perhitungan effisiensi boiler (asme ptc 4.1)

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Perhitungan Effisiensi Boiler (ASME PTC 4.1) Indirect Method Boiler efficiency (%) = 100 % – (L1+L2+L3+L4+L5+L6+L7+L8) Perhitungan indirect methode tidak menyertakan beberapa losses sebagai berikut : Standby Losses Soot Blower Steam Blowdown Loss Penggunaan energi untuk peralatan penunjang (auxiliary equipments)

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Page 1: Perhitungan Effisiensi Boiler (ASME PTC 4.1)

Perhitungan Effisiensi Boiler (ASME PTC 4.1)

•Indirect Method

Boiler efficiency (%) = 100 % – (L1+L2+L3+L4+L5+L6+L7+L8)

Perhitungan indirect methode tidakmenyertakan beberapa losses sebagaiberikut :•Standby Losses•Soot Blower Steam•Blowdown Loss•Penggunaan energi untuk peralatanpenunjang (auxiliary equipments)

Page 2: Perhitungan Effisiensi Boiler (ASME PTC 4.1)

Loss due to Dry Gas

Loss due to hydrogen in fuel

Loss due to moisture in fuel

L1

L2

L3

Perhitungan Effisiensi Boiler (ASME PTC 4.1)

Losses Pada Indirect Method

Page 3: Perhitungan Effisiensi Boiler (ASME PTC 4.1)

Perhitungan Effisiensi Boiler (ASME PTC 4.1)

L4

L5

L6

Loss moisture due to in Air

Partial Combustion Of C to CO

Surface Heat Losses

Losses Pada Indirect Method

Page 4: Perhitungan Effisiensi Boiler (ASME PTC 4.1)

Data OperasionalTipe boiler IHI-FM SR Single Drum Natural Circulation Reheat Type

Bahan Bakar

Ultimate Analisis Unit Residual Oil Gas Alam

Carbon % Wt 80,12 75,07Hidrogen % Wt 8,02 22,89Nitrogen % Wt 8,29 1,37Sulfur % Wt 2,59 0Moisture % Wt 0 0Oksigen % Wt 1,4 0,65HHV Kca/lkg 10245 12660Spesific gravity 0,973 0,66Laju bahan bakar l,/hr :

SCF/hr 33630 332,19

Flue gas analisis

Nitrogen % Wt 84,6

CO2 %Wt 12,25

CO % Wt 0

Oksigen % Wt 3,15Flue gas temperatur °C 161,45Ambient temperatur °C 31,1Humadity relative % 55,67Humadity ratio 0,0159H ifi b K l/k °C 0 238

Page 5: Perhitungan Effisiensi Boiler (ASME PTC 4.1)

Air Fuel Ratio•Udara teoritis yang dibutuhkan (Theoretical air required, TA)

Dirumuskan : TA 100

S)] x (4.35 + /8)}O - (H x [{34.8 + C) x [(11.6 22=

Residual Oil : TA = 12,13 kg/ kg bahan bakar oil

Gas Alam : TA = 16,46 kg/ kg bahan bakar gas alam

•Kelebihan udara yang tersedia (Excess Air supplied , EA)

EA = (O2 x 100) / (21 - O2)

EA = 17,64 %

udara berlebih yang ikut dipanaskan yaitu 17,64 % dari udara yang diumpankan ke boiler

Page 6: Perhitungan Effisiensi Boiler (ASME PTC 4.1)

Air Fuel Ratio•Massa aktual udara yang tersedia (Actual mass of air supplied, AAS)

Dirumuskan : AAS=

Residual Oil : AAS = 14,28 kg/ kg bahan bakar oil

Gas Alam : AAS = 19,58 kg/ kg bahan bakar oil

•Laju udara yang diumpankan ke boiler (

{1 + EA/100} x theoritical air dalam kg/kg bahan bakar

air )

air =

Residual Oil :

Gas Alam :

=

=

467093,89 kg/hr = 467,09 ton/hr

120808,37kg/hr = 120,8 ton/hr

Total udara bakar adalah 587902,26kg/hr

Page 7: Perhitungan Effisiensi Boiler (ASME PTC 4.1)

Air Fuel Ratio

•Massa flue gas

=

Residual Oil =

Gas alam =

14,79 kg/kg of residual oil

17,99 kg/kg gas alam

Total massa gas buang kering = Oil x +[ ] [ ]Oil x

= 587902,52 kg/hr

= 587,9 ton/hr

Page 8: Perhitungan Effisiensi Boiler (ASME PTC 4.1)

Perhitungan Effisiensi Boiler (ASME PTC 4.1)

•Direct MethodBoiler efficiency(%) =

=

=

=

=

87,52 %

]

361.680.003 kcal/hr

Boiler efficiency(%) =

422.639.366 kcal/hr

+

=