the
should be carried out to determine the most efficient plant and number of passes to achieve a stable fill. Large diameter plate load tests should be carried out for quality control
esent then they may interfere
that are not suitable for ushed to provide a 150mm minus
Rock types such as granite that are suitable for use in concrete and asphaltic mixes should be
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9.0 FOUNDATIONS
9.1 Shallow Foundations
Shallow foundations can be used in For preliminary design, shallow foundations can be designed for exceeding
• 100kPa in firm clays with SPT(N) values greater than 15• 200kPa in medium dense sandy soils• 500kPa on rock
The factor of safety against bearing capacity failure For detailed design, site investigation should be carried out on a 50m to 150m grid after platform construction to confirm the above bearinas part of confirmation testing. Settlement analyses can be carried out when foundation loads are known. expected to be less than 25mm for pad footing sizes up to 3m x 3m pressure not exceeding 100kPa.detailed engineering phase. All other plant and strictures (to be determined during FEED or detailed engineering phase) that can be supported on shallow foundations should be piled.
9.2 Piled Foundation
9.2.1 General
It is recommended that all major to refusal. Piles driven to set are preferred to bored piles because they (i) Compact the ground during their installation;(ii) have higher safe working loads; (iii) are cost effective. Pre-tensioned high strength spun concrete piles (i) are robust (due to their construction process); and (ii) can sustain higher driving stresses without damage. All piles should be driven to set with sufficient not to overstress the piles. Stress wave testing should be carried out as part of test piling programme to determine suitable hammer sizes and drops acceptable levels.
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FOUNDATIONS
Shallow Foundations in Cut Areas
Shallow foundations can be used in Cut Areas.
foundations can be designed for allowable bearing pressures not
in firm clays with SPT(N) values greater than 15 200kPa in medium dense sandy soils and in stiff clays 500kPa on rock
The factor of safety against bearing capacity failure must be greater than 3.
For detailed design, site investigation should be carried out on a 50m to 150m grid after platform construction to confirm the above bearing pressures. Plate load bearing test should be carried out
be carried out when foundation loads are known. Total sexpected to be less than 25mm for pad footing sizes up to 3m x 3m and designed for bearing pressure not exceeding 100kPa. Differential settlement analyses should be carried out in the
All other plant and strictures (to be determined during FEED or detailed engineering phase) that ed on shallow foundations should be piled.
Foundations in Filled Areas
major and settlement-sensitive structures are supported on piles driven
Piles driven to set are preferred to bored piles because they ground during their installation;
ve higher safe working loads; and are cost effective.
tensioned high strength spun concrete piles are preferred to precast RC piles becausare robust (due to their construction process); and can sustain higher driving stresses without damage.
All piles should be driven to set with sufficient energy to mobilise their full structural capacity but not to overstress the piles. Stress wave testing should be carried out as part of test piling programme to determine suitable hammer sizes and drops so to keep dynamic stresses to
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 90 of 102
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allowable bearing pressures not
For detailed design, site investigation should be carried out on a 50m to 150m grid after platform g pressures. Plate load bearing test should be carried out
Total settlements are designed for bearing
Differential settlement analyses should be carried out in the
All other plant and strictures (to be determined during FEED or detailed engineering phase) that
are supported on piles driven
are preferred to precast RC piles because they
to mobilise their full structural capacity but not to overstress the piles. Stress wave testing should be carried out as part of test piling
so to keep dynamic stresses to within
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9.2.2 DRIVEN Pile Sizes and Safe Working Loads
Spun pile with Outside Diameters (minimum effective prestress should be 5N/mm Piles in Zones 3 and 4 will experience negative friction due to settling the platform fill. This will mobilise drag loads on the piles that will reduce their effective safe working loads. The magnitude of drag loads can approach 30% of the maximum permissible structural loads and it is recommended thathe maximum permissible structural load. Design safe working loads are summarised below for spun pile from 300 to 600mm. Table 27 Safe working loads for spun piles Minimum concrete strength = 78.5N/mm Minimum effective prestress = 5N/mm
Spun Pile OD
(mm) (1)
Pile Wall
thickness (mm)
(2)
300
60
400
80
500
90
600
100
Key (3) calculated as 0.25 x (F cu – Fpe
(4) calculated as 70% of max structural load with geotechnical rou ndingSafe working loads must be confirmed by pile load t esting.
The following minimum factors of safety should be applied to the ultimate geotechnical capacityspun piles driven to set:
i. FOS = 2.0 applied to ii. FOS = 2.5 applied to the ultimate shaft resistance (tension); and iii. FOS = 2.0 applied to
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Pile Sizes and Safe Working Loads
with Outside Diameters (OD) ranging from 300mm to 600mm can be used. The prestress should be 5N/mm2.
will experience negative friction due to settling ground under the weight of . This will mobilise drag loads on the piles that will reduce their effective safe
working loads. The magnitude of drag loads can approach 30% of the maximum permissible structural loads and it is recommended that their safe working loads be not greater than the maximum permissible structural load.
Design safe working loads are summarised below for spun pile Outside Diameters
Safe working loads for spun piles DRIVEN to set Minimum concrete strength = 78.5N/mm 2 Minimum effective prestress = 5N/mm 2
Maximum Structural
Safe Working Load (kN) (3)
Recommended Geotechnical
Safe Working Load (kN) (4)
840
500
1500
1000
2170
1500
2930
2000
pe ) x A. F cu = 78.5N/mm 2. Fpe = 5N/mm 2. A = cross section area of concrete.as 70% of max structural load with geotechnical rou nding .
Safe working loads must be confirmed by pile load t esting.
factors of safety should be applied to the ultimate geotechnical capacity
FOS = 2.0 applied to the ultimate shaft resistance (compression);FOS = 2.5 applied to the ultimate shaft resistance (tension); and FOS = 2.0 applied to the ultimate toe resistance.
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 91 of 102
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00mm can be used. The
under the weight of . This will mobilise drag loads on the piles that will reduce their effective safe
working loads. The magnitude of drag loads can approach 30% of the maximum permissible not greater than 70% of
iameters (OD) ranging
. A = cross section area of concrete.
factors of safety should be applied to the ultimate geotechnical capacity of
;
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Stability from Experience & Technology
9.2.3 BORED Piles Sizes and Safe Working Loads
Design safe working loads are summarised below for BORED pile having diameters ranging from 500mm to 1000mm Table 28 Safe working loads for BORED piles Minimum concrete strength = 40N/mm
BORED
Pile Diameter
(mm) (1)
MaximumStructural
Safe Working Load (kN) (2)
500
1963
600
2827
700
3848
800
5027
900
6362
1000
1963
Key (3) calculated as 0.25 x F cu x A where A = cross section area. F(4) calculated as 70% of max structural load with geotechnical rou nding
Safe working loads must be confirmed by pile load t esting.
The following minimum factors of safety should be applied to the ultimate geotechnical capacity of B0RED piles:
i. FOS = 2.0 applied to the ultimate shaft resistanceii. FOS = 2.5 applied to the ultimate shaft resistanceiii. FOS = 3.0 applied to the ultimate toe resistance.
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Sizes and Safe Working Loads
loads are summarised below for BORED pile having diameters ranging from
Safe working loads for BORED piles Minimum concrete strength = 40N/mm 2
imum Structural Working Load
Recommended Geotechnical
Safe Working Load (kN) (3)
1350
2000
2700
3500
4500
1350
x A where A = cross section area. F cu = 40N/mm 2 as 70% of max structural load with geotechnical rou nding .
Safe working loads must be confirmed by pile load t esting.
The following minimum factors of safety should be applied to the ultimate geotechnical capacity of
2.0 applied to the ultimate shaft resistance (compression);applied to the ultimate shaft resistance (tension); and
FOS = 3.0 applied to the ultimate toe resistance.
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loads are summarised below for BORED pile having diameters ranging from
The following minimum factors of safety should be applied to the ultimate geotechnical capacity of
;
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9.2.4 DRIVEN Pile Toe Levels
All piles should be driven to set which into N>50 strata. Figure 50 presents levels of N>50 strata as determined from the existing boreholes. 9.2.5 BORED Pile Toe Levels
Bored piles should be founded into bedrock, whichever is encountered first, 9.2.6 Pile Testing
Allowance should be made for a Stage I Design Verification Testing For DRIVEN piles, this stage comprises
Driveability studies Stress wave monitoring of all test piles. Maintained Load
load cycle test to geotechnical failure. High strain PDA tests at E
days Maintained Load Testing in tension Lateral load tests
For BORED piles, this stage comprises
Maintained Load load cycle test to ge
Maintained Load Testing in tension Sonic logging to check integrity Lateral load tests
Stage II Quality Assurance Testing (QAT) For DRIVEN and BORED piles, th
MLTs to resolve any anomalies high strain PDA tests with CAPWAP analyses on about 5% of the working piles
driven to set; and high strain PDA tests with CAPWAP analyses on about and 10% of working piles
driven to length.
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Pile Toe Levels
All piles should be driven to set which is anticipated to occur before a penetration of about 3m into N>50 strata. Figure 50 presents levels of N>50 strata as determined from the existing
BORED Pile Toe Levels
Bored piles should be founded at least eight (8) diameters into N>50, or socketed 2 diameters bedrock, whichever is encountered first, to generate their recommended safe working loads.
Allowance should be made for a two (2) stage pile testing programme.
Design Verification Testing (DVT)
stage comprises
Driveability studies Stress wave monitoring of all test piles.
oad Test (MLTs) in compression on each pile size. Carry out three load cycle test to geotechnical failure. High strain PDA tests at End of Initial Drive and Restrike tests after 7, 14 and 28
Maintained Load Testing in tension Lateral load tests
stage comprises
oad Test (MLTs) in compression on each pile size. Carry out three load cycle test to geotechnical failure. Maintained Load Testing in tension Sonic logging to check integrity Lateral load tests
Quality Assurance Testing (QAT)
For DRIVEN and BORED piles, this stage comprises:
MLTs to resolve any anomalies; high strain PDA tests with CAPWAP analyses on about 5% of the working piles driven to set; and high strain PDA tests with CAPWAP analyses on about and 10% of working piles
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is anticipated to occur before a penetration of about 3m into N>50 strata. Figure 50 presents levels of N>50 strata as determined from the existing
socketed 2 diameters safe working loads.
. Carry out three
nd of Initial Drive and Restrike tests after 7, 14 and 28
. Carry out three
high strain PDA tests with CAPWAP analyses on about 5% of the working piles
high strain PDA tests with CAPWAP analyses on about and 10% of working piles
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9.3 Corrosion Protection
The results of chemical tests carried Table 29
Contractor Number of water samples
Majumec
(CHEMLAB)
41
(BHs 801 – 851)
Foundtest
(GEOSOIL)
34
(BHs 501 – 5
The results of chemical tests carried out on soil samples are summarised below: Table 30
Contractor Number of water samples
Geolab
(in-house)
10
Geolab
(SOILPRO)
7
It is concluded that there is a significant variation in results of chemical tests undertaken by the different Contractors. Based on the foregoing, the following recommendations are made:
1. Design Sulphate Class DS1:2005) – BRE Construction Division.
2. Concrete composition to comply with
3. Concrete should have low permeability to chloride ions. The amount of charged passed
in a 6 hour Rapid Chloride Penetration Tests (RPCT) should be less than 1000 Coulombs.
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Corrosion Protection
The results of chemical tests carried out on water samples are summarised below:
Number of water samples
Range in test results (average)
pH CL- ppm
851)
2.8 – 6.8
(5.2)
4 to 409
(56) Not detected
549)
6.2 – 6.9
(6.6)
<100
The results of chemical tests carried out on soil samples are summarised below:
Number of water samples
Range in test results (average)
pH CL- ppm
3.0 – 6.5
(4.8)
100 to 2600
(1130)
2.8 – 5.9
(4.1)
<100
is a significant variation in results of chemical tests undertaken by the
Based on the foregoing, the following recommendations are made:
Design Sulphate Class DS-3 (Table C1 of Concrete in aggressive ground (Special Digest BRE Construction Division.
Concrete composition to comply with the recommendations in Special Digest 1:2005
Concrete should have low permeability to chloride ions. The amount of charged passed in a 6 hour Rapid Chloride Penetration Tests (RPCT) should be less than 1000
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out on water samples are summarised below:
SO4=
ppm
Not detected – 267 (53)
<100
SO4=
ppm
100 - 1100 (380)
100 – 800
(343)
is a significant variation in results of chemical tests undertaken by the
Table C1 of Concrete in aggressive ground (Special Digest
in Special Digest 1:2005.
Concrete should have low permeability to chloride ions. The amount of charged passed in a 6 hour Rapid Chloride Penetration Tests (RPCT) should be less than 1000
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10.0 CONCLUSIONS AND RECOMMENDATIONS
Based on the foregoing, the following conclusions have been reached and recommendations made:
Petronas Site is located in West south-east of the city of Johor Bahru. The site has an area of approximatelycoarse grid (up to 250m spacing between test sites) with.
300 boreholes; 98 Piezocone Penetration Tests; 40 test pits; 43 auger holes; 10 resistivity surveys; and associated laborator
The significant findings from this study are summarised below:
1. Volcanic rocks and soils are present over about 70% of the site with soft ground over the remainder. Rock ridges and outcrops are present and generally demarcate boundaries for different ground improvement zones.
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CONCLUSIONS AND RECOMMENDATIONS
Based on the foregoing, the following conclusions have been reached and recommendations
West Pengerang, in the state of Johor, Malaysia, approximately 90 km east of the city of Johor Bahru.
approximately 2607 hectares and has been investigated on a relatively coarse grid (up to 250m spacing between test sites) with.
98 Piezocone Penetration Tests;
10 resistivity surveys; and associated laboratory testing.
The significant findings from this study are summarised below:
Volcanic rocks and soils are present over about 70% of the site with soft ground over the remainder. Rock ridges and outcrops are present and generally demarcate
different ground improvement zones.
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Based on the foregoing, the following conclusions have been reached and recommendations
Pengerang, in the state of Johor, Malaysia, approximately 90 km
2607 hectares and has been investigated on a relatively
Volcanic rocks and soils are present over about 70% of the site with soft ground over the remainder. Rock ridges and outcrops are present and generally demarcate
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Stability from Experience & Technology
2. The site is to be cut and filled to a platform specified at RL+7.5m MLSD. Figures 2
and 28 show the extent of cut and fill respectively. 3. Calculation of cut and fill quantities are outside of the scope of this repor
that constructing the platform to +7.5m MLSD will result in a short fall in fill after allowance is made for (i) Remove & Replace (R&R) (ii) settlementand (iii) surcharging.
4. The site has been divided into four (4) major gr
following sub-zones: Table 10
Major Zones
Sub-
Zones
1
1A
1B
2
3
4
4A
4B
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The site is to be cut and filled to a platform specified at RL+7.5m MLSD. Figures 2show the extent of cut and fill respectively.
Calculation of cut and fill quantities are outside of the scope of this reporthat constructing the platform to +7.5m MLSD will result in a short fall in fill after allowance is made for (i) Remove & Replace (R&R) (ii) settlementand (iii) surcharging.
The site has been divided into four (4) major ground improvement zones with the zones:
Potential Cut and Fill
(Predominant soil type)
Types of
Ground improvement
Cut
(silty CLAY / clayey SILT)
None
Fill
(silty CLAY / clayey SILT)
Expected to be minor localised removal of soft material at subgrade level, minimal surcharging
Cut
(rock)
None – rock to be cut to stable slope.
Fill
(soft clays)
Preloading with PVDsStone columns providing that residual settlements are acceptable.
Fill
(Peaty organic soils over very soft clays)
Major improvement. Removal of peaty organic soils, replace with structural fill. Preloading with PVDs. VC Stone columns providing that residual settlements are acceptable.
Fill
(very soft clays)
Major improvement. Preloading with PVDs.Vacuum Consolidation (VC)Stone columns providing that residual settlements are acceptable.
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The site is to be cut and filled to a platform specified at RL+7.5m MLSD. Figures 27
Calculation of cut and fill quantities are outside of the scope of this report. It appears that constructing the platform to +7.5m MLSD will result in a short fall in fill after allowance is made for (i) Remove & Replace (R&R) (ii) settlement-compensating fill
ound improvement zones with the
Types of
Ground improvement
Expected to be minor – ie localised removal of soft material at subgrade level, minimal
rock to be cut to stable
Preloading with PVDs Stone columns providing that residual settlements are acceptable.
Major improvement. Removal of peaty organic soils, replace with structural fill. Preloading with PVDs. VC Stone columns providing that residual
acceptable.
Major improvement. Preloading with PVDs. Vacuum Consolidation (VC) Stone columns providing that residual settlements are acceptable.
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Stability from Experience & Technology
5. The Zoning Plan is shown below. The zonal boundaries have been determined
the site investigation grid which is typically at 250m centres. Site variations are expected.
6. In Zones 1A and 1B, no significant ground improvement is anticipated. Localised removal of soft materials may be required as part of subgrade preparation prior to filling.
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The Zoning Plan is shown below. The zonal boundaries have been determined the site investigation grid which is typically at 250m centres. Site variations are
Figure 17
In Zones 1A and 1B, no significant ground improvement is anticipated. Localised removal of soft materials may be required as part of subgrade preparation prior to
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 97 of 102
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The Zoning Plan is shown below. The zonal boundaries have been determined from the site investigation grid which is typically at 250m centres. Site variations are
In Zones 1A and 1B, no significant ground improvement is anticipated. Localised removal of soft materials may be required as part of subgrade preparation prior to
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Stability from Experience & Technology
7. In rock cuts (Zone 2), an over
recommended with backfilling using structural fill to the platform. The placement of structural fill in the upper 2m in rock cuts is recommended to facilitate construction of shallow footings and trenching for services and drains.
8. Ground improvement is recommende
consolidation settlements are estimated to range from 0.5m to 1m for the ground conditions investigated. Generally the clays in Zone 3 are stronger and shallower compared with Zone 4.
9. The worst ground is loc
has been subdivided into:
i. Zone 4A 14m but generally less than 5m; and
ii. Zone 4B
enrichment. 10. The peaty organic soils and peats in Zone 4A should be removed to a depth of 5m
and replaced with structural fill.
11. Ground improvements are required for Zones 3, 4A (after removal of peaty soils) and Zone 4B to support the weight of the platform.
12. Staged preloading with Prefabricated Vertical Drains (PVDs) and/or vacuum
consolidation are recommended to minimise residuarecommended that the ground be consolidated to at least 90% of primary consolidation.
13. Stone columns can be used providing the residual settlements are acceptable to the
end user.
14. The required quantity of fill can be estimated as the
i. Removal and Replace (up to 5m in Zone 4A), plusii. Top soil stripping in other zones, plusiii. Filling from stripped subgrade to the specified platform at +7.5m MLSD, plusiv. Settlementv. Long term secondary compression and selfvi. Surcharge to minimise future settlements of roads, drains and service
corridors.
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In rock cuts (Zone 2), an over-excavation of 2m (ie RL+5.5m MLSD) is ded with backfilling using structural fill to the platform. The placement of
structural fill in the upper 2m in rock cuts is recommended to facilitate construction of shallow footings and trenching for services and drains.
Ground improvement is recommended in Zone 3. Under the weight of the platform, consolidation settlements are estimated to range from 0.5m to 1m for the ground conditions investigated. Generally the clays in Zone 3 are stronger and shallower compared with Zone 4.
The worst ground is located in Zone 4 over the western part of the site. This zone has been subdivided into:
Zone 4A peaty organic soils and peats are present to depths of 14m but generally less than 5m; and
Zone 4B very soft ground to depths of 20m with some organic enrichment.
The peaty organic soils and peats in Zone 4A should be removed to a depth of 5m and replaced with structural fill.
Ground improvements are required for Zones 3, 4A (after removal of peaty soils) and Zone 4B to support the weight of the platform.
Staged preloading with Prefabricated Vertical Drains (PVDs) and/or vacuum consolidation are recommended to minimise residual settlements. It is recommended that the ground be consolidated to at least 90% of primary
Stone columns can be used providing the residual settlements are acceptable to the
The required quantity of fill can be estimated as the sum of following:
Removal and Replace (up to 5m in Zone 4A), plus Top soil stripping in other zones, plus Filling from stripped subgrade to the specified platform at +7.5m MLSD, plusSettlement-compensating fill; Long term secondary compression and self weight settlement of the fill; plusSurcharge to minimise future settlements of roads, drains and service corridors.
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excavation of 2m (ie RL+5.5m MLSD) is ded with backfilling using structural fill to the platform. The placement of
structural fill in the upper 2m in rock cuts is recommended to facilitate construction
d in Zone 3. Under the weight of the platform, consolidation settlements are estimated to range from 0.5m to 1m for the ground conditions investigated. Generally the clays in Zone 3 are stronger and shallower
ated in Zone 4 over the western part of the site. This zone
peaty organic soils and peats are present to depths of
very soft ground to depths of 20m with some organic
The peaty organic soils and peats in Zone 4A should be removed to a depth of 5m
Ground improvements are required for Zones 3, 4A (after removal of peaty soils)
Staged preloading with Prefabricated Vertical Drains (PVDs) and/or vacuum l settlements. It is
recommended that the ground be consolidated to at least 90% of primary
Stone columns can be used providing the residual settlements are acceptable to the
sum of following:
Filling from stripped subgrade to the specified platform at +7.5m MLSD, plus
weight settlement of the fill; plus Surcharge to minimise future settlements of roads, drains and service
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Stability from Experience & Technology
15. To enable fill quantities
Zone Top soil stripping
(m)
1A
-
1B
0.1
2
-
3
0.3
4A
-
4B
0.3
* based on upper bound estimates of fill settlement 16. In cut areas, shallow foundations can be used. Recommended allowable bearing
pressures should not exceed • 100kPa in firm clays with SPT(N) values• 200kPa in medium dense sandy soils and in stiff clays• 500kPa on rock
17. In filled areas, spun piles driven to set are recommended. Safe working loads for
spun piles are given in Table 27. 18. Safe working loads for bored piles ranging in
given in Table 28. 19. Liquefaction potential after ground improvement is deemed to be low. Site hazard
assessment is required for design of structures. 20. Additional site investigation on a finer grid (50m to 100m) is required
construction to measure post improvement strengths and to determine Geotechnical Models for the design of different facilities.
21. Additional investigation is required to calculate the quantities of unsuitable peaty
soils in Zone 4A.
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fill quantities to be estimated, the following recommendations are made
Remove & Replace
(m)
Settlement -compensating
FILL* (m)
Secondary compression
(m)
-
-
-
-
0.2
0.1
2.0
(over-excavation in
rock cuts)
-
-
-
1.0
0.2
5.0 (peaty soils)
2.5
0.3
-
3.5
0.4
* based on upper bound estimates of fill settlement
In cut areas, shallow foundations can be used. Recommended allowable bearing pressures should not exceed
100kPa in firm clays with SPT(N) values greater than 15 200kPa in medium dense sandy soils and in stiff clays 500kPa on rock
In filled areas, spun piles driven to set are recommended. Safe working loads for spun piles are given in Table 27.
Safe working loads for bored piles ranging in diameter from 500mm to 1000mm are given in Table 28.
Liquefaction potential after ground improvement is deemed to be low. Site hazard assessment is required for design of structures.
Additional site investigation on a finer grid (50m to 100m) is requiredconstruction to measure post improvement strengths and to determine Geotechnical Models for the design of different facilities.
Additional investigation is required to calculate the quantities of unsuitable peaty soils in Zone 4A.
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 99 of 102
_________________________________________________________________________________________________ , the following recommendations are made
Surcharge on platform
at +7.5m MLSD -
1.0
-
3.0
5.0
5.0
In cut areas, shallow foundations can be used. Recommended allowable bearing
In filled areas, spun piles driven to set are recommended. Safe working loads for
diameter from 500mm to 1000mm are
Liquefaction potential after ground improvement is deemed to be low. Site hazard
Additional site investigation on a finer grid (50m to 100m) is required after platform construction to measure post improvement strengths and to determine Geotechnical
Additional investigation is required to calculate the quantities of unsuitable peaty
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Stability from Experience & Technology
11.0 BIBLIOGRAPHY
The following references were used in the compilation of this report:
1. Sugeng Surjono, Mohd Shafeea Leman, Che Aziz Ali & Kamal Roslan Mohamed review of Palaeozolic Lithostratigraphy of East Johor, Malaysia
2. Petersen M D, Dewey J,
“Probabilistic seismic hazard analysis for Sumatra, Indonesia and across the southern Malaysian Peninsula” Tectonics 390 (2004) pp 141
3. Braja M Das (1983)
4. Robert W Day (2006)
5. NCEER (1996) –
Earthquake Engineering Research”. 6. Bowles J E (1996) 7. Tomlinson ( M J 20 8. Poulos & Davis (1980) 9. Fleming WGK, Weltman AJ, Randolph MF and Elson WK (1986)
10. Randolph (2003)
11. Fellenius (2006) –
12. Petronas Technical Standards
– PTS 34.11.00.10 November 2009
13. Earthquake Engineering Handbook
14. Campanella and Robertson (1988)
15. Eslami & Fellenius (1997)
16. Concrete in aggressive Division
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BIBLIOGRAPHY
The following references were used in the compilation of this report:
Sugeng Surjono, Mohd Shafeea Leman, Che Aziz Ali & Kamal Roslan Mohamed review of Palaeozolic Lithostratigraphy of East Johor, Malaysia
Petersen M D, Dewey J, Hartzell S, Mueller C, Harmsen S, Frankel A and Rukstales K “Probabilistic seismic hazard analysis for Sumatra, Indonesia and across the southern Malaysian Peninsula” Tectonics 390 (2004) pp 141-158.
Braja M Das (1983) - “Fundamentals of Soil Dynamics”.
Robert W Day (2006) – “Foundation Engineering Handbook”
– “Summary Report of Workshop Conducted by National Centre for Earthquake Engineering Research”.
Bowles J E (1996) – “Foundation Analysis & Design” (5th edition)
Tomlinson ( M J 2001) – “Foundation Design and Construction” (7th edition)
Poulos & Davis (1980) – “Foundation Analysis and Design”.
Fleming WGK, Weltman AJ, Randolph MF and Elson WK (1986) – “Piling Engineering”.
– Little Red Book
Petronas Technical Standards – Design and Engineering Practice – Site Investigations PTS 34.11.00.10 November 2009
Earthquake Engineering Handbook
Campanella and Robertson (1988)
Eslami & Fellenius (1997)
Concrete in aggressive ground – Special digest 1:2005 (3rd edition) –
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 100 of 102
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Sugeng Surjono, Mohd Shafeea Leman, Che Aziz Ali & Kamal Roslan Mohamed – “A
Hartzell S, Mueller C, Harmsen S, Frankel A and Rukstales K – “Probabilistic seismic hazard analysis for Sumatra, Indonesia and across the southern
“Summary Report of Workshop Conducted by National Centre for
edition)
“Piling Engineering”.
Site Investigations
BRE Construction
Disk ref: c:\Soil & Rock Engineering Project: REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
12.0 CLOSURE
The following attachments complete this report: List of Plates
Plate 1 Boreholes, Piezocone CPT and Testpit Locations (A1) Plate 2 Zoning Plot (Ground Plate 3 Zoning Plot with location of Geotechnical Cross Sections 1 Plate 4 Longitudinal Cross Section 1 Plate 5 Longitudinal Cross Section 2 Plate 6 Transverse Cross Section 3 Plate 7 Surfer 3D Plot of Topo Levels Plate 8 Surfer 2D Plot of Topo Contour Levels Plate 9 Surfer Plot of SPT(N) >50 Levels Plate 10 Surfer Plot of soft ground from boreholes and CPTs Plate 11 Surfer Plot of Borehole Termination Levels Plate 12 Surfer Plot of CPT Plate 13 Extent of CUT to RL+7.5m MSLD (in non rock areas) and RL+5.5m MLSD (rock areas) Plate 14 Extent of FILL to RL+7.5m MSLD Plate 15 Surfer Plot showing site levels < RL+1.0m M Plate 16 Surfer Plot showing site levels < RL+2 Plate 17 Surfer Plot showing site levels < RL+2.5m M Plate 18 Surfer Plot showing site levels < RL+7.5m M Plate 19 Surfer Plots of water level Plate 20 Distribution of organic soils Plate 21 Distribution of Palaeozoic rocks in East Johor (Reference 1) Plate 22 Pengerang Volcanics (Reference 1) Plate 23 Stratigraphic column for Eastern Johor (Reference 1)
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
The following attachments complete this report:
Boreholes, Piezocone CPT and Testpit Locations (A1)
Zoning Plot (Ground Improvement)
Zoning Plot with location of Geotechnical Cross Sections 1-1 to 4-4
Longitudinal Cross Section 1-1
Longitudinal Cross Section 2-2
Transverse Cross Section 3-3 & 4-4
Surfer 3D Plot of Topo Levels
Surfer 2D Plot of Topo Contour Levels
Surfer Plot of SPT(N) >50 Levels
Surfer Plot of soft ground from boreholes and CPTs – SPT(N)<4 & Qc<1MPa
Surfer Plot of Borehole Termination Levels
Surfer Plot of CPT Termination Levels
Extent of CUT to RL+7.5m MSLD (in non rock areas) and RL+5.5m MLSD (rock areas)
Extent of FILL to RL+7.5m MSLD
Surfer Plot showing site levels < RL+1.0m MLSD
Surfer Plot showing site levels < RL+2.0m MLSD
Surfer Plot showing site levels < RL+2.5m MLSD
Surfer Plot showing site levels < RL+7.5m MLSD
Surfer Plots of water level measured in from boreholes
Distribution of organic soils in Zone 4B
Distribution of Palaeozoic rocks in East Johor (Reference 1)
Pengerang Volcanics (Reference 1)
Stratigraphic column for Eastern Johor (Reference 1)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 101 of 102
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SPT(N)<4 & Qc<1MPa
Extent of CUT to RL+7.5m MSLD (in non rock areas) and RL+5.5m MLSD (rock areas)
Disk ref: c:\Soil & Rock Engineering Project: REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
(RAPID) Owner: PETROLIAM NASIONAL BERHAD (PETRONAS)Client: Technip Geoproduction (M) Sdn BhdLocation: West PengerangSubject: Geotechnical Interpretation Report_________________________________________________________________________________________________
Stability from Experience & Technology
List of Appendices
Appendix A Borehole summaries
Appendix A1 Tabulated summary of Appendix A2 Tabulated summary of Phase 2 boreholes (Foundtest) Appendix A3 Tabulated summary of Phase 3 boreholes (Majumec) Appendix B CPT analyses
Appendix B1 Cone resistance and shear strength summary plots (Geolab)Appendix B2 Cone resistance and shear strength summary plots (Foundtest) Appendix B3 Cone resistance and shear strength summary plots (Majumec)Appendix B4 Robertson el al (1986) Profiling Charts
Appendix B5 Eslami-Fellenius (1997) Profiling ChAppendix B6 Evaluation of Dissipation Tests Appendix C Geotechnical database
Appendix C1 Zone 1A – cut Appendix C2 Zone 1B - fill Appendix C3 Zone 2 - rock Appendix C4 Zone 3 – soft groundAppendix C5 Zone 4A – soft ground with peaty organic Appendix C6 Zone 4B – soft ground Appendix D Platform settlements using spreadsheets
Appendix D1 Platform settlements from borehole data & lab testing Appendix D2 Platform settlements from CPT records Appendix D3 Platform settlements from borehole data & lab testing Appendix D4 Platform settlements from CPT recordsAppendix D5 Platform settlements from borehole data & lab testing Appendix D6 Platform settlements from Appendix E Platform settlements using PLAXIS
Appendix E1 Platform settlement for BH27 (Zone 3)Appendix E2 Platform settlement for BH830 (Zone 4)
Soil & Rock Engineering\word2007\SRE20\GER3.doc (14Mar12)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT
PETROLIAM NASIONAL BERHAD (PETRONAS) Technip Geoproduction (M) Sdn Bhd
Pengerang, Johor, Malaysia Geotechnical Interpretation Report
_________________________________________________________________________________________________
Soil and Rock Engineering
Stability from Experience & Technology
Borehole summaries
Tabulated summary of Phase 1 boreholes (Geolab) Tabulated summary of Phase 2 boreholes (Foundtest) Tabulated summary of Phase 3 boreholes (Majumec)
Cone resistance and shear strength summary plots (Geolab) Cone resistance and shear strength summary plots (Foundtest) Cone resistance and shear strength summary plots (Majumec) Robertson el al (1986) Profiling Charts
Volume 2 of 2
Fellenius (1997) Profiling Charts Evaluation of Dissipation Tests
Geotechnical database
soft ground soft ground with peaty organic soils soft ground - no peat intersected
Platform settlements using spreadsheets
Platform settlements from borehole data & lab testing – Zone 3 Platform settlements from CPT records – Zone 3 Platform settlements from borehole data & lab testing – Zone 4A Platform settlements from CPT records– Zone 4A Platform settlements from borehole data & lab testing – Zone 4B Platform settlements from CPT records– Zone 4B
Platform settlements using PLAXIS
Platform settlement for BH27 (Zone 3) Platform settlement for BH830 (Zone 4)
REFINERY AND PETROCHEMICAL INTEGRATED DEVELOPMENT Page 102 of 102
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