petroliera eng

8/12/2019 Petroliera Eng

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Certi cations:

Quality Management System certi ed according to ISO 9001:2008Environmental Management System certi ed according to ISO 14001:2005Management System Occupational Health and Safety certi ed according to OHSAS 18001:2008Certi ed company for manufacturing welded structures according to EN ISO 3834: 2Certi ed company for manufacturing equipment for the Oil Industry - Monogram - API 5CT

Capability:

Metal sheet cutting machines: plasma and

oxigas

Band saws (DURMA, PEGAS);

Sheet bending and rolling machine;

Welding: MMA, MIG/MAG, TIG/WIG

Mazak turning and horizontal machining

centers and Niles CNC Lathe

Universal machine tools: parallel lathes andmilling centers

Anticorrosive protection : shotblasting, painting,black oxidizing

Assembling BRML certi ed Standards and Calibration Laboratory Engeneering and design in AutoCAD 2D, 3D,

Solid Edge 3D

We were born in 1975 as IMAMUS(Special Purpose Machine Tools) and in 2004 wehave become an integral part of:

CONEX GROUP Thus began a new phase in the life cycle ofthe company, adding to our 29 years of experiencethe ambition and knowledge of the new generations,under a new name that illustrates the complexity of ouractivities:

AGMUS(Units and Special Purpose Machine Tools)

AGMUS is a reliable partner for themarket of industrial machinery and equipment.Our success over its 37 years of activity is basedon a broad product portfolio consisting in dsignand manufacture plants and single purposemachine tools, equipments and technological lines.We have managed to execute many project mainlyfor the domestic market. We have also expandedour activity on the foreign markets, by developingpartner ships in countries like Nether lands, Ita ly,Denmark, Germany, France, Spain,Sweden, Austria,Syria, Jordan, Iran, Saudi Arabia, Egypt, Thailand, etc.

About Us


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Our History

1976 The foundation of the company. AGMUS S.A. factory opens its gates.

1977 AGMUS S.A. begins its activity by manufacturing the rst machine-tools executed for theAutomotive Industry. In the next years, we participate at the modernization of many factories:Dacia Pitesti, ARO Campulung, OLTCIT Craiova.

1984-1989 The production of the rst complete lines meant to be exported to the USSR and the productionof the complex machinery for India.

1990-2002 Extends its activity by assimilating and executing lines for the Construction Industry.Over the course of the decade, the company continues its activity by producing variousmachine - tools and spare parts for important factories present on the market.

2004 The companys privatization. AGMUS becomes part of the CONEX GRUP

2005 Becomes leader in providing equipment for major national and international metallurgicalcompanies.

2005-2010 Expands its market reach into the Oil and Gas Industry, Glass Industry, Chemical Industry andRecycling Industry & Environment Protection by producing equipment, spare parts andspecial machines. AGMUS S.A. continues intensifying its activities for its core industries:Metallurgical and Machine Building Industries.

2012 AGMUS S.A. continues to increase its quality standards by continuously improving itsoperational, commercial and nancial activity.


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Pumping Group PTIP (High Pressure Triplex Pump)

Generalities:

PTIP pumping group is a compact set consisting of:

high pressure triplex pump

an electric or thermic engine of 55 kw chassis with dimensions: (L x l) 2000 x 1500 mm control panel with sensors for: electrical protection, alarm and safety stop, overpressure protection, high

temperature and on/off button

Pump absorption and repression is made through manifolds.

The material used to produce the parts that come in contact with the working uid is chosen depending on the nature of the

circulated uid.

Structural and Functional Characteristics:

Testing Pressure 220 bar Discharge pressure 180 bar Working pressure 150 bar Minimum suction pressure 3 bar depending of uid viscosity Suction connection DN 100, PN 16 Discharge connection DN 50, PN 250 Weight 1500 kg Displacement pump 0,847 l/rot Flow (at the mentioned speed) 9437 l/hour Flow at pressure of 180 bar 8500l/hour Speed 185,7 rpm Plunger diameter 60 mm Plunger course 100 mm Recommended lubricating oil TIN 82-EP/ STAS 10588 Working temperature range of the pump - 29 C + 80 C

The Pump works normally if the uid has a density between 0.75 to 1.25 kg / dm

1. Pumping units, storage components and subassemblies

1.1.Pumping units and component parts

Figure 1 - Coasting curveamd pressure function for differentuids (salt water, crude oil, gasoline, petroleum oil).

LEGEND :

salt watercrude oilgasolinepetroleumoil


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Pumping Group AGM 20

Pumping Group 3mc/h, 200 bar

The pumping group is a compact set consisting of :

AGM 20 Triplex pump

Three-phase electric engine 18 kw x 1500 rpm

Gearing by V-belts;

Control panel with over load protection, over pres-

sure, lack phase, phase reversal, no lubrication andtemperature gauges

Triplex Plunger Pump AGM 20

D estination

Triplex plunjer pump AGM 20 is designed to produce hydraulic energy and at 400 rpm results a 3m theoretical ow,providing hydraulic energy production at the maximum working pressure of 200 bar in max. 6 minutes.

Work Environment: corrosive uids, abrasive environment (salt water, oil etc.)

Design features

Triplex plunger pump AGM 20 is a compact set, with a hydraulic body, crankshaft and connecting rods made fromforged steel with great endurance in operation and welded casing, which provides a high stiffness.

The hydraulic part is provided with horizontal inlet valves. Pump construction allows easy access to all internal organs.

Technical Features:

Pump type: Triplex with plungers Rated discharge pressure: 200 bar Plunger diameter: 30 mm Plunger course: 50 mm Nominal diameter of the suction pipe: 40 mm

Nominal diameter of the discharge pipe: DN 32 mm - conical screw Shaft speed: 400 rpm Lubrication mode: pressure and splash Lubricat ion: oil T.90EP2 / STAS 8160 Oil sump capacity: 4.5 liters Ambient temperature: 29 oC +120 oC and - 40 oC + 60 oC

Outline dimensions:

Length: 690 mm Width: 448 mm Height: 284 mm Net mass: 122.5 kg

Three-phase electric motor 18 kw x 1500 rpm Group size L x W x H = 1450 x 600 x 600 mm


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Pistons

Type Size[in]

NominalDiameter

[mm]

BodyLength[mm]

Externalsealing

Diameter

Angle ofopening

Smal diam.Interior

cone

Largediam.

interiorcone

IA

3 75 -0,4 -0,7

1240,2

771

1:12 31+0,17 39,5 +0,08

3 90-0,4 -0,7 921

4 100-0,4 -0,7 1021

4 115-0,4 -0,7 1171

5 125-0,4 -0,7 1271

IIA

4 100-0,4 -0,7

1000,2

1021

1:12 40+0,17 47 +0,08

4 115-0,4 -0,7 1171

4 120-0,4 -0,7 1221

5 125-0,4 -0,7 1271

IIIA

4 100-0,4 -0,7

1360,2

1021

1:12 54 +0,2 64 +0,08II

4 115-0,4 -0,7 1171

4 120-0,4 -0,7 1221

5 125-0,4 -0,7 1271

5 140-0,4 -0,8 1421

5 145-0,4 -0,8 1481

6 150-0,4 -0,8 1541

6 170-0,4 -0,8 174+2 -1

IIIB

6 160-0,5 -0,8 1360,2 164+2 -1

1:12 54+0,2 64 +0,08

7 185-0,4 -0,9 1500,2 189+2 -1

7 190-0,4 -0,9 1500,2 195+2 -1

7 195-0,4 -0,9 1500,2 200+2 -1

8 200-0,4 -0,9 1500,2 205+2 -1

8 215-0,4 -0,9 1500,2 220+2 -1

10 254-0,4 -0,9 1500,2 259+2 -1

Type MISSION with:

simple action duble action

Material:

body: carbon steel cast or forged sealing: NBR rubber

Working environment :

water drilling mud oil products

Features :

spare parts for hydraulic groups

can be with single or double action

transports water, drilling mud and oil products

maximum working temperature 90 C

sizes from 3 up to 10 inches


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Mobile Pumping Unit for storage and transport of vegetable oils

Use: the machine was designed to be used in enclosed storage areas from the vegetable oil production facilities as well asin open space.The mobile unit is used to perform: emptying a tank that is not part of the machine; lling another tank that is not part of the machine; transfer a liquid stored in another reservoir; emptying a tank and lling the tank that goes into the machine; emptying the inner tank and lling an outer tank; mobile pumping unit; transporting a volume of uid equal to the maximum capacity of the tank; storage only when they provide an ambient temperature above + 5 C. pumping group, conveying uids. Normal working pressure is of 10 bar, the maximum pressure 16 bar and ow of 12m/h; 2.15 m tank capacity to store oil during transportation, insulated; tank heating system consists of several electrical resistance;

Features:

length 4,000 mm width 1600 mm height 2400 mm weight 1740 kg

Environmental conditions:

The machine is designed to work in climate zone N, according to STAS 6535-83.As a means of transport, it can be used outdoors, with temperature variations between - 25 C and + 82 C.

Technical characteristics:

installed power of 10.2 kW pump engine speed 2890 rev / min operating temperature - 25 C - + 82 C 2.15 m tank capacity pumped liquid: vegetable oils uid density 900-925 kg / m viscosity 13.1 mPas; noise level 70 dB.

1.2. Storage and transport units


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Mud Tanks

Type:

suction mud tank storage mud tank mud tank for vibrating sieve

Material: steel

Features:

the suction mud tank and storage mud tank have a

capacity of 40 m and 70 m presenting constructive

differences depending on their destination

the suction mud tank and current mud tank, are

provided with mechanical agitators and mud guns

mud tank for vibrating sieve is separated by a wall into

two compartments: rst settling out the ne particles of

drilling mud and sifted through the vibrating sieves and

the second, to power group

Volume m 40 70

Dimensions[mm]

A 8500 11708

B 2700 2874

C 2300 2610

D 1800 1900

Weight kg 3676 7141


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2.Connection and control elements of high pressure linesfor drilling installations

Double Acting Actuator

Type: MHA/D

Material:

nodular iron GGG40 stainless steel AISI 316

Working Environment:

land marine

Features:

Hydraulic action Working pressure of 100 140 bar

Type Dimension Torque Material

MHA/D

100 10

Nodular Iron GGG40or

Stainless Steel AISI 316

3 25/64 4 5/64

2 3/64 2 23/64

3 3 5/16

250 25

500 50

1000 100

1500 150


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JointsType Coupling sleeve Union Union with two nuts

Symbol A 2 * 1050 Ar 2 * 1050 Ar 2 * 1050 2p

Nominal Size [in] 2

Max. Pressure [bar] 1050

Thread ends 2.3/8 nut API std. 5b Tr. 100 * 2 spacing/especially

Overall dimen -sions [mm]

L 202,5 291,5 285

D 108

D 76 80

R - 92,5

Net mass [kg] 5,71 12.93 15,83

Type:

Coupling sleeve: A 2 * 1050 Union: AR 2 * 1050 Union with two nuts : AR 2 * 1050 2P

Work environment:

water saltwater oil products

High Pressure Swivels/Swing Joints

Swing Joints

Type Size[in]Pressure

[bar] Union size

22r-2 in x 350

2

350 2in x 350

22r-2 in x 700 700 2in x 700

22r-2 in x 1050 1050 2in x 1050

22r-2 in x 1380 1380 2in x 1380

Type : 22 R

Material: forged alloy steel

Work environment: water, saltwater, oil products

Features:

Hardened bed bearers to perform high durability in exploiting operation

Large radius of curvature of the elbow to minimize the hydraulic resistance

Ball joint provided with lubrication opportunity, sealed from the outside environment

Nominal size of 2 inches

Working pressure from 350 up to 1380 bar

Material:

forged alloy steel


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Fittings

Fittings

Type Size[in]Pressure

[bar]

T 90

2 & 4

140

210

350

700

1050

T 45

Cross

Elbow

Type: T connector 90 , T connector 45 , Cross connector , Elbow .

Work environment: cement grout, water, saltwater, oil products, drilling mud

Material: alloy steel Features :

can be provided with unions from 140 up to 1050 bar pressure depending on theinstallation

Unions

Unions

Size[ in]

P ressure[bar]

2

140

210

350

700

1050


Work environment: water, saltwater, oil products, drilling mud

Features:

provides a reliable high pressure sealing

nominal size of 2 in

working pressure from 140 up to 1050 bar


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Steel Couplings (Sockets)

S teel

couplings

Size[in] Material Groups

from 1,9 up to 20

1 2 3

H 40

J 55

P 110

K 55

L 80

N 80

N 80 Q

N 80 tip 1

Type:

normal special clearance combined reductions with sealing ring

Material: group 1, 2 and 3

Butter y Valves

Butter yValves

Size[in]

Net mass[kg]

Pressure[bar]

3 4.30

16

4 6.30

5 8.40

6 9.50

Type: WAFFER

Material:

body : steel

ap : bronze

sealing : NBR rubber

Work environment: water, oil products

Features :

are used to assemble tubing threaded pipes and

downspouts (according to API 5CT speci cations)

sizes vary depending on requirements from 1.9

up to 20 inches

Features:

are used for low pressure lling lines of

drilling rigs

it is recommended using only in

open / closed positions

maximum working pressure 16 bar

sizes 3, 4, 5, 6 inch


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Quick Coupling for Sucker Rods

Description and use:

According to the invention, the upper end of a sucker rod has a mono block or pre-threaded box with two volume controls,

two interior grooves and a front longitudinal cut above these.

The lower end of the sucker rod has a truncated cone shape pin, mono block or pre-threaded, with two external semi-

cylindrical volume controls in which a lateral lock is mounted, bolt-jack articulated, external thread, which has in its interiora spiral spring with a protection mini-piston xed in its end and is thread xed in pin by a semi-transversal thread going with

its external thread.

At pin-in-box coupling the lock folds itself and, by 90 pin rotation on, the lock automatically enters both a pin key place and

the boxs front cut, thus making the fast coupling of the two sucker rods possible.

To uncouple the rods the lock will be folded. It will automatically x itself perpendiculary on the pin, will make the inverse 90

rotation, simultaneous or sequence extraction of sucker rod hooked on the elevator will follow, after which the articulated lock

is introduced in its place.

Production Advantages:

Automatic pin-box introduction rapidly, by a 90 rotation of the box or sucker rod;

Uncoupling can be performed very easily by a single person, in maximum 5 seconds;

10 times productivity increase and cutting in two sucker rods tripping;

Increasing produced oil or water productivity for each well;

Physical effort for threading and urithreading rods is eliminated;

Flexibility;

Reversible with torsion transmittion;

Resisting to complex forces;

No blocking or accidental uncoupling;

Eliminates mechanical tong manufacturing;

Resisting at high elongating forces.


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Pup Joints

Symbol CR12 CR17 CR25

Length[mm] 1250 1750 2500

Net Mass[kg] 18.80 23.80 21.40

Type:

CR12

CR17

CR25

Cementing and Circulating Steel Hoses

Cementingand

circulatingsteel hoses

Lenght[mm]

Dimension[in]

Pressure[bar] Size

3000

6000

9000

2

3502in x350

7002in x700

1050 2in x1050

13802in x1380


Features:

nominal size is 2 inches

working pressure from 350 up to 1380 bar

unfolded length 3000,6000 and 9000 mm

3. Component elements for liquid material ow fromdrilling installations


Work environment :

water

salt water

oil products

Work environment:

water

salt water

oil products

drilling mud

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4. Drilling and extracting tools

Fishing Taps Extraction TubesExternal

diameter D

Minimumtaper

diameter

Maximumtaper

diameter

Connectionthreat Total length

Mass(inf)

[in] [in] [in] [in] [in] [kg]

Fishing tap type I

3 1 37/64 2 49/64 2 7/8 REG 39 3/8 51

4 1 37/64 2 49/64 3 IF 39 3/8 56.5

4 1/8 2 1/8 3 23/64 2 7/8 IF 40 9/16 57.8

Fishing tap type P

4 1/4 2 1/8 3 23/64 3 1/2 REG 40 9/16 55

3 3/4 1 11/32 2 21/64 2 3/8 IF 40 9/16 27.3

3 3/4 1 37/64 2 49/64 2 7/8 IF 39 3/8 51

4 1/4 2 1/8 3 23/64 3 1/2IF 40 9/16 57.8

5 1/2 3 5/16 4 27/64 4 1/2 IF 38 11/64 85

Fishing tap type S

3 1/8 1 25/32 2 3/32 2 3/8 REG 15 3/4 9.8

3 3/4 2 51/64 3 7/64 2 7/8 REG 15 3/4 14

4 1/4 3 25/64 4 5/64 3 1/2 REG 15 3/4 16

3 1/8 2 3/64 2 23/64 2 3/8 REG 15 3/4 106

3 3/4 3 3 5/16 2 7/8 REG 15 3/4 14.5

Fishing tap type R

3 3/4 2 39/64 3 5/16 2 7/8 REG 15 23/64 14.6

Fishing tap pump

1 1/2 7/8 1 3/16 3/4 7 9/32

1 5/8 15/16 1 5/16 7/8 7 9/32

2 1 3/16 1 35/64 1 7 7/8

Usage area: are used for sticking by screwing to the inside and recovering the extractiontubes with sockets left in the well

Material: heat-treated alloy steel with cemented clamping part

Classi cation:

type I with normal length for sticking in the body or in the ticked head of the extraction

tube type II short, for sticking on the head of the socket


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Overshots for Drill Rods Usage area: for sticking and pulling out broken sucker rods left in the well

Classi cations :

1. With releasing of pipe by pressing :

type A - stickning on the body of the rod

type B stickning beneath the socket rod

type C - stickning on the body of the rod and beneath therod socket

3. Overshot type N: used for a wide range of typo-dimensions of drill rods and extraction tubes

4. CBM and CIB Overshot type

Technical Characteristics:

substitute the body in which is mounted the required ram spring for A, B and C overshot type a shoe; for CDUC and CDUM overshot type a trigger;

2. With universal triggering released by pressing and

rotation to the right:

type CDUC - stickning on the body of the rod

type CDUM - stickning beneath the rod socket

Overshot type N:

special joint; body; expanding ram;

compression spring; sealing gasket; hat


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Manual Chain Tong

Size Body Size Coupling Size MaximumTorque

[mm] [in] [in][in]

[kn]TBG EUTBG

42.2 1.66 1.66 1.315 1.050.504

48.3 1.9 1.9 - 1.315

56 2 13/64 - 1.9 1.660.840

60.3 2 3/8 2 3/8 - -

63.5 2 1/2 - - 1.90

1.500

73 2 7/8 2 7/8 2 3/8 -

77.8 3 1/16 - - 3 3/8

88.9 3 1/2 3 1/2 2 7/8 -

89.5 3 17/32 - 2 7/8 -

93 3 43/64 - - 2 7/82.00

101.6 4 4 - -

108 4 1/4 - 3 1/2 -2.25

114.3 4 1/2 4 1/2 - 3 1/2

165 6 1/2 6 1/2 - 6 1/2 2.5

Model:

manual chain tong for pipes and tubes

Material:

cast steel

Features:

designed for manually making up and breaking out tubular material especially

in oil well case

consists of two parallel jaws assembled with a mating chain link using a screw

sizes from 42.2 to 165 mm


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Capability

1. METAL CUTTING

Metal sheet cutting machines AirLiquide OXYTOME 25E CNC - with oxygas

(t = 4 to 350 mm) and plasma (t = 0.5 to 20 mm)

Band saws (DURMA, PEGAS) for bars and tubes with max diameter = 460 mm

2. PLASTIC DEFORMATION

Sheet bending machine 100 tons, L = 3000 mm

Rolling machine: L = 3000 mm, t max = 25 mm

3. WELDING

Producing of metal structures of various shapes and sizes (maximum weight 20 tons) of

carbon steel, alloy, stainless steel.

Equipments: SAF-FRO MIG BLX 400, 500A, BUFALO 350i, BUFALO 500, inverter MMA

welding, grinding station HF FEIN.

Welding processes used:

- Manual electric welding with coated electrodes (MMA)

- Manual welding in protective inert gas (TIG-WIG)

- Semi-automatic welding in protective active gas (MIG-MAG)

4. MECHANICAL MACHINING

horizontal machining center Mazak HCN 5000 II (2012): 4 axes, 2 tables 500 x 500 mm,

max. machining size D 800 x 1000 mm, max. main spindle speed 35 18000 rpm;

Turning center Mazak QTN 250 II MY (2012): 4 axes, chuck size 10 inches,

max. machining size D 380 x 1500 mm, max. main spindle speed 4500 rpm;

Machining centers: MIKROMAT, BKOZ, WHN, VFQ - vertically or horizontally;

CNC in 3 or 4 axes, table up to 2000 x 1600 mm;

CNC milling machine;

CNC Lathe Niles DP 630: 2 axes, max. machining diameter 400 mm.


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Capability

5. MECHANICAL MACHINING ON UNIVERSAL MACHINE TOOLS

Parallel lathes SN 400, SNA 500, SN 630 and SN 700, max. machining D1000 x 6000 mm Portal milling center FLP 1000 and 1600, table 1600 x 4250 mm Milling machines FU 32, FSU 36, machining capacity 400 x 1000 x 500 mm Bevel and conical gear cutting machines, m=10 mm, max diameter = 800 mm Drilling machines MG13, MGR70, max. diameter = 70 mm Grinding machines: work table 550 x 2350 mm, max height capacity = 800 mm Internal and external grinding machines, max diameter =1000 mm and Lmax =2000 mm Thread grinding machines internal max diameter =M150 and external max diameter = M 250 Plates grinding machines SZ 3000 x 1200 x 800 mm and 6000 x 1250 x 1500 mm CNC grinding machines, max capacity 400 x 600 x 400 mm Gear grinding machines streight and helical tilt, m = 7 and D = 700 mm

6. ANTICORROSIVE PROTECTIONS

Shotblasting: manual, with metallic shots in cabine (3 x 3 x 6 m) equipped with auto-

matic systems of ventilation and recirculation of abrasive material

Painting: Priming and painting with emails in an oven or outdoor with Graco Merkur -

AirMix and AirLess equipments

7. ASSEMBLING

The assembling of the machines produced in Agmus is performed in workshop withbridge crane of 25 tons, height 10 m, area of 600 sqm

Speci c tools and devices for extracting bearings sockets and compressed shafts are

used.

8. LABORATORIES

Calibration Laboratory certi cate for lengths, mechanical and chemical testing

Inspection of Quality control Laboratory: 2D digital measure column (Mitutoyo), portable/

stationary digital hardness testing machines, digital calipers

9.DESIGN

Software: AutoCAD 2D, 3D, Solid Edge 3D

Personal Training: engineers specialized in machine-tools building technology, hydraulics

and electronics

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petroliera eng

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