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Prefeeder Overview 4PreFeeder 60 6PreFeeder 1100 6PreFeeder 2200 7PreFeeder 3200 7PreFeeder 1000 MX 8PreFeeder 1000 8PreFeeder 2500 9PreFeeder 3300 10PreFeeder 4350 11PreFeeder 4850 11

Marking Overview 14Inkjet Printer 15HotStamp 4140 15HotStamp 4500 16TTP 4000 16Brady Wraptor 17

Cable Coiler Overview 20CableCoiler 500 21CableCoiler 1300 21CableCoiler 1450 22CableCoiler 4000 23

Wire Stacker Overview 26WireStacker 1000 27WireStacker 3150 27

Wire Twisting Overview 30WireTwister 3300 D 31WireTwister 3300 AD 31

Table of Contents

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Turn your automatic cutting or cut & strip machine into a fully automatic processing system with accessories for prefeeding, wire marking, inkjet printing, labeling, wire stacking, cable coiling and tying. From basic to high-end, Schleuniger offers solutions tailored to your production needs.

Product PreFeeder 60

PreFeeder 1100

PreFeeder 2200

PreFeeder3200

Feed speed9.0 m/sec

(29.53 ft/sec)1.8 m/sec

(5.90 ft/sec)2.5 m/sec

(8.20 ft/sec)2.5 m/sec

(8.20 ft/sec)

Maximum cable diameter6 mm2

(10 AWG)6 mm

(0.23”)15 mm(0.60”)

35 mm(1.38”)

Reel diameter

Wire Barrels

457 mm(18.0”)

762 mm(30.0”)

900 mm(35.4”)

Reel width305 mm(12.0”)

457 mm(18.0”)

690 mm(27.2”)

Reel weight20 kg

(44 lbs)50 kg

(110 lbs)300 kg

(660 lbs)

Prefeeder Overview

Puller Type

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Product PreFeeder 1000 MX

PreFeeder 1000

PreFeeder 2500

PreFeeder 3300

Dereeling speed 650 rpm 650 rpm 265 rpm 250 rpm

Maximum cable diameter3.5 mm(0.14”)

8 mm(0.31”)

12 mm(0.47”)

16 mm(0.63”)

Reel diameter300 – 500 mm

(11.81” – 19.69”)300 – 500 mm

(11.81” – 19.69”)630 mm(24.8”)

300 – 600 mm (11.81– 23.62”)

Reel width240 mm(9.52”)

240 mm(9.52”)

475 mm(18.7”)

270 – 370 mm(10.63 – 14.57“)

Reel weight20 kg

(44 lbs)20 kg

(44 lbs)40 or 80 kg

(88 or 176 lbs)150 kg

(330 lbs)

Dereeler Type

Product PreFeeder 4350

PreFeeder 4850

Dereeling speed 280 rpm 280 rpm

Maximum cable diameter35 mm(1.4”)

35 mm(1.4”)

Reel diameter400 – 900 mm (16.0” – 36.0”)

400 – 1,070 mm (16.0” – 42.0”)

Reel width280 – 660 mm (11.0” – 26.0”)

280 – 710 mm(11.0” – 28.0”)

Reel weight400 kg

(880 lbs)600 kg

(1,320 lbs)

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PreFeeder 60Prefeeding Machine Puller Type


Your Benefits � Gentle feeding method for CrimpCenter � Wire storage based on swivel-arm principle � Wire deflection and pulley unit

The highly dynamic PreFeeder 60 prefeeding machine has been specially designed for use with fully automatic crimping machines, such as the Schleuniger CrimpCenter models.

Your Benefits � Belt drive with adjustable feed belt pressure

prevents damage to the cable during transport � Quick lock cam mechanism for easy cable

loading and fast changeover � Pulls cables from racks or barrels

The PreFeeder 1100 is a solid and reliable electric benchtop prefeeding unit for cable reels. The belt drive system allows cables to be pulled from racks or barrels.

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Your Benefits � Front-loading operating head for quick, tool-

less cable changeovers � Universally adjustable cable guide eliminates

individual guides that can be misplaced � Free-standing, electric-demand prefeeding

machine

Machine designed to pull wire and cable. A moveable dancer pulley allows the PreFeeder 2200 to easily respond to typical intermittent starting and stopping actions associated with wire processing machines.

Your Benefits � Accumulator Speed Control or Loop Limit

Control � Inlet Accumulator option for smoother reel

acceleration and deceleration � Powerful servo drive system with belts for

heavy applications

The PreFeeder 3200 is a free-standing, prefeeding machine designed to feed wire and cable from reels, providing a constant tension to downstream wire processing machines. It is available in two different configurations.

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PreFeeder 1000 MXPrefeeding Machine Dereeler Type

Your Benefits � Specifically designed for actively dereeling

micro-coaxial cables � Suitable for dereeling thin cables � Optimal cable transport due to adjustable

dereeling motor

PreFeeder 1000Prefeeding Machine Dereeler Type

The PreFeeder 1000 MX works as an active cable dereeler and is designed for constant and tension free dereeling of thin cables.

Your Benefits � Accepts both reels and loose wire coils � Suitable for a wide variety of wires, cables and

tubing � Optimal cable transport due to variable speed

dereeling motor

The universal benchtop PreFeeder 1000 is designed for constant and tension free dereeling of a wide variety of cable. The integrated dancer arm allows stress and tension free feeding of cable.

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Your Benefits � The PreFeeder 2500 is the perfect accessory

for feeding material to downstream processing machines

� The PreFeeder 2500 feeds material at variable speeds while minimizing stress to the material being fed

� Allows material to be processed with the highest possible precision by downstream processing units

The PreFeeder 2500 is an active dereeler and the ideal feeding system for wire, small cables and tubing. It is a simple solution for large production output and offers an excellent price / performance ratio.

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Your Benefits � Shaftless design for easy loading and unloading of reels � Motorized axes for fast changeovers and simple operation � High feeding dynamic allows higher production rates and increases

the economic efficiency of the processing line

The PreFeeder 3300 system distinguishes itself through its simple design and ease of use. All axes are electrically driven.

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Your Benefits � The PreFeeder 4350 is a powerful cable feeding

system with an excellent price to performance ratio

� Choice of 3 different feeding directions to meet individual customer‘s factory layouts

� Simple operation with motorized axes allows reel handling by one person

The PreFeeder 4350 is a powerful cable feeding system. The system distinguishes itself through its simple design and ease of use.

Your Benefits � The PreFeeder 4850 is a powerful cable feeding

system with an excellent price to performance ratio

� Choice of 3 different feeding directions to meet individual customer‘s factory layouts

� Simple operation with motorized axes allows reel handling by one person

The PreFeeder 4850 is a heavy-duty cable feeding system. The system distinguishes itself through its simple design and ease of use.

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ProductInkjet Printer

HotStamp 4140

HotStamp 4500

TTP 4000 Brady Wraptor

Maximum cable diameter -12 mm(0.47”)

15 mm(0.6”)

15 mm(0.6”)

15 mm(0.6”)

Maximum # of wheels -25 (requires custom width foil) or 2 x 16

for end marking

38 (requires custom width foil) or 2 x 16

for end marking- -

Characters per wheel -40 characters per

wheel (all alphanu-meric characters)

40 (uses same wheels as the

HotStamp 4140) - -

Dynamic text � � �

Logos � �

Production data (date, job, batch)

� � �

Marking Overview

� Applicable without restrictions Applicable with restrictions

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Inkjet PrinterInkjet Marking Machine

HotStamp 4140Hot Stamp Marking Machine

Your Benefits � Wire runs non-stop resulting in high production

speeds � Offers complete flexibility (any quantity of

marks on any position on the wire) � Easily programmable

Industry proven, non-contact inkjet printers create durable, easy to read dot matrix characters on most wire and cable jackets. The programmable, non-stop wire inkjet printers automatically mark the most complexly engineered harnesses at high speed. All wire lengths, strip lengths, speed and marking text locations are automatically set, cost effectively producing one or a thousand pieces without tooling changeovers.

Your Benefits � The characters of the character wheel can be

changed quickly with the indexing system, contributing to the high economic efficiency

� Supports up to 25 character wheels � Solution for simple applications

The HotStamp 4140 is designed for economical, high quality marking of wires, cables and tubing. The combination of characters and character size can be selected freely within the specific range. Although primarily used for marking wires and cables, the HotStamp 4140 is suitable for marking all sorts of thermoplastic materials.

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HotStamp 4500Hot Stamp Marking Machine

TTP 4000Thermal Transfer Printer

Your Benefits � Wide carriage for end marking applications � Stroke adjustment to ensure maximum

production rate based on wire size � Large selection of character sizes and foils

The HotStamp 4500 marks wires and cables for a variety of insulation types including PVC, Teflon®, Tefzel®, Cross-linked, SXL and GXL. Its wide carriage enables this compact unit to mark each end of the wire and cable with a different alphanumeric string up to 16 characters long.

Your Benefits � Marking of cables with text, barcode and

graphics (e.g. logos) � Circumferential marking possible � Can be operated as stand-alone benchtop unit

or be integrated into automatic processing lines

The TTP 4000 is a programmable thermal transfer printer for high precision wire marking and meets even the most demanding quality requirements. The thermal transfer printing process of the TTP 4000 opens up a whole range of wire marking possibilities: from texts to barcode and graphics such as logos – all in excellent resolution for maximum readability.

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Brady WraptorLabel Printer

The Brady Wraptor is an excellent system for hard-to-mark applications. It prints logos, bar codes, time, date, and even sequencing serial numbers for each wire in alphanumeric, hex, octal and other formats. Wire labeling is a common application where wire identification is needed and where ink jet or hot stamp marking cannot be used. It is typically a very labor-intensive job, but now this process can be completely automated to improve accuracy and efficiency and to reduce cost. Schleuniger has teamed with Brady Corporation to create an in-line cutting, stripping and labeling system comprised of the Brady Wraptor Wire ID Printer Applicator and Schleuniger‘s latest cut and strip machines.

Your Benefits � Perfect for hard-to-mark applications � Easily programmable � Integrated pre-and post-processing wire management

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Product CableCoiler500

CableCoiler1300

CableCoiler 1450

CableCoiler4000

Maximum cable diameter12 mm(0.47”)

12 mm(0.47”)

16 mm (0.63”)

35 mm(1.38”)

Coil inner diameter150 mm(6.0”)

110 mm – 310 mm (4.33” – 12.2”)

100 – 220 mm (3.93 – 8.6”)

250 mm – 600 mm(10.0 – 24.0”)

Coil outer diameter300 mm(12.0”)

310 mm(12.2”)

330 mm (13.0”)

750 mm(30.0”)

Maximum coil weight4 kg

(8.8 lbs)10 kg

(22 lbs)40 kg

(88 lbs)80 kg

(176 lbs)

Single station � � �

Dual station �

Cable Coiler Overview


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CableCoiler 500Coiling Machine

CableCoiler 1300Dual Pan Coiling Machine

Your Benefits � «Relative Speed» control for fully adjustable

coiling speed � «Eject Time» control for adjusting coiling time

after wire or cable is cut (only active with WS/Postfeed interface)

� Optical sensor for easy interfacing with machines which have no WS/Postfeed interface integrated or 3rd party cutting and stripping machines

The CableCoiler 500 is a light-weight, economical single pan coiling machine used to coil wire or cable. It is designed to interface with Schleuniger automatic Cut & Strip machines.

Your Benefits � High speed coiler for stranded wires and

multi-conductor cables as well as for fiber optic cables

� Non-productive time is minimized thanks to two stations and short changeover times between the coiling stations

� High dynamic performance and full synchronization with the processing machine

The CableCoiler 1300 is a stand-alone, fully synchronized, high performance cable coiler for Cut & Strip machines. The coiling process is performed using two separate coiling stations. While the operator is unloading a completed coil from the first coiling station, the CableCoiler 1300 proceeds to coil a cable on the second station.

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Your Benefits � Ergonomic design for convenient handling of the cable coils � Synchronized process with the upstream processing machine � Fast changeover using pre-saved jobs with import / export

possibility

The CableCoiler 1450 is a single pan coiling system that is used to coil wire, cable or tubing. It features a rotary design with moveable pins to adjust for different coiling diameters. Another unique feature of this design is the easy unloading scheme, using a retracting coiling disc with an automatic safety cover lift.

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Your Benefits � Seamless integration, matching the coiling action to the cable

transport (start / stop / forwards / backwards) for heavy coils � Easy, menu-driven programming of the coiling parameters

The CableCoiler 4000 is a heavy-duty motorized cable coiling system that coils the cable as it exits a Cut & Strip machine. It can handle a wide range of cable diameters, such as those that are processed on Schleuniger Cut & Strip machines.

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Product WireStacker1000

WireStacker 3150

Maximum cable diameter25.4 mm

(1.0”)25.4 mm

(1.0”)

Cable length3.0 m(10 ft.)

2.5 m (8.2 ft/s)5 m (16.4 ft/s)

7.5 m (24.6 ft/s)10 m (32.8 ft/s)

Batch tray - Yes

Active driven �

Passive driven �

Wire Stacker Overview


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WireStacker 1000Passive Stacking Machine

WireStacker 3150Active Stacking Machine

The WireStacker 1000 is a passive wire stacking system that guides and collects wires that have been processed with Schleuniger Cut & Strip machines.

Your Benefits � Low cost solution allowing unattended

operation � Passive design built for almost unlimited and

trouble free cycles � Feed through design for handling lengths

longer than 3.0 m (10 ft.)

The WireStacker 3150 is a high-performance wire stacker for the precise, axial stacking of cables.Built in, synchronized driven transport belts allow stacking of cables carefully and safely without wire jam even for very flimsy wires.

Your Benefits � Easily interface with the upstream processing

machine configurable stacking process with clearly laid out color touchscreen

� High-speed stacking and unloading synchronized with the upstream wire processing machine

� No process interruption while unloading the wires

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Twisting single wires into twisted pair cables gives them a higher stability for easier wire routing and greatly improved protection against electromagnetic interference. Schleuniger offers programmable stand-alone wire twisting machines to twist single wires into twisted pair cables.

Product WireTwister 3300 D

WireTwister 3300 AD

Untwisted wire length

300 up to 1’800 | 4’200 | 6’600 | 9’000 | 11’400 mm (11.8” up to 71” | 165” |

260” | 354” | 499”)

600 up to 6’400 | 8’800 | 11’200 mm

(23.6” up to 252 | 346.5 | 441”)

Length of lay (pitch)10 – 50 mm

(0.39 – 1.97”)10 mm – 50 mm (0.39 – 1.97”)

Wire cross section2 x 0.13 up to 2 x 3 mm2

(2 x 26 AWG up to 2 x 12 AWG)

2 x 0.13 up to 2 x 3 mm2

(2 x 26 AWG up to 2 x 12 AWG)

Length of open (untwisted) ends

30 – 100 mm (1.18 – 3.94”)

30 – 100 mm (1.18 – 3.94”)

Dual line � �

Automatic feed �

Wire Twisting Overview


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WireTwister 3300 DDual Head Twisting Machine

WireTwister 3300 ADDual Head Twisting Machine

Your Benefits � Simple UI system for easy operation � Program capacity up to 1‘000 programs � Optional scanning function benefits to search

jobs easily

The WireTwister 3300 D is an efficient machine for twisting single wires into twisted pairs. Thanks to it’s dual head design, the WireTwister 3300 D achieves high production performance compared to a single head design. The moveable carriage with the two right side wire holders can be set in a precise position for the initial wire length.

The WireTwister 3300 AD is an automatic double head wire twisting machine. With two integrated twisting lines featuring high speed twisting heads and self-driven carriers, the machine achieves an unbeatable performance. The operator can easily load both ends of the untwisted wires into the machine from one standing position. During setup, a guided pitch-correction menu helps the operator to adjust for the desired pitch automatically. The WireTwister 3300 AD is available in different lengths to meet customer requirements.

Your Benefits � Automatic right driven carriers � Color touchscreen for easy programming � Save up to 1’000 programs in memory

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To Be Precise.

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