performance coatings product highlights
TRANSCRIPT
■ Sustainability
■ Six steps towards a more sustainable future
■ Carbodiimide Crosslinkers
■ Polymatte®
■ Stahl EVO ■ Permutex®
■ PermaQure®
■ Polymers
■ Additives for optimal line performance and stability
Index
Stahl strongly believes in taking responsibility. We see it as an obligation to take a leading role in creating a more sustainable future. We believe, we have to use our innovation power to reduce the impact on the environment in each stage of the supply chain.
Stahl sustainability principle
Raw Materials General examples ■ Restricted substances have been
removed from our products ■ We use renewable and bio-based
feedstock and continue innovating to reduce the environmental impact of our products
■ Our suppliers have to comply to sustainability standards
> 1 STAHL EVO examples ■ Offer DMF(A)-free product solutions ■ No use of Mekoximes ■ Offer BTX-free product solutions
(Benzene, Toluene, Xylene)
Production General examples ■ We use water and energy efficiently ■ We minimise waste, effluents and
emissions ■ We offer a safe and healthy working
environment
> 2 STAHL EVO examples ■ Promote water-based products
wherever possible ■ Only STAHL EVO solvents without
DMF(A), without Mekoximes, without BTX in effluents and emission
Packaging & distribution General examples ■ We stimulate reduction of
packaging waste ■ We recycle raw material packaging ■ We combine orders to reduce fuel and
emissions
> 3 STAHL EVO example ■ No hazardous products
Product application General examples ■ We innovate to shorten the
manufacturing process, minimise water and energy usage, waste, effluents and emissions during manufacturing
■ We innovate to develop the safest chemistry to protect our and our clients’ employees
> 4 ■ We train our clients’ employees how to use our coatings in a safe way
STAHL EVO examples ■ No use of Dimethylformamide/DMF(A) ■ Introduce new products based on
renewable feed stocks ■ No use of BTX
Product use & maintenance General examples ■ No restricted substances are part of
the end product ■ We innovate to minimise the risk of
possible allergic reactions for the end consumer
> 5 STAHL EVO examples ■ No emission or odours of hazardous
products
End of life General examples ■ We innovate to minimise the impact of
products after a useful life ■ We innovate to contribute to
biodegradable leather, fabrics and other materials
■ We innovate to minimise emissions of harmful ingredients upon disposal
> 6 STAHL EVO examples ■ No waste of Dimethylformamide/
DMF(A) or Mekoximes or BTX
Six steps towards a more sustainable future
Raw Materials
Production Packaging & Distribution
Product Application
Product use & Maintenance
End of life
To improve physical and chemical properties of your coatings and lacquers, Stahl offers Crosslinkers. Stahl offers VOC-free and isocyanate-free Crosslinkers. This patented technology is used worldwide to formulate high performance and more sustainable coatings and lacquers.
Carbodiimide Crosslinkers
Polyisocyanate
Polycarbodiimids
Melamine resins Polyaziridines
Polyisocyanate crosslinking mechanism Polycarbodiimide crosslinking mechanism
HMMM (Melamine) resin crosslinking mechanism Polyaziridine crosslinking mechanism
I imagine smooth and gentle surfaces with improved sustainability
If it can be imagined, it can be created
Polymatte® gives an optimum matt finish that gives the total haptic and aesthetics required and desired by consumers.
This Polymatte® surface shown is one that is based on a unique continuous morphology made-up from (semi-)spherical PUR particles that are inherently created during film forming of the polyurethane coating.
We imagined smooth and gentle surfaces with improved sustainability. For our Green Polymatte® we use a Polyol that is derived from oil that come from farm crops cutting the cycle down to a few months.
The Polyol is derived from rapeseed that is mainly cultivated for animal food. The rapeseed Stahl uses can be sourced locally so a reduction in transportation of the raw materials benefits the environment.
I imagine high performing coatings produced in harmony with the environment
If it can be imagined, it can be created
Lowering the environmental impact of products is a priority for brands in apparel, home furnishing, automotive and industrial application. To support these brands, Stahl developed the extensive STAHL EVO range consisting of the next-gen polyurethane coatings for footwear, bags, garments, upholstery and car interiors.
STAHL EVO
The STAHL EVO base is the more sustainable alternative for the traditional coagulation base thanks to the Permutex® mechanical foam. Permutex® RC foam compounds are ready-for-use and result into consistent application with high performance. Permutex® mechanical foam can be used in transfer coating or as direct coating on textile.
Permutex®
PermaQure® The patented PermaQure® EVO base evolved out of classical high solids polyurethanes. PermaQure® products contain no volatile components at all and are therefore free of odour and emissions. Different from classic high solids, PermaQure® does not contain toxic blocking agents like Mekoximes. It provides a thick and durable coating layer with excellent hydrolysis resistance and can be compact or foamed. PermaQure® is specially designed for the transfer coating process.
Non-reactive crosslinker
Reactive pre-polymer
Activated crosslinker
Reactive pre-polymer
+ +T T
POLYURETHANE
High solid/ PermaQure®
Polymers Our Permuthane® and Permutex® polymer portfolio offers water-based and solvent-based urethanes based on different polyols and diisocyanates:
1. Aliphatic or aromatic diisocyanates 2. Polyether, polyester or polycarbonate
polyols For specific features of each polyurethane class, please see the next slide.
+++ = very good; 0 = moderate
Properties Aromatic Aliphatic
Price ++ 0
UV resistance (yellowing) 0 +++
Solvent resistance ++ +
Film properties More tacky, less ideal as topcoat
Drier !lm, better touch, more suitable as topcoat
Properties Polyether polyol Polyester polyol Polycarbonate polyol
Hydrolytic resistance +++ 0 ++
Hydrolytic resistance at high temperature +++ 0 +
Solvent/oil resistance 0 ++ +++
Heat resistance + ++ +++
High hardness + ++ ++
Softness/"exibility +++ ++ +
Flexibility at low temperature +++ ++ +
Adhesion to PVC 0 +++ ++
Oxidative resistance + ++ +++
UV resistance 0 + ++
1. Aliphatic or aromatic diisocyanates
2. Polyether, polyester or polycarbanote polyols
Our portfolio offers an extensive variety of polymeric binders and finishes. At the same time, the right processing and application characteristics of lacquers and coatings make it difficult to rely on general purpose products. Therefore we created a comprehensive range of additives. To optimize line performance and stability of both waterborne and solventborne lacquering systems and to enhance specific surface coating properties.
Additives for optimal line performance and stability
Our range ■ LA: Levelling agent ■ RM: Rheology modifier (thickener) ■ DF: Defoamer ■ HM: Hand modifier ■ MA: General additives ■ WD: Waterborne duller ■ SD: Solventborne duller
We work together with our partners to provide them with the best possible solutions in process chemicals for leather products, performance coatings and polymers
If it can be imagined, it can be created
Thank you for your attention [email protected] | www.stahl.com